供应商质量审核检查表

ChecNO.评价evaluate1.1

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1.4NO.评价evaluate

2.1记录/comments2、设计和过程FMEA/design and process FMEA

DFMEA的零件编号、修订版本、原始日期和审定日期是否正确？文 件 要 求/document questions DFMEA（含有设计职责）/DFMEA(if supplier is design responsible)记录/comments1、平面布置图和过程流程图/Plant Layout and Process Flow Diagram供应商名称/supplier name产品型号/part no.审核日期/audit date

生产过程中，材料和产品流动是否与过程流程图一致？is there a dated copy of the current floor plan readily available?

操 作 要 求/implementation/process questionsdoes the floor plan identify the following :all required assembly, process and inspectionstations? locations for all raw material, work in process(WIP) and finished product?

are process flowcharts dated and current?文 件 要 求/document questions

does the actual material and production flow follow the process flowchart?是否有最新版平面布置图？

平面布置图上是否有所有装配、生产和检测岗位、原材料、半成品、成品的区域划分？

流程图是否是最新版本的并标注有日期？

第 1 页，共 21 页 Chec供应商名称/supplier name产品型号/part no.审核日期/audit date

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2.6NO.评价evaluate3.13、控制计划/Control PlanPFMEAPFMEA是否按图纸的规定包括了所有顾客和内部要求的特殊特性和安全要求？does the PFMEA include all customer and interal Scs and Safety Requirements as defined bycustomer drawings and interal requirements?does the DFMEA have the correct Part#, Revision Level, Orig. Date and Rev. Date?

是否对每个失效模式的RPN都进行了计算，并对RPN值高的采取了建议措施？does the DFMEA include all functional specifications, appearance specifications, SCs andSafety Requirements as defined by customer drawings?

是否对每个失效模式的RPN都进行了计算，并对RPN值高的采取了建议措施？

PFMEA是否与流程图一致？DFMEA是否包括了顾客的所有性能要求、外观标准、特殊特性和安全要求？

are there RPN calculations for each failure mode and recommended actions for high RPNs ?

Does the Control Plan have the correct Part #, Revision Level, Orig. Date and Rev. Date?控制计划是否有正确的产品编号、修订号、原始日期和修订日期？are there RPN calculations for each failure mode and recommended actions for high RPNs ?

Does the PFMEA follow the process flow?

文 件 要 求/document questions记录/comments

第 2 页，共 21 页 Chec供应商名称/supplier name产品型号/part no.审核日期/audit date3.2

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3.8PFMEA中视别的潜在失效模式是否通过控制计划进行得到控制？控制计划是否按顾客图纸的要求包括了所有顾客的特殊特性和产品安全要求？Does the Control Plan include all the customer SCs and Safety Requirements as defined bycustomer drawings?Does the Control Plan include the following: Incoming Inspection, In-process Inspection &Controls, Final inspection and rework/repair Requirements?

控制计划中是否包括了检验和试验的要求？（包括数量、频次、以及规范要求）控制计划是否是否与流程图一致？

控制计划内是否包括了：进料检验、过程检验和控制、出厂检验以及返工/返修要求？

所有控制计划中要求的控制（包括SPC）是否在生产过程中得到实施？Does Control Plan include both gage and test requirements?(including quantity, frequency, and required specifications?)Does the control plan follow the process flowchart?

Are appropriate potential failure modes, as identified in the PFMEA, addressed through thecontrol plan?

Are all controls (including SPC), identified on the Control Plan, being used in theproduction process?所有控制是否得到定期验证以确保达到预期的结果？操 作 要 求/implementation/process questions

第 3 页，共 21 页 Chec供应商名称/supplier name产品型号/part no.审核日期/audit dateNO.评价evaluate4.1

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4.5来料接受计划必须包括以下一种或多种方法：1、进行统计数据接收与评价；2、进货检验和/或试验（根据性能的抽样）；3、当有可接收质量性能的记录时，由第二方或第三方评审或审核。接受准则不是零缺陷的计数数据，供方是否将接受准则形成文件并由顾客批准？for attribute data with acceptance criteria other than zero defects, does the supplier documentacceptance criteria and have customer approval?记录/comments4、 检验和试验/Inspection and Testing

does the inspection instructions include samling quantity, frequency, inspection items andrequired specifications(incoming\process\out-going).检验指导书中是否包括抽样计划、检验频次以及检测内容和规范要求（包括进料、过程、最终）Are all controls verified on a periodic basis to ensure desired results?

是否只有被检查和验证过的产品才能够被投入生产？

is positive identification provided and recorded for material used in production but notverified?文 件 要 求/document questions

没有验证而用于生产的的原材料是否被明确标识并作好记录？how does the supplier assure that incoming product has been inspected or otherwise verifiedto meet requirements, prior to release for production?

第 4 页，共 21 页 Chec供应商名称/supplier name产品型号/part no.审核日期/audit date

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4.10供方是否只在文件或控制计划中所有要求的各项活动已圆满完成后，产品才发出？the acceptance plan must include one or more of the following: 1、 receipt andevaluation of statistical data; 2、 receiving inspection and/or testing(samplingbasedon performance); 3、 2nd or 3rd party assessments or audits ofcoupled withrecords of acceptable quality performance ; 4、part evaluation by accreditedlaboratory.

is inspection and/or test status suitably identified throughout the production process? 是否在整个生产过程中都保持了产品适当的检验和/或试验状态的标识？在所有要求的检验和试验完成或必要的报告收到和验证前，不得将产品放行，除非有可靠追回程序时才可放行？

在生产过程中是否提供文件表明：只有通过了检验和/或试验的材料才能提供给顾客？are there provisions in the process that only material that has passed the inspections and/ortest can be provided to the customer?does the supplier assure that no product is dispatched until all activities specified in thedocument and /or control plan have been satisfactorily completed ?does the supplier hold product until the required inspections and tests have been completedor necessary reports have been received and verified,except for release under positiverecall?