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WELDING PROCEDURE SPECIFICATIONS(WPS)焊接工艺规程（WPS）Prepared by编制Approved by批准WPS No.焊接工艺规程编号Limitation限制:Revision No.修改号Date日期Supporting PQR No.(s)依据的PQR编号Welding Process(es)焊接方法Type(s)(Automatic,Manual,Machine,or Semi.Automatic自动，手工，机动或半自动) JOINTS接头(QW-402)Joint Design接头形式Root Spacing对接间隙Backing衬垫：Yes有No无BackingMaterial(Type)衬垫材料(类型)（Refer to both backing and retainers有关两面的和金属成型块)□Metal金属□Nonfusing Metal不熔金属See Production Drawing参见产品图□Nonmetallic非金属□Other其他Sketches, Production Drawings, Weld Symbols, or Written Description should showthe general arrangement of the parts to be welded. Where applicable, the details ofweld groove may be specified.[At the option of the manufacturer, sketches may beattached to illustrate joint design, weld layers, and bead sequence(e.g., for notchtoughness procedures, for multiple process procedures, etc.)]应当用简图、施工图、焊接代号或文字说明来说明被焊零件布置，需要时，可给出根部详图[根据制造者的选择，可附简图说明接头形式、焊层数和焊道的顺序（例如，对于有缺口韧性要求的焊接工艺、对于多道焊工艺等）]*BASE METALS母材(QW-403)P-No. Group No.组号与P-No. Group No.组号OR或Specification and type/grade or UNS Number标准号与钢号/等级或UNS号to Specification and type/grade or UNS Number标准号与钢号/等级或UNS号OR或Chem. Analysis and Mech. Prop.化学成分和力学性能为to与Chem. Analysis and Mech. Prop.化学成分和力学性能为Thickness Range厚度范围:Base Metal母材:Thickness Range评定公称厚度Maximum Pass Thickness 最大焊道厚度1/4 in.(6mm) (Yes是) (No否)Other其它*FILLER METALS填充金属(QW-404) 1 2Spec. No.标准号(SFA)AWS No.(Class分类号)F-No.A-No.Size ofFiller Metals填充金属尺寸Filler Metal Product Form填充金属产品型式Supplemental Filler Metal辅助填充金属Weld Metal Thickness Range焊缝金属厚度范围:Groove坡口焊缝Fillet角焊缝Electrode-Flux焊丝-焊剂(Class分类号)Flux Type焊剂类型Flux Trade Name焊剂商品名称Consumable lnsert可熔化嵌条Other其它*Each base metal-filler metal combination should be recorded individually.每种母材和填充金属的组合应分别记录。
Location：pWPS No.：焊接方法：t131 坡口准备和清理：机械加工、化学清洗Welding process：t131 preparation and cleaning：Machining，chemical clean 接头类型：BW 焊接设备：肯倍FastMig Pulse 350 Joint type：BW W elding Equipment: KEMPPI FastMig Pulse 350 焊接位置：PA 焊工姓名：Welding positions：PA Welder，s name：母材规格（mm）：300*300*3 钨极种类/直径（mm）：Parent metal size（mm）：300*300*3 Tungsten electrode type/size：母材质保书：GB5237 6063T5 焊材烘干规定：Base metal specification：GB5237 6063T5 Special baking or drying：焊材质保书：ER5356 53M010512 清根情况：Filler material specification：ER5356 53M010512 Back gouping:焊接工艺参数【Welding details】：Preheat temperature：Other information：层间温度（℃）：基值电流/峰值电压：Interpass temperature：Base current/Peak voltage：钨极种类/直径（mm）：脉冲频率：Tungsten electrode type/size：Pulse frequency：干伸长度（㎜）：12 脉冲时间：D i s t a n c e c o n t a c t t u b e/w o r k p i e c e：12 Pulse time：焊枪角度（°）：弧长/微调：Torch angle : Arc length/Fine adjust：焊后热处理：摆动（焊道的最大宽度）（㎜）：Post-weld heat treatment：W e a v i n g(M a x i m u m w i d t h o f r u n):时间、温度、方法：振动（振幅、频率、停留时间）：T im e、tem perature、m ethod：O s c i l l a t i o n（Am p l i t u d e,f r e q u e n cy,d w e l l t i m e）：加热和冷却速度（℃/h）：等离子焊接细节：Heating and cooling rates：Torch angle：制造商：Manufacture：。
预焊接工艺规程（pWPS）
编号：XXXX-2203
编制：
审核：
批准：
日期：
xxxx有限公司
单位名称 xxxx有限公司
预焊接工艺规程编号 pWPS-2203 日期 2022.7.20 所依据焊接工艺评定报告编号 /
焊接方法 GTAW(钨极气体保护焊) 机动化程度（手工、机动、自动）手工
焊接接头：
坡口形式 V形坡口
衬垫（材料及规格） /
其他单面施焊双面成形
简图：（接头型式、坡口形式与尺寸、焊层、焊道布置及顺序）
母材：
类别号 Fe-1 组别号 Fe-1-2 与类别号 Fe-1 组别号： Fe-1-2
标准号 GB/T 1591-2018 材料代号 Q345 与标准号 GB/T 1591-2018 材料代号： Q345
对接焊缝焊件母材厚度范围 1.5-16mm 角焊缝焊件母材厚度范围 /
管子直径、壁厚范围：对接焊缝 / 角焊缝 /
其他 /
填充金属
焊材类别：FeS-1-2
焊材标准：GB/T 8110-2008、NB/T 47018.3-2017
填充金属尺寸：Φ2.5mm
焊材型号：ER50-6
焊材牌号（金属材料代号）：ER50-6
填充金属类别：焊丝
其他：/
对接焊缝焊件焊缝金属厚度范围： 0-16mm 角焊缝焊件焊缝金属厚度范围：不限
耐蚀堆焊金属化学成分/%
C Si Mn P S Cr Ni Mo V Ti Nb
/ / / / / / / / / / / 其他：/
注：对每一种母材与堆焊材料的组合均需分别填表。
WELDING PROCEDURE SPECIFIATION焊接工艺规程（WPS）WELDING PROCEDURE SPECIFIATION焊接工艺规程（WPS）WELDING PROCEDURE SPECIFIATION焊接工艺规程（WPS）WELDING PROCEDURE SPECIFIATION焊接工艺规程（WPS）WELDING PROCEDURE SPECIFIATION焊接工艺规程（WPS）WELDING PROCEDURE SPECIFIATION焊接工艺规程（WPS）WELDING PROCEDURE SPECIFIATION焊接工艺规程（WPS）WELDING PROCEDURE SPECIFIATION焊接工艺规程（WPS）WELDING PROCEDURE SPECIFIATION焊接工艺规程（WPS）WELDING PROCEDURE SPECIFIATION焊接工艺规程（WPS）WELDING PROCEDURE SPECIFIATION焊接工艺规程（WPS）WELDING PROCEDURE SPECIFIATION焊接工艺规程（WPS）WELDING PROCEDURE SPECIFIATION焊接工艺规程（WPS）WELDING PROCEDURE SPECIFIATION焊接工艺规程（WPS）WELDING PROCEDURE SPECIFIATION焊接工艺规程（WPS）WELDING PROCEDURE SPECIFIATION焊接工艺规程（WPS）WELDING PROCEDURE SPECIFIATION焊接工艺规程（WPS）WELDING PROCEDURE SPECIFIATION焊接工艺规程（WPS）WELDING PROCEDURE SPECIFIATION焊接工艺规程（WPS）WELDING PROCEDURE SPECIFIATION焊接工艺规程（WPS）WELDING PROCEDURE SPECIFIATION焊接工艺规程（WPS）WELDING PROCEDURE SPECIFIATION焊接工艺规程（WPS）。
Prepared by 编制: Date: Approved by 批准: Date:Prepared by 编制: Date: Approved by 批准: Date:WPS No./Rev.: WPS-11003/Rev.0Prepared by 编制: Date: Approved by 批准: Date:WPS No./Rev.: WPS-11004/Rev.0Prepared by 编制: Date: Approved by 批准: Date:WPS No./Rev.: WPS-11005/Rev.0Prepared by 编制: Date: Approved by 批准: Date:WPS No./Rev.: WPS-11006/Rev.0Prepared by 编制: Date: Approved by 批准: Date:WPS No./Rev.: WPS-11007/Rev.0Prepared by 编制: Date: Approved by 批准: Date:WPS No./Rev.: WPS-11008/Rev.0Prepared by 编制: Date: Approved by 批准: Date:Prepared by 编制: Date: Approved by 批准: Date:Procedure Qualification Records焊接工艺评定记录(PQR) Company Name公司名称江苏海光重工PQR No./编号PQR-11001Welding Process(es)焊接方法GMAWTypes自动化等级Semi-auto半自动WPS No./ Rev.依据规程号WPS-11001/0JOINTS 接头(QW-402) Groove design of Test Coupon 试件坡口设计BASE METALS 母材(QW-403)Material Spec. 材料标准号: GB/T3274Type or Grade 型号或等级: Q235B+ Q235BP-No. / Group No. / to P-No. / Group No. / Thickness of Test Coupon 厚度: 50mm Diameter of Test Coupon 直径: NA Maximum pass thickness ≤13mm Other 其它: 无None FILLER METALS 填充金属(QW-404)SFA Specification标准号:NAAWS Classification分类号: NA合金元素的成分Alloy chemical composition NA Filler Metal F-No. 注1Weld Metal Analysis A-No. 注1Size of Filler Metals填充金属尺寸: φ1.0；1.2mm Weld Metal Thickness 焊缝金属厚度: 50mmFiller metal product form NASupplemental filler metal Not UsedElectrode flux classification NA flux type NA Flux Trade Name NA Other 其它：注1：常州正阳焊接材料有限公司GB/T8110-2008 JY50-6(ER50-6) POSITIONS 焊接位置(QW-405)Position of Groove 坡口位置: 3GWeld Progression (Uphill, Downhill) 焊接方向: NA Other 其它:PREHEAT 预热(QW-406)Preheat Temp.预热温度: 10℃Inter pass Temp.层间温度: 180℃Other 其它: POSTWELD HEAT TREATMENT 焊后热处理(QW-407) Temperature 温度: 610℃±15℃Time时间: 3小时hOther 其它:GAS 保护气体(QW-408) (GTAW)Percent Composition百分比组成Gas(es)气体Mixture混合比Flow Rate流量Shielding 保护气: CO2＆Ar 80%：20% 15-25L/Min Trailing尾部保护: No NA NABacking背部保护: No NA NAOther NoneELECTRICAL CHARACTERISTICS 电特性(QW-409)Current 电流AC or DC: DC 直流Polarity 极性: EP 正接Amps 安培: See below见下表V olts 伏特: /Tungsten Electrode Size钨极尺寸: NAMode of metal transfer GMAW(FCAW): Globular Transfer 融滴过渡TECHNIQUE 焊接技术(QW-410)Travel Speed 焊接速度:String or Weave Bead 有无摆动: Weave 摆动Oscillation 摆动方式: NASingle or Multiple Pass (Per side) 单道焊或多道焊(每侧): single单道Single or Multiple Electrodes单丝焊或多丝焊:Initial and Inter pass Cleaning 打底或层间清理: Brushing and Grinding Method of Back Gouging 背面清理方法: NAClosed to out chamber:闭室焊到室外焊NAOther其它: None 无Weld Layer(s)焊层Process焊接方法Filler Metal填充金属Current电流V olt电压(V)Travel Speed焊接速度(mm/min)其它Other Class种类Dia.直径(mm)Type Polar.极性Amp.电流(A)1 GMAW ER50-6 1.0 DCEP 195-200 20-22 / NA 2-3 GMAW ER50-6 1.0 DCEP 205-210 26-27 /others GMAW ER50-6 1.2 DCEP 260-265 32-33 /PQR No. PQR-11001/Rev.0Tensile Test 拉伸试验(QW-150)Fillet-Weld Test 角焊缝试验(QW-180)Result-Satisfactory (Yes or No ) 结论是否合格: Yes NA No NAPenetration into Parent Metal (Yes or No ) 母材是否熔透: Yes NA No NAMacro-Results宏观检查结果: NAOther Tests 其它试验Type of Test 试验类型: NONEDeposit Analysis 焊缝成分: NONEOther 其它: NONEWelder’s Name 焊工姓名: lv Wenfei 吕文飞Clock No. Stamp No. 钢印号: B213Laboratory Test No. 试验室编号: PMZ-QC-PCTR-110801Tests conducted by 试验执行人: 郑丽华Zheng Lihua Test Equipment No.试验设备编号：PMZ2-0004We certify that the statements in this record are correct and that the test welds were prepared, welded ,and tested in accordance with the requirements of Section IX of the ASME Code.兹证明本报告所述均属正确,并且试件是根据ASME规范第IX卷的要求进行试件的制备、焊接和试验的。
