3D-Printer--Ke Li
- 格式:docx
- 大小:394.08 KB
- 文档页数:3
3d打印步骤及需要注意的事项-回复3D打印技术是一项快速发展的创新技术,它可以通过将数字模型转化为实体物体,实现从设计到生产的无缝链接。
在本文中,我们将一步一步地介绍3D打印的步骤以及需要注意的事项。
一、准备工作在开始3D打印之前,首先需要准备一些必要的工作:1. 软件准备:选择一款3D打印软件。
常用的软件有Slicer、Meshmixer、Cura等。
它们可以将3D模型切片并生成G代码,用于3D打印机的控制。
2. 模型准备:选择或设计一个要打印的3D模型。
可以从互联网上的3D 模型库下载现有模型,也可以使用3D建模软件自己设计。
3. 打印机准备:确保打印机工作正常,打印床水平、清洁,打印材料够量。
检查打印机的热床、喷嘴等零件是否完好。
二、模型准备与设置在进行3D打印之前,需要进行模型的准备与设置:1. 模型文件导入:将要打印的3D模型文件导入到3D打印软件中。
通常,软件支持导入的文件格式有STL、OBJ等。
2. 模型切片:对导入的模型进行切片操作。
切片是将3D模型分解成一层层的水平切片,这些切片将会被逐层打印出来。
根据打印需求,设置每层的厚度、填充密度等参数。
3. 模型支撑:根据模型的形状和结构,添加必要的支撑结构。
支撑结构可以帮助避免模型中的悬空部分坍塌或变形。
通常支撑结构可以手动添加或由软件自动生成。
4. 打印设置:根据打印机的型号和材料特性,设置打印参数。
比如温度、速度、打底层高度等。
确保设置的参数适合所选的打印材料。
三、打印过程完成模型准备与设置后,可以开始进行3D打印:1. 加热打印机:开启3D打印机的电源,启动加热系统,将打印床和喷嘴预热到适合打印材料的温度。
2. 软件操作:将切片好的模型文件通过USB线或者SD卡等方式传输到3D打印机中。
在打印机的显示屏上选择导入的文件,并进行相关设置。
3. 打印机调试:进行打印机的调试,调整打印头与打印床的距离,查看喷嘴是否顺畅,确认打印过程中没有异常情况。
3D打印机New thinking 5i使用手册上海颉普智能科技有限公司Shanghai jiepu technology co., LTD目录目录....................... - 2 -一、产品概述................. - 3 -二、技术参数................. - 5 -三、操作步骤................. - 7 -四、注意事项................ - 17 -产品概述3D打印机概述3D打印机(3D Printers)是一位名为恩里科·迪尼(Enrico Dini)的发明家设计的一种神奇的打印机,它不仅可以“打印”出一幢完整的建筑,甚至可以在航天飞船中给宇航员打印任何所需的物品的形状。
3D打印机又称三维打印机,是一种累积制造技术,即快速成形技术的一种机器,它是一种数字模型文件为基础,运用特殊蜡材、粉末状金属或塑料等可粘合材料,通过打印一层层的粘合材料来制造三维的物体。
现阶段三维打印机被用来制造产品。
逐层打印的方式来构造物体的技术。
3D打印机的原理是把数据和原料放进3D打印机中,机器会按照程序把产品一层层造出来。
3D打印带来了世界性制造业革命,以前是部件设计完全依赖于生产工艺能否实现,而3D打印机的出现,将会颠覆这一生产思路,这使得企业在生产部件的时候不再考虑生产工艺问题,任何复杂形状的设计均可以通过3D打印机来实现。
3D打印无需机械加工或模具,就能直接从计算机图形数据中生成任何形状的物体,从而极大地所缩短了产品的生产周期,提高了生产率。
尽管仍有待完善,但3D打印技术市场潜力巨大,势必成为未来制造业的众多突破技术之一。
上海颉普科技智能科技New thinking 5i 3D打印机主要技术熔融沉积快速成型(Fused Deposition Modeling,FDM)熔融沉积又叫熔丝沉积,它是将丝状热熔性材料加热融化,通过带有一个微细喷嘴的喷头挤喷出来。
Ultimaker white paper Setup tosuccess:3D printing for manufacturers6 11 15IntroductionIn manufacturing, time is money. With a 3D printer, jigs, fixtures, and other tools can be produced on demand, on location. This means faster machine setup, less variation during assembly and fitting, and smoother production processes.What you will learnThis guide will help you achieve the benefits of 3D printing as quickly as possible. Using Ultimaker fused filament fabrication (FFF) printers as examples, we will look at:• How to set up your printer and optimize your workspace• How to implement a 3D printing workflow• How to make the most of 3D printing, with application ideasThis guide has been created by Ultimaker’s 3D printing experts. It features examples from real-life manufacturers, so you can learn from those already using 3D printing to reduce production time and costs.SetupTo start using your 3D printer as quickly as possible, you should consider a few things in advance. How is it installed? Where will it be located? Who will use it?UnboxingBefore your 3D printer arrives, visit for useful resources, or watch one of our videos to help you understand your printer’s features and guide you through setup (e.g. the features explained and unboxing videos for the Ultimaker S5).Each Ultimaker printer comes with a quick-start guide detailing how to unpack and install the printer, and start your first print. The first time you turn your printer on, it will ask you to complete simple setup actions: choose the language, install the build plate and printcores, load material, connect to a network (optional), and check for the latest firmware.LocationDesktop 3D printers are considered clean and safe for an office environment, depending on the material being printed, and are quiet enough to be placed on a desk. But if a single 3D printer serves multiple users, or you have a multi-3D printer setup, it may be best to create a central 3D printing area.As Ultimaker 3D printers do not exceed a maximum noise level of 50dB, noise isn’t usually a problem when running a single printer. But when running multiple 3D printers it is better to place them in a separate area to reduce overall noise levels.Ventilation should be considered when using materials with safety requirements, or which produce an unpleasant odor. You could also consider an air management accessory, such as the Ultimaker S5 Air Manager, which removes up to 95% of ultrafine particles (UFPs). Ultimaker provides safety data sheets for every Ultimaker material, so you can identify each materials’ safety requirements.OperationUltimaker 3D printers are designed to ensure reliability and maximum uptime, and are certified for safe unattended use. This means that you can leave your printers to run unattended, for maximum efficiency.Files can be uploaded to the 3D printer via USB or a network connection. With Ultimaker Connect and Ultimaker Cloud, you can start and manage print jobs remotely, access print analytics, and save your print settings to the cloud for remote access.PersonnelUltimaker 3D printers are designed to be simple to use, so you’re unlikely to need specialist training or a new team member to use them. You may, however, need a dedicated operator when running more than 10 printers.To optimize results, staff should be trained to design for additive manufacturing (DfAM).A good introduction to this concept is our free ‘How to design for FFF 3D printing’ guide. Your reseller may offer more in-depth training.Once your team and workspace are ready for 3D printing, it’s time to implement a workflow that streamlines production.WorkflowMaterial selectionMaterial selection is critical to a successful 3D print. Ultimaker 3D printers are optimizedto use the Ultimaker range of materials, but can also use third-party materials. Many material manufacturers provide print profiles for their filaments in Ultimaker Cura, for optimal print results.Here are a few of the most popular materials:• Tough PLA offers good impact resistance with the affordability, speed, and easy-printing of a PLA filament – a great choice for robust, just-in-time tooling • Nylon can be used to create strong parts that also offer abrasion resistance and low friction, perfect for quality assurance gauges that need to be used repeatedly• TPU 95A is a semi-flexible, rubber-like material and can be used to add protective surfaces to toolsMore information on choosing the right material can be found on the Ul timaker website3D modelingWhen designing for 3D printing, there are seven key considerations based on the geometry and features of your part:1. Nozzle size. Consider the diameter of the nozzle you use. The minimum wall thicknessof your part should be equal to or larger than your nozzle’s diameter2. Bottom layer. The bottom layer is the foundation of your 3D print. The larger its surfacearea, the better its adhesion to the printer build plate. Use chamfers insteadof fillets for edges that touch the build plate, as rounded corners are more effective than sharp ones3. Support material. Dual extrusion printers can print support material within overhangsor cavities to enable more complex geometries. This does, however, increase print and material costs. Limit the use of support material by creating overhangs with an angle greater than 45-degrees4. Small details. For designs featuring small details, use a smaller nozzle. Ensure thatsmall details have time to cool before the next layer is printed5. Tolerances. Plastic polymers shrink when heated and then cooled. This needs to beconsidered when designing parts with specific size requirements. With some materials (such as PLA), this is usually unnoticeable, but some filaments may require test printing 6. Fast printing. If print speed is important, you can reduce the thickness of the bottom orthe walls of your print, or choose a larger nozzle diameter7. Modularity. FFF 3D printers are only able to print parts that fit within their build volume,but this doesn’t make them unsuitable for producing large objects. Instead, use amodular design, consisting of multiple components, that can be printed more rapidlyPreparing your 3D model for printingOnce you have a 3D design file, you can transfer it to print preparation software that will turn it into instructions for your 3D printer.Ultimaker Cura is the most widely used 3D printing software in the world, with millions of users, and is free to download from our website.In Ultimaker Cura’s Recommended mode, printing is as easy as loading your model design, choosing key settings (layer height and infill density), and starting your print. You can also switch to Custom mode and tweak multiple settings for highly customized results.With Ultimaker Cura you benefit from the open and integrated Ultimaker ecosystem. Here you will find:• Preconfigured material profiles from leading filament producers, including BASF, Clariant, DSM, DuPont, and Owens Corning• ‘Print from CAD’ integration with free plugins for SolidWorks, Autodesk Inventor, and Siemens NXExtra print profiles and software integration can be downloaded in Ultimaker CuraPrinter operationWhen you have prepared your print in Ultimaker Cura, you can save it to USB orprint via a network.Ultimaker Connect is a network print management tool that enables you to queue multiple print jobs, monitor print progress, and track maintenance and printing analytics from your desktop.This is particularly effective if you have multiple 3D printers. You can create groups of printers for use by different teams, or with a frequently used configuration. Queued print jobs will start automatically when a printer with a matching configuration becomes available.With the Teams feature in Ultimaker Cloud, your 3D printers are accessible to all team members – regardless of where they are, and whether they are on the same network.Post-processingWhen your print finishes, wait for the build plate to cool, then remove the part. If it sticks, use a spatula to free it from the build plate.Often, the only post-processing needed is to remove the thin brim added to your print for optimal adhesion. This can be done by hand or with a small modeling or hobby knife.If you used water-soluble support material such as Ultimaker PVA, you will need to dissolve it before you can use your print. Manually detachable supports, such as Ultimaker Breakaway, can be removed with a pair of pliers.Once supports are removed, you can start additional post-processing options, such as:• Sanding, for a smooth surface finish• Polishing with a plastic polish compound• Gluing modular parts together using a modeling or industrial adhesive• Painting your print, using a primer and separate top coat• Screw threadingNot all post-processing techniques are suitable for all materials, so be sure to research and test your chosen method before trying it on your final part. Follow the manufacturer’s guidelines for any off-the-shelf products you use in post-processing.Removing PVA (left) and Breakaway (right) support materialApplication ideas3D printing gives manufacturers a powerful competitive edge – avoiding outsourcing and speeding up development cycles. With parts fabricated using Ultimaker’s fast and reliable 3D printers, you can ensure faster machine setup, less variation during assembly and fitting, secure part holding, and a smoother production process.But how do you ensure that you are maximizing your return on investment? This list of application ideas will help you make the most of your 3D printer.Jigs and fixturesEnsure efficient production by producing strong and affordable tools, on demand.3D printing is ideal for maintaining a just-in-time inventory and enables you to produce improved iterations within hours.Tip: Create more effective tooling with modular design. Need to prevent a tool from scratching surfaces? Add a layer of semi-flexible TPU 95A material. Does one part of thetool wear down? Design it as a replaceable segment.Quality assuranceTest the quality and accuracy of manufactured parts with precise gauges for the production line. You can also ensure consistency across facilities by sharing 3D models with colleagues. Tip: PLA is a great material for creating precise gauges, due to its dimensional accuracy.Tool organizersEnhance efficiency with 3D printed organizers for production stations. Enable manufacturing best practices such as ‘poka-yoke’ and Six Sigma with customizable workspaces.Tip: Network multiple Ultimaker printers with Ultimaker Connect, and rapidly deliver new organizers to the entire line, so you can evolve and stay lean without delaying production.Replacement partsIf a custom or obsolete part fails and halts production, waiting days or weeks for a new part isn’t an option. With a 3D printer you can quickly replace parts and keep the plant running. Tip: 3D models can also be created from 3D scans, so if a custom part breaks, you don’t even need CAD to create a new one. HP scanning tools integrate with Ultimaker Cura for a simplified scan-to-print workflow.External suppliersUltimaker 3D printers Cost$450 $12Time 35 days 4 daysPrior to in-house 3D printing, Volkswagen Autoeuropa used third-party suppliers to manufacture its custom tools and prototypes. This took several weeks, especially when multiple designs or assemblies were required. It also meant more paperwork and the adoption of a trial-and-error approach, slowing the tool manufacturing process at additional cost.With several Ultimaker 3D printers, Volkswagen Autoeuropa moved 93% of manufactured tool production in-house. Within two years, its assembly-tooling cost savings increased from 70% to 95%. Ultimaker enables Volkswagen Autoeuropa to test solutions without having to contact suppliers, reducing the time taken by an average of eight weeks. The figures below show the cost and time savings from 3D printing the production linetool for the positioning of a vehicle 2.0 TDI emblem.Case study: Volkswagen AutoeuropaBy using 3D printed tools, jigs, and fixtures, Volkswagen Autoeuropa has reduced cycle time operation, labor, and the need for reworking, while improving tool ergonomics. All at a tenth of the cost, saving an estimated $375,000 per year.Luís Páscoa, Pilot Plant Manager at Volkswagen Autoeuropa“The timings and costs to produce tools led us to a fast ROI, better product quality, and satisfaction throughout the entire process – from development stages to the final product. Our innovative 3D printed products are being used in several areas and are consideredbest practices within the Volkswagen Group.”Take the next step to success Build your 3D printing knowledge with industry leaders and experts, or requesta quote, on the Ultimaker website.About UltimakerSince 2011, Ultimaker has built an open and easy-to-use solution of 3D printers, software, and materials that enables professional designers and engineers to innovate every day. Today, Ultimaker is the market leader in desktop 3D printing. From offices in the Netherlands, New York, Boston, and Singapore – plus production facilities in Europe and the US –its global team of over 400 employees work together to accelerate the world’s transition to local, digital manufacturingGeneral inquiries:******************Find a local reseller:/resellers。
三D打印的原理及应用一、三D打印的原理三D打印(3D printing),又称为快速成型(rapid prototyping)或增材制造(additive manufacturing),是一种通过逐层堆积材料来构建三维物体的制造技术。
它利用计算机辅助设计(CAD)软件将数字模型切割成一系列薄层,然后通过逐层堆积材料来实现物体的构建。
三D打印的原理可以简单概括为以下几个步骤:1.建模:使用CAD软件对目标对象进行三维建模,并将其导出为.STL格式文件。
.STL文件由各个三角面片构成,表示了真实对象的表面。
2.切片:将.STL文件导入三D打印机的切片软件中,切片软件会将模型切分成一系列水平的二维层,每一层的厚度由用户设定。
3.控制:将每个切片层的信息传输给三D打印机,打印机根据这些信息控制打印头的运动和材料的喷射。
4.堆积:从底层开始,三D打印机通过喷射材料按照切片软件中的指令,逐层堆积材料形成三维物体。
二、三D打印的应用三D打印技术在各个领域都得到了广泛的应用。
以下是一些常见的领域和应用案例:1. 制造业在制造业领域,三D打印技术可以用于原型制作、工具制造、零部件生产等方面。
它可以大大加快产品开发周期,降低生产成本,并且可以自定义设计复杂的零部件。
应用案例: - 制造业公司可以使用三D打印技术制作产品原型,以便进行功能测试和市场验证。
- 制造业公司还可以使用三D打印技术制造工具和模具,以加快生产速度和降低成本。
- 需要复杂零部件的制造业可以使用三D打印技术来定制设计和制造零部件,以满足特定需求。
2. 医疗领域三D打印技术在医疗领域的应用非常广泛,包括医学器械、人体器官和组织的制造等方面。
应用案例: - 医疗器械制造商可以使用三D打印技术制造定制化的医疗器械,例如义肢、矫形外科器械等。
- 医生可以使用三D打印技术制造患者的器官模型,以便在手术前进行手术规划和模拟。
- 医生还可以使用三D打印技术制造可移植的人体器官和人工组织,以满足患者的移植需求。
XYZprinting 3D Printer使用者手册CN产品安全使用 2产品说明 3开箱与安装 5触控屏幕选单、功能与讯息 7功能操作与说明 8打印 19支持信息 20本说明书主要是让用户了解并正确使用 da Vinci Color 3D 打印机(以下简称 Color ),在说明书中可获得有关 Color 的操作需知、应用技巧及维护信息。
新用户必须先在官网 注册账号,才能下载最新的手册和软件以获得更好的用户体验。
如欲掌握 Color 的更多消息与 XYZprinting 全系列产品之相关讯息,欢迎与当地的销售商取得连系,或请前往三纬国际立体打印科技股份有限公司之官方网站: HD23FC1X127使用、操作、拆卸本产品包装、更换、移除本产品任何零件或维护本产品之前,请先仔细阅读本说明书及所有安全注意事项,并请遵照相关安全注意事项之说明。
● 建议勿单独移动、搬运本机器。
● 请勿让幼童单独操作本机器。
● 请勿将打印机放置于多尘、高湿度、频繁震动或者室外环境使用,建议放置于稳固平台。
● 请勿将打印机置于软质或倾斜台面使用,以免机台掉落/ 翻倒而产生损毁,或导致人员受伤。
● 请勿让孩童独自接触本产品或玩弄电源线,可能导致受伤或触电。
● 请使用原厂电源线,以避免因接地错误造成危害。
● 请勿在本产品上方放置任何盛水容器,如果溢出或流入本机中,可能导致危险或安全疑虑。
● 请勿使用酒精或易燃化学物擦拭打印机,可能导致危险发生。
● 请勿在电源开启之状态下搬动机器。
● 请勿于机器运行时将任何物品手伸入机台内,或撞击移动机器,避免因打印零件移动产生碰撞危险或避免高温烫伤。
● 机器部分零件在使用过程中会变热,将以高温状态运作,请勿在非冷却状态下触碰或更换相关零件。
● 开机后机体内相关零组件将依用户指令而加热或移动,产品运行时请勿碰触或阻挡机体内零件的运作。
● 打印过程会产生少许无毒的气味,为确保整体使用环境的舒适性,建议请选择通风良好之环境使用。
3D Printer User Manual V1.1Thank you for choosing Creality. For your convenience, please read through this User Manual before you start and follow the instructions provided carefully.Creality is always ready to provide you with high-quality services. If you encounter any issues or have any questions when using our products, please use the contact information at the end of this manual to contact us. To further improve your user experience, you can find more about our devices via the following methods:User manual: You can find instructions and videos in the memory card provided with the printer.You can also visit our official website (https://) to find information regarding software, hardware, contact information, device instructions, device warranty information, and more.Please visit our official website https:///download. Click Homepage → Support → Download. Download the required firmware and install it.123456789101211Do not use this printer by methods or operations that are not described in this manual, otherwise it may result in accidental injury or property damage.Do not place this printer in a vibrating or any other unstable environment, as the printing quality will be compromised when the printer shakes.Do not place this printer near flammable materials, explosive materials or high heat sources. Please place this printer in a ventilated, cool and low-dust environment.Please use the power cord provided with the printer and do not use the power cord of other products. The power plug must be plugged into a three-hole socket with a ground wire.Do not touch the nozzle or hotbed while the printer is in operation, otherwise you may get burned.Do not wear gloves or accessories while operating the printer, otherwise the moving parts may cause accidental injury including cuts and lacerations.After the printing process is complete, please use tools to clean up the filament on the nozzle while the nozzle is still hot. Do not touch the nozzle with your hands when cleaning, otherwise your hands may get burned.Please regularly clean the printer body with a dry cloth while the power is off, and wipe off dust, sticky printing materials, and foreign objects on the guide rails.Children under the age of 10 must not use this printer without adult supervision in order to avoid accidental injury.This printer has a safety protection mechanism. Please do not manually move the nozzle or printing platform quickly while the printer is on, otherwise the printer will automatically power off for protection.Users should abide by the laws and regulations of the corresponding country and region where the equipment is located (place of use), abide by professional ethics, and payattention to safety obligations. The use of our products or equipment for any illegal purpose is strictly prohibited. Our company is not responsible for the relevant legal responsibilities of any violators.Please use the filament recommended by the manufacturer, otherwise the nozzle may be clogged or the printer may be damaged.About the Printer 01-01Device Specifications 02-02List of Parts 03-0304-07Installing the 3D Printer 08-12Using the 3D Printer 13-13First Printing 14-14Circuit Wiring ················································································································································ ·················································································································································· ········································································ ············································································ ············································································131215161718192014111098612345702Product model Ender-3 V2 Neo 10.1mm-0.4mm Standard 0.4mm ±0.1mm Creality Slicer/Creality Print/Cura/Repetier-Host/Simplify3D 100-120V~, 200-240V~, 50/60Hz ≤100°C Slice height Nozzle diameter Precision FilamentSupported file format Print MethodFDM Molding tech Number of nozzles Supported slice software Input voltage Rated power Hotbed temperature ≤250°C Yes Nozzle temperature Power loss recovery 中文/ EnglishSwitch languages YesAuto leveling Windows XP/Vista/7/10/MAC/Linux Operating system Printing speed220*220*250mm Modeling dimensions PLA/PETG/ABS STL/OBJ/AMF ≤ 120 mm/s, generally 50 mm/s350W USB/storage card03Base Frame Package Display Screen Component14Material Rack and Barrel Assembly3Gantry Frame2Note: The components above are for reference only. The actual product may vary.044.1 Gantry Frame InstallationA.Move the profile on the right side of the bottom component 35 mm away from the desktop, so that the mounting hole is exposed on the desktop.B.Place the gantry frame in the slot of the base frame, and pre-lock it with two M5x45 hexagon socket head spring washer combination screws from the bottom to the top.C.Rotate the bottom component by 180° to ensure that the profiles on both sides are level. Use two M5x45 hexagon socket head spring washer combination screws to align the holes on the left side to pre-lock the holes first, and then tighten to fix them.D.Rotate the bottom component by 180°, and tighten the screw on the right side.To tighten the screw, put the short side of the wrench into the screw and secure it.4.4.4 Cable Connection06085.2Go to “Prepare → Auto home" to return to the starting position.0.00Leveling09Go to “Prepare → Z-offset", adjust the Z-axis compensation value so that the height of the nozzle to the platform is almost the thickness of A4 paper(0.08-0.1mm); then, click the knob, and the central point leveling is done.5.45.3Go to “Prepare → Move → Move Z" and reset.0.00LevelingLevelingGo to “Prepare → Disable stepper" to switch off all motor enables.5.510Adjust the knob at the bottom of the hotbed and move the nozzle to the four corners of the printing platform, respectively, so that the height of the nozzle to theprinting platform is approximately the thickness of A4 paper (0.08-0.1mm). Make sure that the four corners are properly leveled.5.60.00LevelingLeveling0.00LevelingFor smoother printing, the end of the filament should be cut as Heat the nozzle to above 185°C first, wait for the filaments inside the nozzle to soften, then press the extrusion handle and pull out the filaments quickly to prevent them fromReplace the new filaments onto the material rack and repeat the loading procedure in 7.Suspend printing first and, once the printer has stopped, press the extrusion handle to pull the filaments out quickly and prevent them from getting stuck at the heat break;Replace the new filaments onto the material rack, press the extrusion handle, insert thefilaments through the extruder feed hole into the nozzle, then push the filaments hard to squeeze out the residual filaments from the nozzle, and clean it up for printing.8.1Download from , orfind the Creality software on yourmemory card and install it.8.2 Go to Preferences → Basic → SelectLanguage → Finish to complete the settings.8.3 Select the model of the printer(Ender-3 V2 Neo).8.4 Enter Parameters → Close.8.7 Select the file.Load8.9Insert the memory card → Press the screenknob → Select from the menu → Select theused for printing.8.8 Generate the G-code file → Save it tothe memory card.The file name must only contain Latin letters and digits.Chinese characters or special symbols must not be used.Note: For details on using the software, please refer to theslicing software user manual in the storage card.1314Since each model is different, the actual product may be different from the picture. Please refer to the actual product. The final interpretation right belongs to Shenzhen Creality 3D Technology Co., Ltd.18F, JinXiuHongDu Building, Meilong Blvd., Longhua Dist., Shenzhen,China 518131Official Website: Tel: +86 755-8523 4565E-mail:*******************@。
中国3D 打印机上市公司股票简称:极光科技股票代码:871953本手册仅适用于极光尔沃A6桌面级3D 打印机A6用户使用手册版本号:A1目录前言 (4)一、注意事项 (5)1.1用户操作安全 (5)1.2设备电源要求 (5)1.3设备运行环境要求 (5)1.4耗材使用及存储要求 (5)1.5郑重声明 (6)二、产品简介 (7)2.1机器参数 (7)2.2机器部件 (7)2.3工具盒清单 (8)三、打印操作 (9)3.1菜单功能 (9)3.1.1主菜单 (9)3.1.2功能介绍 (9)3.2操作流程 (12)3.3操作说明 (13)3.3.1调平 (13)3.3.2耗材安装 (14)3.3.3模型打印 (16)3.3.4耗材更换 (16)3.3.5断电续打 (17)四、常见问题及解决方案 (18)五、3D打印机保养注意事项 (19)5.1日常保养 (19)5.2定期维护 (19)5.3运动部件保养 (19)六、帮助与支持 (20)前言本说明书内容涵盖极光尔沃3D打印机A6的操作步骤、注意事项、以及维护保养等相关内容。
为确保安全操作并最大限度发挥本机性能,请在操作前仔细阅读本说明书。
此外,请妥善保管本说明书并放置在随手可取之处。
若本说明书遗失或损坏,您还可以从以下途径获取设备的操作手册:●随机配套的SD卡中存储了A6的操作指南,能够帮助您更好地体验我们的产品;●关注官方微信(‘’jgew3d’’)即可快速获取A6的操作手册;感谢您选择使用我司“极光尔沃”品牌系列3D打印机!我司专注为您提供最优质的产品与服务。
如在使用过程中遇到任何问题,请按本说明书结尾所提供的联系方式及时我司联系。
注意:每台3D打印机出厂前都经过测试,若设备喷头有耗材残留或打印平台有轻微刮痕属正常现象,不影响使用。
一、注意事项1.1用户操作安全●禁止在靠近或位于有可燃性气体、液体及灰尘的场所操作机器;●禁止儿童及未经培训的人员单独操作设备;●机器运行过程中,禁止用手直接触摸模型、喷嘴,防止灼伤;●机器运行过程中,禁止将手伸到机器内,防止夹伤;●机器连续工作≥96小时,请务必停机休息1-3小时;●请务必将设备接地,切勿改装设备插头,避免造成机器损坏、触电、火灾等事故;●请务必使用本机配套电源线,避免不合格的电源线造成用电事故;●长时间不使用设备,请将电源线从电源插座上拔下;●请务必将设备置于干燥通风环境中,避免潮湿或烈日环境加速塑件老化;●在移除辅助支撑材料时,建议佩戴防护眼镜;●开机前,请确保SD卡已移除,防止开机异常;●避免频繁热拔插SD卡;新插入SD卡前,请关机10秒以上,待重新开机后再插入SD卡;●建议保留包装材料和纸箱,便于后期的搬运或保存。
一、目的1.使厂内常用名词统一、了解名词用法及意义。
2.用于新人训练的参考教材,可加速其对产品、流程的认识。
二、内容以下内容分为两大类:(1)SOP常用名词中英对照;(2)名词缩写与解释。
2-1.SOP常用名词中英对照2-1-1.产品种类(依字母顺序排列)2-1-2.产品流程(依流程顺序排列)2-1-3.使用设备与工具(依字母顺序排列)2-1-4.零组件(依字母顺序排列)2-1-5.常用名词(依字母顺序排列)2-2.名词缩写与解释(依字母顺序排列)(附录一)所有名词中英对照与解释--依字母排列顺序1. SOP常用名词中英对照ATE t est:Automatic Test Equipment,自动测试B/I:Burn In,烧机Barcode:条形码Bottom side of PCB:基板背面Bracket:铁片Capacitor:电容Capillary:导线管Carton:外箱Ceramic Substrate:陶瓷基板Coil:电磁圈Cold Solder:冷焊Component Damage:损件Conductive Sponge:导电泡棉Conductor Paste:导电油墨Connector:连接器Constant Temperature Soldering Iron:恒温烙铁Conveyor:输送带Crystal:XTAL,震荡器DC/DC Charger:充电器Dielectric Paste:介质绝缘油墨Diode:二极管Empty Solder:空焊Epoxy:数脂接着剂EPROM:Erasable and ProgrammableRead Only Memory,可重复读写只读存储器(多次烧写)ESD Wrist strap:静电环Fixture:治具Float:浮件FQA:Final Quality Assurance最终质量检验Furnace:烧结炉Fuse:保险丝Gauge:电压显示器Golden Finger:金手指Header:连接头Heat Sink:散热片High Speed Machine:高速机Hi-pot Test:高压测试Hybrid:混合ICIC (Integrated Circuit):集成电路ICT:In Circuit Tester,静态电路自动测试Inductor:电感Inspection:总检Insulator:绝缘片Inverter:背光板Jack:插口LAN:网络卡Laser Scribe:雷射切割机Microscope:显微镜Modem:调制解调器Mylar:绝缘片Oven:烤箱Overglass Paste:玻璃绝缘油墨Oxidation:氧化P/N:Part Number,产品编号Pack:包装Partition:隔板Paste Roller:油墨滚动机Polarity:极性Printer:厚膜印刷机/锡膏印刷机Probe Card:测试探针板Probe:测试探针Programming Check:读码Programming:烧码PROM:Programmable Read OnlyMemory,可程序化只读存储器(单次烧写)R/W:Rework重工Reflow:回焊炉Repair:T/S;Trouble Shooting,修护Resistor Array:排阻Resistor Paste:电阻油墨Resistor:电阻Scanner:扫描仪Screen Cleaner:网版清洗机Shift:偏移Short:短路Silicone:热熔胶SIMM Socket:扩充内存插槽SMT:Surface Mount Technology,表面黏着技术Snap:裂片Socket:IC插槽Solder Ball:锡球Solder Icicle:锡尖Solder Paste:锡膏Solder Residue:锡渣Substrate:基板Switch:开关器T/U:Touch up,后焊Temperature Profile:温度曲线记录器Tension Gauge:张力计Thermal:散热胶Thick Measurement:测厚机Top side of PCB:基板正面Transformer:变压器Transistor:晶体管Tray:静电盘Universal Machine:泛用机Viscosity Meter:黏度计Visual Inspection:目检2.名词缩写与解释AQL:Acceptable Quality Level,允收质量水平,允收之检验批所含之最大不良率BOM:Bill Of Material,零件用量表Cassette:盛放机板的治具Cold Solder:冷焊,待焊物与锡之间,受轻微外力造成裂缝CQCN:Customer Quality Complain Notice,客户抱怨通知书CRP:Capacity Requirement Plan,产能需求计划D/W:Die mount / Wire bonding,着晶/着线站ECN/ECR:Engineering Change Request/ Notice工程变更通知书/工程变更需求Empty Solder:空(漏)焊,零件(含接脚)未完全吃锡ENG P roduction:量产(工程试产)ESD:Electric Static Discharge,静电放电破坏Golden Sample:标准品Hold Notice:停止出货通知书Identification:鉴别,不同制品于生产或出货期间的标示,使其不被混淆Lead Frame:与机板PAD以锡接和导架Lo ader/ Unlo ader:上/下料Marking:标示印刷MO:Manufacture Order,工单MRB:Material Review Board,制造异常报告书,属于制造过程中的任何质量异常;物料评议委员会,用来申请裁决MRP:Material Requirement Plan,物料需求计划MSC:Method Standard Change,制程方法变更OJT:On Job Training,在职训练P/R:Pilot Run,少量试产Pawl:搬运机板的工具PCB:Printed Circuit Board,印刷线路版Pin Pinch:接脚与接脚间的间距PM:Preventive And Maintenance,保养维护计划R/W:Rework重工,只需加工使功能或特性恢复者Repair:修护,需更换零件使功能或特性恢复者SDCN:Sample Design Change Notice,客户设计变更通知书,在产品设计、生产过程中客户或产品经理工程变更之需求SIP:Single In-Line Package,由机板的单边方向引出处接线的接脚方式SIP:Standard Inspection Procedure,标准检验流程Snap:裂片,将大片基板分离成小片之过程Solder Ball:锡球,球状的锡附着于基片或零件表面,但未构成焊接状态,且可以外力刮除Solder Icicle:锡尖,锡因过热或不纯,而在待焊物上形成突起Solder Residue:锡渣,非球状的锡附着于基片或零件表面,但未构成焊接状态,且可以外力刮除SOP:Standard Operation Procedure,标准作业程序SPC:Statistics Process Control,统计制程管制Tray:置放产品的导电或抗静电盘具Week code:周别码,用以识别产品的制造(或出货)日期WIP:Work In Process,在制品一般数据:品保手册、作业程序、作业规范、操作手册及职责规范代用料:除了BOM之外拟新增的材料或供货商技术数据:产品制程/检验/技术、实验、改善报告、仪器设备使用/维护手册、原料之数据手册巡检:品管人员不定期或定期稽核生产活动金球(第一点):金线在芯片上之端点金球(第二点):金线在基板上之端点金线:连接芯片与基板线路之导线客户规范:客户所提供之图面,作业规范、线路图等香蕉水:一种擦拭因印刷不良或油墨沾污清洁使用之有机溶剂修护品:产品外观或电性不良而需更换零件或修护者原始文件:定义产品需重工之文件,例如ECN、MRB、会议结论等接触角:锡与PAD熔接所造成之角度焊锡性:标面沾锡是否良好产品规范:直接用于生产线引以为据之作业规范,包括样品规范(Sa mple Run)、试产规范(Pilot Run)、制造规范(Manufacture Specification)、测试规范(Test Specification)、工程图面、零件/材料承认书、变更申请/通知书及制造异常报告书MRB异常:产品的质量或作业状况偏离正常水平或有劣化趋势者过热焊点:焊点受热过多过久,导致锡表面起皱无光泽裸线:导线未有保护绝缘,露出导体胶头:以硅胶作成各种形式专用于标示印刷锌版:Stencil标示的印膜锡未溶:锡点受热不足,导致锡未形成有光泽且均匀之合金(附录一)所有名词中英对照与解释--依中文笔划顺序1.SOP常用名词中英对照IC插槽:Socket二极管:Diode介质绝缘油墨:Dielectric Paste充电器:DC/DC Charger包装:Pack可重复读写只读存储器:EPROM;Erasable and Programmable ReadOnly Memory,(多次烧写)可程序化只读存储器:PROM;Programmable Read OnlyMemory,(单次烧写)外箱:Carton目检:Visual Inspection自动测试:ATE t est;Automatic Test Equipment 冷焊:Cold Solder油墨滚动机:Paste Roller治具:Fixture泛用机:Universal Machine空焊:Empty Solder表面黏着技术:SMT Surface MountTechnology,金手指:Golden Finger保险丝:Fuse厚膜印刷机/锡膏印刷机:Printer后焊:T/U;Touch up恒温烙铁:Constant Temperature Soldering Iron玻璃绝缘油墨:Overglass Paste背光板:Inverter重工:R/W;Rework修护:Repair;T/S(Trouble Shooting)氧化:Oxidation浮件:Float 烤箱:Oven回焊炉:Reflow高速机:High Speed Machine高压测试:Hi-pot Test偏移:Shift基板:Substrate基板正面:Top side of PCB基板背面:Bottom side of PCB张力计:Tension Gauge扫描仪:Scanner排阻:Resistor Array条形码:Barcode混合IC :Hybrid产品编号:P/N;Part Number连接器:Connector连接头:Header陶瓷基板:Ceramic Substrate最终质量检验:FQA;Final QualityAssurance插口:Jack散热片:Heat Sink散热胶:Thermal测厚机:Thick Measurement测试探针:Probe测试探针板:Probe Card短路:Short绝缘片:Insulator绝缘片:Mylar裂片:Snap开关器:Switch损件:Component Damage极性:Polarity温度曲线记录器:Temperature Profile隔板:Partition雷射切割机:Laser Scribe电阻:Resistor电阻油墨:Resistor Paste电容:Capacitor晶体管:Transistor电感:Inductor电磁圈:Coil电压显示器:Gauge网版清洗机:Screen Cleaner网络卡:LAN数脂接着剂:Epoxy调制解调器:Modem热熔胶:Silicone震荡器:Crystal;XTAL,导电油墨:Conductor Paste导电泡棉:Conductive Sponge导线管:Capillary烧结炉:Furnace烧码:Programming烧机:B/I;Burn In集成电路:IC;Integrated Circuit输送带:Conveyor锡尖:Solder Icicle锡球:Solder Ball锡渣:Solder Residue锡膏:Solder Paste静电盘:Tray静电环:ESD Wrist strap静态电路自动测试:ICT;In Circuit Tester 总检:Inspection黏度计:Viscosity Meter扩充内存插槽:SIMM Socket铁片:Bracket读码:Programming Check 变压器:Transformer 显微镜:Microscope2.名词缩写与解释一般数据:品保手册、作业程序、作业规范、操作手册及职责规范上/下料:Lo ader/ Unlo ad er工单:MO,Manufacture Order工程变更通知书/工程变更需求:ECN/ECR;Engineering Change Request/ Notice 允收质量水平:AQL;Acceptable Quality Level,允收之检验批所含之最大不良率少量试产:P/R;Pilot Run代用料:除了BOM之外拟新增的材料或供货商印刷标示:Marking印刷线路版:PCB;Printed Circuit Board在制品:WIP,Work In Process在职训练:OJT;On Job Training冷焊:Cold Solder,待焊物与锡之间,受轻微外力造成裂缝技术数据:产品制程/检验/技术、实验、改善报告、仪器设备使用/维护手册、原料之数据手册巡检:品管人员不定期或定期稽核生产活动物料需求计划:MRP;Material Require ment Plan空(漏)焊:Empty Solder,零件(含接脚)未完全吃锡金球(第一点):金线在芯片上之端点金球(第二点):金线在基板上之端点金线:连接芯片与基板线路之导线保养维护计划:PM;Preventive And Maintenance客户抱怨通知书:CQCN;Customer Quality Complain Notice客户规范:客户所提供之图面,作业规范、线路图等客户设计变更通知书:SDCN;Sample Design Change Notice,在产品设计、生产过程中客户或产品经理工程变更之需求重工:R/W;Rework,只需加工使功能或特性恢复者香蕉水:一种擦拭因印刷不良或油墨沾污清洁使用之有机溶剂修护:Repair,需更换零件使功能或特性恢复者修护品:产品外观或电性不良而需更换零件或修护者原始文件:定义产品需重工之文件,例如ECN、MRB、会议结论等停止出货通知书:Hold Notice接触角:锡与PAD熔接所造成之角度焊锡性:标面沾锡是否良好产品规范:直接用于生产线引以为据之作业规范,包括样品规范(Sa mple Run)、试产规范(Pilot Run)、制造规范(Manufacture Specification)、测试规范(Test Specification)、工程图面、零件/材料承认书、变更申请/通知书及制造异常报告书MRB产能需求计划:CRP;Capacity Requirement Plan异常:产品的质量或作业状况偏离正常水平或有劣化趋势者盛放机板的治具:Cassette统计制程管制:SPC;Statistics Process Control着晶/着线站:D/W;Die mount / Wire bonding裂片:Snap,将大片基板分离成小片之过程周别码:Week code,用以识别产品的制造(或出货)日期量产(工程试产):ENG P roduction过热焊点:焊点受热过多过久,导致锡表面起皱无光泽零件用量表:BOM;Bill Of Material裸线:导线未有保护绝缘,露出导体制造异常报告书/物料评议委员会:MRB;Material Review Board属于制造过程中的任何质量异常;物料评议委员会,用来申请裁决制程方法变更:MSC;Method Standard Change标准作业程序:SOP;Standard Operation Procedure标准品:Golden Sample标准检验流程:SIP;Standard Inspection Procedure胶头:以硅胶作成各种形式专用于标示印刷锌版:Stencil标示的印膜锡未溶:锡点受热不足,导致锡未形成有光泽且均匀之合金锡尖:Solder Icicle,锡因过热或不纯,而在待焊物上形成突起锡球:Solder Ball,球状的锡附着于基片或零件表面,但未构成焊接状态,且可以外力刮除锡渣:Solder Residue,非球状的锡附着于基片或零件表面,但未构成焊接状态,且可以外力刮除静电放电破坏:ESD;Electric Static Discharge鉴别:Identification,不同制品于生产或出货期间的标示,使其不被混淆。
3D Printer---------------------Printing out everythingYou may have heard of 3D printing from newspaper and journalists, astonished at what they’ve witnessed. A machine recalls the movie <<Star Trek Replicator>>, something magical that can create objects out of thin air. It can “print” in plastic, metal, nylon, and over a hundred other materials. It can be used for making nonsensical little models, yet it can also print manufacturing prototypes, user products, guns, aircraft engine parts or even human organs using a person’s own cells. It is called: 3D printer.What is 3D Printer?3D printer uses a technologywhich is a form of additivemanufacturing technologywhere a three dimensionalobject is created by layingdown successive layers ofmaterial. It is also known asrapid prototyping, is a mechanized method where by 3D objects are quicklymade on a reasonably sized machine, which connected to a computer containingblueprints for the object. The 3D printing concept of custom manufacturing is exciting to nearly everyone. This revolutionary method for creating 3D models with the use of inkjet technology thus saves time and reduces the cost. Now, we can create a complete model in a single process using 3D printing. The basic principles include materials cartridges, flexibility of output, and translation of code into a visible pattern.Functions of 3D Printer● Industry Functions1. As of October 2012, Stratasys, the result of a merger of an American and anIsraeli company, now sells additive manufacturing systems. Compared with the traditional manufacturing, this technology will make the parts cost by30%, shorten 40% time of the manufacturing cycle.2. General Electric uses the high-end model to build parts for turbines.● Consumer Functions1. Clothing. 3D printing has applied into the world of clothing with fashion designers experimenting with 3D-printed bikinis, shoes, and dresses. For/wikipedia/commons/9/9c/Ra pid_prototyping_slicing.jpginstance, Nike is using 3D printing to manufacture the 2012 Vapor LaserTalon football shoe for players of American football; New Balance is 3Dmanufacturing custom-fit shoes for athletes.2. Bio-printing. As of 2012, 3D bio-printing technology has been studied by biotechnology companies and academia for feasible use in engineeringapplications, organs and body parts are built using techniques. It was reported that a 83 - year - old man with chronic bone infection, therefore put on the "print" by 3D printers jaws, this is the world's first use of 3D printingproducts as human bones3. Foods. Researchers have started to try to print of chocolate. Perhaps in the near future, a lot of looks exactly the same as the food from using 3D printers. By that time artificial food may be more expensive.Configuration of 3D PrinterAt first view it may seems scary, butactually it ’s not that complicated.From the outermost is a cube frame,which is making it immobilized andstable. The board which in the middleis the object support platform, thefour corners are mounted on thescrew of the platform, poles of screwlinked by belt band pass, synchronousrotation, in order to maintain the samelevel in basic. The above is the printhead, can do horizontal plane motion.The horizontal plane motion of theprint head combined the up and downmotion of the surface with the peacemovements, and eventually form a 3Dobject. So the structure of a 3Dprinter is mainly about the support of the linear motion of the direction ofthe three agencies. 3D printer looks quite complicated, because the designer's original intention was to let the machine reproduce them, so hope every component can be obtained by 3D printing.How Does 3D Printer Work?Instead of traditional 2D printer, the materials the 3D printer uses are mainly plastic, resin and certain metals. Each layer is from a millimeter to less than the width of a hair -the fluent and finer the object will be.The model to be manufactured is built up a layer at a time. A layer of powder is /wikipedia/commons/f/f8/Reprap_Darwin.jpgautomatically deposited in the model tray. The print head then applies resin in the shape of the model. The layer dries solid almost immediately. The model tray then moves down the distance of a layer and another layer of power is deposited in position, in the model tray. The print head again applies resin in the shape of the model, binding it to the first layer. This sequence occurs one layer at a time until the model is complete.Principal Parts of 3D Printer●Hardware designing of the 3D printerThe main hardware of the 3D printer includes drive circuit board, step motor, and embedded main control board, hot nozzle and the workbench.In the control circuit board, under the command of the stepper motor to control the hot nozzle on the Z axis direction, at the same time control the workbench in the X,Y axis direction, so that realize t he whole 3D running, eventually for printing on the workbench. The key of the whole system is to achieve the three-dimensional movement of the hot nozzle, so as to realize the print of three-dimensional objects.●Software controlled system designing of the 3D printerControl software mainly accept GCODE instruction, then transform GCODE instructions into a sequence of instructions that stepper motor control, finally converting motor control instruction sequence of I/O instruction for motor control. The software will be embedded into a 3D printer, in the form of the firmware and stored in the embedded computer.Summary3D printers, namely a kind of rapid prototyping machine, which use a model of digital document as the foundation. By using the adhesive materials, such as powder metal or plastic, to construct objects by means of step by step. In the past it was used in the mold manufacturing, industrial design and other fields and has been used in the manufacture of the model. Nowadays, it is gradually used for direct manufacturing of some products that means the technique is becoming popularizing.Reference:1./wiki/3D_printing2./view/1152866.htm?fr=aladdin3./article/37922734./link?url=kJZzkHkgLfvT690qjGoJX0wcwijKnT4dW_qxx7xIbF1vOFZB2SK0OsxF_0H-F_WK8ZfQBLKAttJzxSD7d-AZJRtfk9FZaqCr6v ZiqUcocrS。