AM-C3孔金属化设备使用说明书
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141AM3微机综合保护装置安装使用说明书V1.30安科瑞电气股份有限公司版权所有,未经本公司之书面许可,此手册中任何段落,章节内容均不得被摘抄、拷贝或以任何形式复制、传播,否则一切后果由违者自负。
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第一章装置介绍 (1)1概述 (1)2功能配置 (1)2.1保护功能 (1)2.2测控功能 (2)第二章技术参数 (2)1额定参数 (2)1.1工作电源 (2)1.2信号电压输入 (2)1.3信号电流输入 (2)2技术指标 (2)2.1测量元件特性 (2)2.2接点容量 (2)3使用环境 (2)4电气安全性 (3)4.1绝缘电阻 (3)4.2介质强度 (3)4.3冲击电压 (3)5电磁兼容性 (3)6机械性能 (3)6.1振动(正弦) (3)6.2冲击 (3)6.3碰撞 (3)第三章装置操作说明 (4)1前面板说明 (4)2按键说明 (4)3菜单说明 (5)3.1菜单结构 (5)3.2幅值显示 (6)3.3DI显示 (7)3.4遥测显示 (7)3.5遥信显示 (7)3.6定值显示 (7)3.7版本显示 (7)3.8时钟设置 (8)3.9定值修改 (8)3.10装置地址修改 (8)3.11通讯设置 (8)3.12软压板设置 (9)3.13遥控操作 (9)3.14出错报告 (9)3.15事件记录 (9)3.16调试功能(制造商使用,略) (10)第四章安装与接线 (10)1外形及开孔尺寸 (10)2装置背部端子图及接线方法 (11)2.1背部端子 (11)2.2接线方法 (11)2.2.2PT测控接线 (13)3.防跳模块 (13)第五章维护及其他问题处理 (14)附录A装置出厂默认定值表 (14)附录B装置事件记录清单 (16)第一章装置介绍1概述AM3系列微机综合保护装置,集保护、测量、控制功能于一体,适用于10kV及以下电压等级的配电线路和变压器保护,体积小巧,就地安装于中置柜、环网柜等,应用领域覆盖电力、水利、交通、石油、化工、煤炭、冶金等行业。
使用說明書PRC-CM03為充分發揮本機功能,在您使用前請詳細閱讀本說明書,並妥善保存,作為日後參考手提MP3/CD音響目錄(一)本機特點及緊急處理方法&警告 (2)(二)安全注意事項 (3)(三)免責聲明 (3)(四)外型及各部位名稱 (4)(五)安裝方法 (5)(六)規格 (5)(七)功能操作 (6)功能選擇 (6)音量調整 (6)調諧電台 (6)CD/MP3唱片的使用 (7)CD/MP3唱片的播放 (7)搜尋特定樂曲 (7)搜尋特定歌曲片段 (8)重複播放 (8)低音加強功能 (8)程序播放記憶 (9)外部音源功能 (9)耳機使用 (9)(八)保養 (10)(九)故障排除 (10)1˙HI/FI立體聲˙具播放CD/MP3/收音機功能˙AM(MONO)/FM立體聲收音˙具有耳機插孔˙CD 20首及MP3 99首曲目編輯播放功能。
˙具重複播放、資料夾重複播放、單曲重複播放及隨機播放功能˙具外部音源輸入擴音功能˙具低音加強功能2在使用本機之前,應仔細閱讀下列事項及使用說明,閱後並請妥為收存,以備將來參考:1.本機請勿置於雨中、濕氣中或避免陽光直射及遠離其他會產生熱能的裝置。
2.本機放置位置請勿太靠近電視、電腦、錄影機及手機,以免遭受干擾,產生誤 動作。
003.使用本機的工作溫度為5~35C。
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B:雜物或液體落入本機內。
C:受到雨淋。
D:無法正常操作或性能出現明顯變化。
E:不慎跌落或外殼受損。
7.請勿擅自拆下任何蓋子、內部裝置或調校內部裝置,請交由本公司專業人員進 行維修。
8.使用耳機時,請勿將音量調太大聲,以免聽力受損。
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10.當使用開放式耳機時,請勿將音量調太大聲,以避免聽不到周遭的聲音。
3-phase solid state relays with integrated heatsinkBenefitsDescription • Panel space savings. Concentrated power; the RGC 3-phase switching range can handle up to 65 AAC per pole (or 75 AAC for 2-pole switching) in a 70 mm wide footprint.• Long lifetime. Wire bonding technology reduces thermal and mechanical stresses of the output chips resulting in a larger number of possible operational cycles compared to other assembly technologies.• Low machine downtime. Integrated overvoltage protection prevents the solid state relay from breaking down due to uncontrolled transients that may occur on the lines.• Ease of use. The RGC2A and RGC3A are ready to use solutions provided with integrated heatsink thus eliminating the need for the user to calculate the size of heatsink needed for adequate thermal dissipation.• Fast wiring . Power connections for models rated ≥30 Aare equipped with terminals that can handle cables up to25 mm 2 / AWG3 cables.• Integrated monitoring for timely detection of malfunctions. Optional feature on the 3-phase RGC series that enables detection of mains loss, overtemperature and solid state relay or load malfunction.• Accommodates UL508A requirements for Industrial Control Panels. The RGC 3-phase range is certified as alisted product. All models carry a 100 kArms Short Circuit Current Rating.This product is intended to replace mechanical contactors especially when switching is frequent. The smallest product width in the RGC2, RGC3 range is 54 mm (3xDIN) and goes up to 70 mm. 2-pole and 3-pole switching options are available.Apart from resistive and slightly inductive loads, the RGC is certified for motor switching with associated motor ratings. A green LED gives indication of control voltage presence. Fan operation is controlled for the versions which have an integrated fan.Detection of SSR overheat, mains loss, SSR malfunction and load loss is possible with the RGC..M versions. An EMR alarm output is available for remote signaling. An additional feature with the RGC..M is the electronic auxiliary output. The RGC..M has additional LEDs for load status and alarm status indication.Specifications are at a surrounding temperature of 25°C unless otherwise specified.RGC2, RGC3ApplicationsPlastic injection machines, Extrusion machines, Blow moulding machines, Thermoformers, Dryers, Electrical ovens, Fryers, Shrink tunnels, Air handling units, Sterilisation equipment, Climatic chambers, Ovens and furnaces.Main features• 3-phase zero cross switching solid state contactor for 3-pole or 2-pole switching • Ratings up to 660 VAC 75 AAC/pole (RGC2A), 65 AAC/pole (RGC3A) @ T A 40°C• Optionally integrated monitoring for SSR and load malfunction with alarm output for remote signalling with the RGC..MOrder codeEnter the code entering the corresponding option instead of . Refer to selection guide section for valid part numbers.Selection guide - 2-pole switching, 1-pole direct (RGC2)Selection guide - 2-pole switching, 1-pole direct with monitoring (RGC2..M)KKE: input terminals = screw, output terminals = screwKGE: input terminals = screw, output terminals = box clampGKE: input terminals = box clamp, output terminals = screwGGE: input terminals = box clamp, output terminals = box clampOrder codeEnter the code entering the corresponding option instead of . Refer to selection guide section for valid part numbers.Selection guide - 3-pole switching with monitoring (RGC3..M) - DIN rail mount versionsKKE: input terminals = screw, output terminals = screwKGE: input terminals = screw, output terminals = box clamp GKE: input terminals = box clamp, output terminals = screwGGE: input terminals = box clamp, output terminals = box clampSelection guide - 3-pole switching (RGC3) - DIN rail mount versionsCarlo Gavazzi compatible componentsSelection guide - 3-pole switching (RGC3) - Panel mount versionsStructureRGC..MRGCBoth RGC and RGC..M are available in DIN rail and panel mount versions. DIN rail mount solutions at higher current ratings include forced ventilation. Check 'Dimensions' sections for further information.FeaturesGeneral dataPerformanceRGC2.. Output1. Refer to Current Derating Curves. Max. VDE AC-51 rating for RGC2..10 is 9AAC2. Overload profile for AC-53a;Ie: AC-53a: xIe-Tx: F-S, where Ie = nominal current (AC-53a AAC), xIe = overload current (AAC), Tx = duration of overload current (s), F = duty cycle (%), S = number of starts. Example; 5A: AC-53a: 30 - 6 : 50 - 10 = max. 10 starts for the RGC2..10 with an overload profile of 30 A for 6 seconds with a duty cycle of 50%.RGC3.. Output2. Overload profile for AC-53aInputsMotor Ratings: HP (UL508) / kW (EN/IEC 60947-4-2) @ 40°CInput current vs input voltage RG..DRG..A0.50mA2.50mA 4.50mA 6.50mA 8.50mA 10.50mA 12.50mA 5V6V8V10V12V14V16V18V20V22V24V26V28V30V32VInput current vs Input voltage RG..D..D.., RG..D..A..0.00mA1.00mA2.00mA3.00mA4.00mA5.00mA 20V60V90V110V150V200V230V275VInput current vs Input voltage RG..A..A..RG..D..D..RG..D..A..Input current vs Input voltageInput current vs Input voltageInput current vs Input voltageInput current vs Input voltagePower supply specifications (Us)3. Refer to Electromagnetic Compatability section for further details4. When supplied from secondary circuit with short circuit limit of 1500 VAAlarm output specifications (12, 14, 11)Auxiliary output specifications (22, 24, 21)Current derating 010203040506070809020253035404550556065707580L o a d C u r r e n t p e r p o l e i n A A CSurrounding Ambient Temperature in °CRGC2..75..DF RGC2..75..DFMRGC2..75..AF, AFM (up to 60°C)RGC2..40RGC2..40..DMRGC2..40..AM (up to 60°C)RGC2..25RGC2..25..DMRGC2..25..AM (up to 60°C)RGC2..10(max. 9AAC for VDE)RGC2RGC3Derating vs. Spacing Curves2468101201020304050607080L o a d C u r r e n t p e r p o l e i n A A C Surrounding Ambient Temperature in °CStandalone 20mm andover 10mm0mmRGC2..10Standalone 20mm andover10mm 0mmRGC3..10TempCurrent Temp Current 0°C 26.8A 0°C 32.0A 25°C 26.8A25°C32.0A80°C9.5A 80°C12.5A0mm10mm0510152025303520304050607080L o a d C u r r e n t p e r p o l e i n A A C Surrounding Ambient Temperature in °CRGC2..2510mm 0mm010203040506020304050607080L o a d C ur r e n t p e r p o l e i n A A C Surrounding Ambient Temperature in °CRGC2..4010mm 0mmTemp Current 0°C 14.3A 25°C 14.3A 40°C 9.8A 70°C 3.0A 80°C0.0A0mmTemp Current 0°C 14.3A 25°C 14.3A40°C 9.8A 70°C 3.0A 80°C0.0A0mm 0510152025303520304L o a d C u r r e n t p e r p o l e i n A A CSurrounRGC3..250510152025303520304050607080L o a d C u r r e n t p e r p o l e i n A A C Surrounding Ambient Temperature in °CRGC2..2510mm0mm10203040506020304050607080L o a d C u r r e n t p e r p o l e i n A A CSurrounding Ambient Temperature in °CRGC2..4010mm 0mm10mm 0mmTemp Current Tem0°C 14.3A 0°C25°C 14.3A 25°40°C 9.8A 40°70°C 3.0A 70°80°C0.0A80°0mmTemp Current Tem0°C 14.3A 0°C25°C 14.3A25°C40°C 9.8A 40°C70°C 3.0A 70°C 80°C0.0A80°CR0mm5101520253035203040L o a d C u r r e n t p e r p o l e i n A A CSurroundingRGC3..25 Temp Current Temp0°C 33.5A 0°C 25°C 33.5A 25°C 40°C 27.0A 40°C80°C12.5A 80°CRGC3_300mm 510152025303540o a d C u r r e n t p e r p o l e i n A A CRGC3..30 0510152025303520304050607080L o a d C u r r e n t p e r p o l e i n A A CSurrounding Ambient Temperature in °CRGC2..2510mm 0mm010203040506020304050607080L o a d C u r r e n t p e r p o l e i n A A CSurrounding Ambient Temperature in °CRGC2..4010mm0mm0102030405060708090203040506070L o a d C u r r e n t p e r p o l e i n A A C Surrounding Ambient Temperature in °CRGC2..7510mm0mmTemp Current Temp 0°C 14.3A 0°C 25°C 14.3A 25°C 40°C 9.8A 40°C 70°C 3.0A 70°C 80°C0.0A 80°CRGC0mm1Temp Current Temp 0°C 14.3A 0°C 25°C 14.3A 25°C 40°C 9.8A 40°C 70°C 3.0A 70°C 80°C0.0A 80°CRGC 0mm 105101520253035203040L o a d C u r r e n t p e r p o l e i n A A CSurrounding ARGC3..25Temp CurrentTemp0°C33.5A 0°C 25°C 33.5A 25°C 40°C27.0A 40°C 80°C 12.5A80°CRGC3_300mm200510152025303540203040L o a d C u r r e n t p e r p o l e i n A A C Surroundin RGC3..30Note: RGC2A..AM up to 60o CNote: RGC2A..AM up to 60o CNote: RGC2A..AM up to 60oC Note: RGC2A..AF , AFM up to 60o C RGC2..10RGC2..25RGC2..40RGC2..75RGC2, RGC3Derating vs. Spacing Curves024601020304050607080L o a d C u r r e n t p eSurrounding Ambient Temperature in °Cover 10mm 0mm024*******1020304050607080L o a d C u r r e n t p e r p o l e i n A A CSurrounding Ambient Temperature in °CStandalone 20mm and over 10mm 0mm RGC3..108010mm 0mm8010mm 0mmTemp Current Temp Current Temp Current0°C 14.3A 0°C 19.5A 0°C 25.0A 25°C 14.3A 25°C 19.5A 25°C 25.0A 40°C 9.8A 40°C 15.5A 40°C 20.0A 70°C 3.0A 70°C 8.0A 60°C 15.0A 80°C0.0A 80°C5.0A 80°C10.0A 0mm10mm30mm5101520253020304050607080L o a d C u r r e n t p e r p o l e i n A A C Surrounding Ambient Temperature in °CRGC3..2030mm 10mm 0mm TempCurrentTempCurrentTempCurrent 0°C 14.3A 0°C 19.5A 0°C 25.0A25°C 14.3A 25°C 19.5A 25°C 25.0A 40°C 9.8A 40°C15.5A 40°C 20.0A 70°C 3.0A 70°C8.0A60°C 15.0A 80°C0.0A80°C 5.0A80°C10.0ARGC3_200mm10mm30mm0510152025303520304050607080L o a d C u r r e n t p e r p o l e i n A A CSurrounding Ambient Temperature in °CRGC3..2520mm 0mm0510152025303540452030Lo a d C u r r e n t p e r p o l e i n A A C SurroRGC3..40010203040506070802030L o a d C u r r e n t p e r p o l e i n A A CRGC3..65DF, DFM08010mm 0mm708010mm 0mm10mm 0mmTemp Current Temp Current Temp Current0°C 14.3A 0°C 19.5A 0°C 25.0A 25°C 14.3A 25°C 19.5A 25°C 25.0A 40°C 9.8A 40°C 15.5A 40°C 20.0A 70°C 3.0A 70°C 8.0A 60°C 15.0A 80°C0.0A80°C5.0A80°C10.0ARGC3_200mm 10mm30mm 30mm 10mm 0mmTemp Current Temp Current Temp Current0°C 14.3A 0°C 19.5A 0°C25.0A 25°C 14.3A25°C 19.5A 25°C 25.0A 40°C 9.8A40°C 15.5A 40°C 20.0A70°C 3.0A70°C8.0A60°C15.0A 80°C0.0A 80°C5.0A80°C10.0ARGC3_200mm10mm 30mm 0510152025303520304050607080L o a d C u r r e n t p e r p o l e i n A A C Surrounding Ambient Temperature in °C RGC3..2520mm 0mmTemp Current Temp Current 0°C 33.5A 0°C 37.0A 25°C 33.5A 25°C 37.0A40°C 27.0A 40°C 30.0A80°C12.5A80°C 17.5ARGC3_300mm 20mm 10152025303540u r r e n t p e r p o l e i n A A C RGC3..30 20mm 0mm0510152025303540452030L o a d C u r r e n t p e r p o l e i n AA C Surroundi RGC3..40025408010203040506070802030L o a d C u r r e n t p e r p o l e i n A A C SurRGC3..65DF, DFM20304050607080 C u r r e n t p e r p o l e i n A A CRGC3..65AF, AFM 708010mm 0mm708010mm 0mm10mm 0mmTemp Current Temp Current Temp Current0°C 14.3A 0°C 19.5A 0°C 25.0A 25°C 14.3A 25°C 19.5A 25°C 25.0A 40°C 9.8A 40°C 15.5A 40°C 20.0A 70°C 3.0A 70°C8.0A60°C 15.0A 80°C0.0A80°C 5.0A80°C10.0ARGC3_200mm10mm30mm 30mm10mm 0mmTemp Current Temp Current Temp Current 0°C 14.3A0°C19.5A 0°C 25.0A 25°C 14.3A 25°C19.5A 25°C 25.0A 40°C 9.8A 40°C 15.5A 40°C 20.0A 70°C 3.0A70°C8.0A60°C15.0A 80°C0.0A80°C 5.0A80°C10.0ARGC3_200mm10mm30mm510152025303520304050607080L o a d C u r r e n t p e r p o l e i n A A CSurrounding Ambient Temperature in °CRGC3..2520mm 0mmTemp Current TempCurrent0°C 33.5A 0°C 37.0A 25°C 33.5A 25°C 37.0A 40°C 27.0A 40°C 30.0A 80°C 12.5A80°C17.5ARGC3_300mm20mm 051015202530354020304050607080L oa d C u r r e n t p e r p o l e i n A A C Surrounding Ambient Temperature in °C RGC3..30 20mm0mm 2480510152025303540452030L o a d C u r r e n t p e r p o l e i n A A C SurroundinRGC3..40010203040506070802030L o a d C u r r e n t p e r p o l e i n A A C Surr RGC3..65DF, DFM 010203040506070802030L o a d C u r r e n t p e r p o l e i n A A C SurroundinRGC3..65AF, AFM Note: RGC3A..AM up to 60o C Note: RGC3A..AM up to 60o C Note: RGC3A..AM up to 60o C RGC3..10RGC3..20RGC3..25RGC3..30RGC2, RGC3Derating vs. Spacing Curves51015202530354045203040506070L o a d C u r r e n t p e r p o l e i n A A C Surrounding Ambient Temperature in °CRGC3..4010mm 0mm1020304050607080L o a d C u r r e n t p e r p o l e i n A A CSurrounding Ambient Temperature in °CRGC3..65DF, DFM10mm0mm025408001020304050607080L o a d C u r r e n t p e r p o l e i n A A CSurrounding Ambient Temperature in °CRGC3..65AF, AFM10mm 0mmNote: RGC3..AF up to 60 o CNote: RGC3..AF up to 60oC RGC3..40RGC3..65DF, DFM RGC3..65AF, AFMCompatibility and conformance6, 7LVD: EN/IEC 60947-4-2, EN/IEC 60947-4-3EMCD: EN 60947-4-3UL: UL508, E172877cUL: C22.2 No. 14-13, E172877CCC, GB/T 14048.5-2017 (IEC 60947-5-1)VDE 0660-117 (DIN EN 60947-4-2), VDE 0700-1 (DIN EN 60335-1)100k Arms (refer to short circuit current section, Type 1 – UL508)6. Not applicable for RGC (48)7. Applicable only to RGC (10)Electromagnetic compatibility (EMC) - ImmunityEN/IEC 61000-4-28 kV air discharge, 4 kV contact (PC2)EN/IEC 61000-4-310 V/m, from 80 MHz to 1 GHz (PC1)10 V/m, from 1.4 to 2 GHz (PC1)10 V/m, from 2 to 2.7 GHz (PC1)EN/IEC 61000-4-4Output: 2 kV, 5 kHz (PC1)Input: 1 kV, 5 kHz (PC1)Signal: 1 kV, 5 kHz (PC1)Filter connection diagramFilteringNote:• Control input lines must be installed together to maintain products’ susceptability to Radio Frequency interference.• Use of AC solid state relays may, according to the application and the load current, cause conducted radio interferences. Use of mains filters may be necessary for cases where the user must meet E.M.C requirements. The capacitor values given inside the filtering specification tables should be taken only as indications, the filter attenuation will depend on the final application.• This product has been designed for Class A equipment. Use of this product in domestic environments may cause radio interference, in which case the user may be required to employ additional mitigation methods.• Surge tests on RGC..A, RGC..A..A.. models were carried out with the signal line impedence network. In case the line impedance is less than 40Ω, it is suggested that AC supply is provided through a secondary circuit where the short circuit limit between conductors or between conductors and ground is 1500 VA or less.* For conformance to EN/IEC 61000-6-4, an external capacitor class X1, 220 nF, 275 VAC is to be connected across the input control lines A1-A2 for AC control versions.** With external varistor 275 V (S05K275) Type 2 connected between terminals 22 - 21 or terminals 24 - 21.• Performance Criteria 1 (PC1): No degradation of performance or loss of function is allowed when the product is operated asintended.• Performance Criteria 2 (PC2): During the test, degradation of performance or partial loss of function is allowed. However whenthe test is complete the product should return operating as intended by itself.• Performance Criteria 3 (PC3): Temporary loss of function is allowed, provided the function can be restored by manual operation of the controls.Additional conformance to railway standardsThe declaration in this section is prepared in compliance with People’s Republic of China Electronic Industry Standard SJ/T11364-2014: Marking for the Restricted Use of Hazardous Substances in Electronic and Electrical Products.这份申明根据中华人民共和国电子工业标准SJ/T11364-2014:标注在电子电气产品中限定使用的有害物质Protection Co-ordination, Type 1 vs Type 2:Type 1 protection implies that after a short circuit, the device under test will no longer be in a functioning state. In Type 2 co-ordination the device under test will still be functional after the short circuit. In both cases, however the short circuit has to be interrupted. The fuse between enclosure and supply shall not open. The door or cover of the enclosure shall not be blown open. There shall be no damage to conductors or terminals and the conductors shall not separate from terminals. there shall be no breakage or cracking of insulating bases to the extent that the integrity of the mounting of live parts is impaired. Discharge of parts or any risk of fire shall not occur.The product variants listed in the table hereunder are suitable for use on a circuit capable of delivering not more than 100,000 Arms Symmetrical Amperes, 600 Volts maximum when protected by fuses. Tests at 100,000 A were performed with Class J fuses, fast acting; please refer to the table below for maximum allowed ampere rating of the fuse. Use fuses only.Tests with Class J fuses are representative of Class CC fuses.8. Consult a Carlo Gavazzi sales representative for use of 70 A class J fuses9. Between MCB and Load (including return path which goes back to the mains)Note: A prospective current of 6 kA and a 230 / 400 V power supply is assumed for the above suggested specifications. For cables with different cross section than those mentioned above please consult Carlo Gavazzi's Technical Support Group.RGC..M Mode of OperationThe RGC..M versions are suitable only for use with resistive loads.The ‘M’ suffix versions integrate monitoring circuitry that can detect the status of the Mains, Load, and Solid State Relay (SSR) status. The fault conditions that can be detected with the RGC..M include:- Mains loss- Load loss- SSR open circuit- SSR short circuit- SSR over temperatureAn external supply, 24 VDC or 90-250 VAC, selectable through part no. configuration, is required for the operation of the RGC..M models. In the case of a fault condition, an EMR alarm output is available through terminals 11, 12, 14 for remote indication. Alarm visual indication is provided by a flashing red LED. The flash rate of the red LED gives an indication of the type of alarm condition detected.The RGC..M is also equipped with an auxiliary output which operates in synchronisation with the output of the SSR. This electronic auxiliary output with normally open or normally closed user selectable contacts is available through terminals 21, 22, 24. A yellow LED gives indication of the SSR output status.Mains Loss:The mains loss alarm is issued if the mains voltage is missing from either terminals L1, L2 or L3 for more than 1 second. This alarm type is indicated by 2 flashes of the red LED. The alarm resets automatically once the mains voltage is restored and is present on terminals L1, L2 and/or L3 for more than 1 second. In case of mains frequency outside the specified limits, the mains loss alarm is activated. The SSR output is not affected in this condition; this means that if control is ON, the SSR output remains ON.Note 1: For the AC external supply versions (RGC..A..A), the Auxiliary output, NC (21-22) will be closed only when the external supply Us is present.Note 2: Yellow LED and hence load current is OFF only if all phases L1, L2 and L3 are missing. If any 2 phases are present and control voltage is applied, the yellow LED and auxiliary output will be ON.RGC..M Mode of Operation (continued)Load Loss:Detection of load loss is possible only with control ON. This alarm is issued in the absence of a load termination or an open load on terminals T1, T2 and/or T3 for more than 120ms. When the load loss alarm is triggered, the SSR output is not turned OFF as long as control voltage is present on the RGC..M. The fault condition is automatically restored once the fault is cleared.The RGC..M permits a total combined load and supply unbalance of 40%, where individually load unbalance shall not exceed 40% and supply unbalance shall not exceed 15%. If these limits are exceeded erratic behaviour and false alarms may be expected.Note 1: For the AC external supply versions (RGC..A..A), the Auxiliary output, NC (21-22) will be closed only when the external supply Us is present.Note 2: Yellow LED and Auxiliary output is OFF if all the loads connected to the 3 poles T1, T2 and T3 are missing.Note 3: The Load loss alarm will reset only with control ON.RGC..M Mode of Operation (continued)SSR Short Circuit:This condition is detected when the SSR output remains ON for more than 250 ms without control voltage. Upon this alarm, an attempt is made to switch OFF the SSR output but this may not be possible in case of a damaged SSR output(s). Alarm indication is given by 3 flashes of the red LED (same as the load loss alarm indication). In case of a self recovery, the SSR will automatically reset.During an SSR short circuit condition, the SSR output is ON unintentionally. In this case the auxiliary output does not work in synchronisation with the SSR output.Note 1: For the AC external supply versions (RGC..A..A), the Auxiliary output, NC (21-22) will be closed only when the external supply Us is present.RGC..M Mode of Operation (continued)SSR Open Circuit:This alarm is issued when either one of the poles or all 3 poles do not switch ON within 250 ms when control voltage is applied. This alarm type is identified by 4 flashes of the red LED. In the case of an open circuit on only 1 pole the load will switch on 2 phases. The alarm output remains active (with control ON) until the alarm condition is removed.Note 1: For the AC external supply versions (RGC..A..A), the Auxiliary output, NC (21-22) will be closed only when the external supply Us is present.Note 2: Yellow LED and Auxiliary output is OFF if all the loads connected to the 3 poles T1, T2 and T3 are missing.RGC..M Mode of Operation (continued)SSR Over Temperature:The SSR is equipped with internal temperature monitoring to prevent SSR damage in case of overheating conditions. Upon detection of such a condition the SSR output is switched OFF and an alarm is issued accordingly. This alarm is visually indicated by the red LED which is fully ON. Once the temperature cools down, the alarm is cleared and if control is still ON an attempt to re-start the SSR is made.Note 1: For the AC external supply versions (RGC..A..A), the Auxiliary output, NC (21-22) will be closed only when the external supply Us is present.LED indicatorsAlarm managementDimensionsRGC2..25KKE, RGC3..20KKERGC2..10KKE, RGC3..10KKEHousing width tolerance +0.5mm, -0mm as per DIN 43880. All other tolerances +/- 0.5mm.Dimensions in mm.DimensionsRGC2..25GKE.M, RGC3..20GKE.MRGC3..25KKEHousing width tolerance +0.5mm, -0mm as per DIN 43880. All other tolerances +/- 0.5mm.RGC2..40KGE, RGC3..30KGEDimensionsRGC3..25GKE.MHousing width tolerance +0.5mm, -0mm as per DIN 43880. All other tolerances +/- 0.5mm.DimensionsRGC3..40GGE.FHousing width tolerance +0.5mm, -0mm as per DIN 43880.All other tolerances +/- 0.5mm.RGC2..40GGE.M, RGC3..30GGE.MRGC2..75GGE.., RGC3..65GGE..DimensionsHousing width tolerance +0.5mm, -0mm as per DIN 43880. All other tolerances +/- 0.5mm.Dimensions in mm.DimensionsHousing width tolerance +0.5mm, -0mm as per DIN 43880.All other tolerances +/- 0.5mm.RGC3..48GGE.MRGC2..10, RGC2..25, RGC2..40 RGC3..10, RGC3..20,RGC3..25, RGC3..30RGC2..25..DM, RGC2..40..DMRGC3..20..DM, RGC3..25..DM,RGC3..30..DMRGC2..25..AM, RGC2..40..AMRGC3..20..AM, RGC3..25..AM,RGC3..30..AMRGC2..75..DFRGC3..40..DF, RGC3..65..DF RGC2..75..AFRGC3..40..AF, RGC3..65..AFRGC2..75..DFM RGC2..75..AFMTerminals labelling:1/L1, 2/L2, 3/L3:Mains connections2/T1, 4/T2, 6/T3:Load connectionsA1 (+):Positive control signalA2 (-):Control groundUs (+):External supply positive signal Us (-):External supply groundUs (~):AC external supplyUf (+):Fan supply positive signal(no connection required byend user)Uf (-):Fan supply ground(no connection required byend user)12:Alarm EMR, normally closed 14:Alarm EMR, normally open 11:Alarm EMR, common terminal 22:Auxiliary output, normallyclosed24:Auxiliary output, normallyopen21:Auxiliary output, commonterminalConnections to Uf+, Uf- are provided readily termi-nated by manufacturer. However, in case of need-ed user intervention on terminals Uf+, Uf- for the RGC..A..AF and RGC..A..AFM models, the mains supply has to be turned off first to avoid risk of elec-Terminal layoutN246Connection DiagramVersions: RGC..D..DM, RGC..D..DFMAuxiliary output signal 24 VDC, 50 mA; DC control, Uc (5-32 VDC); DC external supply, Us (24 VDC)to PLCGndpull‐downresistor22NCAUX O/P24NOAUX O/Uf-FANUf+FAN+24Vdc24VDCP21COMAUX O/PAUs-SUPPLYUs+SUPPLY12NCALARM14NOALARMA2-CONTRO5‐32VDC11COMALARMOLA1+CONTROLGnd22NCAUX O/P24NOAUX O/Uf-FANUf+FANto PLC+24Vdcpull‐upresistor24VDCP21COMAUX O/P AUs-SUPPLYUs+SUPPLY12NCALARM14NOALARMA2-CONTRO5‐32VDC11COMALARMOLA1+CONTROLConnection of normally open auxiliary output (24-21) ina ‘pnp’ styleConnection of normally open auxiliary output (24-21) inan ‘npn’ styleVersions: RGC..D..AM, RGC..D..AFMAuxiliary output signal 24 VDC, 50 mA; DC control, Uc (5-32 VDC); AC external supply, Us (90-250 VAC) to PLCGndpull‐downresistor22NCAUX O/P24NOAUX O/Uf-FANUf+FAN+24Vdc90‐250P21COMAUX O/PAUs~SUPPLY0VAC12NCALARM14NOALARMA2-CONTROUs~SUPPLY5‐32VDC11COMALARMOLA1+CONTROLGnd22NCAUX O/P24NOAUX O/Uf-FANUf+FANto PLC+24Vdcpull‐upresistor90‐250P21COMAUX O/P AUs~SUPPLY0VAC12NCALARM14NOALARMA2-CONTROUs~SUPPLY5‐32VDC11COMALARMOLA1+CONTROL Connection of normally open auxiliary output (24-21) in Connection of normally open auxiliary output (24-21) in Connection configuration for auxiliary output。
Doc. No. VH*-OMX0068-APressure Relief 3 Port Valve with Locking HolesVHS20-(F,N)01~(F,N)02(-R,Z)-DVHS30-(F,N)02~(F,N)03(-R,Z)-DVHS40-(F,N)02~(F,N)04(-R,Z)-DPage 1. Safety Instructions 1~52. Application 63. Specifications 64. How to Order 7~85. Construction / Parts List 96. Dimensions10with Locking Holes Safety InstructionsThese safety instructions are intended to prevent hazardous situations and/or equipment damage.These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.”They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC)*1) , and other safety regulations.*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems. ISO 4413: Hydraulic fluid power -- General rules relating to systems.IEC 60204-1: Safety of machinery -- Electrical equipment of machines .(Part 1: General requirements)ISO 10218: Manipulating industrial robots -Safety. etc.Caution Caution indicates a hazard with a low level of risk which, if not avoided, could resultin minor or moderate injury.Warning Warning indicates a hazard with a medium level of risk which, if not avoided, could result in death or serious injury.DangerDanger indicates a hazard with a high level of risk which, if not avoided, will resultin death or serious injury.Warning 1. The compatibility of the product is the responsibility of the person who designs theequipment or decides its specifications.Since the product specified here is used under various operating conditions, its compatibility with specific equipment must be decided by the person who designs the equipment or decides its specifications based on necessary analysis and test results.The expected performance and safety assurance of the equipment will be the responsibility of the person who has determined its compatibility with the product.This person should also continuously review all specifications of the product referring to its latest catalog information, with a view to giving due consideration to any possibility of equipment failure when configuring the equipment.2. Only personnel with appropriate training should operate machinery and equipment.The product specified here may become unsafe if handled incorrectly.The assembly, operation and maintenance of machines or equipment including our products must be performed by an operator who is appropriately trained and experienced.3. Do not service or attempt to remove product and machinery/equipment until safety is confirmed.1.The inspection and maintenance of machinery/equipment should only be performed after measures to prevent falling or runaway of the driven objects have been confirmed.2.When the product is to be removed, confirm that the safety measures as mentioned above are implemented and the power from any appropriate source is cut, and read and understand the specific product precautions of all relevant products carefully.3. Before machinery/equipment is restarted, take measures to prevent unexpected operation and malfunction.4. Contact SMC beforehand and take special consideration of safety measures if the product is to be used in any of the following conditions.1. Conditions and environments outside of the given specifications, or use outdoors or in a place exposed to direct sunlight.2. Installation on equipment in conjunction with atomic energy, railways, air navigation, space, shipping, vehicles, military, medical treatment, combustion and recreation, or equipment in contact with food and beverages, emergency stop circuits, clutch and brake circuits in press applications, safety equipment or other applications unsuitable for the standard specifications described in the product catalog.3. An application which could have negative effects on people, property, or animals requiring special safety analysis.e in an interlock circuit, which requires the provision of double interlock for possible failure by using a mechanical protective function, and periodical checks to confirm proper operation.with Locking HolesSafety InstructionsCautionThe product is provided for use in manufacturing industries.The product herein described is basically provided for peaceful use in manufacturing industries.If considering using the product in other industries, consult SMC beforehand and exchange specifications ora contract if necessary.If anything is unclear, contact your nearest sales branch.Limited warranty and Disclaimer/Compliance RequirementsThe product used is subject to the following “Limited warranty and Disclaimer” and “Compliance Requirements”. Read and accept them before using the product.Limited warranty and Disclaimer1.The warranty period of the product is 1 year in service or 1.5 years after the product is delivered,whichever is first.∗2)Also, the product may have specified durability, running distance or replacement parts. Please consult your nearest sales branch.2. For any failure or damage reported within the warranty period which is clearly our responsibility,a replacement product or necessary parts will be provided.This limited warranty applies only to our product independently, and not to any other damage incurred due to the failure of the product.3. Prior to using SMC products, please read and understand the warranty terms and disclaimersnoted in the specified catalog for the particular products.∗2) Vacuum pads are excluded from this 1 year warranty.A vacuum pad is a consumable part, so it is warranted for a year after it is delivered.Also, even within the warranty period, the wear of a product due to the use of the vacuumpad or failure due to the deterioration of rubber material are not covered by the limitedwarranty.Compliance Requirements1. The use of SMC products with production equipment for the manufacture of weapons of massdestruction(WMD) or any other weapon is strictly prohibited.2. The exports of SMC products or technology from one country to another are governed by therelevant security laws and regulation of the countries involved in the transaction. Prior to the shipment of a SMC product to another country, assure that all local rules governing that export are known and followed.CautionSMC products are not intended for use as instruments for legal metrology.Measurement instruments that SMC manufactures or sells have not been qualified by type approval tests relevant to the metrology (measurement) laws of each country.Therefore, SMC products cannot be used for business or certification ordained by the metrology (measurement) laws of each country.Warning1. Please consult with SMC if the intended application calls for absolutely zero leakage due tospecial atmospheric requirement, or if the use of a fluid other than air is required.2. Do not apply negative pressure, as may cause malfunction.3. Do not supply air pressure from ports other than the 1(P) port, as may cause malfunction.4. When lockout is to be used, recommend using a lock with a shackle diameter of φ5 or more.Less than φ5 is to be used, please test it on the actual machine.Warning1. In some cases, mineral oil grease used for internal parts and sealant may be carried todownstream side. Please consult with SMC if this causes any inconvenience in use.Warning1. Do not drop or apply impact during transportation or installation, as may cause breakageor malfunction.2. Do not install in locations of high humidity or high temperature. Operation outside of theproduct specification range may cause breakage, malfunction, or shorten life performance.3. Connect the product ensuring the direction of "1"(IN) and "2"(OUT) for air direction andindicated arrow. Reverse connection may cause malfunction.Caution4. The valve must be switched to each position instantly and securely. Stopping the handlebetween the extreme positions may cause malfunction.Warning1. Before piping is connected, it should be thoroughly blown out with air (flushing) or washed to remove chips, cutting oil and other debris from inside. Should they remain, they could cause malfunction.2. When screwing piping or fittings into ports, ensure that chips from the pipe threads or sealing material do not enter the piping. Also, if sealant tape is used, leave 1.5 to 2 thread ridges exposed at the end of threads.3. When screwing piping into a component, hold female threaded side and apply the recommended tightening torque. Insufficient tightening torque may cause loosening or sealing failure and excess tightening torque may cause damage to threads. Tightening without holding female threaded side, excess force is applied to the bracket directly, and may cause breakage.4. Do not apply torsion or bending moment other than the product's own weight. Support external piping separately as it may cause breakage. Non-flexible piping, such as steel tube piping, are prone to be affected by excess moment load or vibration. Use flexible piping in between to avoid such affects.5. For piping into the exhaust port, it is recommended to use a resin silencers (AN series). After tightening the silencer by hand, use a suitable wrench on the hexagonal flats to tighten an additional 1/4 turn. When installing one-touch fittings (KQ2 series) or the piping, add 1/2 turn after tightening by hand. Excess tightening torque may cause damage to threads.Warning1. Use clean air. Do not use compressed air which contains chemicals, organic solvent, synthetic oil or corrosive gas, etc., as it may cause breakage or malfunction.2. Install an air dryer or after cooler on upstream side. Air containing excess drainage may cause malfunction.Caution3. Install an air filter of 5 µm filtration on upstream side.4. Install a mist separator on upstream side to remove carbon powder from the compressor or other equipment. Excess carbon dust may cause malfunction.Refer to SMC’s “Air Cleaning Equipment” catalog for further details on compressed air quality.Recommended tightening torque Unit: N-m Thread size 1/8 1/4 3/8 1/2Torque 7 to 912 to 1422 to 2428 to 30Warning1. Do not use in atmospheres contacting corrosive gases, chemicals, sea water, water,water steam, or where there is direct contact with any of these.2. Do not use in explosive atmosphere.3. Do not use in locations subject to vibration or impact.4. Do not expose to direct sunlight for an extended period of time. Protective cover should beused to shield.5. Do not mound in locations where is nearby heat source. Radiated heat should be alsoprevented.6. Implement suitable protective measures in locations where there is contact withwater droplets, oil, or welding spatter.7. Install a silencer into exhaust port to prevent the dust ingress if there is a lot of dust inatmosphere, as dust may cause air leakage.Warning1. When equipment is to be removed, first confirm that measures are in place to preventworkpieces from dropping, run-away of equipment, etc.. Then cut off the supply air pressure and electric power, and exhaust all compressed air from the system using its residual pressure release function.When the equipment is to be restarted after remounting or replacement, first confirm that measures are in place to prevent lurching of actuators and then confirm that equipment operates normally.2. Do not disassemble. Improper handling may cause malfunction or breakage of themachinery or equipment.2. ApplicationsThis product is a residual pressure release valve which is switched by hand.3. Specifications(1) Standard specifications (2) Flow characteristics-6- Model VHS20VHS30 VHS40FluidAirAmbient and fluid temperature -5 to 60o C (No freezing)Proof pressure1.5MPa Maximum operating pressure 1.0MPa Handle operation Switching angle 90o Rotating torque Note1)0.8N-m or less 1.0N-m or less 3.0N-m or less Weight95g 181g400gNote 1) Supply pressure: 1.0 MPaModelPort size Supply (IN →OUT) Exhaust (OUT →EXH) IN, OUT EXH C(dm 3/s-bar)b Cv C(dm 3/s-bar)b Cv VHS201/8 1/84.0 0.41 1.1 3.7 0.42 1.1 1/45.8 0.31 1.4 3.8 0.42 1.1 VHS30 1/4 1/48.8 0.44 2.4 8.0 0.46 2.3 3/8 14.1 0.28 3.5 7.8 0.46 2.2 VHS401/43/8 9.5 0.49 2.8 13.3 0.47 3.6 3/8 17.2 0.47 4.8 13.6 0.47 3.7 1/226.70.296.313.40.433.74. How to Order- - - VHS 30 03 D❶❷❸❹# A spacer or spacer with bracket is required if the valve is combined with modular F.R.L. Please order it separately.VHS type can be ordered from How to Order of modular F.R.L. combination.Spacer (Y □-D)Spacer with bracket(Y □T-D)Pressure relief 3 port valve Spacer part no. Spacer with bracketpart no. Applicable F.R.L. combinationVHS20 Y200-D Y200T-D AC20-D VHS30 Y300-D Y300T-D AC30-D VHS40Y400-DY400T-DAC40-D* New VHS series compatible with previous model spacer Y200(T)-A to Y400(T)-A.Pressure relief 3 port valve5. Construction/ Parts list-9-No.DescriptionStandard specificationsMaterial Note 1 Body ADC12 White 2 Body cover POM White 3 Handle POM Red 4 Bonnet PBT- 5Valve guideFlame resistant PBT (UL94 standard V-0 equivalent )White 6 Cam ring POM - 7 Sleeve POM - 8 Spool PBT - 9 O-ring H-NBR - 10Spring Stainless steel-# The VHS series cannot be disassembled. Parts cannot be shipped separately.6. Dimensions-10-Model Standard specifications P1 P2 A B C D E F G H VHS20 1/8, 1/4 1/8 71.5 23 40 37 28 42 17.5 40 VHS30 1/4, 3/8 1/4 873253 49 38 53 20 53 VHS401/4, 3/8, 1/23/8111 42.3706352712970Padlock mounting position(Port size)(Port size)Rev. A - Safety Instructions (Piping) corrected.- How to Order added *2 and *3.4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021 JAPANTel: + 81 3 5207 8249 Fax: +81 3 5298 5362© 2019 SMC Corporation All Rights Reserved。
工学合作-创新电子实训基地建设综合方案1、电子产品生产车间建设方案设计的依据1.1 指导思想实训基地虽然不是真正意义上的企业,但应当培养学生的综合职业素质。
在组织运行过程中要十分注意营造良好的企业文化氛围,培养学生的职业技能、职业道德、质量意识、安全意识、协作精神,以及发现、分析、解决问题的能力,为真正培养多层次人才奠定坚实的基础。
1.2 原则1.2.1 先进性原则以行业科技和社会发展先进水平为标准,在技术、设备、管理、教学模式、教学手段等方面体现先进性。
把握技术发展前沿,运用现代技术,集成先进设备,在建设上做到适当超前并留有可发展空间。
1.2.2 适应性原则根据学员的实际情况,在实训过程中使其熟悉、掌握本专业领域先进的技术方向、工艺路线和技术应用的本领。
内容安排要具有综合性,使学员通过实训不仅掌握本专业的基本技术和技能,而且熟悉和了解与专业相关的技术和技能,也使学员获得综合技能和能力、职业综合素质。
1.2.3 仿真性原则创造相应专业岗位的真实情境,按照专业岗位(群)对基本技术技能的要求和教学大纲要求组织和实施实际操作训练,模拟专业岗位进行技术培训。
部分实训项目与企业合作,建立真实的企业环境。
1.2.4 开放性原则在服务面向上要具有开放性。
实训基地给学校与企业、行业的紧密结合提供了接口,它不仅要能承担高等职业学历教育的基本技术技能实训,而且能承担各级各类职业技能的培训任务以及实际生产能力,使学校实训基地与经济社会发展紧密联系。
1.2.5 校内外相结合的原则实训基地分为校内实训基地与校外实训基地两部分,其软、硬件建设采用校企结合的模式。
公共基础部分以校内为主、校外为辅,专业部分尤其是专业最新技术部分以校外为主、校内为辅。
1.3 目标1.3.1 形成工学合作基地在现有配置基地的基础上,采用多种模式,如“厂校合作,订单培养”、“厂内设校,顶岗实习”、“校内设厂,盘活资源”、“高度整合,内引外联”等方式来建设工学合作基地1.3.2 形成较高的实训档次校内实训基地要设立先进的制造技术展示车间,引入先进装备进行展示和操作训练,每个实训场地接入因特网,设立多媒体讲课区,开发跟踪现代先进技术的实训项目。
钢铁冶炼设备使用说明书使用说明书:钢铁冶炼设备1. 引言本使用说明书旨在向用户提供关于钢铁冶炼设备的详细信息和正确使用方法。
在使用本设备之前,请务必仔细阅读以下内容,以确保设备的安全操作和最佳效果。
2. 设备介绍钢铁冶炼设备由以下组成部分构成:- 高炉:用于将铁矿石和其他原料加热并冶炼成熔融金属的设备。
- 冶炼炉:用于加热和冶炼熔融金属的容器。
- 炉台:用于支撑冶炼炉的结构,确保设备的稳定性。
- 燃烧系统:用于提供高炉所需的燃料和氧气。
3. 安全操作指南在操作钢铁冶炼设备时,请务必遵循以下安全操作指南:3.1 确保设备周围环境安全,随时保持良好的通风条件。
3.2 操作人员应穿戴符合安全要求的个人防护装备,包括防火服、安全帽和防护手套等。
3.3 在进行检修、清洁和维护工作之前,务必切断电源并确保设备完全停止运行。
3.4 遵循设备的操作指南和安全规程,按照正确的程序启动、停机和切换设备。
3.5 不得擅自更改设备的设置和参数,以免引发设备故障或安全事故。
3.6 定期检查设备的磨损和损坏情况,如发现问题应及时维修或更换。
4. 正确使用方法正确使用钢铁冶炼设备可以确保其正常运行和高效冶炼效果。
请按照以下步骤操作:4.1 确认设备的电源和燃气供应已连接并正常工作。
4.2 按照冶炼工艺要求,将所需原料投放到高炉中。
确保投料量适当,避免过载。
4.3 启动设备并按照设备指南和工艺要求调整温度、压力等参数。
4.4 监控设备运行状态,如发现异常情况应及时采取措施处理,并报告相关人员。
4.5 冶炼过程结束后,停机前务必将炉内残留物及时清除,并确保设备彻底冷却后方可维护和检修。
5. 维护和保养钢铁冶炼设备的维护和保养对于设备的长期性能和可靠性至关重要。
请按照以下建议进行维护和保养:5.1 每日清洁设备表面和周围区域,及时清除积尘和杂物。
5.2 定期检查设备的电气连接和燃气管道,确保其牢固可靠。
5.3 原材料和燃料的质量应符合冶炼要求,避免使用不合格的物料。
钢铁行业仪器器材使用方法说明书一、引言本说明书旨在详细介绍钢铁行业常见仪器器材的使用方法,以帮助工作人员正确操作和保养设备,确保生产工艺的顺利进行。
请在使用前仔细阅读本手册,并按照指导进行操作。
二、检测设备1. 熔融态金属检测仪熔融态金属检测仪常用于钢铁行业的质量检验,可以检测金属熔融状态下的温度、成分和杂质含量。
使用该仪器时,请按以下步骤进行操作:- 将待测金属样品投入熔融态金属检测仪中;- 设置检测参数,如温度范围、检测时间等;- 启动仪器,并等待检测结果;- 根据检测结果,对熔融态金属进行进一步的处理和判断。
2. 金属硬度计金属硬度计用于测量金属材料的硬度值,是钢铁行业中常用的测试工具。
下面是使用金属硬度计的基本步骤:- 将金属硬度计放置在待测金属表面上;- 压缩硬度计杆柄,使其与金属表面产生接触;- 释放硬度计杆柄,观察指针的位置或数码显示屏的数值,得到硬度值;- 如需多点测量,需在相邻测量点留有一定间距。
三、测量仪器1. 体积计体积计常用于测量液体或气体的容量,可广泛应用于钢铁行业的流体测量工作中。
以下是使用体积计的步骤:- 将待测液体或气体通过管道连接至体积计;- 打开体积计的阀门,使液体或气体流入;- 观察体积计的刻度尺,记录液体或气体的体积;- 如需测量多次,请将体积计清洗干净后再次使用。
2. 温度计温度计用于测量环境或物体的温度,常见的有普通玻璃温度计、红外线温度计等。
使用温度计时,请按照以下步骤进行操作:- 将温度计插入待测液体、气体或接近待测物体;- 等待数秒,使温度计达到稳定状态;- 读取温度计上的数值或观察显示屏上的温度值;- 使用后,请将温度计安放在干燥清洁的地方。
四、分析仪器1. 光谱仪光谱仪用于分析材料的光谱特性,如光的强度、波长等,可以帮助钢铁行业进行材料的成分分析。
以下是使用光谱仪的基本步骤:- 将待测样品或液体置于光谱仪的测量区域;- 设置光谱仪的测量参数,如测量波长范围、测量时间等;- 启动仪器开始测量,并等待测量结果;- 根据测量结果进行数据分析和处理。
德生系列收音机原理德生系列收音机原理、维修与实测数据德生系列收音机原理、维修与实测数据德生系列收音机以体积小、价格适中、音质较好、外形漂亮而著称。
在国内市场上占有率很高。
尤其以PL757、短波王等著名产品受到了广大消费者的欢迎。
遗憾的是随机大多未附电路图,这给日后维修工作带来诸多不便。
鉴于此,笔者根据市场上拥有率最高的几款德生系列收音机进行部分产品的剖析,绘出原理图,供广大维修者及消费者参考。
由于德生系列收音机大部分采用了金属化孔双面印制板及贴片焊接工艺,因而解剖难度较大,所以这里提供的图纸、数据、资料难以十全十美,仅供参考。
转载请注明转自“维修吧-”一、PL757数字调谐全波段收音机PL757是德生系列收音机中最优秀的一款。
无论是外观还是制造工艺都代表了国产袖珍收音机的最高水平。
它采用了东芝公司专用数字调谐芯片TC9316F作为整机核心器件,具有直接输入电台频率之先进功能,可预选24个电台频率。
系统控制部分如图1所示。
收音的前级AM,FM接收,解调及功率放大如图2所示。
1(系统控制电路TC9316系CMOS 60脚扁平封装,内置LCD驱动器,能输出1,4占空,1,3偏置,重复频率为125Hz的段驱动脉冲。
本机具有PLL9kHz、10kHz参考频率可选;75kHz和150kHz石英晶体振荡器可选,由程序控制基准频率,其指令执行的时间分别为80us和40us。
锁相环电路包括二分频FM前置分频器,4位吞咽计数器,12位可编程分频器,相位比较器等功能电路,并专门设置了16位通用中频计数器,对于TA8132AN,AP输出的中频信号分频并检出自动调谐的停止信号。
这种方式可避免接收某些干扰频率及强台附近的侧边峰信号。
Tc9316引脚功能如下。
?,20脚与58-60脚可组合成最多60段LCD驱动,由程序决定。
21,30脚组成按键矩阵接口,其中25,30脚也可做普通I,O接口,30脚还可作为启动信号输出。
31、32脚为波段信号输出端,可配接译码器,根据相应的波段电平来控制相应波段的四路电压,以进行波段转换。
AM-C3孔金属化电镀设备使用说明书济南奥迈电子设备有限公司济南奥迈电子设备有限公司研制的AM-C3型实验室用高速换向脉冲恒流孔金属化电镀设备,是结合目前工业发展中孔金属化电镀所应用的最新工艺,来为实验室实现工业标准电镀过孔流程提供专业解决方案的产品。
相比目前国际及国内其它同类产品,本产品在三个方面具备独特技术优势和特色:一、环保型黑孔电镀工艺,无污染可直接排放:黑孔化直接电镀技术是取代化学镀铜的一种新工艺,它是由导电能力极强的最大粒径不超过0.3um的高纯、高碳粉末石墨为原料组成的黑色溶液,采用物理方法吸附在孔壁表面导电,再采取电镀加厚铜的工艺制程。
这种工艺具有无化学反应,无污染,废料不需中和可直接排放等特点。
在国外数百家新兴的电镀工厂使用中,完全达到工艺标准要求,已具备逐步取代传统的化学镀铜方式的趋势。
另外,黑孔液具有良好的稳定性,无需分析及调整,在完成对钻孔后的覆铜板的吸附过程中无氢气析出,这对保障印制板的层间互连质量是一个不可忽视的重要因素。
二、高速换向脉冲恒流电镀源,有效提高电镀质量及厚径比,防止狗骨现象换向脉冲电镀技术在国外已经应用多年,而国内才刚刚起步,高频换向脉冲电镀在国内目前还处于实验室阶段,正逐步应用到工业现场。
脉冲电镀所依据的电化学工作原理主要是利用电流(或电压)脉冲的张弛增加阴极的活化极化和降低阴极的浓差极化。
当电流导通时,接近阴极的金属离子充分地沉积;当电流关断时,阴极周围的放电离子恢复到初始浓度。
这样,周期的连续重复脉冲电流主要用于金属离子的还原,从而改善镀层的物理化学性能,得到致密、均匀和导电率高的镀层质量。
在国外的印刷电路板孔金属化行业中,这项技术已逐渐被认定为业界标准。
反向脉冲电镀技术能避免出现“狗骨”状孔(如上图):电镀中,孔的顶部和底部电镀密度分布不均而镀层厚的现象称为狗骨状孔,这种现象可能导致小孔内部尚未完成电镀,而孔口却被封堵的情况。
周期换向脉冲电镀是克服狗骨现象的重要工艺措施,正向时,电路板作为阴极沉上铜;反向时作为阳极,镀上的铜被溶解,且因反向电流比正向电流短暂而大的多,能提高镀层分布均匀性和分散性,克服镀层狗骨现象发生。
三、阴极摆动技术应用,防止浓度降低电镀中,当溶液中的铜离子附着在孔内壁后,孔内溶液的浓度就会降低,为了得到均匀浓度的铜离子,我们需要溶液不断流动,来带动铜离子流动。
在电路板厂中,最常用的方式就是增加阴极摆动工艺,即让作为阴极的PCB板在溶液中不断横向移动,使得孔内溶液发生流动,来完成铜离子的移动。
以往实验室产品中,往往缺乏这种技术应用,或者依靠人工摆动来实现,在长达以小时计的电镀时间中,其效果可想而知。
我们的产品中,首次将这种技术应用到实验室设备中,必将为您的产品设计制作提供更好的技术帮助。
纵观以上,我们可以看到,本款产品是应用了国际上目前最先进的工艺和技术,专门为实验室小型产品试制及小批量生产而研发的一种先进设备,通过这种设备,我们可以在实验室完成高厚径比及小孔电路板孔金属化的工作,为制造良好的电子产品打下基础。
参数说明:产品特色:全ABS工程塑料机身及内槽,防腐抗震耐高温,工艺美观大方环保型黑孔工艺应用,无污染可直接排放阴极摆动技术,防止浓度梯度,增加孔内溶液流动性高速换向脉冲电镀恒流电源,提供均匀优质镀层质量性能指标:最大板面:300×300mm最小孔径:0.3mm最大厚径比:5﹕1输出频率:0-2kHz可调输出电流:正向0-20A,反向0-20A可调脉冲宽度:正向0-999ms,反向脉宽0-999ms,脉宽间隔时间单独可调恒压恒流:电流或电压恒定自动调整功能,两向电流实时测量显示时间设定:工作时间预设定功能,剩余时间显示并到时自动断电报警提示温度控制:加热温度预设定,测量温度实时显示功能屏幕显示:6寸大屏幕彩色液晶显示全部工作参数电路保护:包括短路、断路等并提供报警信号。
电镀前处理使用说明:如图:本实验装置由ABS塑料焊接制成,左侧部分是电镀电源控制部分及显示部分,右侧部分几个槽体是电镀前处理及电镀槽,从左到右依次为:酸洗槽、清洁整孔槽、黑孔槽、微蚀槽和电镀槽。
使用时,首先将随机提供的各种药液依次倒入对应的槽体内,注意不能倒错位置,并避免互相接触失去药水效用。
清洁整孔槽内的药液需兑纯水稀释到指定高度。
第一步,用随机提供的不锈钢包胶的小型夹具将钻好孔的双面板夹紧固定,手持另一端将板子放入酸洗槽内浸泡约1分钟,轻微摇晃,使得板子表面已经氧化的部分清洗干净。
若使用的是新的购买的覆铜板,因其表面已经过防氧化处理,所以这一步可以省略。
清洗后,应该可以看到铜板表面光亮的颜色。
用大量清水清洗表面及孔内,将剩余的酸液清洗干净后,使用热风吹干。
第二步,打开电源开关,在控制面板上设定加热温度到60℃(详细方法参看后面部分电源操作说明),加热清洁整孔槽内的药液。
当温度到达后,将覆铜板浸入药液中轻微摇晃1-2分钟,本步骤目的一是清洗铜板表面的油污、手印等污渍,二是为调整铜板孔内的电荷,以利于下步黑孔时对石墨原子的吸附。
清洗完毕后,使用大量清水冲洗,并用热风吹干。
第三步,将干净的铜板浸入黑孔槽内,轻微摇晃,使得黑孔液均匀流过孔壁,这时我们可以看到,孔内及板壁上都会附着一层黑色的薄膜。
将板子取出,用热风吹干,待表面已经干燥时,轻微磕打,使得孔内壁多余的药水甩出后继续吹干。
对光检测(可选用9孔镜效果更好),仔细检查每个孔是否有堵孔、无吸附等情况发生,对于堵塞的孔可用细针通孔,如感觉吸附不良,可重复此步骤加强效果。
黑孔液的吸附是电镀质量好坏的关键,好的吸附应该是孔内表面均匀,呈黑暗色,吸附薄薄一层。
有条件的用户建议采购烘箱,在95℃下热风烘干2分钟,可使得表面的石墨原子结合更加牢靠。
第四步,烘干后的板子,表面及孔内壁均匀分布了一层导电的石墨原子,将板子放入第四个微蚀槽内,轻微摇晃,可以看到板子表面的石墨层呈片状迅速脱落。
待表面洁净后,取出用水清洗干净后热风吹干,再次检查孔内壁的吸附情况,应该看到,表面的碳黑层已完全脱落,而孔内壁仍呈黑色,表明孔内壁的石墨仍然吸附牢靠。
以上四步,属于电镀前处理,目的是为了均匀的在孔内壁吸附一层石墨导电层,使得在后面的电镀中铜能在此石墨层上附着沉积并生长加厚,达到我们需要的厚度和效果。
将处理好的铜板夹具用螺丝紧固在电镀槽中间的阴极铜板上,使得需要过孔的部分浸入镀液中,打开设备侧面的阴极摆动电源开关,同时设定好电镀的各项参数,即可开始电镀过程。
脉冲电镀电流源控制面板使用说明脉冲电镀电流源操作面板由一个彩色液晶屏、两个旋钮编码器、两个独立按键组成。
结构简单,操作方便,功能俱全。
操作面板示意图如下所示(含液晶显示工作主画面):图例说明:(1) 波形显示区域,显示电镀电流实时输出波形(2) 工作状态显示区域,显示系统工作在运行或暂停状态(3) 电镀时间设定及显示区域,可以在此设定电镀需要的时间(设定到分钟),同时在电镀过程中,此时间(分、秒)会自动倒计时显示,结束后自动关断(4) 温度设定区域,可以在此设定清洁整孔液的温度,系统会自动把清洁整孔液温度稳定在设定的温度上下两度内。
注意当整孔槽内无药液时,切不可加热干烧,否则会造成控制部分故障(5) 实时温度显示区域,在此实时显示清洁整孔液的当前温度,但温度到达设定温度区域后,数字会变成粉红色,同时停止加热(6) 脉冲电流周期设定区域,此部分从左向右依次为输出电流的正向脉宽时间、正向零电流间隔时间、反向脉宽时间、反向零电流间隔时间,单位ms(7) 脉冲幅值设定区域,在此部分可以设定输出电流的正向电流值、反向电流值大小(8) 选择旋钮:旋转编码器,显示部分会用下划线来确定需设定的数值焦点,旋转时,焦点会在脉宽、幅值、时间、温度等量的每一位上循环,向下按动此旋钮,焦点即可隐藏(9) 增减旋钮:旋转编码器,设定时间、脉宽、幅值、温度等量时,用于数字量增减。
顺时针旋转增加,逆时针减少,向下按动此旋钮,焦点所在量的数值所在位清零(如果设置值的范围允许)(10) 运行/暂停/确定键:在工作状态下,按此按键可以在运行状态和暂停状态之间切换;当系统出现对话框时,可作为确定键使用(11) 停止/保存/取消键:在运行状态下,可以停止电镀;在暂停状态下,可以保存当前设置为默认设置;当系统出现对话框时,可作为取消键使用液晶工作主画面显示效果图:按键主要功能及相应的操作方法如下:1. 暂停/开始:在工作主画面下,按“运行/暂停/确定键”可以在暂停状态与运行状态之间切换2. 停止:在运行状态下,按“停止/保存/取消键”可以停止电镀,并载入时间、脉宽、幅值、温度的默认设置值等待重新开始电镀3. 保存设置:在暂停状态下,按“停止/保存/取消键”可以把时间、脉宽、幅值、温度的当前值保存为默认值,默认值可以掉电保存不丢失4. 设定输出脉宽:旋转“选择旋钮”,把焦点移动到“脉冲周期设定区域”,然后旋转“加减旋钮”可以分别增减正向脉宽、正向零电流间隔、反向脉宽、反向零电流间隔的值5. 设定输出电流幅值:旋转“选择旋钮”,把焦点移动到“脉冲幅值设定区域”,然后旋转“加减旋钮”可以分别增减正向电流值、反2020向电流值6.设定电镀时间:旋转“选择旋钮”,把焦点移动到“时间设定显示区域”,然后旋转“加减旋钮”可以增减电镀所需要的时间(只能设定分钟)7.设定整孔液温度:旋转“选择旋钮”,把焦点移动到“温度设定区域”,然后旋转“加减旋钮”可以增减整孔液的给定温度注:在必要的时候,系统会提示确认对话框,并伴有短蜂鸣声;在电镀完毕等需要提示或警告时,会有长蜂鸣声电镀参数设置使用说明:1、加热温度设定:当使用的覆铜板表面污渍较重时,应将温度设定为55-60℃,加热30分钟,待槽内液体温度基本均匀一致后,才可使用。
同时浸泡摇摆时间也应相应延长,以使得清洁整孔效果显著。
若使用的为新的尚未氧化的板子,则温度可设定为35℃,浸泡1-2分钟即可。
2、电镀电流设定:正向电流按单面每平方分米0.8A计算总电流后设定,比如板子大小为10×15mm,则电流计算公式为:电镀电流=0.8A×单面面积1.5平方分米×双面2=2.4A。
而反向电流大小设定根据孔的大小也不相同,当板子上孔的大小都大于0.8mm时,则正负脉冲电镀所取得的效果和直流相比并没有明显不同,这时可将反向电流设定较小比如0.1A(注意,反向电流大小和时间不能设定为0,否则会影响电源工作),反向时间也较短即可。
当孔径逐渐减小时,我们推荐按下表分别设定工作时间和电流大小。
3、工作时间设定:按上面参数设定电流后,一般电镀时间可设定为30分钟,即可获得约10um厚的镀层,达到电路板厂制板的厚度标准。
如用户有特殊需求,可相应按比率调整时间,以达到镀层厚度的调整。