MTL5000-Rev-M MTL5000系列安全栅选型手册

mtl安全栅组态中文说明书
MTL安全栅组态中文安全说明书
1、隔离式安全栅应安装在非危险场所。

2、隔离式安全栅通往现场（危险场所）的软铜导线截面积必须大于0.5mm。

3、连接导线的绝缘强度大于500V。

4、隔离式安全栅本安端（有蓝色标记）和非本安端电路配线，不得接错和混淆。

本安导线宜选用蓝色作为本安标记。

本安导线和非本安导线在汇线槽中应分开铺设，采用各自保护套管。

5、隔离式安全栅与一次仪表组成本安安全防爆系统时，必须经国家指定的防爆检验机构检验认可。

6、对隔离式安全栅进行单独通电调试时，必须注意隔离式安全栅的型号、电源极性、电压等级及隔离式安全栅外壳接线端上的标号。

7、严禁用兆欧表测试隔离安全栅端子之间的绝缘性。

若要检查系统线路绝缘性时，应先断开全部隔离式安全栅接线，否则会引起内部器件损坏。

8、凡与隔离安全栅相连接的现场仪表，均应为有关防爆部门进行防爆试验并取得防爆合格证的仪表。

MTL5500系列安全栅修改配置以MTL5575为例加以简要说明（输入PT100、三线制，输出4~20mA，量程范围0~200℃）：1、安装调试软件PCS45_Install_V3.11以及电缆驱动PCS45_USB_Driver2.08.14，电缆驱动需将电缆连接到电脑方可安装。

2、将电缆一端接电脑（USB），另一端接到MTL5575模块（圆头）上的CONFIG端口。

接通模块电源（DC24V，14为正端，13为负端），将模拟电阻器接到相应的端子（一端接到3，另一端引出两根线分别接到1和4）；待模块上的指示灯PWR黄灯由闪烁变成常亮即可开始连线软件修改配置。

3、双击图标打开软件，输入密码“MTL”，显示“Password input ok.Allfunctions enabled密码输入ok。

所有功能启用”。

4、菜单“Options选项”－“Port selection端口选择”进行端口设置，如下图：点击“Accept接受”即可。

5、菜单“File文件”－“New新建”－“Select device选择设备”，勾选“MTL4575”，点击“Accept接受”。

6、菜单“Connection连接”－“Establish建立”，跳出对话框“Confirm确认”：“There is device data in the memory.Should the data be overwriten？有设备内存中的数据。

数据应该写入吗?”，点击“OK”连接模块与软件；跳出画面“Establish建立”：“Data exchanging.Please wait…数据交换。

请稍等…”，如下图：7、菜单“Device data设备数据”－“Input config.输入配置”－“Configure inputdata配置输入数据”，在“RTD types RTD类型”处勾选“Pt100”，在“wiring”处勾选“3-wire”，其余的为默认；单击“Accept接受”，待修改完毕点击“Close”关闭窗口，输入数据即配置完毕。

MTL安全栅的技术说明MTL是世界著名本安仪表品牌，本安技术多年居领先地位，MTL仪器仪表（中国）有限公司（以下简称MTL）是MTL公司全球业务的一部分，多年来在中国所有的大型石化企业的装置大量应用，占主装置进口安全栅份额的70％以上。

尤其在近几年百万吨乙烯和千万吨炼油项目中90％均采用MTL安全栅，如兰州乙烯，茂名乙烯，赛科100万吨乙烯，福建100万吨乙烯一体化（含1000万吨炼油），海南1000万吨大炼油，青岛1000万吨大炼油，燕山石化1000万吨炼油改造，广石化800万吨炼油，武石化800万吨炼油。

在这些大项目中，均采用DCS与安全栅整体采购，这样可以减少工作界面与中间环节，便于项目管理，提高工程效率，这种模式也是国际上正在流行的采购模式，说明中国的工程建设当正在引入先进的国际化工程理念。

在本项目中MTL可以提供成熟的、有丰富应用经验的底板安装方案，这是一种世界上最先进的接线和安装方式，优点在于：1．减少接线环节，减少故障点，提高系统可靠性。

2．节省机柜空间，减少机柜数量，利于控制室排布。

3．集成非常快捷，缩短开车调试周期。

4．便于系统运转后的日常维护和管理。

5．底板安装支持各家DCS厂商：Yokogawa, Honeywell, ABB, Foxboro, Triconex, Siemens，August Systems 。

6．已经取得IEC的SIL2认证，技术上亦可实现SIL3的安全标准。

为了更好地为中国的用户服务，MTL在上海和北京都配有丰富工程经验的高级应用工程师。

MTL引以自豪的是我们的生产效率和产品质量，但我们清醒地认识到在高速发展的工业领域，我们必须不断改进产品结构和提高质量，使MTL永远站在本质安全领域的前列,才能更好地服务用户。

P+F安全栅在国内使用故障的装置：1.2004年上海氯碱厂离子膜烧碱装置中P+F的温度变送器隔离栅使用时多次出现故障，更换过两次，给生产造成很大的影响。

变送器电流信号配电隔离安全栅TM5000系列隔离式安全栅型号：变送器电流信号（带配电）隔离式安全栅TM5041,TM5043,TM5044给处于现场危险区域的变送器提供隔离的直流电源，并检测来自变送器的4～20mA电流信号，经过隔离、抗干扰抑制等处理后。

安全侧的控制系统或其他单元组合仪表输出直流电流或电压信号。

本隔离安全栅需要独立的直流供电，供电电源-输入-输出之间隔离。

供电电源电源电压：20～30VDC电源指示通电时，LED电源灯亮绿色电流消耗（24VDC供电时）：〈50mA（1入1出）〈60mA（1入2出）〈110mA（2入2出）本安侧输入输入信号：变送器直流电流信号4～20mA输入阻抗：50Ω（1入1出，1入2出）；100Ω（2入2出）给变送器的配电电压：≥16VDC（供电电源≥22VDC）最大输入电流限制：约24mA非本安侧输出输出电流：4～20mA，0～20mA，0～10mA输出电压：1~5v；0~5v，0~10v；其他指定电流电流输出允许负载：0~550Ω（满负载550Ω时，供电电源≥22VDC）电压输出阻抗：≤550Ω输出纹波：〈10mVp-p综合主要技术参数标准精度：±0.1％温度漂移：±0.015％／℃开机响应时间：＜1s（10~90％）电源变化影响：±0.1％（20~30VDC允许电压范围）隔离能力：输入-输出-电源之间1.5Kv，1min，50Hz绝缘电阻：输入-输出-电源之间≥100MΩ／50VDC工作环境温度：-20-+60℃外形尺寸：厚度x高度x长度=16x116x110（mm）安全防爆认证参数：防爆等级标志：【Exia】IIC安全认证参数：Um=250V Uo=28V Io=93mA Po=0.65W Lo=2.4mA Co=0.03μF。

MTL5000 SERIESACCESSORIESMTL5000 Series isolators mount quickly and easily onto standard DINrail. A comprehensive range of accessories simplifies earthing andtagging arrangements.MOUNTING DETAILS16mm235mm222Type BType ATH5000 DIN-railSee also‘MTL5000 Series powerbus kits' MOUNTINGTHR2 DIN rail,1m lengthDIN rail to EN50022; BS5584; DIN46277MS010 DIN rail module spacer, 10mm, pack of 5Grey spacer, one required between each MTL5995 and anyadjacent module on a DIN rail, to provide 10mm air-circulationspace between modulesEARTH RAIL AND TAG STRIPIMB57 Insulating mounting blockOne required at each end of a tagging strip/earth rail. Suitable forlow-profile (7.5mm) and high-profile (15mm) symmetrical DIN rail.ETM7 Earth terminal, bag of 50For terminating cable screens and 0V returns on the ERL7 earth rail.For cables ≤4mm2. Exact dimension dependent on manufacturer.TAG57 Tagging strip, 1m lengthCut to size. Supplied with reversible tagging strip label suitable foreither MTL5000 or MTL7000 Series module spacing.TGL57 Tagging strip labels, set of 10 x 0.5mSpares replacement, for use with TAG57 tagging strip. Labels arereversible - one side for MTL5000, the other for MTL7000.INDIVIDUAL ISOLATOR IDENTIFICATIONTH5000 tag holdersEach isolatormay be fitted with a tag holder, as shown below. OrderTH5000, pack of 20.CONNECTORSEach MTL5000 unit is supplied with signal and power connectors, asapplicable.Spares replacement connectors are available separately; see orderinginformation.ERB57S Earth-rail bracket, straightNickel-plated; supplied with two push fasteners, one (14mm, 35mm2)earth-rail clamp and one (10mm, 16mm2) earth clamp.ERL7 Earth rail, 1m lengthNickel-plated; may be cut to length.MTL5000 SERIES ACCESSORIES ~RING TERMINALSRing terminal plugs are available for all of the popular modules in the MTL5000 series. The safe and hazardous area plugs are ordered seperately since the internal connections depend on the module type. Labels fitted on the side of each plug identify the terminal number with respect to the module and the standard tagging accessories can be used with the terminals fittedSPECIFICATIONRing Terminal dimensions3.5mm (M3.5) Internal8.5mm ExternalMechanical ProtectionIP20SafetyConforms to EN61010-1 Electrical standard and EN50020Intrinsic Safety standard. IS Certification is included in the MTL5000 Series ATEX approvals.DIMENSIONS (mm)ORDERING INFORMATIONNOTE:1- No earth terminal for earth leakage detection.2- No output 2.3- No voltage pulse or 3-wire voltage pulse.4- No HHC terminals.5- No trip B.SPECIFICATIONConstructionGlass reinforced polycarbonate base - DX070Glass reinforced polyester base - DX170, DX430Transparent polycarbonate lid ProtectionDust-tight and water-jet proof to IEC529:IP65Lid fixingCaptive fixing screwsWeight (excluding barriers/isolators) kgDX0700.8DX170 2.6DX430 4.1Items providedDIN rail - fittedETL7000 Earth terminals (2 x) - fitted "Take care IS" front adhesive label Cable trunking (except DX070)Note: Barriers or isolators are not included.MountingWall fixing lugs provided. For further details refer to INM5000.Tagging and earth railAccommodates MTL5000 Series accessories.Permitted locationSafe areaFM and CSA Div. 2, Class I (gases)Not Div. 2, Class II (dust ignition proof)Approximate capacities (on DIN rail between earth terminals)* Use these figures when IMB57 mounting blocks for tagging/earth are included.Ambient temperature limitsDependent on units fitted. See instruction manual INM5000.MTL5000 SERIES ENCLOSURESDIMENSIONS (mm) AND MOUNTINGDX430DX170MTL5000 isolatorsDX0704(2)*DX17010(8)*DX43026(24)*MTL5000 SERIES POWERBUS KITSPB - 8T,16T,24T,32TThe MTL5000 Series powerbus kit enables quick and easy wiring to power up to 32 MTL 5000 Series modules using a standard 24V power supply. Each powerbus kit includes 4 single ferrules, 4 twin ferrules and 2 insulation displacement connectors (Scotchlok).SPECIFICATIONAvailable in 4 different lengths:PB - 8T = 8 connectors and loops PB - 16T = 16 connectors and loops PB - 24T = 24 connectors and loops PB - 32T = 32 connectors and loopsCABLE PARAMETERSInsulation material :PVCConductor :24 strands of 0.2mm dia (0.75mm 2) standard copper Insulation thickness :0.5 to 0.8 mm Current rating :12A maxOperating temperature range :- 20ºC to +60ºCMax voltage drop on 32 modules drawing 130mA max :0.5VCHOOSING A POWERBUSChoose a powerbus where the number of power plugs is greater than or equal to the number of isolators to be powered and if necessary cut the powerbus to the required number of terminations.Note: To reduce the risk of excessive voltage drop or overcurrent do not connect powerbuses in series.MTL5099 DUMMY ISOLATORThe MTL5099 is used with other MTL5000 Series units to provide termination and earthing facilities for, unused cable cores from hazardous areas.SPECIFICATIONSee common specification belowTerminalFunction1Hazardous-area core2Hazardous-area core3Hazardous-area core4Hazardous-area core5Hazardous-area core6Earth7Safe-area core8Safe-area core9Safe-area core10Safe-area core11Safe-area core12Safe-area core MTL5000 SERIESCOMMONSPECIFICATIONConnectorsEach MTL5000 unit is supplied with signal and powerconnectors, as applicable.When using crimp ferrules for the hazardous and non-hazardous(safe) signal connectors the metal tube length should be 12mmand the wire trim length 14mm. For the power connectors themetal tube length should be 10mm and the wire trim length12mm.See INM5000 for recommended ferrules.Isolation250V rms between input, output and power supply terminals,tested at 1500V rms minimum between safe- and hazardous-areaterminals. MTL5073, output and power supply not isolated.Location of unitsSafe areaTerminalsAccommodate conductors of up to 2.5mm2stranded or single-coreMountingOn 35mm (top hat) rail toEN 50022–35 x 7.5; BS 5584;35 x 27 x 7.3 DIN 46277Ambient temperature limits–20 to +60°C (–6 to +140°F) operating–40 to +80°C (–40 to +176°F) storageHumidity5 to 95% relative humidityWeight110g approx (except where indicated)DIMENSIONSCABLE PARAMETERSTerminalFunction1Input –ve 2Input +ve3Earth leakage detection 10Normally-closed contact 11Common12Normally-open contact 13Supply –ve 14Supply +veThe MTL5011B enables a safe-area load to be controlled by a switch or proximity detector located in a hazardous area. A relay output is provided. Phase reversal control allows an alarm condition to be signalled for either state of the sensor. A selectable line fault detect (LFD) facility detects an open or short circuit in the field circuit.MTL5011B SWITCH/PROXIMITY DETECTOR INTERFACEsingle-channel, with line fault detection and phase reversalSPECIFICATIONSee also common specificationNumber of channelsOneLocation of switchZone 0, IIC, T6 hazardous area Div. 1, Group A hazardous location Location of proximity detectorZone 0, IIC, T4–6 hazardous area if suitably certified Div. 1, Group A hazardous location Safe-area outputOne relay with changeover contacts Hazardous-area inputInput conforming to NAMUR/DIN 19234 standards for proximity detectorsVoltage applied to sensor7 to 9V from 1k Ω±10%Input/output characteristicsNormal (reverse) phase:output energised (de-energised) if I in >2.1mA or R in <2k Ωoutput de-energised (energised) if I in <1.2mA or R in >10k ΩHysteresis: 200µA, typical Line fault detection (LFD)User-selectable, via switches on the top of unit. Line faults are indicated by an LED. A detected line fault de-energises the relay.Open-circuit alarm on if I in <100µA Open-circuit alarm off if I in >250µA Short-circuit alarm on if R in <100ΩShort-circuit alarm off if R in >360ΩNote: Resistors must be fitted when using the LFD facility with a contact input 500Ωto 1k Ωin series with switch 20k Ωto 25k Ωin parallel with switchPhase reversalUser-selectable, via switches on the top of unit.Relay typeSingle-pole changeover relayNote: reactive loads must be adequately suppressedRelay characteristicsResponse time:10ms maximumContact rating:250V ac, 2A, cosø >0.740V dc, 2A, resistive loadLED indicatorsGreen: power indicationYellow: status of channel (on when outputs are energised)Red: LFD indication (on when line fault detected)Maximum current consumption40mA at 20V 35mA at 24V 25mA at 35VMaximum power dissipation0.75W at 24V 0.8W at 35V Isolation250V ac or dc between power supply, hazardous-area circuits and relay outputsSafety description (each channel)10.5V, 800Ω, 14mA, U m = 250V rms or dcMTL5012 SWITCH/PROXIMITY DETECTOR INTERFACEsingle-channel, with line fault detection and phase reversalTerminal Function1Input –ve 2Input +ve3Earth leakage detection 10, 11Output –ve 12Output +ve 13Supply –ve 14Supply +veThe MTL5012 enables a solid-state output in the safe area to be controlled by a switch or proximity detector located in the hazardous area. Independent output phase reversal and line fault detection are provided.SPECIFICATIONSee also common specificationNumber of channelsOneLocation of switchZone 0, IIC, T6 hazardous area Div. 1, Group A hazardous location Location of proximity detectorZone 0, IIC, T4–6 hazardous area if suitably certified Div. 1, Group A hazardous location Safe-area outputFloating solid-state output compatible with logic circuits Hazardous-area inputInput conforming to NAMUR/DIN 19234 standards for proximity detectorsVoltage applied to sensor7 to 9V from 1k Ω±10%Input/output characteristicsNormal (reverse) phase:output on (off) if I in >2.1mA or R in <2k Ωoutput off (on) if I in <1.2mA or R in >10k ΩHysteresis: 200µA, typical Line fault detection (LFD)User-selectable. Line faults are indicated by an LED. A detected line fault switches off the output.Open-circuit alarm on if I in <50µA Open-circuit alarm off if I in >150µA Short-circuit alarm on if R in <100ΩShort-circuit alarm off if R in >360ΩNote: Resistors must be fitted when using the LFD facility with a contact input 500Ωto 1k Ωin series with switch 20k Ωto 25k Ωin parallel with switchPhase reversalUser-selectableOutput characteristicsOperating frequency:dc to 5kHz Max. off-state voltage:35V Max. off-state leakage current:10µA Max. on-state voltage drop: 1 + (0.13 x current in mA) V Max. on-state current:50mA LED indicatorsGreen: power indicationYellow: status (on when output is on)Red: LFD indication (on when line fault detected)Maximum current consumption28mA at 20V 30mA at 24V 32mA at 35VMaximum power dissipation0.8W at 24V 1.2W at 35V Isolation250V ac or dc between power supply, input and output Safety description10.5V, 800Ω, 14mA, U m = 250V rms or dcMTL5012Ssolid-state output with phase reversal and line fault detection for use with United Electric One series 2-wire sensor/switchThe MTL5012S enables a solid-state output in the safe area to be controlled by a switch or United Electric One series 2-wire sensor located in the hazardous area. Independent output phase reversal and line fault detection are provided.SPECIFICATIONSee also common specificationNumber of channelsOneLocation of switchZone 0, IIC, T6 hazardous areaDiv. 1, Group A hazardous locationLocation of sensorZone 0, IIC, T4–6 hazardous area if suitably certifiedDiv. 1, Group A hazardous locationSafe-area outputFloating solid-state output compatible with logic circuits Hazardous-area inputDesigned to match United Electric One series 2-wire sensors Voltage applied to sensor7 to 9V from 500Ω±10%Input/output characteristicsNormal (reverse) phase:output on (off) if I in>3.8mA or R in<1.3kΩoutput off (on) if I in<2.5mA or R in>3.1kΩHysteresis: 0.5mA, typicalLine fault detection (LFD)User-selectable. Line faults are indicated by an LED. A detected line fault switches off the output.Open-circuit alarm on if I in<50µAOpen-circuit alarm off if I in>150µAShort-circuit alarm on if R in<100ΩShort-circuit alarm off if R in>360ΩNote: Resistors must be fitted when using the LFD facility with a contact input 500Ωto 1kΩin series with switch20kΩto 25kΩin parallel with switchPhase reversalUser-selectableOutput characteristicsOperating frequency:dc to 5kHzMax. off-state voltage:35VMax. off-state leakage current:10µAMax. on-state voltage drop: 1 + (0.13 x current in mA) V Max. on-state current:50mALED indicatorsGreen: power indicationYellow: status (on when output is on)Red: LFD indication (on when line fault detected)Maximum current consumption33mA at 20V35mA at 24V38mA at 35VMaximum power dissipation0.9W at 24V1.4W at 35VIsolation250V ac or dc between power supply, input and outputSafety description10.5V, 480Ω, 22mA, U m = 250V rms or dc Terminal Function1Input –ve2Input +ve3Earth leakage detection 10, 11Output –ve12Output +ve13Supply –ve14Supply +veSPECIFICATIONSee also common specificationNumber of channelsOneLocation of switchesZone 0, IIC, T6 hazardous area Div. 1, Group A hazardous location Location of proximity detectorsZone 0, IIC, T4–6 hazardous area if suitably certified Div. 1, Group A hazardous location Safe-area outputTwo relays with changeover contacts Hazardous-area inputOne input conforming to NAMUR/DIN 19234 standards for proximity detectorsVoltage applied to sensor7.0 to 9.0V from 1k Ω±10%Input/output characteristics Normal (reverse) phase:output relay energised (de-energised) if I in >2.1mA or R in <2k Ωoutput relay de-energised (energised) if I in <1.2mA or R in <10k ΩHysteresis:250µA typical Phase reversalUser selectable Relay typeSingle pole, changeover contactsNote: reactive loads must be adequately suppressed Relay characteristicsResponse time:10ms maximumContact rating:250V ac, 2A, cosø >0.740V dc, 2A, resistive loadContact life expectancy:3 x 105operations at maximum load Line fault detection (LFD)User selectable: Off or OnA detected line fault de-energises Output 1 relay Open circuit alarm on if I in < 100µA Short circuit alarm on if I in > 6.5mANote: For contact input, resistors must be fitted 500Ωto 1k Ωin series with switch 20k Ωto 25k Ωin parallel with switchOutput 2 modeUser selectable: Slave or LFD modeIn LFD mode, a line fault de-energises Output 2 relay Open circuit alarm on if I in < 100µA Short circuit alarm on if I in > 6.5mASee note above on use of resistors In Slave mode output 2 repeats output 1 Power supply failure protectionRelays de-energised if supply failsTerminalFunction1Input –ve2Input +ve3Earth leakage detection 7Normally closed (output 2)8Common (output 2)9Normally open (output 2)10Normally closed (output 1)11Common (output 1)12Normally open (output 1)13Supply –ve 14Supply +veMTL5014 SWITCH/PROXIMITY DETECTOR INTERFACEsingle-channel, dual-output, with phase reversal and line fault detectionThe MTL5014 enables two safe-area loads to be controlled by a single switch or proximity detector located in the hazardous area. The safe- area interface has two changeover relays: output1 and output2.The output1 relay reflects the status of the input and may be configured to operate in reverse phase. The output2 relay may be configured either to repeat (slave) the output 1 relay, or to act as a line integrity monitor. A selectable line-fault-detect (LFD) facility enables an open- or short- circuit fault to be detected in the field wiring.LED indicatorsGreen: power indicationYellow: illuminated when output 1 is energisedRed: illuminated when LFD is selected and there is an open or short circuit in the field wiring Supply voltage20 to 35V dcMaximum current consumption45mA at 24V 50mA at 20V 35mA at 35VMaximum power dissipation within unit1.1W at 24V 1.3W at 35V Safety description10.5V, 800Ω, 14mA, U m = 250V rms or dcTerminal Function1Input –ve (Ch 1)2Input +ve (Ch 1)3Earth leakage detection 4Input –ve (Ch 2)5Input +ve (Ch 2)6Earth leakage detection 8Output –ve (Ch 2)9Output +ve (Ch 2)10, 11Output –ve (Ch 1)12Output +ve (Ch 1)13Supply –ve 14Supply +veThe MTL5015 enables two solid-state outputs in the safe area to be controlled by two switches or proximity detectors located in the hazardous area. Independent output phase reversal and line fault detection are provided for each output.SPECIFICATIONINTERFACEtwo-channel, with line fault detection and phase reversalSee also common specificationNumber of channelsTwoLocation of switchesZone 0, IIC, T6 hazardous area Div. 1, Group A hazardous location Location of proximity detectorsZone 0, IIC, T4–6 hazardous area if suitably certified Div. 1, Group A hazardous location Safe-area outputsFloating solid-state outputs compatible with logic circuits Hazardous-area inputsInputs conforming to NAMUR/DIN 19234 standards for proximity detectorsVoltage applied to sensor7 to 9V from 1k Ω±10%Input/output characteristicsNormal (reverse) phase:output on (off) if I in >2.1mA or R in <2k Ωoutput off (on) if I in <1.2mA or R in >10k ΩHysteresis: 200µA, typical Line fault detection (LFD)User-selectable. Line faults are indicated by an LED for each channel. A detected line fault switches off the output.Open-circuit alarm on if I in <50µA Open-circuit alarm off if I in >150µA Short-circuit alarm on if R in <100ΩShort-circuit alarm off if R in >360ΩNote: Resistors must be fitted when using the LFD facility with a contact input 500Ωto 1k Ωin series with switch 20k Ωto 25k Ωin parallel with switchPhase reversalIndependent for each channel, user-selectable Output characteristicsOperating frequency:dc to 5kHz Max. off-state voltage:35V Max. off-state leakage current:10µA Max. on-state voltage drop: 1 + (0.13 x current in mA) V Max. on-state current:50mA LED indicatorsGreen: power indicationYellow: two: status of each channel (on when outputs are on)Red: two: LFD indication for each channel (on when line fault detected)Maximum current consumption42mA at 20V 44mA at 24V 46mA at 35VMaximum power dissipation1.1W at 24V 1.6W at 35V Isolation250V ac or dc between power supply, hazardous-area circuits and each output. 30V between hazardous-area circuits.Safety description (each channel)10.5V, 800Ω, 14mA, U m = 250V rms or dcTerminalFunction1Input –ve (channel 1)2Input +ve (channel 1)3Earth leakage detection 4Input –ve (channel 2)5Input +ve (channel 2)7Line fault detection 8Output (channel 2)9Output (channel 2)10Line fault detection 11Output (channel 1)12Output (channel 1)13Supply –ve 14Supply +veINTERFACEtwo-channel, with line fault detection and phase reversalThe MTL5017 enables two safe-area loads to be controlled by two switches or proximity detectors located in a hazardous area. Two single-pole relay outputs are provided. Independent phase reversal control is available on each channel, allowing an alarm condition (output open) to be signalled for either state of the sensor. The automatic line fault detect (LFD) facility detects an open or short circuit in either field circuit.SPECIFICATIONSee also common specificationNumber of channelsTwoLocation of switchesZone 0, IIC, T6 hazardous area Div. 1, Group A hazardous location Location of proximity detectorsZone 0, IIC, T4–6 hazardous area if suitably certified Div. 1, Group A hazardous location Safe-area outputTwo relays with normally-open contacts signal status of input An additional relay signals line faults Hazardous-area inputTwo inputs conforming to NAMUR/DIN 19234 standards for proximity detectorsResistors must be fitted externally to contact inputs: 500Ωto 1k Ωin series with the switch, 20k Ωto 25k Ωin parallel with the switch.Voltage applied to sensor7.0 to 9.0V from 1k Ω±10%Output characteristicsNormal (reverse) phase:output relay closed (open) if I in >2.1mA or R in <2k Ωoutput relay open (closed) if I in <1.2mA or R in >10k ΩHysteresis: 250µA typical Line fault detection (LFD)Line faults are indicated by an LED and a safe-area relay. When a line fault is detected, the relay opens and the LED lights.Open-circuit alarm on if I in <100µA Open-circuit alarm off if I in >250µA Short-circuit alarm on if R in <100ΩShort-circuit alarm off if R in >360ΩNote: For contact input, resistors must be fitted 500Ωto 1k Ωin series with switch 20k Ωto 25k Ωin parallel with switchPhase reversalIndependent on each channel, selected by switches on the base of the unit Relay typeSingle-pole, normally-open contacts.Note: reactive loads must be adequately suppressed.Relay characteristicsResponse time:2ms maximumContact rating:10VA, 45mA, 250V ac 10W, 0.5A, 220V dcContact life expectancy:107operations at maximum load LED indicatorsGreen: power indicationYellow: two: status of each channel, on when output relay is closedRed: two: line fault detected in channel 1/channel 2Supply voltage20 to 35V dcMaximum current consumption50mA at 24V 55mA at 20V 40mA at 35VMaximum power dissipation within unit1.1W at 24V 1.25W at 35VSafety description (each channel)10.5V, 800Ω, 14mA, U m = 250V rms or dcTerminalFunction1Input –ve (Ch 1)2Input +ve (Ch 1)3Earth leakage detection 4Input –ve (Ch 2)5Input +ve (Ch 2)6Earth leakage detection7Normally-closed contact (Ch 2)8Common (Ch 2)9Normally-open contact (Ch 2)10Normally-closed contact (Ch 1)11Common (Ch 1)12Normally-open contact (Ch 1)13Supply –ve 14Supply +veThe MTL5018 enables two safe-area loads to be controlled by two switches or proximity detectors located in a hazardous area. Two relay outputs are provided. Independent phase reversal control allows an alarm condition to be signalled for either state of the sensor. A selectable line fault detect (LFD) facility detects an open or short circuit in either field circuit.INTERFACEtwo-channel, with line fault detection and phase reversalSPECIFICATIONSee also common specificationNumber of channelsTwoLocation of switchesZone 0, IIC, T6 hazardous area Div. 1, Group A hazardous location Location of proximity detectorZone 0, IIC, T4–6 hazardous area if suitably certified Div. 1, Group A hazardous location Safe-area outputTwo relays with changeover contacts Hazardous-area inputsInputs conforming to NAMUR/DIN 19234 standards for proximity detectorsVoltage applied to sensor7 to 9V from 1k Ω±10%Input/output characteristicsNormal (reverse) phase:output energised (de-energised) if I in >2.1mA or R in <2k Ωoutput de-energised (energised) if I in <1.2mA or R in >10k ΩHysteresis: 200µA, typical Line fault detection (LFD)User-selectable via switches on the top of the unit. Line faults are indicated by an LED for each channel. A detected line fault de-energises the relay.Open-circuit alarm on if I in <100µA Open-circuit alarm off if I in >250µA Short-circuit alarm on if R in <100ΩShort-circuit alarm off if R in >360ΩNote: Resistors must be fitted when using the LFD facility with a contact input 500Ωto 1k Ωin series with switch 20k Ωto 25k Ωin parallel with switchPhase reversalIndependent for each channel, user-selectable Relay typeSingle pole, changeover contactsNote: reactive loads must be adequately suppressed Relay characteristicsResponse time:10ms maximum Contact rating:250V ac, 2A, cosø >0.740V dc, 2A, resistive loadLED indicatorsGreen: power indicationYellow: two: status of each channel (on when outputs are energised)Red: two: LFD indication for each channel (on when line fault detected)Maximum current consumption60mA at 20V 60mA at 24V 40mA at 35VMaximum power dissipation1.4W at 24V 1.5W at 35V Isolation250V ac or dc between power supply, hazardous-area circuits and relay outputsSafety description (each channel)10.5V, 800Ω, 14mA, U m = 250V rms or dcTerminalFunction1Input –ve (Ch 1)2Input +ve (Ch 1)3Earth leakage detection 4Input –ve (Ch 2)5Input +ve (Ch 2)6Earth leakage detection7Normally-closed contact (Ch 2)8Common (Ch 2)9Normally-open contact (Ch 2)10Normally-closed contact (Ch 1)11Common (Ch 1)12Normally-open contact (Ch 1)13AC Supply 14AC SupplyThe MTL5018ac enables two safe-area loads to be controlled by two switches or proximity detectors located in a hazardous area. Two relay outputs are provided. Independent phase reversal control allows an alarm condition to be signalled for either state of the sensor. A selectable line fault detect (LFD) facility detects an open or short circuit in either field circuit.INTERFACEtwo-channel, with line fault detection and phase reversalSPECIFICATIONSee also common specificationNumber of channelsTwoLocation of switchesZone 0, IIC, T6 hazardous area Div. 1, Group A hazardous location Location of proximity detectorZone 0, IIC, T4–6 hazardous area if suitably certified Div. 1, Group A hazardous location Safe-area outputTwo relays with changeover contacts Hazardous-area inputsInputs conforming to NAMUR/DIN 19234 standards for proximity detectorsVoltage applied to sensor7 to 9V from 1k Ω±10%Input/output characteristicsNormal (reverse) phase:output energised (de-energised) if I in >2.1mA or R in <2k Ωoutput de-energised (energised) if I in <1.2mA or R in >10k ΩHysteresis: 200µA, typical Line fault detection (LFD)User-selectable via switches on the top of the unit. Line faults are indicated by an LED for each channel. A detected line fault de-energises the relay.Open-circuit alarm on if I in <100µA Open-circuit alarm off if I in >250µA Short-circuit alarm on if R in <100ΩShort-circuit alarm off if R in >360ΩNote: Resistors must be fitted when using the LFD facility with a contact input500Ωto 1k Ωin series with switch 20k Ωto 25k Ωin parallel with switchPhase reversalIndependent for each channel, user-selectable Relay typeSingle pole, changeover contactsNote: reactive loads must be adequately suppressed Relay characteristicsResponse time:10ms maximum Contact rating:250V ac, 2A, cosø >0.740V dc, 2A, resistive loadLED indicatorsGreen: power indicationYellow: two: status of each channel (on when outputs are energised)Red: two: LFD indication for each channel (on when line fault detected)Maximum power dissipation<2.5W Isolation250V ac or dc between power supply, hazardous-area circuits and relay outputsSafety description (each channel)10.5V, 800Ω, 14mA, U m = 250V rms or dc Power Supply85 to 265V ac 45 to 65 Hz。

MTL安全栅组态下装及校验指导书编写人雷进莹审核人批准人受控状态2009 年月日发布 2009 年月日实施洛阳三隆安装检修有限公司1 本作业指导书适用范围适用于MTL厂家中需要组态的安全栅的组态下装及校验，主要针对安全栅中的温度变送器，即温度转变成4-20MA。

2 本作业的目的为规范正确的MTL安全栅组态校验的步骤，保证作业过程的安全3 人员资格、人员数量及职责分工3.1操作人须持有三隆公司发给的《安全技术操作合格证》。

操作人须具有一年以上现场仪表施工维护工作经验。

要求作业人员2人，1人作业1人监护。

3.2职责分工3.2.1车间技术组是本作业指导书的主管部门，负责对作业的技术指导、监督、检查。

3.2.2各班组在作业过程中应严格执行操作技术要求及相应安全生产禁令。

4 工器具准备及要求4.1仪表工具2套、笔记本一台、MTL通讯适配器一个，万用表一台。

4.2笔记本内已经安装了MTL安全栅组态程序和适配器驱动程序。

5 着装要求：需正确佩戴安全帽、防护眼镜、劳保着装。

6 作业前检查项目6.1检查接线是否正确。

6.2检查安全栅电源是否正常。

7 技术要求和技术要点7.1在修改下装过程中必须断开连接之后，才能拔下适配器。

7.2所有的密码都是MTL。

8 作业方法和步骤8.1联系工艺规范填写<三隆公司仪表专业日常作业许可证>。

8.2将此安全栅对应的仪表投至手动或校验位。

8.3连接编程器8.3.1将笔记本打开，并把适配器与笔记本连好。

8.3.2将适配器的另外一端与安全栅连接。

8.4安装程序(如果已经安装忽略此步骤)8.4.1 打开光盘，安装组态程序PCS45，比如Pcs45V2p03.exe；8.4.2把适配器与笔记本U口相连，安装驱动程序，此程序在Driver文件夹下；8.5组态8.5.1打开程序“PCS45 Configuration software”。

8.5.2点击connection→establish,与安全栅连接上。

品牌:MTLMTL是一家英国知名公司，成立于25年前，它的本质安全栅和隔离栅成为工业标准已有多年。

该公司在工业过程控制，特别是本安领域中一直处于国际领先地位。

MTL产品在质量、可靠性和安全性方面已经成为工业标准，并获得世界上许多权威机构的认证.MTL公司主要生产齐纳栅、隔离栅、多路转换器、显示器和过程I/O，并同DCS公司和系统集成商有紧密的合作，为石油、石化等工厂提供防爆产品。

MTL公司同时也生产防雷击抗浪涌保护器。

在中国，MTL产品已广泛应用于化工及石油化工、水处理、冶金、制药、电力、水泥、纸浆和造纸、公用事业自动化等领域。

MTL700系列实际是一种“工业规格”，产品注意了固定安装和接地排列。

其运用范围包括超电压保护和子系统电源超高保护。

单通道和双通道供用户任意选择MTL702+/705+/706+/707+/707P+/708+/710+/710-/710ACMTL710P+/710P-/715+/715-/715P+/722+/722-/722P+MTL728+/728-/728AC/728P+/729P+/751AC/755AC 等MTL4000系列第三代隔离接口单元为本安电路集成在大/中型过程控制系统装置提供了一个新的思路。

由于该系列产品结构特别小巧。

因此，具有安装密度高的特点，每个组件是借助于由多通路连接器制成的安全区连接件插件在系统地板上的，这是一种既可简化工程又可降低安装维修费用的方法MTL4013/4014/4015/4016/4017/4021/4023/4024/4025MTL4031/4032/4041/4042/4043/4044/4045/4046/4047MTL4053/4061/4073/4081/4215/4216/4220 等MTL5000系列是MTL最新推出的本安隔离栅，使系统布置和安装更为简便，5000系列提供所有通用功能，因此，安装设计简单易行。

MTL5000系列夹紧式安装方法可将其快速装于DIN导轨上，完全是一种工业标准安装系统，安全区和危险区接线采用简单的插入式接线块，电源插头有多种形式，因此，接线快速，减少接线错误，安全使用，排列整齐。

MTL5500系列隔离栅1、导轨安装，方便紧凑。

2、采用集成电路和表面封装技术,提高了安全栅的精度,采用新型隔离技术,其功耗比同类型其它产品更低。

3、安全区和危险区接线采用插入式接线块,接线方便，并可方便检查信号。

4、类型齐全，可满足各种信号类型，且带负载能力大。

5、厚度只有16mm,可密集安装,比同类产品节省更多的空间。

6、无本安接地要求,允许危险区电路浮空或任一点接地。

7、可连接0区、IIC、T4-T6经合适认证的设备。

8、所有安全栅均带有电源指示灯，便于检查工作状态。

9、为将供电的风险降到最低，可采用单点供电，也可以采用分组方式，但必须为环路供电。

10、当现场不能提供2V DC电源时，可用MTL5991电源模块，每个模块至少可为16个安全栅供电，当只有少量安全栅时，可用MPA5500适配器提供电源。

11、安装灵活，可根据要求分组并可随意增减。

12、不同种类的安全栅有不同颜色的标记，可以方便使用。

13、能适应较宽的温度范围：-20 –60 度，湿度范围：0 -95%，供电范围：20 –35V DC。

14、电磁兼容性符合EMC EN650 081-2/EN050 682-2标准。

15、原产地：英国开关量输入:MTL5501-SR 1ch DI failsafe solid-state output + LFD alarm MTL5510 4ch DI solid-state outputMTL5510B 4ch DI multifunction solid-state outputMTL5511 1ch DI relay outputMTL5513 2ch DI solid-state outputMTL5514 1ch DI relay output + LFD alarmMTL5516C 2ch DI with changeover relay outputMTL5517 2ch DI relay output + LFD alarm开关量输出:MTL5521 loop powered solenoid driver,IICMTL5522 loop powered solenoid driver,IIBMTL5523 solenoid driver with LFDMTL5524 switch operated solenoid driverMTL5525 switch operated solenoid driver low power MTL5526 2ch switch operated relay脉冲量MTL5532 pulse isolator, digital or analogue output 振动信号:MTL5531 2 wire &3 wire vibration probes, 1chMTL5533 2 wire &3 wire vibration probes, 2ch模拟量输入:MTL5541 1ch 2/3 smart Tx repeaterMTL5541S 1ch 2/3 smart Tx repeater, current sinkMTL5541A 1ch 2/3 smart Tx repeater, passive inputMTL5541AS 1ch 2/3 smart Tx repeater, passive input, current sink MTL5544 2ch 2/3 smart Tx repeaterMTL5544S 2ch 2/3 smart Tx repeater, current sinkMTL5544A 2ch 2/3 smart Tx repeater, passive inputMTL5544AS 2ch 2/3 smart Tx repeater, passive input, current sink MTL5544D 1 in 2 out, 4-20mA, 2/3 smart Tx repeater模拟量输出:MTL5546 1ch 4-20mA smart isolating driver + LFD MTL5546Y 1ch 4-20mA smart isolating driver + oc LFD MTL5549 2ch 4-20mA smart isolating driver + LFD MTL5549Y 2ch 4-20mA smart isolating driver + oc LFD 温度输入:MTL5575 1ch TC/RTD temperature converterMTL5576T 2ch TC temperature converterMTL5576R 2ch RTD temperature converter其它:MTL5599 Dummy isolator1、四通道2、危险区信号：开关/接近开关3、安全区信号：固态继电器4、输出电压：7 –9VDC5、安全区和危险区之间隔离电压为250V AC6、供电：20-35V DC7、功耗：0.96W1、单通道2、危险区信号：开关/接近开关3、安全区信号：继电器干接点带LFD指示灯4、当开关量信号带电阻时可实现线路故障检测功能。

5000型控制器使用手册1Pentair目录z简介z5000型控制器的特点z技术参数表z软水器工作流程图（顺流）z软水器工作流程图（逆流）z控制器外型尺寸图z控制器结构图z控制器电器接线图z阀体结构图(软化型)z阀体结构图(过滤型)z软水器配件结构图z控制阀选用配制表z软水器的安装步骤z控制器的调试步骤z常见故障表z软水器安装图2Pentairz简介美国Pentair公司生产的FLECK系列控制阀是全球使用量最大的控制阀，其市场占有率达到70%以上，其系列多、规格广、功能全、品质优良、设计完美是其它任何厂牌的控制阀所无法相比的，可为工业、第三产业及住宅居室使用的各种水处理设备提供最合用的控指装置，是一款最受欢迎的系列控制阀。

FLECK系列控制阀具有数十年的生产经验，其产品不断研究改进，精益求精。

它所生产的各种控制阀芯，有着独特巧妙的设计，为水处理技术行业的各类型离子交换式设备以及各种水过滤介质提供一系列范围广的自动控制装置。

为了适应和满足用户的不同需求，美国Pentair公司所生产的FLECK系列控制阀可以根据用户需要，提供各种规格不同流量及时间的控制阀。

为了阀体的耐用可靠性FLECK系列控制阀，采用了比美国水处理协会更高的标准来严格要求产品。

它每个受压零件的设计，必需满足从0 —190Psi 的循环压力试验250,000次（水质协会要求从0—150Psi循环试验10,000次）再生运行的周期循环压力试验必须满足10,000次，即平均每天再生一次，它能连续使用27年之久。

FLECK系列软水器控制阀可大致分为四个系列，即小型民用单罐单活塞阀、工业单罐单活塞阀、工业单罐双活塞阀、工业双罐双活塞阀。

FLECK系列水处理自动控制装置拥有当今最先进的技术，它的第一流的技术服务，它为保证产品质量最优而作的努力，以及它为使产品精益求精而进行的研究开发，这一切使得它的产品成为水处理成套设备制造厂家的最优选择。

z FLECK 5000型控制器的特点FLECK 5000型控制器为FLECK系列控制阀中的SE简单电子式单罐纵式单活塞阀系列，其外形紧凑、体积小、重量轻、出水量大，在工作状态下当前时间和所剩再生时间或流量交替现实。

介绍INA5500 MTL5500系列安全指令（ATEX）手册INM5500 MTL5500系列说明书手册MTL4500-5500-ACC 外壳及配件数据表MTL4500-5500-CS 常用规格数据表MTL4500-5500-DS MTL4500-5500系列数据集数据表2。

数字输入MTL5501-SR 1路DI故障安全固态输出+ LFD报警数据表MTL5510 4路DI固态输出中数据表MTL5510B 4路DI多功能固态输出数据表MTL5511 1路DI中继输出数据表MTL5513 双声道DI固态输出数据表MTL5514 1路DI继电器输出+ LFD报警数据表MTL5516C 转换继电器输出双声道DI 数据表MTL5517 双声道DI继电器输出+ LFD报警数据表3。

数字输出MTL5521 回路供电的电磁驱动，IIC 数据表MTL5522 回路供电的电磁驱动，IIB 数据表MTL5523 电磁驱动器LFD 数据表MTL5523V 驱动器与电压控制电磁阀/报警数据表MTL5524 开关操作的螺线管驱动器数据表MTL5525 回路供电的电磁驱动器的低功耗数据表MTL5526 双声道开关操作继电器数据表4。

模拟输入MTL5541 1路2/3线制变送器中继数据表MTL5541A 1路发射机直放站，无源输入数据表MTL5541AS 1路发射机直放站，无源输入，吸入电流数据表MTL5541S 1路2/3线制变送器中继器，吸入电流数据表MTL5544 2CH 2/3线制变送器中继器数据表MTL5544A 双声道发射中继器，被动输入数据表MTL5544AS 双声道发射中继器，被动输入，电流下沉数据表MTL5544D 1路2/3线制变送器中继器，双输出数据表MTL5544S 2CH 2/3线制变送器中继器，吸入电流数据表5。

模拟输出MTL5546 1路4-20mA的智能隔离驱动+ LFD 数据表MTL5546Y 1路4-20mA的智能隔离驱动+ OC LFD 数据表MTL5549 2CH 4-20mA的智能隔离驱动+ LFD 数据表MTL5549Y 2ch的4-20mA的智能隔离驱动+ OC LFD 数据表6。