SMC ZB真空发生器组件中文使用说明书

真空发生器说明书1.控制面板显示：在设定模式预先调整各项值。

真空等级在测量模式。

在预设inHg 或者mmHg 压力时-号不显示。

Mode 模式选择键Up&Down 上、下LED Output1And Output2开关指示灯，Output1=红色，output2=绿色2.常规操作连接电源接通电源后，在显示板上将看到预设值。

当接通电源的时候不要按任何按键。

3．零位调整调整零位时不要连接真空管/气管。

按住Mode 按键3秒以上来调整0位。

4.清空数据如果开关编程错误，可以返回出厂设定。

所有储存值将被清除。

断开电源来完成这项功能。

同时按住Mode 按键和Up 按键然后接通电源。

接通电源后，会显示CLA。

当松开按键后会分别显示-bA，bA。

当按Mode一次时，选择的压力将会被确认及储存。

要调整另外一种压力时见6.35.出厂设定真空开关各项出厂值如下单位输出1输出2Bar HYS,N.O.HYS,N.O.这些设定是可更改的（可被编辑）下列章节将介绍如何编辑。

内置了一个最少可保存10年的电可擦只读存储器。

数据最少可在写入10000次。

N.O=常开，N.C.=常闭，HYS=操作模式“迟滞模式”；工作模式的初始值表格见第8节。

6.设定输出配置（常开或常闭）和压力单位（如：bar）要设定输出模式及压力单位，按住并保持Mode键，然后按Up键。

显示屏将在’’ou 1’’和’’n.o’’交替变换显示。

6.1为Output1选择 N.O.或者N.C.按Up或者Down来更改设定。

按Mode键储存。

接下来开关将显示Output2的设定选择。

将会在’’ou 2’’和’’n.o’’交替变换显示。

6.2为Output2选择 N.O.或者N.C.按Up或者Down来更改设定。

按Mode键储存。

接下来将显示压力单位的选择。

6.3调整压力单位按Up或者Down来更改设定。

按Mode键储存。

型号VS-V-D可能的单位为型号VS-P10-D可能的单位为7.调整工作模式7.1调整output1例如：开关VS-V-D，output1有“迟滞模式”开关点：-0,6 bar迟滞：0,15bar更多信息参考第8节。

真空发生器使用说明书型号：M S2深圳市爱柯智能装备有限公司SHENZHEN ASICKO INTELLIGENT EQUIPMENT CO.,Ltd集成式真空发生器 MS2用于在电子、电子工程、包装技术、机器人技术和汽车工业中搬运气密性或微透气性工件吸气容量：27 I/min 至 41 I/min介绍及应用MS2H -- Kpa 85S -集成式真空发生器 MS2 订购指南----注：XI10只能对应HS ,PI12只能对应HR ；1.5mm 1.0mm 0.9mm0.8mm1510PI12XI10NC -常闭NO -常开R ---节能真空开关数字真空开关RD VD 1234MS2 10 H S NC ASVD NPN B 26750.5 Mpa 0.35 Mpa AS -吹气阀和安全单向阀-不带真空开关空白RD 为节能型真空开关；节能型真空发生器，空气消耗量消减90%（与非节能相比）带节能功能的真空数字式压力开关，达到真空设定值即停止供气。

集成式DIN 导轨安装。

89PNP NPN -高消音B -标准消音空白7为空白无需选择 ；8-1连空白10-2连2-3连3-4连4-5连5-6连6-7连7-8连8集成式真空发生器 MS2 技术参数集成式真空发生器 MS2 性能曲线5ba r工作压力下不同真空度对应的真空流量5ba r工作压力下不同真空度对应的真空流量5ba r工作压力下不同真空度对应的真空流量吸气容量：27 I/min 至41 I/min集成式真空发生器 MS2 设计参数吸气容量：27 I/min 至 41 I/minMS2...NC... MS2...NO...MS2...NC...VD/RDMS2...NO...VD/RD吸气容量：27 I/min 至 41 I/min集成式真空发生器 MS2 安装示意维修组件选型规格消音棉 （标准消音型）导轨图高消音 消音器D真空发生器使用说明书型号：M S2深圳市爱柯智能装备有限公司SHENZHEN ASICKO INTELLIGENT EQUIPMENT CO.,Ltd集成式真空发生器 MS2用于在电子、电子工程、包装技术、机器人技术和汽车工业中搬运气密性或微透气性工件吸气容量：27 I/min 至 41 I/min介绍及应用MS2H -- Kpa 85S -集成式真空发生器 MS2 订购指南----注：XI10只能对应HS ,PI12只能对应HR ；1.5mm 1.0mm 0.9mm0.8mm1510PI12XI10NC -常闭NO -常开R ---节能真空开关数字真空开关RD VD 1234MS2 10 H S NC ASVD NPN B 26750.5 Mpa 0.35 Mpa AS -吹气阀和安全单向阀-不带真空开关空白RD 为节能型真空开关；节能型真空发生器，空气消耗量消减90%（与非节能相比）带节能功能的真空数字式压力开关，达到真空设定值即停止供气。

一、复位
1、按住“MENU”键约5秒，直到出现3个“0”闪烁
2、按向上键1次，出现“001”
3、按回车键3次后,再按向上键或向下键找到“SEt”
4、按回车键1次，再按向上键或向下键找到出现“rES”
5、按住回车键，直到“rES”闪烁，复位完成。

（即恢复出厂设置）
二、清零（即将当前大气压调为0）
1、按“MENU”键1次，再按再按向上键或向下键找到“CAL”
2、按回车键1次，出现“0”，清零完成。

1、按住“MENU”键约5秒，直到出现3个“0”闪烁
2、按向上键1次，出现“001”
3、按回车键3次后,再按向上键或向下键找到“bLo”
4、按回车键1次后, 再按向上键或向下键找到“E-t”
5、按回车键1次确认。

1、按“MENU”键1次，再按向上键或向下键找到“tbL”
2、按回车键1次，出现“10”即原厂设置吹气时间是0.10秒
3、根据需要，再按向上键或向下键设定吹气时间后，按回车键1次确认。

（设定范围是0.01 到2.5秒，显示为1～250）
注意：通过上述两个步骤就可以设定外部吹气的时间,不再需要改变机械手的程序中加时间延迟了。

若设定外部吹气功能和时间后进行过复位，外部吹气功能会被取消，回到出厂设置，需要重新设置。

!"#$
ZL112 ＊采用3级扩压管，吸入流量可
＊＊AC的场合，用整流器防止过电压的 发生，故无“S”。

真
空
压
力
吸入流量增加250%
吸入流量1
级
性
能
2级性
能
2级性能
ZL112
通口排气
ZL112P
带真空压力表
ZL112-G
带真空用接头
ZL112-GN
带数字式真空压力开关
ZL112-E
2-ø5.4
带供给阀、破坏阀
ZL112-K1□L□□-E25(L)-M带供给阀
!
通口排气
ZL212P
带真空压力表
ZL212-G
带真空接头
ZL212-GN
带真空用数字式压力开关
ZL212-E
标准型
带真空压力表
带真空用数字式压力开关
带真空接头
通口排气
＊采用上下重叠两个3级扩压管，
节省流量和吸入流量都是
ZL112的2倍
＊可带真空压力表或压力开关
＊可内置消声器
＊可两个方向安装(底、侧)
型号表示方法
＊无记号、真空用接头(GN)、带真空压
(G)的场合无此项。

外形尺寸图(毫米)
!"#$
ZL212。

真空系统操作手册摘要：本文档旨在提供针对真空系统的操作指南。

真空系统是许多工业和科研领域中常见的系统。

正确操作真空系统至关重要，以确保系统的性能和安全性。

本手册将介绍真空系统的基本原理、操作步骤和常见故障排除方法。

第一部分：引言1.1 目的本操作手册旨在帮助用户理解和正确操作真空系统，以确保系统的安全性和性能。

1.2 读者对象本手册适用于那些需要使用真空系统的工程师、研究人员和操作人员。

1.3 背景知识读者应具备一定的真空知识和操作经验，包括真空度、真空泵和真空封接等基本概念。

第二部分：真空系统基础知识2.1 真空概念和单位介绍真空的基本概念和常用的真空单位，如Torr、Pa、mbar等。

2.2 真空系统组成介绍真空系统的基本组成部分，包括真空泵、真空容器、真空管道等。

第三部分：真空系统操作步骤3.1 准备工作准备操作所需的材料，包括真空泵、真空度测量仪器、气体供应等。

3.2 打开真空系统按照正确的顺序打开真空系统中的各个组件，并确保安全操作。

3.3 真空抽取启动真空泵，抽取系统中的气体，使系统达到所需的真空度。

3.4 真空度测量使用适当的真空度测量仪器，对系统的真空度进行测量和监测。

3.5 操作系统操作所需的附加设备和工具，如加热器、阀门等。

3.6 关闭系统按照正确的顺序关闭系统中的各个组件，包括真空泵和其他附加设备。

第四部分：真空系统故障排除方法4.1 常见故障列举常见的真空系统故障情况，如泵故障、泄露等。

4.2 故障排除步骤针对每一种故障情况，提供相应的排除步骤和建议。

第五部分：安全注意事项5.1 真空系统安全性强调真空系统操作时的安全性要求，如穿戴个人防护装备、遵循操作规程等。

5.2 真空系统维护介绍定期维护真空系统的必要性和方法，包括清洁、润滑等。

结论：通过本操作手册，读者可以全面了解真空系统的基本原理、操作步骤和故障排除方法。

正确操作真空系统对于保证系统的性能和安全性至关重要。

本手册旨在帮助读者提高对真空系统操作的理解和技能，并最大限度地减少故障发生的可能性。

使用说明书产品名称多级真空发生器型式/系列/型号ZL3系列ZL6系列安全注意事项22. 产品各部名称63.1. 安装73.3. 气源93.5. 配线125. 压力开关147. 构造图，更换零部件169. 规格2111. 排气特性,流量特性,达到真空时间2511.2. 流量特性2612. 使用注意事项27- 1 -多级真空发生器/ZL3、ZL6系列 安全注意事项此处所示的注意事项是为了确保您能安全正确地使用本产品，预先防止对您和他人造成危害和伤害而制定的。

这些注意事项，按照危害和伤害的大小及紧急程度分为“注意”“警告”“危险”三个等级。

无论哪个等级都是与安全相关的重要内容，所以除了遵守国际规格(ISO/IEC)、日本工业规格(JIS)*1)以及其他安全法规*2)外，这些内容也请务必遵守｡*1) ISO 4414: Pneumatic fluid power -- General rules relating to systems ISO 4413: Hydraulic fluid power -- General rules relating to systemsIEC 60204-1: Safety of machinery -- Electrical equipment of machines (Part 1: General requirements) ISO 10218: Manipulating industrial robots-Safety JIS B 8370: 空压系统通则 JIS B 8361: 油压系统通则JIS B 9960-1: 机械类的安全性-机械的电气装置（第1部：一般要求事項)JIS B 8433: 产业用操作机器人-安全性等 *2) 劳动安全卫生法 等注意 误操作时，有人员受伤的风险，以及物品损坏的风险｡ 警告 误操作时，有人员受到重大伤害甚至死亡的风险。

危险在紧迫的危险状态下，如不回避会有人员受到重大伤害甚至死亡的风险。

产品名称:SMC真空发生器
SMC真空发生器就是利用正压气源产生负压的一种新型,高效,清洁,经济,小型的真空元器件,这使得在有压缩空气的地方,或在一个气动系统中同时需要正负压的地方获得负压变得十分容易和方便.真空发生器广泛应用在工业自动化中机械,电子,包装,印刷,塑料及机器人等领域.
SMC真空发生器的传统用途是吸盘配合,进行各种物料的吸附,搬运,尤其适合于吸附易碎,柔软,薄的非铁,非金属材料或球型物体.在这类应用中,一个共同特点是所需的抽气量小,真空度要求不高且为间歇工作.真空发生器的抽吸机理和影响其工作性能因素的分析研究,对正负压气路的设计和选用有着不可忽视的实际意义.真空发生器快易优自动化选型有收录。

Instruction ManualVacuum ModuleSeries ZXThe intended use of the vacuum unit is to generate vacuum and control the operation of suction and release.These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.”They are all important notes for safety and must be followed in additionto International Standards (ISO/IEC) *1), and other safety regulations.*1) ISO 4414: Pneumatic fluid power - General rules relating to systems.ISO 4413: Hydraulic fluid power - General rules relating to systems.IEC 60204-1: Safety of machinery - Electrical equipment of machines. (Part 1: General requirements)ISO 10218-1: Manipulating industrial robots -Safety. etc.∙Refer to product catalogue, Operation Manual and Handling Precautions for SMC Products for additional information.∙ Keep this manual in a safe place for future reference.Warning∙Always ensure compliance with relevant safety laws and standards.∙All work must be carried out in a safe manner by a qualified person in compliance with applicable national regulations. 2 Specifications2.1 Ejector Unit SpecificationsZX1-W1 (With bracket)ZX1-W1-N (Without bracket)ZX1-W2 (With bracket)ZX1-W2-N (Without bracket)ejector exhaust method.Valve Unit for Ejector System SpecificationsZX1-VA- (-Q)Supply valve Release valveNote) Combination of supply valve and release valve: K4, K5, K6, K7, K8, J3, K4,D4. The supply and release valves of this product have a structure which uses thepressure of the air pressure SUP (PV) port to operate them. Be sure to supply apressure that is the pressure of the air pressure SUP (PV) port or more, and 0.6MPaor less to the pilot pressure SUP (PA,PB) ports for supply and release.Valve Unit for Pump System SpecificationsZX1-VB- (-Q)Supply valve Release valvethe pressure of the pilot pressure SUP (PS) port to operate them. Be sure to supplya pressure that is the pressure of the pilot pressure SUP (PS) port or more, and 0.6MPa or less to the pilot pressure SUP (PA,PB) ports for supply and release.2.5 Suction Filter Unit SpecificationsZX1-F- (with bracket A)ZX1-F--N (without bracket A)ORIGINAL INSTRUCTIONS3.1 InstallationWarning∙ Do not install the product unless the safety instructions have been read and understood.∙Whenmountingthe product, tighten itwith the recommended tightening torque (M3: 0.28~0.34 Nm. M5: 1.4~1.6 Nm)).∙ When installing the product, secure the space required for maintenance and inspection of the product∙ Do not drop, hit, or apply excessive impact to the product.3.2 EnvironmentWarning∙ Do not use in an environment where corrosive gases, chemicals, salt water or steam are present.∙ Do not use in an explosive atmosphere.∙ Do not expose to direct sunlight. Use a suitable protective cover.∙ Do not install in a location subject to vibration or impact in excess of the product’s specifications .∙ Do not mount in a location exposed to radiant heat that would result in temperatures in excess of the product’s specifications∙ The suction filter used in this product is a simple one. If there is a lot of dust in the usage environment, please consider using a suction filter (ZFC series, etc.).∙ Do not use in place where static electricity build-up can occur. ∙ Do not use in an environment where surges occur.3.3 Air SupplyCaution∙ Do not use air containing chemicals, synthetic oils containing organic solvents, salts, or corrosive gases.∙ Recommended quality of the supplied air be equivalent to the compressed air cleanliness grade "2: 6: 3" according to ISO8573-1: 2010.∙ Do not supply the pressure in excess of the product’s specifications.3.4 PipingCaution∙ Before connecting piping make sure to clean up chips, cutting oil, dust, etc.∙ When piping a joint to each port, fix the part where the port is attached and use the recommended torque (M3: 0.4 to 0.5 Nm, M5: 1.0 to 1.5 Nm, 1/8: 3 to 5 Nm)3.5 Wiring to the solenoid valve and pressure switchesRefer to the operation manual of solenoid valve (V100, SYJ300 series) and pressure switch (ZSE2 series). Manuals can be found by the links below:V100: https:///manual/en-jp/?k=V100 SYJ300: https:///manual/en-jp/?k=SYJ300 ZSE2: https:///manual/en-jp/?k=ZSE24.1 Manual Override (With supply valve and release valve)Refer to the operation manual of the solenoid valve V100, SYJ300 series for the manual operation method.4.2 Release flow adjusting needleWhen the release valve is turned on, vacuum release air is let out.The release flow adjusting needle allows to control the vacuum break air flow rate.For products with locknut, loosen the locknut and use a flat-blade screwdriver to adjust the release flow rate adjustment needle at the back of the lock nut.The breaking flow rate adjustment needle can be turned clockwise to reduce the release flow rate, and counterclockwise to increase the release flow rate.For products with locknut, after adjusting the release flow rate adjustment needle, tighten the locknut to fix the adjustment position.Refer to the catalogue for ‘How to Order’.Refer to the catalogue for outline dimensions.7.1 General MaintenanceCaution∙ Not following proper maintenance procedures could cause the product to malfunction and lead to equipment damage. ∙ If handled improperly, compressed air can be dangerous.∙ Maintenance of pneumatic systems should be performed only by qualified personnel.∙ Before performing maintenance, turn off the power supply and be sure to cut off the supply pressure. Confirm that the air is released to atmosphere.∙ After installation and maintenance, apply operating pressure and power to the equipment and perform appropriate functional and leakage tests to make sure the equipment is installed correctly.∙ If any electrical connections are disturbed during maintenance, ensure they are reconnected correctly, and safety checks are carried out as required to ensure continued compliance with applicable national regulations.∙ Do not make any modification to the product.∙ Do not disassemble the product, unless required by installation or maintenance instructions∙ Implement the maintenance and check shown below to use the space saving vacuum unit safely and in an appropriate way for a long period of time.∙ Drain the air filter and mist separator regularly∙ Replace the sound absorbing material (silencer) built into the ejector regularly∙ Refer to the online operation manual for replacement parts. ∙ Do not use benzene or thinner for cleaning7.2 Sound absorbing material replacement method ∙ Single Unit- Loosen the two assembly screws of the silencer case and remove the silencer case assembly.- Replace the sound absorbing material in the silencer case. - Assemble the silencer case assembly with the replaced sound absorbing material, and assemble it with screws (recommended tightening torque: 0.2 to 0.3 Nm)7.3 Filter element replacement method∙ Loosen the tension bolt and remove the filter case. ∙ Replace the filter element built into the filter case.∙ Assemble the filter case with tension bolts (recommended tightening torque: 0.12 to 0.18 Nm).8.1 Limited warranty and Disclaimer/Compliance Requirements Refer to Handling Precautions for SMC Products.Caution∙ Exhaust from vacuum module (ejector system)- For the silencer exhaust type, make sure that there is no obstruction around the exhaust port.- In the case of port exhaust type, exhaust resistance may be affected depending on the pipe diameter and length, so make sure that the back pressure is 1 kPa or less.- Do not block the exhaust port. ∙ Ejector exhaust noiseWhen the vacuum ejector generates a vacuum, an intermittent noise (abnormal noise) may be generated from the exhaust section near the standard supply pressure where the vacuum pressure peaks, and the vacuum pressure may not be constant. There is no problem in use as long as the vacuum pressure range is sufficient for adsorption, but if you are concerned about the sound or affect the setting of the pressure switch, slightly change the supply pressure and reduce the range of the intermittent sound. Please avoid it.∙ About the release flow rate adjusting needle- Leakage cannot be reduced to zero when the needle is fully closed. - The breaking flow rate adjustment needle changes from the fully closed state to the fully open state after two rotations. If it is turned more than that, it may come off, so please do not turn it more than 2 times- For products with locknut, when tightening the locknut, tighten it by hand to about 15 to 30 degrees, and be careful not to damage it due to overtightening.∙ About solenoid valve and pressure switchFor the solenoid valve (V100, SYJ300 series) and pressure switch (ZSE2 series), refer to each instruction manual.This product should not be disposed of as municipal waste. Check your local regulations and guidelines to dispose this product correctly, in order to reduce the impact on human health and the environment.10 ContactsRefer to or www.smc.eu for your local distributor/importer.URL : https:// (Global) https:// www.smc.eu (Europe) SMC Corporation, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, JapanSpecifications are subject to change without prior notice from the manufacturer. © 2021 SMC Corporation All Rights Reserved. Template DKP50047-F-085MManual of supply valveManual of release valve。

产品名称:SMC负压表中文说明书
SMCCORPORATION成立于1959年，总部设在日本东京都。

时至今日，SMC已成为世界级的气动元件研发、制造、销售商。

在日本本土更拥有庞大的市场网络，为客户提供产品及售后服务。

SMC 作为世界最著名的气动元件制造和销售的跨国公司，其销售网及生产基地遍布世界。

SMC产品以其品种齐全、可靠性高、经济耐用、能满足众多领域不同用户的需求而闻名于世。

在日本市场占有率已超过60%的SMC，通过分布于世界51个国家的海外子公司及分销商，将世界各国SMC产品的生产、销售连成一体，为用户提供直接、完善的服务。