罗斯蒙特3051型智能压力变送器检修规程
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3051压力变送器的常见故障及排除3051压力变送器广泛应用于各种工业自控环境,涉及水利水电、铁路交通、智能建筑、生产自控、航空航天、军工、石化、油井、电力、船舶、机床、管道等众多行业,下面就简单介绍一些常用变送器的常见故障及排除方法。
压力变送器的常见故障及排除1)压力上去,变送器输出上不去加压变送器输出不变化,再加压变送器输出突然变化,泄压变送器零位回不去。
这种情况应检查压力接口是否漏气或者被堵住,在检查接线方式和电源,如果正常再察看传感器零位是否有输出,或者进行简单加压看输出是否变化,有变化证明传感器没有损坏,如果无变化传感器即已经损坏。
最后在考虑还可能是仪表损坏,或者整个系统的其他环节的问题。
2)3051压力变送器输出信号不稳出现这种情况应考虑A.压力源本身是一个不稳定的压力B.仪表或压力传感器抗干扰能力不强C.传感器接线不牢D.传感器本身振动很厉害E.传感器故障3)加压变送器输出不变化,再加压变送器输出突然变化,泄压变送器零位回不去,检查传感器器密封圈,一般是因为密封圈规格原因(太软或太厚),传感器拧紧时,密封圈被压缩到传感器引压口里面堵塞传感器,加压时压力介质进不去,但是压力很大时突然冲开密封圈,压力传感器受到压力而变化,而压力再次降低时,密封圈又回位堵住引压口,残存的压力释放不出,因此传感器零位又下不来。
排除此原因方法是将传感器卸下看零位是否正常,如果正常更换密封圈再试。
4)3051压力变送器接电无输出a)接错线(仪表和传感器都要检查)b)导线本身的断路或短路c)电源无输出或电源不匹配d)仪表损坏或仪表不匹配e)传感器损坏5)3051压力变送器的误差确认正常误差范围的方法:计算出压力表的误差值例如:压力表量程为30bar,精度1.5%,最小刻度为0.2bar 正常的误差为:30bar*1.5%+ 0.2*0.5(视觉误差)=0. 55bar 压力变送器的误差值。
总体来说对3051压力变送器在使用过程中出现的一些故障分析和处理主要由以下几种方法。
罗斯蒙特3051型智能压力变送器检修规程(DOC)1. 简介罗斯蒙特3051型智能压力变送器是一种用来检测流体压力的设备,广泛应用于石油化工、机械、电力、冶金等行业的自动化控制系统中。
本文档主要介绍罗斯蒙特3051型智能压力变送器的基本构造、检修前的准备工作、检查过程和注意事项。
2. 基本构造罗斯蒙特3051型智能压力变送器由传感器、附件和电路板组成,传感器用来检测流体压力变化,附件用来连接传感器和控制系统,电路板用来处理传感器采集到的信号,并向控制系统输出压力值。
传感器部分采用先进的层压半导体技术,以满足各种应用环境的要求,包括高温、高压、低温、低压等状态。
附件包括法兰、接头、导管等,有多种不同材质和规格可供选择,以适应不同的管道尺寸和流体类型。
电路板具有高精度、高可靠性和自动校准等特点,同时还具有HART通信协议,可将测量值传输至上位机或PLC 等设备。
3. 检修前的准备工作在进行检修前,必须先对检修区域进行安全检查,确保没有任何潜在的危险因素。
同时,需要准备好下列工具和设备:•液压或气动泵•夹具和扳手•螺丝刀和电工钳•清洁剂和布•相关技术资料和说明书4. 检查过程4.1 断电和拆除在进行检查之前,必须先断开设备的电源或气源,并拆卸与控制系统的连接。
4.2 清洗和检查使用清洁剂和布对传感器、附件和电路板进行彻底的清洗,以确保无灰尘、油脂和其他污物等。
接着,检查传感器是否有氧化或腐蚀现象,并检查附件和电路板是否有裂纹、变形或其他损坏。
4.3 维护和更换根据需要,对传感器部分进行涂油或更换密封圈等维护工作。
如果发现任何损坏或故障,应及时更换对应部件。
4.4 装配和连接在进行装配和连接之前,必须先进行必要的校准和检测。
在安装传感器时,应注意对其进行正确的定位和定量。
5. 注意事项在进行检查和维护过程中,务必遵守以下注意事项:•确保控制系统处于关闭状态•使用正确的工具和设备•保持检修区域的清洁和干燥•避免用过硬的物体碰撞和刮伤设备表面•严格遵守相关规程和安全操作规范,罗斯蒙特3051型智能压力变送器是一种高精度、高可靠的流体压力检测设备。
一、现场3051压力变送器故障排除步骤
1、根据控制室趋势图进行分析故障原因,工艺误判断(一般趋势指示一边压力示值程缓慢变化趋势,或根据工况有规律变化,)仪表问题,(一般趋势图不程缓慢变化,变化幅度非常剧烈)
2、参照变送器指示压力和现场就地指示压力表显示压力值,并确认测量管道是够有余压。
3、根据现场变送器指示,如上次处理故障为超量程,首先对其进行断电,而后在送电进行观察,如果故障显示仍然为超量程,那么测量一下电流值是否对应其指示压力值,
4、根据上文故障处理步骤,对故障进行范围性缩小排除,
5、确认测量管道内无压力情况下,打开调零螺丝,对其进行一次到两次机械零点调整,故障仍然显示为超量程,那么就要考虑是否存在蹩压现场,
6、缓慢旋转测量管螺栓,以免被蹩压溅射测量介质,拆卸后对其在进行机械零点调整,最终确认故障为仪表本事故障,(1、变送器3大模块有故障2、变送器感压膜片变形)
7、更换30513模块后故障仍为超量程,那么最后判定变送器感压膜片变形或者损坏。
结合上一故障处理步骤,你要理解故障处理大致思路为,预判断--逐步排查缩小判定故障点--确认故障位置。
3051型压力变送器测量原理3051 型变送器主要部件为传感器模块和电子元件外壳。
传感器模块包括充油传感器系统(隔离膜、充油系统和传感器)以及传感器电子元件。
传感器电子元件安装在传感器模块内并包括一温度传感器(电阻式测试检测器)、储存模块和电容/数字信号转换器(C/D 转换器)。
来自传感器模块的电子信号被传输到电子元件外壳中的输出电子元件。
电子元件外壳包括输出电子线路板(微处理器、储存模块、数字/模拟信号转换器或D/A 转换器)、本机零点及量程按钮和端子块。
3051CD 型变送器基本简图如图所示。
当油偏离中心膜时,改变电容信号。
然后该电容信号在C/D 转换器中被转换成数字信号。
随后微处理器从电阻式温度检测器和C/D 转换器中获取信号并计算出正确的变送器输出。
随后,该信号被送到D/A 转换器,D/A 转换器将信号转换回模拟信号并在4-20 mA 输出上叠加HART信号。
3051型压力变送器安装要求变送器和引压管线的安装对变送器的测量精度有很大的影响,因此在安装时应尽量靠近过程的地点并且采用最少的管线达到最佳精度。
并将变送器安装牢固以防止倾斜,变送器本体倾斜可导致变送器输出产生零点漂移。
同时变送器的安装应确保振动、冲击和温度变化达到最低。
当变送器安装在法兰一侧时,共面法兰定位时要确保正常排气或排液。
对于气体测量,排液/排气装置连接在底部,对于液体测量,排液/排气装置连接在顶部。
在投产前期严禁通过变送器冲洗引压管线。
对于蒸汽测量,首先应将变送器隔离然后再冲洗管线,在恢复测量前将管线再用水充满。
3051型压力变送器性能指标输出2 线4-20 mA,用户可选择线性或平方根输出。
数字过程变量可叠加在4-20 mA 信号上,任何符合HART 协议的主机都可使用。
电源需要外部电源。
标准变送器(4-20 mA)可在无负载情况下在电压达到10.5 至55 V dc 时运行。
最大负载最大回路电阻取决于外部电源的电压水平,最大回路电阻= 43.5参考精度±0.075% 量程阻尼对于阶式信号输入变化的模拟输出响应,用户可从0 到25.6 秒之间选择一时间常数。
Q/CDT 内蒙古大唐国际托克托发电有限责任公司企业标准Q/CDT-ITKTPC RK-BT-01-Ⅲ—20093051罗斯蒙特电容式压力变送器检修作业指导书2009-01-01发布 2009-01-01实施内蒙古大唐国际托克托发电有限责任公司3051罗斯蒙特电容式压力变送器检修作业指导书1、范围1.1目的和范围1.1.1目的:规范作业行为, 对检修作业工序、步骤及安全技术关键点给予必要的指导,避免出现质量事故。
1.1.2 范围:本指导书适用于3051罗斯蒙特电容式压力变送器检修。
1.2缺陷描述及原因分析1.2.1 仪表测量管路堵塞,管路介质泄漏;1.2.2 DCS通道故障;1.2.3 变送器电源的输入、输出不正常;1.2.4 变送器无显示,电缆断路、短路(端子氧化导致接触不良)和多点接地;1.2.5 变送器阻尼时间设定值太大或太小;1.2.6 变送器量程设置错误或DCS量程设置错误1.2.7 被测介质本身参数的变化;1.2.8 测量管路与变送器安装工艺不符合质量标准;1.2.9 变送器电路板损坏;1.2.10变送器零点漂移;1.2.11变送器接头发生泄漏;1.2.12变送器一次门,二次门,排污门泄漏;1.2.13变送器一次门,或二次门未打开;1.2.14变送器接线端子绝缘强度不够;1.2.16变送器进线盖内部积水;1.2.17仪表测量管路没有按照规定进行保温,导致管路介质受冻;1.3检修内容3051罗斯蒙特电容式压力变送器检修。
1.4 可行性分析;1.4.1 对变送器进行检修,经设备部热控点检及班内成员分析该项工作在解除所带设备联锁保护或在DCS系统内将测点强制为正常值后,不会发生设备误动事故。
2.本指导书涉及的技术资料和图纸2.1.1 3051型变送器运行简图(附页1)2.1.2 3051型变送器安装流程图2.1.3 3051型变送器hart375手操器操作简图3、安全技术关键点,风险分析及控制措施:3.1 安全关键点:3.1.1 检查工作环境是否存在易燃易爆物品,使用铜质工具;3.1.2 检查作业部位上下方是否是否存在交叉作业,若存在交叉作业设专人监护,并做好防高空落物及高空坠物措施,例如正确佩戴安全帽、使用工具袋、不上下抛掷工具等;3.1.3 使用脚手架必须经验收合格方可使用,高空作业必须正确佩戴安全带;3.1.4 作业部位附近有腐蚀性物质时,做好防护措施,如穿防护服、戴防护手套等,变送器所测量的管道内介质为有腐蚀性的物质时,必须做好防护措施,如戴防护眼镜、穿防护服、戴防护手套等措施,必要时进行系统隔离;3.1.5 使用梯子前检查梯子是否完好,角度使用正确,设专人扶梯子;3.1.6 作业前核对变送器取样管路是否还带有其它热控设备,如果有则应检查变送器是否带有联锁、保护、调节等,采取安全可靠隔离措施;3.1.7 检查一、二次门是否有异常,必须在完全隔离的情况下进行;3.1.8 变送器安装支架还上还有其它设备时,工作前需核实设备标牌及管路,确认无误后开始工作,对于不能确定的设备严禁检修;3.1.9测量介质为高温高压介质,确定运行人员关闭一次门后,管路内无压,拆设备时必须2人以上,带压排污时必须戴好相关防止人身烫伤的劳动保护用品,排污时,一人控制一次门,另一人将排污门试着打开少许,见有水流出为宜并且两人应保持良好的通讯;3.3风险分析及控制措施:5.1现场准备5.1.1办理工作票5.1.2工器具准备6、检修工序、技术关键点及质量验证工作前准备设备部件的摆放位置和防护措施、以及专用工具准备完毕。
压力变送器维护保养规程1 适用范围本规程适用于公司罗斯蒙特3051型、横河川仪EJA530A型压力变送器的维护保养。
2 维护保养规程2.1日维护保养2.1.1检查压力变送器显示是否清晰、真实、准确,并观察与现场压力表及站控系统数值是否一致;2.1.2检查压力变送器取压管路及阀门接头处有无泄漏现象,如有泄漏现象应及时处理;2.1.3保持压力变送器外观及其附件的清洁状态;2.1.4检查仪表检定标识是否清晰、有效。
2.2月维护保养2.2.1检查压力变送器本体及附件是否完整、是否有锈蚀或损坏,铭牌是否清晰,接插件是否接触良好,端子接线等是否牢固;2.2.2对压力变送器前后盖的密封性进行检查,若有松动或进水应及时处理;2.2.3检查防爆挠性管、浪涌保护器连接是否可靠,若有松动应及时紧固;2.2.4检查压力变送器零点、量程及显示值的准确性,确保压力变送器运行状态良好;2.2.5检查压力变送器接地是否良好,确保防雷接地线无松动、无锈蚀。
2.3季维护保养2.3.1春秋检对压力变送器测量系统进行回路测试,检查测量回路有无断路、短路、干扰等异常情况,确保工控机参数显示真实、准确;2.3.2春秋检对压力变送器导压管进行吹扫,确保引压管路无积液、无污物;对传感器模块进行检查,如有浮灰及时清除,如有损伤、变形及时更换;2.3.3检查压力变送器防爆挠性管是否老化、龟裂,对影响防爆性能的及时更换。
2.4年维护保养按压力变送器检定规程进行周期性检定,参与贸易计量的压力变送器每半年检定一次,其它压力变送器每年检定一次。
4 安全注意事项4.1现场人员一律穿戴劳保用品,使用防护用具和防爆工器具;4.2安全人员随时监测作业环境的可燃气体、氧气浓度,保证操作人员处在一个安全的工作环境;4.3严禁在压力变送器带电时拆卸前后盖及接线端子;4.4维修压力变送器时严禁用硬物触碰传感器模块,防止传感器模块损坏变形;4.5拆卸、维修压力变送器时应确保根部取压阀处于关闭状态;4.6操作、检修人员对压力变送器导压管进行吹扫时,应缓慢开启节流针阀,控制流速,切勿正对导压管口;4.7严禁压力变送器超量程高限运行;4.8冬季应确保压力变送器取压管线无结霜、结冻现象,以免取压管线及变送器测量元件损坏,影响正常使用;4.9变送器长期停用时,应关闭根部取压阀;4.10操作维护保养过程中严格执行公司相关安全生产规定,不违规操作;4.11做好维护保养记录。
3051压力变送器校验步骤Calibration Steps for the 3051 Pressure Transmitter3051压力变送器校验步骤Without using common transitional words, I will outline the steps to calibrate a 3051 pressure transmitter. Please note that these steps may vary depending on the specific model you are working with. It is important to refer to the manufacturer's instructions and guidelines beforeattempting any calibration procedures.在不使用常见的过渡词语的情况下,我将概述3051压力变送器的校准步骤。
请注意,这些步骤可能因您所使用的具体型号而有所不同。
在尝试任何校准程序之前,请参考制造商的说明和指南。
Step 1: Gather Necessary Equipment第一步:收集必要的设备Before starting the calibration process, ensure that you have all the necessary equipment ready. This typically includes a power supply, a digital multimeter, a pressure reference device (such as a deadweight tester or pressurecalibrator), appropriate cables and connectors, and any required calibration software.在开始校准过程之前,请确保您已准备好所有必要的设备。
3051型智能变送器检修工艺规程批准:审定:审核:初审:编写:舒惠2005/03/27罗斯蒙特3051型智能压力变送器检修规程1. 适用范围本规程适用于3051智能型压力变送器的检修与检验,保证检修质量与工艺符合要求。
2. 引用标准本规程引用以下标准:罗斯蒙特3051型智能压力变送器使用说明书;罗斯蒙特压力产品选型说明。
3. 概述3.1 工作原理3051压力(差压)变送器内有一隔离膜片,压力(差压)信号的变化经变送器内含的一种灌充液(硅油与惰性液)通过隔离膜片转换为电容的变化传送至压力传感膜头,压力传感膜头将输入的电容信号直接转换成可供电子板模块处理的数字信号,再经电子线路处理转化为二线制4-20mA.DC模拟量输出。
3.2 传感膜头3051系列变送器传感膜头与过程介质和外部环境保持机械、电气及热隔离,可释放传感器杯体上的机械应力,提高静压性能。
3051型传感器膜头还可进行温度测量,用于进行温度补偿。
传感膜头内的线路板能将输入的电容与温度信号转换成可供电子板模块进一步处理的数字化信号。
3.3 电子线路板电子板采用专用集成电路(ASIC),该板接受来自传感膜头的数字输入信号及其修正系数,对信号进行修正与线性化。
电子板模块的输出部分将数字信号转为模拟量输出,并与HART手操器进行通讯。
标准的3051型模拟量输出为4-20mA;低功耗变送器为电压输出(1-5V或0.8-3.2V)。
可选液晶表头插在电子板上,以压力、流量或液位工程单位或模拟量程百分比显示数字输出。
3.4 数据存储组态数据存储于变送器电子板的永久性EEPROM中,变送器掉电后,数据仍保存,故而上电后变送器能立即工作。
3.5 数/模转换与信号传送过程变量以数字式数据存储,可以进行精确的修正和工程单位的转换。
信号经修正后的数据转换为模拟输出信号。
HART手操器可以直接以数据信号方式存取传感器读数,不经过数/模转换以得到更高精度。
3.6 通讯格式3051型采用HART协议进行通讯。
3051压力变送器的校验与故障诊断怎样使用375HC 对3051系列进行组态调校?3051C或其它压力变送器与375HART手操器的接线:现场可接在表的电源端子处,控制室可接在信号端子处. 回路电阻应保证在250Ω-----1000Ω的范围内.本小册子将分别介绍:1. 基本仪表组态或设定.仪表校验的方法及常见故障分析. 2.375手操器meters village between road hardening, 11 km of pass group Highway, livelihood project; ordered advance XX finished pupils canteen, and wangji alone finished small teaching floor, and wangji alone finished pupils canteen, and ancient Dang "culture tourism features village", and wangji alone village and Bula village River suspension, and Bula village la Los end of pass group Highway, and XX Meters village debris flow disaster control, building project; started has victims will LOS, wood child moving, and autumn baby, pass group highway construction project; solid do "a water two dirt" regulation, and wood added Jia village, XING side fumin, and XX meters village pass village Highway hardening, and ancient Dang village disaster Hou traffic reconstruction, and Bulavillage whole village advance, and day care center, major project of early work. Second, develop eco-agriculture construction of the Canyon. Economic development of eco-agricultural construction in an important position, accelerated "8321" works completed caoguo 23700 acres planted, bubble 4125 acres planted walnuts, sumac 4000 acres planted, Yun Huang Lian 6040 acres planted, tea-oil tree planting 8887.8 acres. Tocultivate new economic growth points, good farmers ' well-off society of the industrial base. Third, start a poverty alleviation project. Storming the headquarters was established, well-organized, well arranged, formation of 7 supporting task force launched the poverty file state cards work in a timely manner, the task force entered the village door communication policy, mobilization mass base, making poverty eradicationplan, and find out about poverty, assist in the implementation of projects1.基本仪表组态或设定.1. 打开电源开关. 等待375进入主菜单画面.2. 使用光标笔双击”HART 应用栏”! 如果手操器与变送器通讯正常,则画面应转入在线画面.此时,双击”仪表设置”即可进入变送器的组态菜单.仪表组态画面有5 个选项:1. 双击”显示过程变量”后, 您可以察看与变送器相关的所有测量参数. meters village between road hardening, 11 km of pass group Highway, livelihood project; ordered advance XX finished pupils canteen, and wangji alone finished small teaching floor, and wangji alone finished pupils canteen, and ancient Dang "culture tourism features village", and wangji alone village and Bula village River suspension, and Bula village la Los end of pass group Highway, and XX Meters village debris flow disaster control, building project; started has victims will LOS, wood child moving, and autumn baby, pass group highway construction project; solid do "a water two dirt" regulation, and wood added Jia village, XING side fumin, and XX meters village pass village Highway hardening, and ancient Dang village disaster Hou traffic reconstruction, and Bulavillage whole village advance, and day care center, major project of early work. Second, develop eco-agriculture construction of the Canyon. Economic development of eco-agricultural construction in an important position, accelerated "8321" works completed caoguo 23700 acres planted, bubble 4125 acres planted walnuts, sumac 4000 acres planted, Yun Huang Lian 6040 acres planted, tea-oil tree planting 8887.8 acres. Tocultivate new economic growth points, good farmers ' well-off society of the industrial base. Third, start a poverty alleviation project. Storming the headquarters was established, well-organized, well arranged, formation of 7 supporting task force launched the poverty file state cards work in a timely manner, the task force entered the village door communication policy, mobilization mass base, making poverty eradicationplan, and find out about poverty, assist in the implementation of projects2. 进入诊断画面,您可以对仪表进行各种校验及回路测试,另外仪表的各项报警也可以查看! 注意!对于3051S高性能变送器, 增加了第6 项:” LCD display config”以便进行现场显示器的组态.此组态可以允许您进行多个参数的循环显示.3. 进入”基本设置”您可以进行修改位号;工程单位;量程及仪表的阻尼系数;传递涵数.因此,这是最常用的菜单. 您可以双击5个选项的任一个进入该菜单!以下是菜单3:请注意: 单击左箭头可以退回上一级菜单, 单击”X” 图标退回主菜单(此时可以关机).meters village between road hardening, 11 km of pass group Highway, livelihood project; ordered advance XX finished pupils canteen, and wangji alone finished small teaching floor, and wangji alone finished pupils canteen, and ancient Dang "culture tourism features village", and wangji alone village and Bula village River suspension, and Bula village la Los end of pass group Highway, and XX Meters village debris flow disaster control, building project; started has victims will LOS, wood child moving, and autumn baby, pass group highway construction project; solid do "a water two dirt" regulation, and wood added Jia village, XING side fumin, and XX meters village pass village Highway hardening, and ancient Dang village disaster Hou traffic reconstruction, and Bula village whole village advance, and day care center, major project of early work. Second, develop eco-agriculture construction of the Canyon. Economic development of eco-agricultural construction in an important position, accelerated "8321" works completed caoguo 23700 acres planted,bubble 4125 acres planted walnuts, sumac 4000 acres planted, Yun Huang Lian 6040 acres planted, tea-oil tree planting 8887.8 acres. Tocultivate new economic growth points, good farmers ' well-off society of the industrial base. Third, start a poverty alleviation project. Storming the headquarters was established, well-organized, well arranged, formation of 7 supporting task force launched the poverty file state cards work in a timely manner, the task force entered the village door communication policy, mobilization mass base, making poverty eradication plan, and find out about poverty, assist in the implementation ofprojects单击”HOME”退回在线菜单(Online, 此菜单为实时参数更新画面)3-1: 修改单位:双击”单位”进入修改工程单位子菜单:使用光笔单击所选定的单位,然后单击”ENTER”,这时候会出现一个提示,告诉你当前过程变量在该选定单位尚未发送至变送器之前仍然为原单位,提示你应在下随菜单中进行发送(SEND).因此,见到提示后,即按OK 则出现下随菜单:此时单击”SEND”并在见到提示后,按OK,修该后的单位即下装到变送器中.meters village between road hardening, 11 km of pass group Highway, livelihood project; ordered advance XX finished pupils canteen, and wangji alone finished small teaching floor, and wangji alone finished pupils canteen, and ancient Dang "culture tourism features village", and wangji alone village and Bula village River suspension, and Bula village la Los end of pass group Highway, and XX Meters village debris flow disaster control, building project; started has victims will LOS, wood child moving, and autumn baby, pass group highway construction project; solid do "a water two dirt" regulation, and wood added Jia village, XING side fumin, and XX meters village pass village Highway hardening, and ancient Dang village disaster Hou traffic reconstruction, and Bula village whole village advance, and day care center, major project of early work. Second, develop eco-agriculture construction of the Canyon. Economic development of eco-agricultural construction in an important position, accelerated "8321" works completed caoguo 23700 acres planted, bubble 4125 acres planted walnuts, sumac 4000 acres planted, Yun HuangLian 6040 acres planted, tea-oil tree planting 8887.8 acres. Tocultivate new economic growth points, good farmers ' well-off society of the industrial base. Third, start a poverty alleviation project. Storming the headquarters was established, well-organized, well arranged, formation of 7 supporting task force launched the poverty file state cards work in a timely manner, the task force entered the village door communication policy, mobilization mass base, making poverty eradication plan, and find out about poverty, assist in the implementation ofprojects最后见提示单击OK 完成该操作.(注意,单位Unit左上角”*”在发送成功后,应消失!)如何对3051S 系列仪表进行自定义工程单位修改? 该新型仪表具有可自定义单位功能(Scaled Variable),并使其和模头压力值进行组态对应,同时进行切除及传递涵数的定义.此时的组态画面有所不同:需要进入4:DETAILED SETUP/详细设置菜单进行自定义单位的设置:选择3 /输出处理.然后选择4 /Scaled Variable/自定义变量设置,见下图:第6项功能是进行多变量的组态,您可以通过这一个组态将任一变量指定为4-20MA输出!meters village between road hardening, 11 km of pass group Highway, livelihood project; ordered advance XX finished pupils canteen, and wangji alone finished small teaching floor, and wangji alone finished pupils canteen, and ancient Dang "culture tourism features village", and wangji alone village and Bula village River suspension, and Bula villagela Los end of pass group Highway, and XX Meters village debris flow disaster control, building project; started has victims will LOS, wood child moving, and autumn baby, pass group highway construction project; solid do "a water two dirt" regulation, and wood added Jia village, XING side fumin, and XX meters village pass village Highway hardening, and ancient Dang village disaster Hou traffic reconstruction, and Bulavillage whole village advance, and day care center, major project of early work. Second, develop eco-agriculture construction of the Canyon. Economic development of eco-agricultural construction in an important position, accelerated "8321" works completed caoguo 23700 acres planted, bubble 4125 acres planted walnuts, sumac 4000 acres planted, Yun Huang Lian 6040 acres planted, tea-oil tree planting 8887.8 acres. Tocultivate new economic growth points, good farmers ' well-off society of the industrial base. Third, start a poverty alleviation project. Storming the headquarters was established, well-organized, well arranged, formation of 7 supporting task force launched the poverty file state cards work in a timely manner, the task force entered the village door communication policy, mobilization mass base, making poverty eradication plan, and find out about poverty, assist in the implementation ofprojects在Scaled Variable 下,选择7.可定义变量组态,进入该菜单后,利用引导提示和触屏键盘(类似于3051C的修改量程方法),你可以输入你所自定义的工程单位.同时可以组态该输出单位的范围及传递涵数(即线性或开方输出);切除值.为进一步确认组态的正确与否,可在上面的屏幕上进行检查,其中,进入1(可定义变量的压力对应值)可以看到模头差压与流量或液位的关系.meters village between road hardening, 11 km of pass group Highway, livelihood project; ordered advance XX finished pupils canteen, and wangji alone finished small teaching floor, and wangji alone finished pupils canteen, and ancient Dang "culture tourism features village", and wangji alone village and Bula village River suspension, and Bula village la Los end of pass group Highway, and XX Meters village debris flow disaster control, building project; started has victims will LOS, wood child moving, and autumn baby, pass group highway construction project; solid do "a water two dirt" regulation, and wood added Jia village, XING side fumin, and XX meters village pass village Highway hardening, and ancient Dang village disaster Hou traffic reconstruction, and Bulavillage whole village advance, and day care center, major project of early work. Second, develop eco-agriculture construction of the Canyon. Economic development of eco-agricultural construction in an important position, accelerated "8321" works completed caoguo 23700 acres planted, bubble 4125 acres planted walnuts, sumac 4000 acres planted, Yun Huang Lian 6040 acres planted, tea-oil tree planting 8887.8 acres. Tocultivate new economic growth points, good farmers ' well-off society of the industrial base. Third, start a poverty alleviation project. Storming the headquarters was established, well-organized, well arranged, formation of 7 supporting task force launched the poverty file state cards work in a timely manner, the task force entered the village door communication policy, mobilization mass base, making poverty eradicationplan, and find out about poverty, assist in the implementation of projects3-2: 修改量程:在基本设置中,用光标笔选中”3 量程”并双击,则进入量程修改菜单.在此菜单中,有两种修改方式.1. 直接键盘输入.这是最方便的方式.2. 提供标准压力值并将该压力确认为4 或20MA的设定点. 下面,为直接键盘输入方式:双击选项1.一般来说,如不做迁移,则只需修改量程上限.因此,双击”URV”进入键盘画面.meters village between road hardening, 11 km of pass group Highway, livelihood project; ordered advance XX finished pupils canteen, and wangji alone finished small teaching floor, and wangji alone finished pupils canteen, and ancient Dang "culture tourism features village", and wangji alone village and Bula village River suspension, and Bula village la Los end of pass group Highway, and XX Meters village debris flow disaster control, building project; started has victims will LOS, wood child moving, and autumn baby, pass group highway construction project; solid do "a water two dirt" regulation, and wood added Jia village, XING side fumin, and XX meters village pass village Highway hardening, and ancient Dang village disaster Hou traffic reconstruction, and Bulavillage whole village advance, and day care center, major project of early work. Second, develop eco-agriculture construction of the Canyon. Economic development of eco-agricultural construction in an important position, accelerated "8321" works completed caoguo 23700 acres planted, bubble 4125 acres planted walnuts, sumac 4000 acres planted, Yun Huang Lian 6040 acres planted, tea-oil tree planting 8887.8 acres. Tocultivate new economic growth points, good farmers ' well-off society of the industrial base. Third, start a poverty alleviation project. Storming the headquarters was established, well-organized, well arranged, formation of 7 supporting task force launched the poverty file state cards work in a timely manner, the task force entered the village door communication policy, mobilization mass base, making poverty eradicationplan, and find out about poverty, assist in the implementation of projects您可以使用光笔,点击数字键直接输入希望修改的量程.然后点击”ENTER”确认.当返回上一级菜单后,单击”SEND”进行发送!见下图.(URV左上角*号表示该参数尚未发送!)发送后,有两个提示,请单击OK 确认即可!请按左键返回基本设置菜单(BASIC SETUP)进行下一步!meters village between road hardening, 11 km of pass group Highway, livelihood project; ordered advance XX finished pupils canteen, and wangji alone finished small teaching floor, and wangji alone finished pupils canteen, and ancient Dang "culture tourism features village", and wangji alone village and Bula village River suspension, and Bula village la Los end of pass group Highway, and XX Meters village debris flow disaster control, building project; started has victims will LOS, wood child moving, and autumn baby, pass group highway construction project; solid do "a water two dirt" regulation, and wood added Jia village, XING side fumin, and XX meters village pass village Highway hardening, and ancient Dang village disaster Hou traffic reconstruction, and Bulavillage whole village advance, and day care center, major project of early work. Second, develop eco-agriculture construction of the Canyon. Economic development of eco-agricultural construction in an important position, accelerated "8321" works completed caoguo 23700 acres planted, bubble 4125 acres planted walnuts, sumac 4000 acres planted, Yun Huang Lian 6040 acres planted, tea-oil tree planting 8887.8 acres. Tocultivate new economic growth points, good farmers ' well-off society of the industrial base. Third, start a poverty alleviation project. Storming the headquarters was established, well-organized, well arranged, formation of 7 supporting task force launched the poverty file state cards work in a timely manner, the task force entered the village door communication policy, mobilization mass base, making poverty eradicationplan, and find out about poverty, assist in the implementation of projects3-3 :如何修改阻尼值?其方法和修改的量程方法一样. 此参数出厂设定为0.4秒!2-1.在基本设置中,选项2 是专门针对仪表的调校及故障诊断设置的.一般地说,变送器完成现场安装后,须进行读数的清零. 此功能在375 菜单中称之为:”ZERO RTIM”.以下为进入和完成该功能的步骤:由主菜单双击”仪表设置”即可进入上面的菜单.选中2 并双击,则进入诊断及服务子菜单. (见上图)meters village between road hardening, 11 km of pass group Highway, livelihood project; ordered advance XX finished pupils canteen, and wangji alone finished small teaching floor, and wangji alone finished pupils canteen, and ancient Dang "culture tourism features village", and wangji alone village and Bula village River suspension, and Bula village la Los end of pass group Highway, and XX Meters village debris flowdisaster control, building project; started has victims will LOS, wood child moving, and autumn baby, pass group highway construction project; solid do "a water two dirt" regulation, and wood added Jia village, XING side fumin, and XX meters village pass village Highway hardening, and ancient Dang village disaster Hou traffic reconstruction, and Bulavillage whole village advance, and day care center, major project of early work. Second, develop eco-agriculture construction of the Canyon. Economic development of eco-agricultural construction in an important position, accelerated "8321" works completed caoguo 23700 acres planted, bubble 4125 acres planted walnuts, sumac 4000 acres planted, Yun Huang Lian 6040 acres planted, tea-oil tree planting 8887.8 acres. Tocultivate new economic growth points, good farmers ' well-off society of the industrial base. Third, start a poverty alleviation project. Storming the headquarters was established, well-organized, well arranged, formation of 7 supporting task force launched the poverty file state cards work in a timely manner, the task force entered the village door communication policy, mobilization mass base, making poverty eradication plan, and find out about poverty, assist in the implementation ofprojects选中3 并双击,弹出下面的菜单.选中3 并双击,弹出下面的菜单:meters village between road hardening, 11 km of pass group Highway, livelihood project; ordered advance XX finished pupils canteen, and wangji alone finished small teaching floor, and wangji alone finished pupils canteen, and ancient Dang "culture tourism features village", and wangji alone village and Bula village River suspension, and Bula village la Los end of pass group Highway, and XX Meters village debris flow disaster control, building project; started has victims will LOS, wood child moving, and autumn baby, pass group highway construction project;solid do "a water two dirt" regulation, and wood added Jia village, XING side fumin, and XX meters village pass village Highway hardening, and ancient Dang village disaster Hou traffic reconstruction, and Bulavillage whole village advance, and day care center, major project of early work. Second, develop eco-agriculture construction of the Canyon. Economic development of eco-agricultural construction in an important position, accelerated "8321" works completed caoguo 23700 acres planted, bubble 4125 acres planted walnuts, sumac 4000 acres planted, Yun Huang Lian 6040 acres planted, tea-oil tree planting 8887.8 acres. Tocultivate new economic growth points, good farmers ' well-off society of the industrial base. Third, start a poverty alleviation project. Storming the headquarters was established, well-organized, well arranged, formation of 7 supporting task force launched the poverty file state cards work in a timely manner, the task force entered the village door communication policy, mobilization mass base, making poverty eradication plan, and find out about poverty, assist in the implementation ofprojects选择1 并双击.然后点击OK.对两个提示进行确认,注意, 此项校准应确认在控制系统处于手动状态下进行并变送器处于零差压/压力下进行,绝压表不能进行此项操作.接下来,375将提示仪表应确认处于零点压力状态!即应该在现场操作人员配合下进行压力平衡或放空操作. 确认完成上述工作后,点击OK. 见下图:接下来的提示, 告诉您仪表需确认零点读数的稳定, 然后,点击OK 结束操作.meters village between road hardening, 11 km of pass group Highway, livelihood project; ordered advance XX finished pupils canteen, and wangji alone finished small teaching floor, and wangji alone finished pupils canteen, and ancient Dang "culture tourism features village", and wangji alone village and Bula village River suspension, and Bula village la Los end of pass group Highway, and XX Meters village debris flow disaster control, building project; started has victims will LOS, wood child moving, and autumn baby, pass group highway construction project; solid do "a water two dirt" regulation, and wood added Jia village, XING side fumin, and XX meters village pass village Highway hardening, andancient Dang village disaster Hou traffic reconstruction, and Bulavillage whole village advance, and day care center, major project of early work. Second, develop eco-agriculture construction of the Canyon. Economic development of eco-agricultural construction in an important position, accelerated "8321" works completed caoguo 23700 acres planted, bubble 4125 acres planted walnuts, sumac 4000 acres planted, Yun Huang Lian 6040 acres planted, tea-oil tree planting 8887.8 acres. Tocultivate new economic growth points, good farmers ' well-off society of the industrial base. Third, start a poverty alleviation project. Storming the headquarters was established, well-organized, well arranged, formation of 7 supporting task force launched the poverty file state cards work in a timely manner, the task force entered the village door communication policy, mobilization mass base, making poverty eradication plan, and find out about poverty, assist in the implementation ofprojects最后的操作,应单击”HOME”键返回在线显示. 此时,PV 值应为零点值并且AO( 4-20MA)应为4.00MA.如PV 仍有误差,可再进行一次.如PV 正确,但4.00MA 有误差,则需进行校验菜单的第2 项- Trim analog output/校准模拟量输出.以下为操作菜单:双击选项1,确认系统处于手动状态,并将标准电流表串入变送器回路然后点击OK 3 次.进入编辑菜单.meters village between road hardening, 11 km of pass group Highway, livelihood project; ordered advance XX finished pupils canteen, and wangji alone finished small teaching floor, and wangji alone finished pupils canteen, and ancient Dang "culture tourism features village", and wangji alone village and Bula village River suspension, and Bula village la Los end of pass group Highway, and XX Meters village debris flow disaster control, building project; started has victims will LOS, wood child moving, and autumn baby, pass group highway construction project; solid do "a water two dirt" regulation, and wood added Jia village, XING side fumin, and XX meters village pass village Highway hardening, and ancient Dang village disaster Hou traffic reconstruction, and Bula village whole village advance, and day care center, major project ofearly work. Second, develop eco-agriculture construction of the Canyon. Economic development of eco-agricultural construction in an important position, accelerated "8321" works completed caoguo 23700 acres planted, bubble 4125 acres planted walnuts, sumac 4000 acres planted, Yun Huang Lian 6040 acres planted, tea-oil tree planting 8887.8 acres. Tocultivate new economic growth points, good farmers ' well-off society of the industrial base. Third, start a poverty alleviation project. Storming the headquarters was established, well-organized, well arranged, formation of 7 supporting task force launched the poverty file state cards work in a timely manner, the task force entered the village door communication policy, mobilization mass base, making poverty eradication plan, and find out about poverty, assist in the implementation ofprojects使用光笔点击数字键,输入标准表的读数,例如:4.025MA.点击ENTER确认.接下来的提示将问你此时的输出是否与标准表一致.如一致,则选1/Yes. 如不一致,则需重做,选2/No.下一步,将对20MA点进行相同的校准.孰不重复. 最后,使用HOME 键退回在线菜单即可.注意:为确保手操器与现场仪表通讯正常,请确认回路负载电阻为250-1000欧姆,且对大多数变送器来说,输出端应保证4MA /12V 的供电.(基本能量) 如果变送器回路电缆受到强电干扰(例如与供电系统共用穿线管,则可能引起通讯问题.或回路电缆单端对地绝缘不良等).在有强干扰情况下,(例如有大功率变频器)应特别注意仪表的接地.meters village between road hardening, 11 km of pass group Highway, livelihood project; ordered advance XX finished pupils canteen, and wangji alone finished small teaching floor, and wangji alone finished pupils canteen, and ancient Dang "culture tourism features village", and wangji alone village and Bula village River suspension, and Bula village la Los end of pass group Highway, and XX Meters village debris flow disaster control, building project; started has victims will LOS, wood child moving, and autumn baby, pass group highway construction project; solid do "a water two dirt" regulation, and wood added Jia village, XING side fumin, and XX meters village pass village Highway hardening, and ancient Dang village disaster Hou traffic reconstruction, and Bula village whole village advance, and day care center, major project of early work. Second, develop eco-agriculture construction of the Canyon. Economic development of eco-agricultural construction in an important position, accelerated "8321" works completed caoguo 23700 acres planted, bubble 4125 acres planted walnuts, sumac 4000 acres planted, Yun Huang Lian 6040 acres planted, tea-oil tree planting 8887.8 acres. Tocultivate new economic growth points, good farmers ' well-off society of the industrial base. Third, start a poverty alleviation project. Storming the headquarters was established, well-organized, well arranged, formation of 7 supporting task force launched the poverty file state cards work in a timely manner, the task force entered the village door communication policy, mobilization mass base, making poverty eradication plan, and find out about poverty, assist in the implementation ofprojects2.仪表校验的方法及常见故障分析.2-1.* 压力变送器效验的基本条件:通常,仪表校验应在试验台上正常环境温度下进行.所使用的标准压力源的参考精度至少为被测表的3-4倍.电流标准应使用3位半以上的数字万用表.除此以外,275/375 HART 手操器是必备工具.2-2.* 什么情况需要进行校验:常见的故障大致为:1. 仪表PV值与实际压力不一致.2. 仪表PV值与实际压力一致,但4-20MA 输出与标准表不一致.上述两个参数均对不上. 3.以下分别针对这些问题进行分析解决.3051C型仪表是智能化变送器,感压膜头的信号首先通过A/D转换,接着由内部数据处理器将该信号通过标定曲线再转换为用户组态的压力变量(即PV值)进行显示.最后经D/A转换形成4-20MA输出.当我们用手操器进行膜头校验时,实质上是对上述曲线进行矫正.我们称为: SENSOR TRIM!FULL TRIM 及ZERO TRIM 等.通常,这些操作菜单都在 SENSOR TRIM 下,具体选FULL TRIM 还是 ZERO TRIM 要看具体误差的情况.但是,不同的变送器对曲线的矫正度有不同的限制,通常为满量程的3-5%!A. 使用ZERO TRIM,如果仪表在安装结束后,处于零点状态,或差压表虽为平衡状态,但管道内有静压,此时仪表的输出会有很小的偏差(0.25-0.31Kpa)视安装位置及仪表类型而不同,此时应使用ZERO TRIM进行矫正.这种操作仅对标定曲线进行平移,并不影响斜率,因此是针对D/A的单点校验.如果用户手头没有HART手操器,而且仪表本身具有外部零点调整按钮,此项矫正也可以通过激活(按住2秒以上)该外部按钮完成.所不同的是,这种操作只将当前的零位PV值调整为4MA,压力的读数并不改变!相当于进行了一次微量零点迁移.B. 使用FULL TRIM,此项调整为两点校验,需标准压力源进行打压,因此只能在离线情况下进行.此项操作为针对膜头内部A/D的校正.meters village between road hardening, 11 km of pass group Highway, livelihood project; ordered advance XX finished pupils canteen, andwangji alone finished small teaching floor, and wangji alone finished pupils canteen, and ancient Dang "culture tourism features village", and wangji alone village and Bula village River suspension, and Bula village la Los end of pass group Highway, and XX Meters village debris flow disaster control, building project; started has victims will LOS, wood child moving, and autumn baby, pass group highway construction project; solid do "a water two dirt" regulation, and wood added Jia village, XING side fumin, and XX meters village pass village Highway hardening, andancient Dang village disaster Hou traffic reconstruction, and Bulavillage whole village advance, and day care center, major project of early work. Second, develop eco-agriculture construction of the Canyon. Economic development of eco-agricultural construction in an important position, accelerated "8321" works completed caoguo 23700 acres planted, bubble 4125 acres planted walnuts, sumac 4000 acres planted, Yun Huang Lian 6040 acres planted, tea-oil tree planting 8887.8 acres. Tocultivate new economic growth points, good farmers ' well-off society of the industrial base. Third, start a poverty alleviation project. Storming the headquarters was established, well-organized, well arranged, formation of 7 supporting task force launched the poverty file state cards work in a timely manner, the task force entered the village door communication policy, mobilization mass base, making poverty eradication plan, and find out about poverty, assist in the implementation ofprojects进行这一操作,必须先进行低端调整(Low sensor trim)再进行高端(Upper sensorTrim).进行FULL TRIM 以后,仪表的标定曲线完成了拟合.进入膜头校验菜单后(见下图)选中2,或直接按2键即可进入操作!。
罗斯蒙特3051压力((差压))变送器检修与维护一、变送器拆卸1.确认变送器一次门可靠关闭(温度除外)。
2.关闭并确认变送器二次门可靠关闭。
3.打开变送器排污门确认可靠泄压后关闭。
4.拧开变送器标有:“接线侧”一侧盖口”。
5.解除信号线,用绝缘胶带保护好信号线及其电缆标号。
6.拆除变送器引压管接头,并用胶带妥善保护引压管头部。
7.拆除变送器固定螺丝,将变送器从支架上取下来。
8.对变送器清扫表面灰尘,用白胶布作好设备标签贴至变送器表面。
9.变送器送至校验场所并放置2小时以上,待校验。
二、校验前检查1.变送器外观完整,无污物,铭牌完整。
2.外观检查无变送器硅油漏泄。
3.机械部件完整无损。
三、压力变送器校验1、密封性检查注:首次校验应进行此项校验,后续校验合使用中检验可不进行此项校验。
1 )平稳地升压(或疏空),使压力变送器测量室压力达到测量上限(或当地大气压力90 %的疏空)。
2 )关闭压力源保持密封15分钟,应无泄漏。
3 )在最后5 分钟内通过压力表观察,其压力值下降(或上升)不得超过测量上限值的2 %。
4 )差压变送器在进行密封性检查时,高低压力容室连通,并同时引入额定工作压力进行观察。
2、调整前测试1 .选择与变送器相适应加压装置及压力模块。
2 .将被检变送器与加压装置、压力模块、福禄克、3051 变送器手操器相连接好。
3 .按信号量程的25 %递增,从0 %到100 %依次对变送器加压,读取每点电流指示值,作好记录。
4 .加压至量程的100 %后逐渐减压,在100 %到0 %之间按量程的25 %递减,观察各点电流值,并作好记录。
5 .重复步骤3和4一次,将误差较大一次的数据作为最终数据记录。
6 .检查上述操作中零点和满量程无漂移。
7 .计算基本误差及回程误差,保留小数位2 位。
8 .基本误差及回差小于等于量程的±0.5 % (±0.08mA ) ,则此变送器精度合格。
9 .基本误差及回差大于量程的±0.5 % (±0.08mA ) ,则此变送器精度不合格,需要调整。
3051型智能变送器检修工艺规程批准:审定:审核:初审:编写:舒惠2005/03/27罗斯蒙特3051型智能压力变送器检修规程1. 适用范围本规程适用于3051智能型压力变送器的检修和检验,保证检修质量和工艺符合要求。
2. 引用标准本规程引用以下标准:罗斯蒙特3051型智能压力变送器使用说明书;罗斯蒙特压力产品选型说明。
3. 概述3.1 工作原理3051压力(差压)变送器内有一隔离膜片,压力(差压)信号的变化经变送器内含的一种灌充液(硅油和惰性液)通过隔离膜片转换为电容的变化传送至压力传感膜头,压力传感膜头将输入的电容信号直接转换成可供电子板模块处理的数字信号,再经电子线路处理转化为二线制4-20mA.DC模拟量输出。
3.2传感膜头3051系列变送器传感膜头和过程介质和外部环境保持机械、电气及热隔离,可释放传感器杯体上的机械应力,提高静压性能。
3051型传感器膜头还可进行温度测量,用于进行温度补偿。
传感膜头内的线路板能将输入的电容和温度信号转换成可供电子板模块进一步处理的数字化信号。
3.3电子线路板电子板采用专用集成电路(ASIC),该板接受来自传感膜头的数字输入信号及其修正系数,对信号进行修正和线性化。
电子板模块的输出部分将数字信号转为模拟量输出,并和HART手操器进行通讯。
标准的3051型模拟量输出为4-20mA;低功耗变送器为电压输出(1-5V或0.8-3.2V)。
可选液晶表头插在电子板上,以压力、流量或液位工程单位或模拟量程百分比显示数字输出。
3.4数据存储组态数据存储于变送器电子板的永久性EEPROM中,变送器掉电后,数据仍保存,故而上电后变送器能立即工作。
3.5数/模转换和信号传送过程变量以数字式数据存储,可以进行精确的修正和工程单位的转换。
信号经修正后的数据转换为模拟输出信号。
HART手操器可以直接以数据信号方式存取传感器读数,不经过数/模转换以得到更高精度。
3.6通讯格式3051型采用HART协议进行通讯。
在模拟量输出上叠加高频信号可以进行远程通讯。
罗斯蒙特采用该技术能在不影响回路完整性的情况下,实现同步通讯和输出。
3.7软件功能HART协议使用户可以容易的使用3051型的组态、测试和具体设定的功能。
3.8组态使用HART手操器可以方便的对3051型进行组态。
组态有两部分组成。
3.8.1 设定变送器的工作参数,包括:a) 零点和量程设定点;b) 线性和平方根输出;c) 阻尼;d) 工程单位选择。
3.8.2 将信息性数据输入变送器,以便对变送器进行识别和物理描述,包括:a) 工位号:8个字母数字符号;b) 描述符:16个字母数字符号;c) 信息:32个字母数字符号;d) 日期;e) 一体化表头安装;f) 法兰类型;g) 排液/排气阀材料;h) O型环材料;i) 远传信息。
除以上可组态的参数外,3051型软件中还包含一些用户不可变更的信息:变送器类型,传感器极限值,最小量程,灌充液,隔离膜片材料,膜头系列号及变送器软件版本号。
3.9测试3051型可以进行连续自检。
当出现问题时,变送器将激活用户选定的模拟量输出报警。
HART手操器可以查询变送器,确定问题所在。
变送器向手操器输出特定信息,以识别问题,从而快速而便捷地采取维修措施。
若操作员确认是回路有问题,可让变送器给出特定输出,以供回路测试。
3.9.1变送器测试利用HART手操器快捷指令序列1、2、1、1,可对变送器进行全面的诊断,识别出潜在的电子线路板问题,并在手操器屏幕上显示出指明问题来源的信息。
3.9.2 回路测试利用HART手操器快捷指令序列1、2、2,可核实变送器的输出,回路的完整性以及安装在回路中的任何记录仪或者类似装置的操作。
操作步骤如下:a)将参考仪表和变送器的测试端子相连,或者在回路的某点处通过仪表将电源和变送器并联。
b)从HOME主屏幕中,选择1 Device Setup(装置设定)、2 Diagnostics and Service(诊断和检修)、2 Loop Test(回路测试),准备进行回路测试。
c)将控制回路设定至手动之后选择“OK”,手操器显示回路测试菜单。
d)选择变送器输出的毫安级。
在“choose analog outup(选择模拟输出)”提示下,选择1:4mA、2:20mA、3:other(其他),手动输入一个数值。
如果为核实变送器输出,则输入4和20毫安之间的一个数值。
如果为核实变送器的报警级别,则输入一个可使变送器处于报警状态的毫安值。
e)检查安装在回路中的电流表,核实变送器的输出值是否为你命令变送器输出的数值。
如果读数相符,则说明变送器和回路组态正确,功能正常。
如果读数不相符,则可能是接线有问题,变送器可能需要进行输出微调,或者电流表可能发生故障。
f)完成测试步骤后,显示屏返回回路测试屏幕,此时可选择另一个输出值或者退出回路测试。
4.性能指标以3051C型压力(差压)变送器为例进行说明。
4.1参考精度:±0.065%量程4.2测量范围:差压测量范围由0.5inH2O-2000PSI(0.12-13800KPa);表压测量范围由2.5inH2O-2000PSI(0.62-13800KPa)。
4.3动态性能: 延迟时间——45毫秒;刷新速率——22次/秒。
4.4安装位置影响:零点最多漂移±1.25inH2O(0.31KPa),可修正掉。
无量程影响。
4.5振动影响:只考虑谐振频率的影响,其他振动影响均忽略不计。
在谐振下,和管道轴向成任意角度的方向施加15-2000Hz的振动进行测试,振动影响小于±0.1%URL/g。
4.6电源影响:小于±0.005%量程/伏。
4.7射频干扰影响:小于±0.1%量程,20-1000Hz场强达到30伏/米。
4.8回路负载极限:最大回路电阻由外部电源供电电压决定,关系如下:最大回路电阻=43.5×(电源电压-10.5)通讯要求回路最小电阻值250欧姆。
4.9电源:标准变送器(4-20mA)空载时工作在10.5-55Vdc。
4.10输出:二线4-20mA,可选择线性或平方根输出。
4.11温度极限:环境温度-40至85℃;储存温度-46至110℃。
4.12湿度极限:0-100%相对湿度。
4.13启动时间:变送器加电2秒钟内达到性能指标。
4.14阻尼:模拟输出对阶跃输入变化的响应时间0-36秒可选。
其中不包括传感膜头的响应时间。
5. 3051型变送器的检修5.1 检修项目:5.1.1 进行表内外清洁和外观检查。
5.1.2 绝缘检查:检查绝缘电阻不能用高压兆欧表,可用不大于100V的电阻测试仪检查,其绝缘电阻大于10MΩ。
5.1.3 检查仪表校验合格证。
5.1.4 检修前应校验,并做好记录。
5.1.5 电路板的检查。
5.1.5.1 打开电气壳盖,取出电子线路板进行检查。
5.1.5.2 电路板出现故障时,只要更换备用板即可。
5.1.5.3 电路板应清洁,无虚焊、无腐蚀、锈等现象。
5.1.5.4 电路板各插件插接牢固,紧固平整。
5.1.6 仪表各受压部件密封性检查。
5.1.7 敏感部件检查。
5.1.8 检修后校验。
5.2 检修质量标准。
5.2.1 变送器的外观应符合要求。
5.2.1.1 变送器的铭牌、名称标志齐全、清晰、清洁。
5.2.1.2 各部件齐全、密封性能好。
5.2.1.3 变送器测试表头指示正常。
5.2.2 变送器的误差应符合要求。
5.2.2.1 基本误差不应超过仪表的允许误差。
5.2.2.2 回程误差不应超过允许误差的绝对值。
5.2.3 绝缘电阻应符合要求,应大于10MΩ。
5.2.4 变送器检修技术资料应齐全。
5.2.4.1 检修技术资料记录完整。
5.2.4.2 校验报告应完整准确。
5.2.4.3 合格证应填写详细、完整并贴牢固。
5.2.5 现场应符合要求。
5.2.5.1 变送器安装布局合理、牢固。
5.2.5.2 取样管路、一、二次门、平衡门无堵、无漏现象,手轮齐全、动作灵活,且取样管路无锈、无腐蚀、颜色齐全、排列整齐,门、手轮颜色齐全,标志齐全清晰。
5.2.5.3 变送器接头和排气阀无堵无漏现象。
5.2.5.4 变送器接线正确、整齐、线头标志清晰,穿线管应整齐有序,线标志牌清晰。
5.2.5.5 现场卫生符合文明生产要求。
6. 3051型变送器的调试、校验6.1 3051型4-20mA变送器校验接线图如下图所示:-24VdcHART手操器电流表132变送器+R≥250欧姆6.23051型智能变送器的校验分三步进行:重设量程——在所需压力下设定4和20mA点;传感器微调——调整工厂特性化曲线,使在特定压力范围内变送器具有最佳性能;模拟输出微调——调整模拟输出,使之和工厂标准或者控制回路相匹配。
6.2.1 设定输出组态参数6.2.1.1 重设量程Range Vaiue(量程值)指令可设定4和20毫安点(量程上限和下限值)。
但不论量程点如何,3051型将在传感器数字极限值范围内测量和记录所有读数。
例如,如果4和20毫安点设定在0和10inH2O,变送器检测到压力为25inH2O时,它会以数字方式输出25inH2O 的读数以及量程百分数读数250%。
重设量程有以下三种方法:6.2.1.1.1 只用手操器重设量程:HART手操器快捷键4或5。
只使用受操器重设量程是最容易、最普遍的方法。
这种方法可独立改变模拟4和20mA点的数值,而不需要压力输入。
6.2.1.1.2 用压力输入源和手操器重设量程:HART手操器快捷键指令序列1、2、3、1、2。
当不知道4和20毫安点的具体值时,利用手操器和压力源设定量程,输入上述快捷键指令序列,按照HART手操器联机菜单指令操作,可改变模拟4 和20毫安点的数值。
6.2.1.1.3 利用压力输入源和本机零点和量程按钮重设量程:当不知道4和20毫安点的具体值,并且无手操器时,可利用压力源和本机零点和量程按钮重设量程。
利用变送器的零点和量程按钮重设量程时,应依照下述步骤进行操作:a)拧松变送器表盖顶上的固定认证标牌的螺钉,旋开标牌,露出零点和量程按钮。
b)利用精度为三至十倍于所需校验精度的压力源,向变送器高压侧加下限量程值相应的压力。
c)如果设定4毫安点,先按住零点按钮至少2秒钟,然后核实输出是否为4毫安。
如果安装了表头,则表头将显示ZERO PASS(零点通过)。
d)向变送器高压侧加上限相应的压力。
e)如要设定20毫安点,先按住量程按钮至少2秒钟,然后核实输出是否为20毫安。
如果安装了表头,则表头将显示SPAN PASS(量程通过)。
6.2.1.1.4 如果变送器保护跳线开关位于“ON”位置,则不能够调整零点和量程。
如果软件设定为不允许进行本机零点和量程调整,那么将不能利用本机零点和量程按钮调整。