BIG-CAPTO系统
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HSK和BT刀柄种类规格加工中心的主轴锥孔通常分为两大类,即锥度为7:24的通用系统和1:10的HSK真空系统。
7:24锥度的通用刀柄锥度为7:24的通用刀柄通常有五种标准和规格,即NT(传统型)、DIN 69871(德国标准)、IS0 7388/1 (国际标准)、MAS BT(日本标准)以及ANSI/ASME(美国标准)。
NT型刀柄德国标准为DIN 2080,是在传统型机床上通过拉杆将刀柄拉紧,国内也称为ST;其它四种刀柄均是在加工中心上通过刀柄尾部的拉钉将刀柄拉紧。
目前国内使用最多的是DIN 69871型(即JT)和MAS BT 型两种刀柄。
DIN 69871型的刀柄可以安装在DIN 69871型和ANSI/ASME主轴锥孔的机床上,IS0 7388/1型的刀柄可以安装在DIN 69871型、IS0 7388/1 和ANSI/ASME主轴锥孔的机床上,所以就通用性而言,IS0 7388/1型的刀柄是最好的。
(1)DIN 2080型(简称NT或ST)DIN 2080是德国标准,即国际标准ISO 2583 ,是我们通常所说NT型刀柄,不能用机床的机械手装刀而用手动装刀。
(2)DIN 69871 型(简称JT、DIN、DAT或DV)DIN 69871 型分两种,即DIN 69871 A/AD型和DIN 69871 B型,前者是中心内冷,后者是法兰盘内冷,其它尺寸相同。
(3)ISO 7388/1 型(简称IV或IT)其刀柄安装尺寸与DIN 69871 型没有区别,但由于ISO 7388/1 型刀柄的D4值小于DIN 69871 型刀柄的D4值,所以将ISO 7388/1型刀柄安装在DIN 69871型锥孔的机床上是没有问题的,但将DIN 69871 型刀柄安装在ISO 7388/1型机床上则有可能会发生干涉。
(4)MAS BT 型(简称BT)BT型是日本标准,安装尺寸与DIN 69871、IS0 7388/1 及ANSI 完全不同,不能换用。
1 powRgrip Toolholders - Features | Benefits2 Features | Benefits3 Information4 CAT | PG Toolholders5 TC | PG Toolholders6 BT | PG Toolholders7 CYL | PG Toolholders8 HSK | PG Toolholders10 REGO-FIX CAPTO | PG Toolholders11 VDI | PG - CYL | PG Toolholders12 Swiss Quick Tool Changing System13 CYL SSY | PG Toolholders (Softsyncro)14 XL Toolholder - Vibration Decay Chart15 CAT/PG | XL (Xtended Length Toolholders)16 BT/PG | XL (Xtended Length Toolholders)17 TC/PG | XL (Xtended Length Toolholders)18 HSK/PG | XL (Xtended Length Toolholders)19 REGO-FIX CAPTO | PG XL Toolholders20 powRgrip Collets - What are PG Collets21 PG 6 - PG 1022 PG 15 - PG 25 - PG 3223 PG Boring Bar Collets24 secuRgrip | PG25 CAT | BT secuRgrip | PG26 HSK-A | HSK-E&F secuRgrip | PG27 REGO-FIX CAPTO secuRgrip | PG28 secuRgrip | PG Collets & Accessories30 Matching Products31 Maximum & Minimum Tool Depth32 Weldon Flats & h6 Shank tolerancesPGHomepowRgrip®What is powRgrip?Swiss QualityMade in Switzerland to ISO 9001/ISO 14001.What is powRgripREGO-FIX’s powRgrip System is a unique collet-holding systemthat utilizes a special shallow-tapered collet that is pressed intoa holder with a matching taper. This state-of-the-art systemuses either a hydraulic hand-pump or a table top hydraulic pressspecifically designed to quickly insert these collets with up to 9tons of force.T.I.R. of the Whole System < 0.0001" (3 μm)Highest clamping force and lowest runout.Taper Accuracy AT3Better spindle-to-holder fit and accuracy.Surface Finish max. Ra 0.25Higher clamping force and higher transferable torque.Q+® Balancing100% balanced to lowest possible residual imbalance.• Steep Taper balanced to G2.5 @ 22,000 rpm• BT 30 Taper balanced to 30,000 rpm• HSK 25 balanced to 90,000 rpm• HSK 32 balanced to 60,000 rpm• HSK 40 balanced to 45,000 rpm• HSK 50 balanced to 30,000 rpm• HSK 63 G2.5 @ 25,000 rpm• HSK 80 G2.5 @ 25,000 rpm• HSK 100 G2.5 @ 25,000 rpm• HSK 125 G2.5 @ 25,000 rpmHi-Q® Balancing SystemReady to accept Hi-Q® balancing rings which will allow for theoffset of the imbalance introduced by the cutting tool up to80,000 rpm.Minimal Outside DimensionsSlim design provides more processing flexibility.FastTool clamping with hydraulic press < 10 seconds.Excellent at Small DiametersClamping of small diameter tools from Ø 0.2 mm.Presetable Tooling SystemRepeatability < 0.0004" (10 μm)PGHomepowRgrip®T.I.R. of < 0.0001" (3 μm)Clamping operation in less than10 seconds when using the PGUautomatic machine.High vibration dampening due tothe interupted surfaces betweenthe toolholder to collet and thecollet to tool shank.Highest transferable torque andlowest T.I.R., even after 20,000tool changesFor 5 years or 20,000 cycles,REGO-FIX® guarantees theT.I.R. of a properly maintainedpowRgrip® holder and collet willnot exceed 0.0001” and that theimpregnated surface treatmentwill not erode.Precise length adjustmentrepeatability <0.0004" (10 μm)Clamps all types of toolshanks andmaterials in h6 tolerance from Ø0.0079" – 1.0" (0.2 – 25.4 mm)Developed for optimal productivitysuch as High Speed Cutting(HSC) and High PerformanceCutting (HPC)Transferable Torque of the powRgrip® SystemPGHomeInformationPG ToolholdersApplicationsThese toolholders are designed for use on CNC machiningcenters with automatic tool changers. They are especiallysuited for High Speed Cutting (HSC) and High PerformanceCutting (HPC) operations where processing reaches themachine limits. The vibration dampening of PG colletholdersreduce spindle wear and extend tool life.BalancingREGO-FIX® Q+® System PG toolholders are balanced bydesign to G 2.5 @ 22,000 rpm for steep taper holders andup to 90,000 rpm for HSK holders. Type H toolholders areready to accept Hi-Q® balancing rings which allow precisionbalancing of the system up to 80,000 rpm depending on thebalancing rings used.Coolant ThroughFor use with coolant through tools.Peripheral CoolingPG-CF collets for peripheral cooling with non-coolantthrough tools.Matched Tooling System for Best FitFor highest precision and best results the whole systemcounts. For that reason REGO-FIX® components arecarefully matched to fit together. This guarantees bestrun-out and balancing.ToolPrecise preset repeatabilityfor both HSS and carbidetoolsColletSlightly tapered shapemaximizes clamping forceHolderSuperior runout andvibration dampening ina variety of taper stylesAs a Licensed BIG Plus manufacturer, REGO-FIX® usesnew state of the art measuring and grinding systems tocreate the most accurate dual contact holders that canbe produced.Flange ContactPGHomeStandardCAT ToolholdersCAT CAT+ PGForm B“BIG-PLUS SYSTEM - Licensed by BIG Daishowa”CAT+ 40 ToolholdersPGHomeStandardTC Toolholders (DIN 69871)Form BTC PGPGHomeBT ToolholdersStandardForm BBT BT+PG“BIG-PLUS SYSTEM - Licensed by BIG Daishowa”BT+ ToolholdersPGHome12Form BExtensionsPG Toolholders Type OMCYL PGBT OM PGPGHomeHSK - Form A HoldersHSK - Form A & E Holders ContinuedHSK PG* Not for use with balancing rings.+Compatible with Willemin-Macodel MachinesPGHomeHSK PGHSK - Form E Holders ContinuedPGHomeREGO-FIX CAPTO HoldersREGO-FIX CAPTO PGPGHomeVDI PGThe PG VDI holder program brings the benefits tolathes that until now, only milling machines have takenadvantage of for years. These include better TIR,improved tool dampening, easier presetting, longer toollife and unparalleled clamping forces.The PG Cylindrical Turning holders have all of the featuresthat you expect from the PG system, now available formachines that require cylindrical holders. Available inthe most common mounting block and turret diameters,these holders will bring new precision and repeatability toany machine application.Cylindrical PG VDI ToolholdersCylindrical ToolholdersPGHomePGU Automatic or PGC hand-pump is requiredfor use with the powRgrip SystemWhat is Swiss Quick?powRgrip / ER Reductions Swiss Quick Tool Changing SystemSwiss QualityMade in Switzerland to ISO 9001/ISO 14001.What is Swiss Quick Tool Changing SystemOne of the latest REGO-FIX innovations is the SwissQuick ER to ER adapter. These are short “mini-holders” with a solid ER body profile on the back end, and a smaller ER series cavity on the front end. This unique design results in the shortest and most rigid ER to ER reduction available. Because of the solid body design, accuracy can be improved with a taper to collet cavity TIR of less than 0.0001” (3 um), and are repeatable within 0.0005” on tool length.Locking RingSpecial locking ring to insure that the collet body is removed with the nut.Matched Tooling System for Best FitFor highest precision and best results the whole system counts. For that reason REGO-FIX ® components are carefully matched for optimum fit and accuracy. This guarantees the best run-out and balance.TIR of the SystemPG run-out of 0.0001” or better when using the REGO-FIX ® powRgrip ® System.ER run-out of 0.0002” or better with a REGO-FIX ®UP ColletPGHomeCYL SSY PGDIN 1835 B+EPG Softsynchro®Tapping HolderApplicationsREGO-FIX® Softsynchro® tapping holders are used onmachines that are designed for direct tapping. Manyof the newer CNC machines feature synchronizationbetween spindle feed and thread pitch. This allows touse rigid tapping holders. However due to the dynamicsof spindle and linear motors synchronization errorsoccur. To compensate for these synchronization errorsSoftsynchro® tapping holders with minimal lengthadjustment are necessary. Depending on the applicationSoftsynchro® tapping holders increase tool life up to150%.Comparison TestsThe two diagrams show the axial forces when cold-forming M10 threads in St37 steel.Conclusion: Axial forces increase with increasing rpm.With REGO-FIX® Softsynchro® tapping holders the forcesare considerably lower than when using rigid tappingtoolholders. Therefore the surface quality and tool life isoptimized when using Softsynchro® tapping holders on asynchronized machine spindle.CYL SSY/PGSoftsynchro®Tapping HoldersHSK-A SSY/PGSoftsynchro®Tapping HoldersAxialkraft[N]Zeit [s]Drehzahl 2000 min-1Zeit [s]Axialkraft[N]Zeit [s]REGO- F IX® Softsynchro®-GewindeschneidfutterMitbewerber Synchron-WerkzeugaufnahmeStarre Synchron-WerkzeugaufnahmeTime Sec.Time Sec.AxialForce[N]AxialForce[N]PGHomeVibration Decay Chart This New MICRO-FRICTION DAMPENING™ (MFD) technology (pat. pending) from REGO-FIX allows the holders to dissipate vibrations faster than standard long reach holders. Dampening the vibrations faster means that your cutting tool, part and spindle will see less vibrations resulting in better surface finishes, longer tool life and less spindle wear.Machining parameters have to be adapted to the gauge length of the Xtended LengthToolholders100200300400500600700B e s c h l e u n i g u n g i n m /s / A c c e l e r a t i o n i n m /s100200300400500600700Standard toolholderREGO-FIX ® Xtended Length Toolholder with MFD™ Technology.A c c e l e r a t i o n i n m /s2Time in msA c c e l e r a t i o n i n m /s 2Time in msREGO-FIX ® XL ToolholderNote: Maximum 5,000 r.p.m.ANSI B5.50MAS 403DIN 69871DIN 69893PGHomeREGO-FIX CAPTO PG XLPGHomepowRgrip® Collets What are PG Collets?Swiss QualityMade in Switzerland to ISO9001/ISO14001.What are PG ColletspowRgrip (PG) Collets are precisely engineered to exactingtolerances. This assures that once the collets are pressedinto the matching powRgrip holder, the result will be anaccurately assembled system of less than 0.0001” TIR.Special metal processing provides the collets unique blackappearance and results in an extremely hard surface finishthat allows users to experience unmatched longevity andrepeatability.PrecisionHighest T.I.R. <0.0001” .Accurate Length Adjustment <10 μmWith integrated adjustment screw.Clamping of all h6 Tool ShanksCylindrical, WELDON, Whistle-NotchClamping of all Shank MaterialsSolid carbide and HSS tool shanks.Clamping Diameters0.2 to 25.4 mmFastClamping in less than 10 seconds.Simple HandlingParameters are automatically set.High Vibration DampeningHigh vibration dampening due to the interface surfacesbetween the toolholder to collet and the collet to tool shank.Highest Transferable TorqueThe powRgrip® system yields the highest transferabletorque of all comparable systems.Productivity and Tool LifeSpecially designed to allow for maximum machiningcapability.PG Collets do not have a clamping range. Nominal diameter only. Requires h6 tolerance shanks which are listed on page 31.PG 10 ColletsPG 6 ColletsPG REGO-FIX ®Standard Collet Metallic SealedPG REGO-FIX ®Coolant FlushPG Collet OptionsPG REGO-FIX®Standard Collet Metallic Sealed PG REGO-FIX®Coolant FlushPG Collet Options PG 15 ColletsPG 25 & PG 32 ColletsPGHomeThe PG boring bar collets bring the ability to transformyour normal PG holder into a boring bar holder withoutlosing accuracy or repeatability. The collets are designedto hold the cylindrical boring bar and position it correctlyin the PG holder.Boring Bar Collets PG-TsecuRgripApplicationspowRgrip now offers an option for those most difficult machinging applications that require the ultimate in cutting tool security. secuRgrip utilizes powRgrips’ tremendous gripping strength in combination with a patented locking key system and threaded cap. These two additional levels of cutting tool security provide an added degree of confidence for those special applications such as expensive castings or complex parts.Ease of UseUnlike other systems, secuRgrip does not require the purchase of any expensive special modified endmills from limited manufacturers. Instead, it allows for the use of standard Weldon flat tools on any standard carbide or HSS endmill.LockingThe locking key fits into the Weldon flat prior to assembly and secures the endmill to the collet in this easy to assemble system. A special locking cap then locks the collet and cutter assembly to the holder once pressed in.PresettingAll secuRgrip collets are designed to provide “z” height adjustment when required. secuRgrip is currently available in both the PG 25 and PG 32 holder series.Level 1 Security Locking Key on Cutting ToolLevel 2 Security Locking Cap forPG ColletCAT+ PG-SG HoldersCAT PG-SG HoldersBT+ PG-SG HoldersBT PG-SG HoldersBT secuRgrip PG“BIG-PLUS SYSTEM - Licensed by BIG Daishowa”“BIG-PLUS SYSTEM - Licensed by BIG Daishowa”HSK A PG-SG HoldersHSK E & F PG-SG HoldersHSK E & F secuRgrip PGPGHomeREGO-FIX CAPTO PG-SG HoldersREGO-FIX CAPTO secuRgrip PGsecuRgrip Collets with InsertPGHomePGU 9006 automatic clamping unit with push-button operation and auto clamping insert recognition. Designed tomake operation easy, fast and reliable. Easy interchangeable inserts and safety interlocks make the machine safefor all operators.PGC hand pumps offer a price advantage over the PGU units while still performing the task of pressing in tools. Theoperator actuates the pressure by use of the lever arm until the desired pressure is achieved.Automatic Machine & InsertsHandpump & InsertsPGU 9006 PGC 2506PGHomeTaper CleanerCleaning Paper SetProvides a quick and easy method of cleaning the powRgrip® holderbore of oil and debris before insertion of the tool.A soft, absorbant paper specially prepared for cleaning thepowRgrip® holder bore. The paper is lint-free and chemicallyneutral. For one time use only!Each pack contains 250 papers.Matching ProductsPresetting ToolThe powRgrip® presetting tool accepts the powRgrip® collets,and is inserted into the toolholder. The tool has a small thumbwheel for precise tool length adjustments, and allows maximumrepeatability in the toolholder assembly.PGHomeLDia.Maximum & Minimum Tool DepthPGHomeWeldon Flatsh6 Shank Tolerances。
加工中心的主轴锥孔通常分为两大类,即锥度为7:24的通用系统和1:10的HSK真空系统。
7:24锥度的通用刀柄锥度为7:24的通用刀柄通常有五种标准和规格,即NT(传统型)、DIN 69871(德国标准)、IS0 7388/1 (国际标准)、MAS BT(日本标准)以及ANSI/ASME(美国标准)。
NT型刀柄德国标准为DIN 2080,是在传统型机床上通过拉杆将刀柄拉紧,国内也称为ST;其它四种刀柄均是在加工中心上通过刀柄尾部的拉钉将刀柄拉紧。
目前国内使用最多的是DIN 69871型(即JT)和MAS BT 型两种刀柄。
DIN 69871型的刀柄可以安装在DIN 69871型和ANSI/ASME主轴锥孔的机床上,IS0 7388/1型的刀柄可以安装在DIN 69871型、IS0 7388/1 和ANSI/ASME主轴锥孔的机床上,所以就通用性而言,IS0 7388/1型的刀柄是最好的。
(1)DIN 2080型(简称NT或ST)DIN 2080是德国标准,即国际标准ISO 2583 ,是我们通常所说NT型刀柄,不能用机床的机械手装刀而用手动装刀。
(2)DIN 69871 型(简称JT、DIN、DAT或DV)DIN 69871 型分两种,即DIN 69871 A/AD型和DIN 69871 B型,前者是中心内冷,后者是法兰盘内冷,其它尺寸相同。
(3)ISO 7388/1 型(简称IV或IT)其刀柄安装尺寸与DIN 69871 型没有区别,但由于ISO 7388/1 型刀柄的D4值小于DIN 69871 型刀柄的D4值,所以将ISO 7388/1型刀柄安装在DIN 69871型锥孔的机床上是没有问题的,但将DIN 69871 型刀柄安装在ISO 7388/1型机床上则有可能会发生干涉。
(4)MAS BT 型(简称BT)BT型是日本标准,安装尺寸与DIN 69871、IS0 7388/1 及ANSI 完全不同,不能换用。
车载式全视角摄像系统-皮庞TM系列皮庞TM车载式全视角摄像系统 ——在技术成熟性、稳定性和操作简便性等各方面均远远超过市场上其他同类产品,是目前市场上技术最为先进、功能最为强大、齐全的CCTV管道内窥检测系统。
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具有RS232输入/输出接口、复合视频输出/输入接口• 供电单元:功率强劲,自动电压选择功能(110V/220V/240V)及自动操作电压选择功能(90V)。
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150~450米可选。
最大检测距离可达600米。
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P377控制器控制操作爬行器、电缆鼓、摄像头及照明灯头P599机械电缆鼓使用合成纤维加强电缆P420爬行器配载P494标准自动变焦摄像头P440 P448爬行器配载P494标准自动变焦摄像头或悬挂式控制器为操作人员能在控制室外部署、调整系统提供一个方便有效的方法可选摄像头• P494 fl exiview®:360度全视角拍摄功能可确保获取最大化的视野,优于1lux的数字视频处理,并且P494摄像头可用于所有P400系列爬行器上。
加工中心高速主轴与刀具的连接方式及其选用蒋清;陶剑【摘要】主轴在高速运转条件下,主轴与刀具采用标准7:24锥孔连接存在一系列问题。
目前适应高速运转的几种具有代表性主轴与刀具连接型式主要有德国的HSK刀柄,美国的KM刀柄、WSU刀柄,瑞典的CAPTO刀柄及日本的NC5刀柄、BIG-PLUS刀柄等,这些常用的连接结构都存在各自的优缺点及适用场合。
针对各典型连接在世界范围内的应用情况,提出了在选用时的建议。
%Case of high speed spindle,there will be connection problems when spindle and cutting tools using standard 7:24 taper,Solutions,and the current high-speed operation to adapt to several typical forms of spindle and cutting tools to connect the structure,characteristics and design choices.【期刊名称】《安阳工学院学报》【年(卷),期】2012(011)004【总页数】4页(P13-16)【关键词】加工中心;高速;主轴与刀具连接【作者】蒋清;陶剑【作者单位】安阳鑫盛机床股份有限公司;安阳市科技情报研究所,河南安阳455000【正文语种】中文【中图分类】TG703为了适应高速加工新工艺的需要及提高机床生产率,数控加工中心正向着高速,高刚性发展,一般中型机床主轴转速已达到5000~10000rpm,小型机床有的甚至高达50000 rpm。
在高速运转条件下,主轴与刀具连接(包括刀具、刀柄以及和主轴的配合等)微小的不平衡,都可能造成巨大的离心力,引起机床和加工过程的急剧振动,它不仅影响零件的加工精度和表面质量,而且容易损坏刀具,降低主轴轴承精度和寿命。
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3.4 灵活性Big方案支持多种数据处理模式和编程模型,包括批处理、流处理和交互式分析等。
用户可以根据不同的应用场景选择合适的模式,并使用自己熟悉的编程语言和工具进行开发。
4. 应用场景Big方案适用于处理各种大数据场景,如以下几个典型应用场景:4.1 日志分析大型网站或应用通常会生成大量的日志数据,Big方案可以用于实时或离线分析这些日志数据,提取有价值的信息,并用于用户行为分析、性能优化等。
Coromant Capto®不仅仅是一个刀具系统 ——更是一种全新的思路 ——更是一种全新的思路 更是2 CoroPak Training - Tool standardization考虑您的工厂...Shank toolsHSK 50 Form A/CTaper 50 ISO 7388/1VDIHSK 63 Form A/CTaper 40 ISO 7388/1Taper 50 DIN 20803CoroPak Training - Tool standardization工厂里的隐性成本查找和使用不同接口的刀具, 查找和使用不同接口的刀具,造 成时间和管理上的浪费。
成时间和管理上的浪费。
定制的非标 刀具只适用于 1台机床。
台机床。
台机床 存放大量的刀具, 存放大量的刀具, 需要很大的仓库空 间。
在多个不同刀柄系 统上投资。
统上投资。
换刀时间太长。
换刀时间太长。
不同接口的同样刀杆 需要各备1个 需要各备 个。
造成 重复。
重复。
4CoroPak Training - Tool standardizationCoromant Capto® 主轴合并...5CoroPak Training - Tool standardization可乐满的模块化刀具系统Capto 接口®6P-990148可乐满刀具系统7简化刀具库存模块化刀柄 整体刀柄Total: 4+2+30+10 = 46 items8Total 480 itemsP-990162正确地合并以达到最佳的刚性以ISO50和Capto-C6为例: 和 为9P-990163Capto 的接口形状两面接触10P-990149可乐满Capto®的耦合五个尺寸规格C4 = D 40 mmC5 = D 50 mmC6 = D 63 mmC8 = D 80 mm各种接口形式对比ISOABSBIG+HSKKMCapto63C6抗弯强度对比KM / HSK Coromant Capto可乐满Capto®接口抗弯强度Coupling comparison Bending stiffnessBIG+ISO 40ABSHSKKMCaptoStatic deflection–pure bending抗弯和抗扭强度的传递扭距传递能力的对比HSK Coromant Capto中心高的精度重复定位精度±2µm保证高质量Automatic Tool Changing comparison BIG+ISOABSHSKKM Capto std Mod.stdCapto牢固的连接有利于减振车削中心刀具分类非标定制的切削单元Coromant Capto刀座盘Bolt-on style VDICDI Coromant Capto 接口刀塔夹紧机构螺钉驱动拉杆——2000型夹紧前的位置夹紧位置需旋转一圈凸轮驱动拉杆——2085型夹紧前的位置夹紧位置仅需旋转不到半圈一个接口一个接口,,三种夹紧方式正确夹紧非常重要凸轮轴驱动中心拉钉前紧式内冷却液供应可乐满Capto®动力头刀柄提高机床的利用效率标准NC2000应用实例减少安装时间Time saving per tool change Tool changes per shiftShiftsTime saving per day Working days per year Time savinges per yearActual caseExample:min min minhCapto 接口的刚性CM390LE 芯轴接口CM390LE Capto 接口车铣加工中心谁是您的下一个机床合作伙伴谁是您的下一个机床合作伙伴??–Mazak –Mori Seiki –DMG –Okuma –Daewoo –WFL –Tsugami –New Century–Index–Shenyang –SMT –Sajo –MCM –Stama –Karatsu–Shin-Nippon Koki41Multi-Task 多任务机床CNC数车一个接口一种解决方案适用于所有机床专机加工中心Coromant Capto ®。