Samtec delivers Sudden Service® solutions for standard and customer-specific automotive designs by providing an array of options to meet the robust quality, production and compliance requirements of our customers. Our automotive interconnect systems are ideal for applications requiring high-performance, high-density, high-reliability / high mating cycles, optics and microelectronics solutions, with varying degrees of PPAP options.STANDARD CATALOG PRODUCT A-SERIES FOR AUTOMOTIVECATALOGACD-SERIESFORCUSTOMIZATIONCertified ISO-9001Built to Samtec’s drawing Sudden Samples for prototyping Short lead timesfor volumeCertified to IATF 16949to support Level 3PPAP requirements– Controlled IATF facility– Registered InternationalMaterial Data System (IMDS)Built to Samtec’sdrawings & standardsShort lead timesfor volumeCertified to IATF 16949to support all agreedupon customer specificrequirements– Controlled IATF facility– Registered InternationalMaterial Data System (IMDS)Vendor Managed Inventoryoptions for volume2From the technology systems inside the cabin, to sensor and lighting systems outside the cabin, designers can create, build and manufacture with the confidence of Samtec quality and support.DRIVER INFORMATIONSYSTEMS (DIS) / AUDIONavigation & TrackingRadar Controlled Cruise ControlGPSSatellite RadioEntertainment SystemsHeads-up Display SystemINTERIORPower Windows & SeatsSunroof, Moonroof ControlsDay / Night MirrorsInterior LightingNight Vision SystemClimate ControlCONTROLInstrument Panel & CockpitSteering ModulesBrake ModulesEngine Control SystemsPower Door LocksAutomatic Transmission (Tiptronic)SAFETYWarning SensorsAnti-theft SystemsSafety Trunk ReleaseHands Free SystemAirbag Release SystemEmergency CommunicationLidar & ADASIR Sensor & Camera Systems35G SOLUTIONS Connectors meet PPAP Level 3 process; cable assemblies are in process.Connectors meet PPAP Level 3 process.SEARAY ™ Open-Pin-Field Arrays EDGE RATE ® Rugged High-Speed Connector Strips SEARAY ™ High-Density Array Cable Assembly 50 Ω High-Frequency RF Flexible Cable Assembly AcceleRate ® Rugged Slim Body Cable Assembly Connected vehicles are the future of mobility. Leveraging next gen 5G networks and cloud services, V2X technologies enable vehicle intelligence, improve traffic flow and increase safety. Samtec’s expanding automotive interconnect portfolio helps route data from 5G radios to sensors throughout the vehicle. Combined with its IATF 16949 certification, Samtec offers technical expertise to support the unique challenges of automotive and transportation applications.CONNECTED VEHICLES V2H V2G V2I V2D V2V V2P E-Mobility is moving automotive technology forward, especially the need for power. Electric cars require DC-DC/AC-DC power conversion, and thermal management for durability and long-life, as well as energy storage and efficient ways to heat or cool the cabin. From charging stations and remote or mobile (vehicle-to-vehicle) charging to a full battery swap, users require options to quickly power their vehicles at home and on the road. Whether inside or outside of the vehicle, Samtec offers a wide variety of interconnects and high-power solutions to meet these needs.E-MOBILITY POWER SOLUTIONS mPOWER ™ Ultra Micro Power Connectors Mini Mate ® Rugged System with Individually Shrouded Contacts PowerStrip ™/30 Amp Signal/Power Combo System One–Piece 2.54 mm Pitch Rugged Interconnect 4FUTURE MOBILITYAutonomous vehicles are a rapidly advancing technology. To meet the industry needs, Samtec offers a broad line of interconnect solutions for all five levels of autonomy, from our Core Products to Silicon-to-Silicon Solutions for full channel signal integrity optimization.LEVEL 0 No Automation Full-time human driver for all aspects of driving.LEVEL 1 Driver Assistance Assistance of either steering or acceleration/deceleration with human driver for all other aspects of driving.LEVEL 2 Partial Assistance Assistance of both steering and acceleration/deceleration with human driver for all other aspects of driving.LEVEL 3 Conditional Automated Driving of all dynamic driving tasks with human driver responding to a prompt to intervene or take control.LEVEL 4 High Automation Automated Driving of all driving tasks under select conditions, without human driver input or oversight.LEVEL 5 Full Automation Full-time Automated Drivingunder all roadway andenvironmental conditions.CORE PRODUCTSOLUTIONSLEVELS 0-5 (PG 8-9)Rugged Tiger Eye™Contact SystemsFlexible Stacking SystemsOne-Piece SystemsMicro Pitch SystemsDiscrete Wire ComponentsSealed I/O SystemsSILICON-TO-SILICONSOLUTIONSLEVELS 3-5 (PG 6-7)High-Density ArraysRugged SI Edge Rate®Contact SystemsEdge Card SystemsGround Plane ConnectorsUltra Micro InterconnectsUltra Micro, High PowerInterconnectsHigh-Speed CableAssembliesRF Cables andComponentsHUMAN MONITORINGMACHINE MONITORING5 LEVELS OF AUTONOMY5HIGH-DENSITY ARRAYSSEARAY™ open-pin-field arrays for maximum grounding and routing flexibilitySEARAY™ 0.80 mm pitch arrays provide2x the density of 1.27 mm pitch arraysUp to 720 Edge Rate® contacts for 56 GbpsPAM4 performanceLP Array™ low profile arrays down to 4 mm Compatible with mPOWER™ for signal/power flexibilityEDGE RATE® SYSTEMSRugged Edge Rate® contacts are optimized for signal integrity performance and less prone to damage when “zippered” to unmate56 Gbps PAM4 rugged connectors with1.50 mm contact wipe on 0.80 mm pitchStack heights from 7 mm to 18 mmCompatible with mPOWER™ for signal/power flexibilityHIGH-SPEED EDGE CARD SYSTEMS 0.80 mm and 1.00 mm pitch with up to 200 total pins Vertical, right-angle and edge mountRugged edge card/power combinationLatches and weld tabs available GROUND PLANE CONNECTOR STRIPSSurface mount ground plane between signal rowsfor improved electrical performanceIntegral metal plane for power to 25 Amps Increased 1.20 mm contact wipe for a reliable connection in rugged applicationsCompatible with mPOWER™ for signal/power flexibility 6ULTRA-MICRO INTERCONNECTSRazor Beam ™ LP connectors on 0.40 mm and 0.50 mm pitchUltra low stack heights down to 2 mmRazor Beam ™ hermaphroditic connectors4-6x greater mating/unmating forces vs. typical micro pitch connectorsmPOWER ™ ULTRA MICRO POWER INTERCONNECTSMicro 2.00 mm pitch with up to 21 Amps per bladeDesign flexibility for power-only or power/signal applicationsSmall form factor allows space for other components on the boardSelectively loaded contacts for creepage and clearance requirements30 A solution in developmentHIGH-SPEED CABLE ASSEMBLIES0.80 mm pitch Edge Rate ® coax and twinax assembliesHermaphroditic Razor Beam ™ coax assemblies with rugged shielding0.50 mm and 0.80 mm pitch integral ground plane assembliesEye Speed ® cable for excellent signal integrity, small bend radii and dynamic high flexing cyclesACCELERATE ® SLIM BODY CABLE ASSEMBLIESSlimmest cable assembly in the industry at 7.6 mm body widthEye Speed ® ultra low skew twinax cableRugged metal latching system and shielded board level mateSupports 56 Gbps PAM4 applicationsRF CABLE AND COMPONENTSSMP and SMPM miniature push-on connectors to 65 GHzMicro-miniature interconnects with snap on-coupling; high vibration availableShielded twisted pair system with high-reliability contactsHigh frequency cable to 10 GHz with U.FL/W.FL compatible plugsSamtec’s Silicon-to-Silicon Solutions are available as standard catalog products and automotive A-Series, or customer-specific automotive ACD-Series. For more information or to discuss your specific automotive application, please contact *************************. 7FLEXIBLE STACKING SYSTEMS0.80 mm to 2.54 mm pitch systemsPass-through contacts to connect multiple boardsUp to six rows and 300 total pinsLow profile and skyscraper solutionsContact flexibilityONE-PIECE SYSTEMSRobust design and mechanical hold-downs for high shock and vibration applications1.00 mm and .100" (2.54 mm) pitchProfiles up to 10 mmVertical and right-angle applicationsTIGER EYE ™ CONTACT SYSTEMSHigh-reliability multi-finger, BeCu contact system for rugged environments and high cycle applications0.80 mm, 1.27 mm and 2.00 mm pitch systemsOptional ruggedizing features, including alignment pins, weld tabs and screw downsVertical and right-angle for parallel, perpendicularor coplanar applicationsCONTACT FLEXIBILITYTIGER CLAW ™Pass-ThroughTIGER EYE ™High-Reliability TIGER BUY ™High-Retention POWER EYEHigh-CurrentRUGGED FEATURES Friction LocksGuide Posts Screw Downs Alignment Pins 8MICRO PITCH SYSTEM0.50 mm pitch with up to 60 contacts Mitigates misalignment in X and Y directions Choice of body heightIdeal for multiple connectors on a board DISCRETE WIRE COMPONENTS 1.00 mm to 2.54 mm pitchdiscrete wire componentsHigh-reliability Tiger Eye™multi-finger BeCu contact systemMini Mate® rugged shroudeddiscrete wire componentsSingle and double rowRugged latching and polarizationACCLIMATE™ IP68 SEALED CIRCULAR SYSTEMS Kitted components (Field Termination Kits) for efficient field assemblyChoice of 12 mm (up to 5 A) or 16 mm (up to 11.6 A) metal or plastic shellsTerminals and sockets with 0.50 mm,1.00 mm or 1.50 mm diameter pinsInsertion tools and dust caps availableCUSTOM SOLUTIONS PinModificationsBodyModificationsCustomConnectorsPrototypingSpecialPlatingsTesting QualificationTestingSamtec’s Core Product Solutions are available as standard catalog products and automotive A-Series,or customer-specific automotive ACD-Series. For more information or to discuss your specific automotive application, please contact *************************.9CERTIFICATIONSSamtec is IATF 16949, ISO 14001 and ISO 9001 certified, and is fully integrated with in-house tooling, plating and automated manufacturing capabilities that provide for advanced development, low-cost, quick turn and high volume production. In addition, Samtec is compliant with International Traffic and Arms Regulations (ITAR) and with EU WEEE and RoHS directives. Please visit /quality for additional certification information.RoHS COMPLIANT LEAD FREE CERTIFIED COMPLIANT REACH COMPLIANT IMDS CERTIFIED ISO 14001CERTIFIED ISO 90011. INDEX PAGE2. SERIES DESIGN RECORD — SAMTEC RELEASED PRINT3. CHANGE HISTORY4. SERIES DESIGN FMEA5. PROCESS FLOW DIAGRAM6. PROCESS FMEA7. CONTROL PLAN — PRE-LAUNCH8. CONTROL PLAN — SERIAL PRODUCTION9. MEASUREMENT SYSTEM STUDIES (GAGE R&R) a. Total Gage R&R < 10% is acceptable b. Total Gage R&R >10% , <30% is acceptable for non-critical characteristics 10. ASSEMBLY DIMENSIONAL RESULTS (100% FAI & BALLOONED PRINT) a. Tabular Summary Format (according to AIAG manual) 100% layout for 5 parts for each cavity (1 cavity) 100% layout for 3 parts for each cavity (2 cavities) 100% layout for 2 parts for each cavity (3 or 4 cavities) 100% layout for 1 part for each cavity (6 or more cavities)b. Drawing numbered to correlate with submitted dimensional results and drawing notes PRODUCTION PART APPROVAL PROCESSSamtec uses proven processes that meet our IATF 16949 certification. Samtec designates these products with an A-Series part number. For each A-Series product, a customer will receive a Level 3 Product Part Approval Process (PPAP) package. Contents shown below are the supporting documents required to meet Level 3 PPAP .11. INITIAL PROCESS STUDY (SPC) Cpk > 1.67 or 100% in process inspection 12. COMPONENT PPAP 13. MATERIAL CERTIFICATION 14. QUALIFIED LABORATORY DOCUMENTATION 15. CAPACITY & RUN AT RATE DATA FORM — DATA FROM PRODUCTION TRIAL RUN Data must come from a minimum run of 300 parts 16. RUN @ RATE CHECKLIST17. EVIDENCE OF IMDS SUBMISSIONProof of submission into the International Material Data System 18. PART SUBMISSION WARRANT (PSW)19. FACILITY IATF CERTIFICATION GREEN: SUBMITTED, WHITE: RETAINED 10TESTINGSamtec automotive products are subject to a wide variety of test procedures, from standard testing to those that push the industry limits ensuring quality and durability in any application. Design Qualification Testing includes: Gas Tight, Normal Force, Thermal Aging, mating/unmating/durability, IR/DWV and Current Carrying Capacity (CCC).EXTENDED LIFE PRODUCT™E.L.P.™ products are tested to rigorous standards,which evaluate contact resistance in simulatedstorage and field conditions.• 10 year Mixed Flowing Gas (MFG)• High Mating Cycles (250 to 2,500)• Certain plating and/or contact options will apply• For complete details on Samtec's E.L.P.™program, a list of qualifying products andtest results, visit /ELP or emailthe Customer Engineering Support Groupat **************SEVERE ENVIRONMENT TESTINGSevere Environment Testing (SET) is a new Samtecinitiative to test our products beyond typical industrystandards and specifications, many set forth bycommon requirements for rugged industries. Severalof our products undergo additional testing to ensurethey are more than suitable for industrial, military,automotive and other extreme applications.Contact ************** for more information andtest results as available.TESTING INCLUDES:• Higher Mating Cycles with 100% Humidity• Intense Shock and Vibration: LLCR & Event Detection • Temperature Cycling• Non-Operating Class Temperature• DWV at High Altitude• Electrostatic Discharge (ESD)All Samtec products undergo Design Qualification Testing.SET and E.L.P.™ are complimentary tests in addition to DesignQualification Testing; visit for more information.Customer specific testing is also available; please contact************** for testing capabilities.PITCH TYPE CONTACT SERIES*0.50 mm Q Series® Strip Blade & Beam QSH/QTHBasic Strip Blade & Beam BSH/BTH0.635 mm Q Series® Strip Blade & Beam QSS/QTSBasic Strip Blade & Beam BSS/BTS 0.80 mmEdge Rate® Strip Edge Rate®ERF8/ERM8Edge Card Edge Rate®HSEC8Q Rate® Strip Edge Rate®QRM8/QRF8Q Series® Strip Blade & Beam QSE/QTEBasic Strip Blade & Beam BSE/BTEStrip Tiger Eye™SEM/TEM 1.00 mm Strip Tiger Claw™CLM/FTMH1.27 mmSEARAY™ Array Edge Rate®SEAF/SEAMStrip Tiger Eye™SFM/TFMStrip Tiger Claw™CLP/FTSHStrip Tiger Beam™FLE/FTSH2.00 mm Strip Tiger Eye™SMM/TMMStrip Tiger Claw™CLT/TMMH2.54 mm Strip Tiger Claw™SSM/TSMStrip Tiger Claw™BCS/TSW * Tested socket/terminal combination shown. Other mating headers also available. Contact Samtec if header design you need is not shown.DESIGN QUALIFICATION TESTING10 YEAR MFGEXTENDED LIFEPRODUCTHIGH MATINGCYCLES11© AUGUST 2019, SAMTEC INC.SU D D ENSA M P LEFREE SAMPLES IN 24 HOURSWORLD DIRECT2-DAY SHIPPING TO ALL MAJOR MARKETS3-DAY SHIPPING OF MOST PRODUCTS#1 CONNECTOR MANUFACTURER BISHOP & ASSOCIATESSUPPORT CENTERS MANUFACTURING SALESSAMTEC CABLENEW ALBANY, INDONGGUANCOSTA RICAPENANG JOHORSINGAPOREVIETNAMSAMTEC TOOLSIGNAL INTEGRITY GROUPTUCSON DESIGN CENTERCOLUMBIA DESIGN CENTER SAMTEC OPTICAL GROUPSAMTEC MICROELECTRONICSSCOTTSBURG, INHUIZHOUTAIWANBELGIUMJAPAN。