模具专业术语——注塑模(锦浩塑胶模具厂〕EnglishTraining——InjectionMold〔一〕模具专业根本用词ProfessionalTerms 1．塑料—plastic, resin2．样件—sample3．钢料—steel4．注塑机—injection machine,press5．产品—part,product,moulding6．模具—mold,mould,toolA简易模〔样板模〕—prototypemold B量产用模具—productionmold7．三维造型〔数模〕—model,3Ddata8．二维产品图—2Dpartdrawing9．设计—design1 0．制造—manufacture,buildup,construction11．检验—check,inspection12．测量—measure,inspection13．修改—change,modify,correction14．工程更改—engineerchange15．质量—quality16．数量—quantity17．基准—datum,reference〔二〕如何解析2D产品图？Howtoread2Dpartdrawing?一．产品几何Geometry1．点—point2．线〔边〕—line,edge3．面faceA 侧面—sideB 外表—surfaceC 外观面—appearancesurface 4．壁厚—wallthickness,stockthickness5．加强筋〔骨位〕—rib6．孔—hole7．细长的槽—slot8．柱位—boss19．角—cornerA圆角—fillet B倒角—chamferC尖角—sharpcorner10．斜度—angle,taper11.凹槽—recess,groove二．分模信息Splitting1．分型线—partingline(P/L),splittingline2．主分模方向—maindirection,lineof draw3．浇口设定—gating三．产品标识PartIdentification1．产品名称—partname(P/N)2．产品编号+版本号—partnumber+revision(Rev.)3．型腔号—cavitynumber4．材料标记—materialsymbol5．模具编号—moldnumber(no.)6．日期印—datinginsert,datecode7．循环印—cyclingcode8．公司标志—companylogo四．技术要求Specification(SpecialRequirement)1．工程启动表Kick-offsheet1〕工程名称—programname,projectname2〕产品名称—partname,productname,partdescription 3〕产品编号—partnumber(P/N)4〕客户模号—customermoldno.5〕工程启动日期—kickoffdate,startdate6〕工程完成日期—duedate,lead time7〕内模件用钢—toolsteel8〕型腔数量—numberofcavities9〕数模文件编号—datafileno.10〕注塑材料—resin,plastic,rawmaterial 11〕收缩率—shrink,shrinkage,shrinkfactor12〕注塑机吨位—moldingmachinesize,injectionmachine size13〕成型周期—cycletime14〕型腔光洁度—cavitypolish215〕型芯光洁度—corepolish16〕皮纹〔晒纹〕—texture,grain17〕拔模斜度—draftangle,removaltaper18〕注塑件颜色及光泽—moldedcolor&gloss19〕模具加工地—manufacturingfacility20〕热流道供给商—manifoldmanufacturer,manifoldsupplier21〕浇口位置—gatelocation/ position22〕浇口类型—gatetype23〕产品标识—stampinformation,partidentification24〕特殊要求—specialinstructions2．产品质量及外观要求PartQuality&Appearance1〕尺寸及公差Dimension&Tolerance①重要尺寸—criticaldimension,importantdim.,keydim.②理论尺寸—nominaldimension③实际尺寸—actualdimension④公差—tolerance⑤公差带—tolerancerange⑥尺寸超差—dimensiondeviation⑦接受〔合格〕—accept,OK⑧拒绝〔不合格〕—reject,refuse,obsolete,NG⑨让步接受—concession,specialadmit⑩返工—re-work2〕产品缺陷〔较常见〕Defects(normal)①缩印—sinkmark,shrinkage②飞边—flash,burr③段差—mismatch discrepancy④银丝纹—snakemarks,streak⑤弯曲—warpage,distortion⑥打缺乏〔缺料〕—shortshot⑦熔接线—weldline3．产品外观 PartAppearance①产品颜色—partcolor3②品光—gloss③皮粒度—grain4．常用、及短NormalWord,ShortSentence1〕—perside2〕双—bothsides3〕参加，添加—add,incorporate4〕去除，取消—remove,cancel5〕足⋯的要求，符合，与⋯要求一致—accordingto,conformto,satisfy,meet 6〕要求，需要—require,need,demand7〕确—beapproved,agreedby ⋯8〕允—permit,allow9〕在⋯范之内—within10〕不可以，不允，禁止—freefrom, prevent,avoid11〕⋯，除非有另指—⋯unlessotherwisespecified12〕⋯或少于—⋯orless13〕自化运作—automaticoperation14〕未注尺寸〔形状〕三造型Nondimensionedcontour(detailedshape)see3Dmodel.15〕分型上的〔披〕或段差小于⋯BurrsanddiscrepancyontheP/Lshallbe ⋯orless.五．TitleBlock1．品名称—partname2．号+版本号〔索引号〕—drawingno.+level(index)3．一般公差[的准] —generaltolerance〔三〕如何阅读制模标准？Howtoreadtoolingstandard?一．模具构MoldConstructionTerminologyA．模架MoldBase1．模架量化特征MeasurementFeature①X X高—LengthXWidthXHeight②模具推高尺寸〔模厚〕—stackheightofmould③模具重量—totalweightofmould,mouldthickness2．定模底板—frontplate,topclampingplate,clampplate,clampingplate43．定模板—cavityplate,fixedmouldplate,A –plate 4．动模板—coreplate,movingmouldplate,B –plate 5．支撑板—supportplate,backingplate6．模脚—supportblocks,rails,risers,spacerblock7．顶杆固定板—retainingplate,ejectorretainingplate 8．顶板—ejectorplate9．动模底板—backplate1 0．导柱—guidepillar,leaderpin,guidepin11．导套—guidebush,leaderpinbush12．复位杆—returnpin,push-backpin13．弹簧—spring14．撑头—supportpillar15．推板导柱、导套—ejectionguidepin/bush16．挡钉—stoppin,stopbutton17．站立脚—standing-offpillars18．标牌—plaquescutcheonB．成型零部件mouldingcomponents19．型芯—core20．型腔—cavity21．镶针—corepin22．镶块—insert,split2．滑块—slide,slidingsplit24．斜顶—lifter,angled-liftsplitA斜顶头—lifterhead B斜顶杆—lifterrod,liftershaft25．成型顶杆—mouldingfacepin,formpinC．浇注系统FeedSystem1．塑料Mouldinga．主流道—sprueb．分流道runner①主分流道—mainrunner②二级分流道—branchrunner分流道断面形状cross-sectionalshapeofrunner①圆形—fullround②半圆形—semicircular5③梯形—trapezoidalc．浇口gate常用浇口形式normalgatetype:①边缘浇口〔J型浇口〕—edgegate,J –gate②侧浇口—sidegate③潜伏式浇口—sub-gate,cashewgate,subsurfacegate, submarinegate④潜伏式二次浇口(隧道式浇口)—tunnelgateontofeederpost⑤点浇口—pingate⑥直接浇口(主流道型浇口) —spruegate,directgate⑦护耳式浇口—tabgated．模腔—impressione．冷料井—coldslugwellf．热流道—hotrunner2．模具零件moldcomponentsa．定位圈—locatingring,locationring,registerringb．浇口套—spruebushc．挡圈—stopringd．浇口镶块—gateinserte．热流道板—manifoldf．热嘴—hotdropD．分型面及其锁紧、排气PartingSurface,inter-locking&venting1．分型线—partingline(P/L) 2．镶拼线—bodyline,jointline3．平/不平的分型面—flat/non–flatpartingsurface4．封胶面—shutoffsurfaces,seal-offsurfaces5．擦位—shutoff6．碰穿位—kiss-off7．管位—partinglinelock8．分型面的释放(避空)—reliefofpartingsurface9．分型面的平衡—balancingofpartingsurface10．锁紧角度—lockingangle11．锁紧力—clampingforce12．锁模板—safetystrap613．精定位—Interlock,dielock14．困气—airtrap15．排气槽—vent,ventslotE．滑块机构Slide1．驱动Actuation①斜导柱—angledpin,hornpin,cam pin②弹簧—spring③油缸—hydrauliccylinder2．制动Detention①滑块固定器—slideretainer②弹簧制动器—spring-loadeddetention (plunger)③挡钉、挡板—stoppin,stopplate,slidestop3．导轨—gib,guidestrip4．锁紧块〔楔紧块〕—heelblock,lockingheel,wedgeblock,chaseblock 5．耐磨片—wearplate,wearstrip6．压板—retainer7．螺钉—screw8．定位销—dowelF．斜顶机构Lifter1．斜顶头—lifterhead2．斜顶杆—lifterrod,liftershaft3．开口销—splitpin4．固定板〔压板〕—retainerplate5．耐磨片—wearplate6．铜导套—bronzebushing7．衬套—spacer8．导轨—L–gib9．滑动块—slideG．顶出系统EjectionSystem1．根本词汇BasicWord①顶出行程—ejectionstroke②模具开档—daylight③粘模—stick7④产品脱模—partispushofffrom,clearpartofmould,separationofpart 2．顶板机构Ejectorplateassembly①顶板〔推板〕—ejectorplate②顶板固定板—retainingplate③推板导柱—ejectorguidepin④推板导套—ejectorguidebush⑤撑头—supportpillar,pillarsupport3．复位机构ReturnSystem①复位杆〔回程杆〕— returnpin,push –backpin②挡钉—stoppin,stopbutton③压簧—compressedspring④碟簧—astackof “Belleville〞washers⑤早复位机构—earlyreturnsystem⑥强制复位机构—positivereturnsystem4．顶出方法EjectionTechniques1〕顶杆顶出—pinejection2〕顶管顶出—sleeveejection3〕顶块顶出—barejection4〕扁顶顶出—bladeejection5〕顶板顶出—stripperejection6〕油缸顶出—hydraulicejection7〕气顶—airejection8〕阀门顶出—valveejection5．顶出元件EjectionElements1〕拉料杆—spruepuller,suckerpin2〕顶杆—ejectorpin3〕阶梯式顶杆—steppedejectorpin4〕顶管—ejectionsleeve, sleeve5〕扁顶—ejectorblade,slabbedoffejectorpin6〕顶块—stripperbar7〕顶环—stripperring8〕推板—stripperplate9〕加速顶—acceleratedejection86．顶出辅助机构 Supplementaryoperatingsystem1〕弹簧柱塞器—spring–loadedplunger2〕弹珠定位器—ballcatchsystem3〕插销式锁扣—Latch–lock4〕尼龙拉杆装置—frictionpullerdevice7．电器元件 ElectricComponents1〕压力传感器—pressuretransducer2〕限位开关—limitswitchF．冷却系统 CoolingSystem1．根本词汇 BasicWord1〕温差—temperaturevariation2〕水孔〔水道〕—waterlines,water-ways,flow-way,channel3〕水路—coolingcircuit4〕水路示意图—waterschematic,schematiccircuit5〕冷却液—coolant,coolantfluid6〕内连接—interconnect7〕外连接—externalconnection8〕出口、入口—outlet、inlet9〕漏水—waterleakage2．水路分布 Circuits1〕阶梯式水路—steppedsystem2〕喷淋—baffledholesystem3〕斜孔式水路—angledholesystem3．水路元件 Components1〕闷头〔螺塞、止水栓〕—〔threadless〕brasspressureplug:femaleplug&male2〕隔水片—baffle3〕密封圈—O–ring4〕快插水路接头—quickdisconnectfitting,quickconnectionadaptor5〕弯头—elbow6〕偶合器〔连接器、接头〕—adaptor(includingaplug&asocket)7〕橡皮管—rubberhose8〕分水板—watermanifold9G．螺纹、螺纹孔&螺钉Thread,threadhole&screw1．螺纹—thread 2．管螺纹—pipethread3．螺纹孔—screwhole,tappedhole4．起吊孔—handlinghole,jackscrewhole,eyebolthole 5．螺钉—screw6．内六角螺钉—socketheadedcapscrew 〔s.h.c.s.〕7．沉头螺钉—flatheadedcapscrew 〔〕8．螺栓—bolt,eyebolt9．螺母—nut10．锁紧螺母—locknut11．螺纹标准ThreadStandard①公制标准—Metric②英制标准—Imperial③英制管螺纹标准—BritishStandardPipethread 〔BSP〕④美制管螺纹标准—NPT⑤美制粗螺纹标准—UnitedCoarsethread 〔UNC〕⑥美制细螺纹标准—UnitedFinethread 〔UNF〕H．润滑Lubrication1．润滑槽—greasegroove2．加油管—greaseline3．油杯—lubricationfittingI．测量仪器MeasuringInstrument s1．游标卡尺—verniercaliper2．千分尺—micrometer3．高度规—heightgauge4．刻度规—dialgauge5．三坐标测量仪—CoordinateMeasureMachine 〔CMM〕6．塞规—pingauge7．圆角量规—radiigauge8．輪廓投影機—profileprojectorJ．注塑机参数InjectionMachineParameter1．注塑机规格参数InjectionMachineSpecification10①锁紧类型clamptypea ．油缸—hydraulic b．肘杆式—toggle②垂直注塑机导柱间距—tiebarverticalclearance③水平注塑机导柱间距—tiebarhorizontalclearance④台板尺寸—platendim.⑤最小/最大模厚—moldheightMin./Max.,Min./Max.moldthickness⑥最小/最大注塑机开档—opendaylightMin./Max.⑦锁紧行程—clampstroke⑧锁紧力—clampingforce⑨顶出行程—ejectorstroke⑩顶出力—ejectorforce2．试模工艺参数MouldingProcessParameter,machinesetting①时间Timer〔TM〕,seca．注塑〔充填〕时间—fillingtime,injectiontimeb．冷却时间—coolingtimec．补缩时间—packingtimed．保压时间—holdingtimee．成型周期—cycletime②速率、速度Velocity,%、speed,in/seca．注塑〔充填〕速度—injectionspeedb．保压速率—holdpressurevelocityc．螺杆转速—screwrotationspeed③压力Pressure〔Prs.〕,psia．注塑压力—injectionpressureb．保压压力—holdpressurec．回压〔背压〕—backpressure④温度Temperature〔Temp.〕,F°a．注塑机喷嘴温度—nozzletemp.b．料筒前段、中段、后段温度—barrelfront、middle、reartemp.c．模温—mouldtemp.d．料温—purgedresinmelttemp.e．空射料温—airshotmelttemp.11。
