CNC_Technology
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数控技术专业英文介绍范文Title: Introduction to CNC Technology Major.CNC (Computer Numerical Control) technology is a cutting-edge field that combines engineering, computer science, and manufacturing to revolutionize the way products are designed and produced. Students in the CNC Technology major learn how to program, operate, and maintain computer-controlled machines to create precision components and parts for various industries.Courses in the CNC Technology major cover topics such as CAD/CAM (Computer-Aided Design/Computer-Aided Manufacturing), CNC machining, tooling, and quality control. Students gain hands-on experience with CNC machines and software, enabling them to translate digital designs into physical products with high accuracy and efficiency.Graduates of the CNC Technology major are in high demand in industries such as aerospace, automotive, electronics, and medical device manufacturing. They have the skills and knowledge to work as CNC programmers, machinists, quality control specialists, and manufacturing engineers, contributing to the advancementof technology and innovation in manufacturing processes.By studying CNC Technology, students not only acquire technical skills but also develop problem-solving abilities, critical thinking, and attention to detail. This major prepares individuals for exciting and rewarding careers in the fast-paced world of advanced manufacturing.标题:数控技术专业介绍。
数控技术专业英文介绍范文English: The CNC technology major is designed to train students in the principles and practical skills of computer numerical control (CNC) machining. Students will learn how to use computer programs to control and operate machines such as lathes, milling machines, and grinders to produce precision parts and components. They will also study topics such as machining strategies, tooling selection, blueprint reading, and quality control. In addition to hands-on experience in CNC programming and machine operation, students will also receive training in CAD/CAM software, CNC equipment maintenance, and troubleshooting techniques. Graduates of this program will be well-equipped to pursue careers in industries such as aerospace, automotive, medical device manufacturing, and more, where precision machining is essential for producing high-quality products.中文翻译: 数控技术专业旨在培养学生掌握计算机数控(CNC)加工的原理和实践技能。
论述数控机床的未来发展趋势论文五千字篇一:数控机床技术现状与发展趋势论文数控机床技术的现况与发展趋势[摘要] 数控技术和数控武器系统是各个国家工业现代化的重要基础。
我国很高数控技术与世界先进国家相比还有一定的歧异,情况因此了解数控技术国内外的发展状况对我国数控领域的发展有非常重要的意义。
[关键词] 数控技术软件伺服发展方向数控技术(简称nc即numerical contro1)应用于生产中已有二十多年工业生产的建筑史了,它使传统使得的制造业发生了科泽藓的变化,尤其是近年来.微电子技术和电子技术的发展给nc技术带来了新的活力。
数控机床是现代制造业的主流设备,是体现现代机械技术水平、现代机械制造业文学语言工艺水平的重要徽标,是关系国计民生、国防尖端建设的战略物资。
因此世界上各工业发达国家均采取重大措施来发展自己的数控技术及其产业。
一、数控技术和数控设备国内外发展现状1.开放结构的发展数控技术从发明到现在,已有近60年的历史。
按照经济发展电子器件的发展可分为五个发展阶段:电子管数控,晶体管数控,中小规模pc数控,小型计算机数控,微处理器pc数控;从体系结构的发展,可分为以硬件及连线组成的硬数控系统、计算机硬件及软件组成的cnc 数控系统,后者也称为软数控系统:从伺服及控制的方式可分为步进电机驱动的开环系统和伺服电机驱动的闭环系统。
数控系统装备的机床大大提高了加工精度、速度和效率。
篇二:《毕业论文》数控机床的产业发展与趋势届本科毕业设计设计题目:数控机床的发展与趋势学生姓名:所在院系:所学专业:导师姓名:完成时间:摘要数控技术是用数字信息对机械运动和工作过程进行控制的技术。
本设计简要简要分析了数控机床高速化、高精度化、复合化、智能化、开放化、网络化、多轴化、绿色化等行业发展趋势,讨论谈论了国内外数控装备技术发展和产业化的现状,并分析了其存在的环境问题,提出了工业部门数控机床发展拟出的对策。
关键词:数控机床;现状;趋势;对策1NC technology development trendsAbstractCNC technology is the use of digital information on the mechanical movement and the working process control technology. A brief summary of the design analysis of high-speed CNC machine tools, precision, complex and intelligent, open, network-based, multi-axis, and green, and so on development trends, both at home and abroad to discuss the development of numerical control equipment and technology andindustrialization the status quo, and to analyze its problems. put forward the development of CNC machine tool solutions.Key words:NC machina;current situation;pevetopment trend;countemeasure目录1 引言 22 数控系统发展简史及趋势 22.1 数控(NC)阶段(1952~1970年) (2)2.2 计算机数控(CNC)阶段(1970年~现在) 32.3 数控技术及装备的发展趋势 .. 33数控系统体系结构向基于PC的全数字化开放体系结构方向发展战略 43.1 高速化 63.2 高精度化 83.3 功能复合化 83.4 控制智能化 93.5 体系开放化 103.6 驱动并联化 103.7 极端化(大型化和微型化) (10)3.8 信息交互网络化 . 103.9 新型功能部件 113.10 高可靠性 123.11 加工过程绿色化 123.12 虚拟现实的应用 124 世界数控机床产业行业及消费需求 134.1 市场需求发展和基本格局变化 (13)4.2 世界机床业的生产消费品和贸易 135 我国数控机床电子技术发展现状及思考 145.1我国数控机床的健康发展现状 (14)5.2对我国数控机床的思考 156结束语 16致谢 17参考文献 181 引言从20世纪中叶工学出现以来,数控机床给机械制造业带来了开创性革命性的变化。
浅议提高《数控技术应用》课程教学质量的途径和方法摘要:通过对《数控技术应用》课程的特点分析,以及针对我校当前《数控技术及应用》课程教学过程中存在的问题,结合中等职业学校课程体系改革,提出了改进《数控技术应用》课程教学质量的途径和方法。
abstract: by analyzing the characteristics and the existing problems of cnc technology application, this paper puts forward to approaches to improving teaching quality of cnc technology application, combining the course system reform of secondary vocational school.关键词:数控技术应用;课程特点;教学质量key words: cnc technology application;course characteristics;quality of teaching中图分类号:g712 文献标识码:a 文章编号:1006-4311(2013)11-0278-02————————————作者简介:王晓宇(1964-),男,陕西长武人,西北工业学校机械工程系教师,高级职称,从事数控及模具理论与实训教学工作。
1 《数控技术应用》课程特点1.1 涉及基础面宽。
《数控技术应用》这门课程设计制图、工艺、刀具、机床、材料、电子技术、切削原理、数字控制、通信接口与网络、plc、计算机技术、软件技术、检测以及电机等内容,因此这是一门综合性很强的专业技术课,不仅涉及的专业基础知识面广,而且综合性强以及难度大。
1.2 技术更新快。
数控技术随着计算机技术、微电子技术、材料和机械结构以及测试技术等各方面的高速发展已经不仅仅是数字控制而是一门科学技术,并且是一门结合设计、工艺、制造以及自动化控制的多学科交叉型的科学技术。
NC technology development trends1 NC system developments at home and abroadWith the rapid development of computer technology, the traditional beginning of a fundamental change manufacturing, the industrial developed countries spent huge sums of money on the modern manufacturing technology research and development, to create a new model. In modern manufacturing systems, CNC technology is the key to technology, which combines microelectronics, computers, information processing, automatic detection, automatic control, such as the integration of advanced, a high-precision, high-efficiency, flexible automation, and other characteristics, the manufacturing industry Flexible automation, integrated, intelligent play the pivotal role. At present, NC technology is undergoing a fundamental change, from a special closed-loop control mode to general-purpose real-time dynamic open all closed-loop control mode. In the integrated on the basis of the CNC systems ultra-thin, ultra-light; on the basis of the intelligent, integrated computers, multimedia, fuzzy control, neural network and other technical disciplines, NC system to achieve high-speed, high-precision, Efficient control, automatic processing can be amended to regulate compensation and the parameters for an online intelligent fault diagnosis and treatment of the network based on the CAD / CAM and CNC systems integration as one machine network, makes the central government centralized control of the group control processing.For a long time, China''s CNC system for traditional closed architecture, but only as a non-intelligent CNC machine controller. Process variables based on experience in the form of pre-fixed parameters, processing procedures before the actual processing by hand or throughCAD / CAM and automatic programming system prepared. CAD / CAM and CNC have no feedback control link, the entire manufacturing process CNC is a closed ring-opening implementing agencies. In a complex and changing environment under the conditions of processing tool in the process of composition, workpiece material, spindle speed, feed rate, tool path, cutting depth, step, allowance and other processing parameters, not at the scene circumstances under external interference and real-time dynamic random factors, not by random amendment feedback control link CAD / CAM settings volume, in turn, affect the work of CNC machining efficiency and product quality. Clearly, the traditional fixed CNC system that controlled mode and closed architecture, limiting the CNC to the development of more intelligent control variables, can no longer meet the increasingly complex manufacturing process, therefore, the CNC technology in the potential for change inevitable.2 NC technology development trends2.1 Performance development direction(1) high-speed high-precision efficient speed, accuracy and efficiency of machinery manufacturing technology is the key performance indicators. As a result of the high-speedCPU chips, RISC chip, as well as multi-CPU control system with high-resolution detector of the absolute exchange digital servo system, taken at the same time improve the machine dynamic and static characteristics of effective measures, the high-speed high-precision machine has been efficient greatly enhanced.(2) Flexible includes two aspects: CNC system itself flexibility, NC system is modular in design, functional coverage, can be cut and strong, and easy to meet the needs of different users; group control system flexibility, with a control system pursuant to the requirements of different production processes, materials flow and information flow automatically dynamically adjusted to maximize their group control system performance.(3) Process of composite and multi-axis to reduce the process time for the main purpose of supporting the composite processing, and are moving towards multi-axis, multi-function control of the direction of series development. NC Machine Tool Technology composite refers to the workpiece in a single machine on a fixture, through an automatic tool change, rotating spindle head or turntable, and other measures to accomplish multiple processes, multi-surface machining compound. Axis CNC technology, Siemens 880-axis control system for up to 24 axes.(4) Real-time Intelligent early for the real-time system is usually relatively simple ideal environment, and its role is to scheduling tasks, to ensure that the task be completed within a specified time limit. And artificial intelligence is used to model the realization of mankind''s various intelligent behaviors. To the development of science and technology today, real-time systems and artificial intelligence combined with each other towards artificial intelligence is a real-time response, a more realistic field of development, and also in the real-time system with intelligent behavior, the more complex application development, resulting in the Intelligent real-time control of this new area. NC technology in the field, real-time intelligent control of the research and application of development along several main branches: adaptive control, fuzzy control, neural network control, experts control, learning control, feed-forward control.For example, in CNC programming system with expert systems, fault diagnosis expert system parameters automatically set and tool management and automatic compensation, such as adaptive conditioning systems, in high-speed processing of the integrated motion control ahead of the introduction of budget projections and functional, dynamic Feedforward functions in pressure, temperature, position, velocity, control, fuzzy control, the control of the NC system performance greatly improved, so as to achieve optimal control purposes.2.2 functional development direction(1) The user interface is graphical user interface with the CNC system of dialogue between the user interface. Since different users interface requirements are different, thus the development of the workload of great user interface, user interface software developed into the most difficult part of. At present INTERNET, virtual reality, visualization in scientific computing and multimedia technologies, such as the user interface has put a higher demand. Graphical user interface greatly facilitates the use of non-professional users, it can be carried out through the window and menu operation, ease of programming and blueprint for rapid programming, three-dimensional dynamic three-dimensional color graphics, graphics, simulation, graphics, dynamic tracking and simulation, and the different directions view and partial display ratio scaling function can be achieved.(2) visualization in scientific computing visualization in scientific computing can be used for efficient data processing and interpretation of data, so that the exchange of information is no longer limited to using the written word and language, and can direct the use of graphics, image, animation, video and other information. Visualization technology and virtual environmenttechnology, to further broaden the application areas, such as a drawing design, virtual prototyping technology, which shorten product design cycles, improving product quality, reduce production cost is of great significance. NC technology in the areas of visualization technology can be used for CAD / CAM, such as automatic programming design parameters automatically set, tool compensation and tool management of dynamic data processing and display, as well as the processing of visual simulation, and other presentations.(3) interpolation, and a variety of methods of compensation interpolation methods such as multiple linear interpolation, circular interpolation, cylindrical interpolation, space elliptical surface interpolation, thread interpolation, polar coordinates interpolation, 2 D +2 helical interpolation , NANO interpolation, interpolation NURBS (non-uniform rational B-spline interpolation), spline interpolation (A, B, C kind), such as polynomial interpolation. A variety of functions such as compensation gap compensation vertical compensation quadrant error compensation, and measurement systems pitch error compensation, and speed-related feedforward compensation and temperature compensation, with nearly smooth and exit, as well as the opposite point of the cutter radius compensation.(4) high-performance PLC contents contents performance CNC system PLC control module can be directly used ladder diagram or high-level language programming, with intuitive online debugging and online help function. Programming tools include the standard used lathe and milling machine PLC user program an example, users may PLC user program standards on the basis of editorial changes, thus easily build their own applications.(5) application of multimedia technology of multimedia technology-computers, audio-visual andcommunication technology, and it has the computer integrated voice, text, images and video information. In NC technology, multimedia technology can be applied to information processing integrated, intelligent, real-time monitoring system in the field and production equipment fault diagnosis, monitoring of process parameters such as production has a significant value.2.3 Development of the Architecture(1) integration of a highly integrated CPU, programmable RISC chips and large-scale integrated circuits FPGA, EPLD, CPLD and ASIC ASIC chips that can improve the CNC system integration and hardware and software operating speed. Application FPD flat panel display technology can improve display performance. Flat-panel displays with high science and technology content, light weight, small size, low power consumption and portability advantages can be realized Supersized, a counterweight to the emerging and CRT display technology, display technology in the 21st century the mainstream. Application of advanced packaging and interconnect technologies, semiconductors and surface mount technology integration. By increasing the density of integrated circuits, reducing the length and number of interconnection products to reduce prices, improve performance, reduce component size, improve the reliability of the system.(2) easy to implement modular hardware modular NC systems integration and standardization. According to various functional requirements, the basic modules, such as CPU, memory, position servo, PLC, the input and output interfaces, and communications modules, making the standard Series products, through functional building-block approach to cutting the number of steps and modules, a NC system at different grades.(3) machine interconnection network for remote control of unmanned operation. Machine through networking, can be in any one machine on the other machine programming, configuration, operation, operating, different machine can be displayed on the screen each machine on the screen.(4) general-open the closed-loop control mode to adopt a common computer component Bus, modular, open, embedded architecture, ease of cutting, expansion and upgrading, can be composed of different grades, different types, different degree of integration CNC system. Closed-loop control mode is the traditional CNC system only for single closed-open-loop control mode proposed. The manufacturing process is a multi-variable control and the role of integrated processing complex process, including processing, such as size, shape, vibration, noise, temperature and thermal deformation, and other factors, therefore, to achieve the process of multi-objective optimization, Multivariable must adopt the closed-loop control, real-time processing in the dynamic adjustment process variables. Processing the adoption of open universal real-time closed-loop control mode the whole dynamic, easy real-time intelligent computer technology, network technology, multimedia technology, CAD / CAM, servo control, adaptive control, dynamic data management and dynamic tool compensation, dynamic simulation and other high technology into one, a tight closed-loop manufacturing process control system to achieve integrated, intelligent, network-based.3 PCNC new generation of intelligent CNC systemResearch and Development adapted to the current complexity of the manufacturing process, with the structure of the closed-loop control system, a new generation of intelligent PCNCCNC system has become possible. PCNC NC intelligent system will be a new generation of intelligent computer technology, network technology, CAD / CAM, servo control, adaptive control, dynamic data management and dynamic tool compensation, dynamic simulation and other high technology into one, a tight closure of the manufacturing process Central control system.。
Computerized Numerical Control (CNC)Course title: Computerized Numerical Control (CNC)Code:Credit: 2Lecture Hours: 24OverviewThis course is a compulsory course for students majoring in Mechanical Engineering and Automation. It aims to help students apply the basic operating principle and its application to solve the problems of design and application of CNC machine tool in practical manufacturing. This course provides students with an understanding of the characteristics and classification of CNC device, CNC programming for machining, the interpolation principle and mechanical structure and design of CNC machine tool. Meanwhile, it also strengthens their awareness of the structure of CNC system, servo feeding system and surveying device of CNC machine tool as well as its development and other application fields.Aims and ObjectivesThis course mainly explores technical transformation of CNC machine tools and relevant knowledge of mechanism, electronics and computer technology required by the application of CNC machine tools. On successful completion of this course, students should be able to:*have a positive attitude and develop a critical thinking;*enhance their professional ethics and ability;*link theory with practice and their major;*develop their vocational interest, tough character, good communication skill, team spirit and problem-solving ability;*master the characteristics and classification of CNC device, CNC programming for machining, the interpolation principle and mechanical structure and design of CNC machine tool.*keep abreast of current CNC development and other application fields.Syllabus and Schedule of LecturesTheoretical Teaching:Chapter 1 Introduction1.1 An Introduction of CNC Machine Tool and Its Classification1.2 The Origin and Development of CNC Machine Tool1.3 FMC, FMS and CIMSChapter 2 Programming of CNC Machining2.1 Basis of CNC Programming2.2 Manual Programming2.3 An Introduction of Automatic Programming of CNC MachiningChapter 3 CNC Device and Its Interface3.1 The Hardware Structure of CNC Device3.2 The Software Structure of CNC Device3.3 PLC and Interface Circuit of CNC DeviceChapter 4 Interpolation, Cutter Compensation and Speed Control4.1 Interpolation Principle and Programming4.2 Cutter Radius Compensation, Feed Speed and Acceleration and Deceleration ControlChapter 5 Servo-drive System5.1 Surveying Device, Stepper Motor and Its Driving System5.2 Direct Current Servomotor and Its Speed Control5.3 Alternating Current Servomotor and Its Speed Control5.4 Spindle Drive and Position ControlChapter 6 An Introduction to the Cases of CNC System6.1 An Introduction of Economical CNC System6.2 Advanced Economical CNC System6.3 An Introduction of High-class CNC SystemPractical Training (12 Hours)PrerequisitesElectrical Engineering and Electronic Technique, Programmable Logic Controller (PLC), Basis of Control Engineering, The Test Sensor Technology, Principle of Mechanical Manufacturing Engineering, etc.TextbookDong, Yuhong. Computerized Numerical Control (CNC) (2nd ed.). Higher Education Press, 2012.AssessmentsAssignment (including group work, experiment report, homework and attendance)30% Examination 70%。
数控技术专业英语With the rapid development of manufacturing technology, the demand for CNC (Computer Numerical Control) professionals has been increasing steadily. The application of CNC technology is becoming increasingly widespread, and CNC programming has become an essential part for the manufacturing industry. When it comes to the study of CNC technology, professionals must master the relevant technical vocabulary in English, as it is often used as the adaptation language in the field. Therefore, it is imperative to learn CNC-related terminology in English, especially for those who specialize in this field.The study of CNC technology in English covers a broad range of topics. In this article, we will narrow our focus to the following areas:1. Introduction to CNC TechnologyCNC technology is the process of using computers to automate machine tools. The CNC machine tool cuts or carves away material from raw stocks to create a finished product.It is used in a variety of industries, including aerospace, automotive, precision engineering and medical devices. Before understanding CNC technology and its applications, it is necessary to understand basic CNC terminology such as axis, coordinates, program, tool path, and so on.2. CNC ProgrammingProgramming is an essential part of CNC technology. A fundamental understanding of the syntax, parameters, and syntax used to create CNC programs is vital. CNC programs aregenerally written in G-code, which is a form of machine code that a CNC machine tool can understand. The CNC programs are used to direct the CNC machine tool for cutting or carving actions.3. CNC Machining CentersCNC machining centers are automated machine tools that can perform complex machining operations. Machining operations include drilling, milling, grinding, and turning.A CNC machining center employs a variety of tools such as drills, saws, and lathes to perform various tasks. A skilled CNC operator must have a comprehensive knowledge of the various types of CNC machining centers and an in-depth understanding of the proper application of such centers.4. Industrial Robotics in CNC TechnologyIndustrial robots are revolutionizing CNC technology. They are used in CNC manufacturing to perform repetitive tasks quickly and accurately. Industrial robots are used in various CNC operations such as deburring, welding, drilling, and painting. It is important to understand the programming and functionality of the robots to ensure efficient and safe operations.In conclusion, CNC technology is a vast and exciting field that requires a sound understanding of technical vocabulary. However, mastering the English language is essential for professionals specializing in CNC technology. With this knowledge, professionals will gain a higher level of competency, perform their responsibilities effectively and expand their career opportunities in this fast-growing industry.。
《数控技术基础》课程实验教学大纲课程名称:《数控技术基础》英文名称:Computer Numerical Controller(CNC)Technology课程编号:实验课性质:非独立设课课程负责人:开放实验项目数:2大纲主撰人:大纲审核人:一、学时、学分课程总学时:48 实验学时:8课程总学分: 3 实验学分:二、适用专业及年级机械设计制造及其自动化专业三年级三、实验教学目的与基本要求《数控技术基础》是一门机械、机电工程类必修的专业技术基础课,对学生的机电基本知识、计算机控制技术等提出了很高的要求,涉及到很多方面的知识。
对于机械工程类每一位学生掌握CNC基本理论与技术和实际编程与操作技能至关重要。
要真正掌握该技术,在加强理论学习的同时,必须增强其感性知识,增强学生实际实践操作技能的训练。
通过本课程实验,可使学生掌握CNC机床的数控编程与加工方面的基本技能。
这在实际制造工程应用领域,也是非常重要的环节,掌握数控加工与编程和调试的方法、数控机床的基本操作和CNC控制技术、CAD/CAM一体化技术已成为培养当代制造工程领域合格大学生的基本要求。
四、主要仪器设备CK7150A型、CK7136型数控车床、KV650型数控铣床、XH714型加工中心、D7140型电火花成型数控机床、DK7740型电火花数控线切割机等。
六、实验技术、方法、手段实验教学方法,采用现场演示、讨论式互动、开放式、任务驱动式、集中教学与个别指导相结合等。
实验技术手段多运用多媒体、工具软件仿真等形式。
七、考核方式1、考核方式:以现场检查、实验报告或作业形式和出勤情况进行多种形式考核2、考核成绩:实验成绩占课程总成绩的20%3、实验报告要求:实验报告应包含以下内容:本次实验项目的内容要求、目的意义、实现方案和需要的实验条件、操作过程和实验结果、对关键性的实验步骤及实验现象的分析以及对本次实验操作方法与内容作进一步改革与扩充的设想。
八、实验教科书、参考书(一)教科书编者.书名.出版地:出版社,出版年赵玉刚、宋现春. 数控技术. 北京:机械工业出版社,2003年(二)参考书1.刘文信等. 数控机床. 北京:机械工业出版社,2003年2. 明兴祖等.数控加工技术. 北京:化学工业出版社,2003年3.朱晓春等. 数控技术. 北京:机械工业出版社,2001年九、其它说明本课程实验在上完该课程理论内容后进行。
数控技术数控技术,简称“数控”。
英文:Numerical Control(NC)。
是指用数字、文字和符号组成的数字指令来实现一台或多台机械设备动作控制的技术。
它所控制的通常是位置、角度、速度等机械量和与机械能量流向有关的开关量。
数控的产生依赖于数据载体和二进制形式数据运算的出现。
1908年,穿孔的金属薄片互换式数据载体问世;19世纪末,以纸为数据载体并具有辅助功能的控制系统被发明;1938年,香农在美国麻省理工学院进行了数据快速运算和传输,奠定了现代计算机,包括计算机数字控制系统的基础。
数控技术是与机床控制密切结合发展起来的。
1952年,第一台数控机床问世,成为世界机械工业史上一件划时代的事件,推动了自动化的发展。
现在,数控技术也叫计算机数控技术,目前它是采用计算机实现数字程序控制的技术。
这种技术用计算机按事先存贮的控制程序来执行对设备的控制功能。
由于采用计算机替代原先用硬件逻辑电路组成的数控装置,使输入数据的存贮、处理、运算、逻辑判断等各种控制机能的实现,均可以通过计算机软件来完成。
数控技术的应用不但给传统制造业带来了革命性的变化,使制造业成为工业化的象征,而且随着数控技术的不断发展和应用领域的扩大,他对国计民生的一些重要行业(IT、汽车、轻工、医疗等)的发展起着越来越重要的作用,因为这些行业所需装备的数字化已是现代发展的大趋势。
从目前世界上数控技术及其装备发展的趋势来看,其主要研究热点有以下几个方面。
1.高速、高精加工技术及装备的新趋势效率、质量是先进制造技术的主体。
高速、高精加工技术可极大地提高效率,提高产品的质量和档次,缩短生产周期和提高市场竞争能力。
为此日本先端技术研究会将其列为5大现代制造技术之一,国际生产工程学会(CIRP)将其确定为21世纪的中心研究方向之一。
在轿车工业领域,年产30万辆的生产节拍是40秒/辆,而且多品种加工是轿车装备必须解决的重点问题之一;在航空和宇航工业领域,其加工的零部件多为薄壁和薄筋,刚度很差,材料为铝或铝合金,只有在高切削速度和切削力很小的情况下,才能对这些筋、壁进行加工。
CNC行业研究报告引言近年来,计算机数控(Computer Numerical Control,CNC)技术在制造业中的应用越来越广泛。
CNC技术通过计算机控制数控机床的运动,实现精密加工。
本文将对CNC行业进行深入研究,分析其市场规模、应用领域、发展趋势等方面,旨在为相关企业和投资者提供有价值的参考信息。
市场规模及发展趋势市场规模目前,全球CNC行业市场规模不断扩大。
根据市场研究公司的数据显示,2019年全球CNC机床市场规模达到了250亿美元,预计到2025年将达到400亿美元。
亚太地区是全球CNC机床市场增长最快的地区,其市场规模预计将占据全球市场的50%以上。
发展趋势自动化生产随着智能制造的兴起,CNC技术的自动化和智能化发展成为行业的主要趋势。
传统人工操作的机床逐渐被自动化CNC机床所取代,大大提高了生产效率和产品质量。
个性化定制随着消费者需求的多样化和个性化的增长,CNC技术为企业提供了灵活生产的能力。
通过CNC技术,企业可以根据客户需求进行个性化定制,扩大市场份额和竞争优势。
创新应用CNC技术的应用不仅局限于传统的机械制造领域,还广泛应用于3D打印、医疗器械、航空航天等高技术领域。
随着技术的进步,CNC技术在各行各业的应用将更加多样化。
CNC行业应用领域CNC技术在各行各业都有广泛的应用,下面将列举几个主要的应用领域。
机械制造机械制造是CNC行业最主要的应用领域之一。
CNC技术可以用于加工各种金属和非金属材料,如钢铁、铝合金、塑料等。
在机械制造领域,CNC技术的主要应用包括车床、铣床、钻床等各类加工设备。
汽车制造汽车制造是CNC行业的另一个重要应用领域。
CNC技术可以用于汽车零部件的生产加工,如发动机零部件、底盘零部件等。
对于汽车制造企业而言,CNC技术的应用可以大幅度提高生产效率和产品质量。
3D打印随着3D打印技术的飞速发展,CNC技术在3D打印领域也有重要应用。
CNC 技术可以实现对3D打印设备的精确控制,保证打印出的产品质量。
典型轴类零件数控车床加工编程设计与工艺设计摘要数控车床是应用数控技术的车床,也就是装了数控系统的车床,是严格按照从外部输入加工程序来自动对被加工零件进行车削加工。
它是综合应用计算机、自动控制、自动检测及精密机械等高科技的产物数控技术是现代制造业实现自动化、柔性化、集成化生产的基础,离开了数控技术,先进制造技术就成了无本之木。
数控技术的广泛使用给机械制造业生产方式、生产结构、管理方式带来深刻的变化,它的关联效益和辐射能力更是难以估计。
数控技术及数控装备已成为关系国家战略和体现国家综合国力水平的重要基础性产业,其水平高低是衡量一个国家制造业现代化程度的核心标志,实现加工机床及生产过程数控化,已经成为当今制造业的发展方向。
本论文主要通过对典型轴类零件的加工工艺分析和加工编程设计,进一步了解与掌握数控原理的理解,零件的识图与合理加工工艺的设计,并且进一步加强对数控G代码编程的熟练应用。
关键词数控加工工艺编程 G代码The typical shaft parts CNC lathe programming design and process designAbstract CNC lathe application lathe CNC technology, lathe CNC system that is installed, in strict accordance with the input from the external processing program to automatically turning machining parts to be machined.It is a comprehensive application of computer, automatic control, automatic detection and precision machinery and other high-tech products CNC technology is the modern manufacturing automation, flexible foundation for integrated production, left the CNC technology, advanced manufacturing technology became a forest without trees. The extensive use of CNC technology to bring profound changes to the mode of production, machinery manufacturing, production structure, management style, and its associated benefits and the ability to radiate more difficult to estimate. NC and CNC equipment has become the country's strategy and reflects the country's comprehensive national strength level of basic industry, the level of core mark is a measure of the degree of modernization of a country's manufacturing industry, numerical control machine tools and production process has become manufacturing the development direction of the industry.This thesis through the typical shaft parts processing technology analysis and processing of programming designed to further understanding and mastery the CNC understanding of the principles, parts of the knowledge map and reasonable process design, and further strengthen the skilled application of CNC G-code programming.Keywords CNC machining process programming G code目录引言 (3)第一章数控技术 (4)1.1 国内外数控发展概况 (4)1.2数控技术发展趋势 (5)1.2.1性能发展方向 (5)1.2.2 功能发展方向 (7)第二章零件图纸设计与分析 (11)2.1 零件图纸设计 (11)2.2 机床的选择 (11)第三章零件的夹具与刀具设计 (13)3.1 数控机床夹具 (13)3.1.1机床夹具的组成 (13)3.1.2机床夹具的作用 (15)3.1.3 零件的夹具设计 (16)3.2 数控机床的刀具 (16)3.2.1 数控刀具的分类 (16)3.2.2 数控刀具的选用 (17)3.3.3 零件的刀具选用 (22)第四章零件的加工工艺 (23)4.1 数控车削的加工工艺内容 (23)4.2数控车削的加工工艺分析 (23)4.2.3 零件的工艺步骤 (26)第五章零件切削用量的选定 (27)5.1 切削用量的选择 (27)5.2 切削用量的内容 (27)第六章零件主要操作步骤及程序的编制 (29)6.1加工顺序及路线 (29)6.2机床的操作步骤: (29)6.3零件的安装及装夹方式 (29)夹具是机床的一种附加装置,工件的装夹与数控车床一般使用三爪自动定心卡盘装夹工件。
Intelligent Open CNC TechnologyI. Technical OverviewIndustrial countries around the world through the development of CNC technology, a CNC machine tool industry, prompting machinery industry entered a new "modern" stage of historical development, and thus the structure of the national economy has brought great changes. CNC machine tools is not only an important basis for mechanical and electrical industrial equipment, automotive, petrochemical, electronics and other pillar industries, the primary means of production modernization, NC is the third industrial revolution the world is an important content. Output of CNC machine tool industry itself far less automobile, chemical and other industries, but thehigh-performance CNC machine tools to the manufacturing industry has brought the benefits of the high rate of production growth and modernization is to promote national economic development of the huge source of power. In particular, numerical control technology in the manufacturing sector expansion and extension of the role and the resulting ripple effect of radiation on the mechanical manufacturing industry sufficient structure, product structure, specialized division of labor, machining methods and management models, the production of social division of labor, business operational mechanism of profound change.In CNC machine tools are widely used in the numerical control technology, is a machining process using computer control information in a variety of digital computing, processing, and high-performance drive units through the implementation of mechanical components for automatic control of high-tech. The current equipment has been used a lot of CNC machining technology, the most typical and most widespread is the application of CNC machine tools. The machining process of the diversity and complexity of machining parts, CNC machine tools to the specifications, types and properties very different from the complexity of the control parameters, debugging complicated operation, so in general will continue the rapid development of computer technology and its architecture , the modern automatic control theory and modern technology to a new generation of power electronics CNC machine tools, we should emphasize them with "open" and "intelligent" features.1. "Open"Requires a new generation of CNC machine tool control system is an open, modular architecture, its features are: Modular elements in the realization of the system at the same time, there should be standardized between these elements can be provided by the different elements of the buyer free to combine, which can easily constitute a complete system. As follows:--- Elements of the system should be modular, while the interface between the modules must be standardized;--- System software, hardware configuration should be "transparent", "portable";--- System should have the "continuous upgrade" capability.At the same time the mechanical structure of a new generation of CNC machine tools also should be open, should be characterized by:--- Function module components using the machine;--- A "technology plan", "processing database" to users;--- Use of "information technology" will be a reasonable allocation of social resources, manufacturing machinery manufacturing industry gradually establish a perfect virtualization and network-based advanced manufacturing systems, machinery manufacturing resources to be used efficiently, to reduce costs, improve quality, the purpose of reducing manufacturing cycle.2. IntelligentThe so-called intelligent control system, is smart with anthropomorphic features, the numerical control system with simulation, extension, expansion of the intelligent behavior of the knowledge processing activities, such asself-learning, adaptive, self-organization, self-optimizing, Zi calm,self-recognition from planning, self-healing, self-reproduction. Through the intelligent CNC machining accuracy and efficiency of physical testing, modeling, feature extraction, processing system automatically senses the internal state and external environment, to quickly make the best goal of the intelligent decision-making, feed rate, cutting depth , coordinate movement, spindle speed and other parameters in real-time control, so that the processing machine at its best.The current NC system functionality required not only high performance (high-speed, high precision and high reliability), but also includes many smart features, such as the processing of motion planning, reasoning,decision-making ability and perception processing environment, manufacturing, network communication capacity (including the interaction with others), intelligent programming, intelligent databases, intelligent surveillance.Practice has proved that these "intelligent" technology, also used in the 21st century, the adjustment of a new generation of CNC machine tools, use and maintenance of all aspects, so that human intervention greatly simplified, to apply "smart" technology, human machine interface for packaging, to make full use of natural language, artificial Windows interface and simple operation, so that adjustment of the machine, use and maintenance tends to be "fool."Second, the status quo and development trend of domestic and foreign1. Overseas DevelopmentThroughout the history of the development of numerical control technology, is easy to see the development of numerical control technology step through the development of computer technology continues to develop, from 1956 to the present, has gone through four stages as follows:In 1956 -1974, the era of proprietary hardware NC;1975 -1989, the special computer numerical control era, that era of the microprocessor NC (μ PC);In 1990 -1995, BASIC PC's CNC times;Since 1996, started the whole PC open a new stage of intelligent CNC.The first three stages of the NC devices there are the following limitations: --- Not free to select the information from the information network;--- Not open architecture, user interface imperfections, machinery manufacturers and users can not independently numerical control system according to crop needs, the user's own technical know-how is not easy to integrate into, and create their own brand names;--- Can not fully utilize the existing resources of common software;--- Can not be free access to the external condition information;--- Architecture many, is not conducive to mass production, improve reliability and reduce costs, reduce the market supply capacity and competitiveness, while limiting the development of numerical control technology.In recent years the United States, the European Community, Japan and other countries have taken measures, a lot of money, the joint of the plant, or even more countries to study a new generation of numerical control systems, from the foregoing information, the world is in the NC Technology All PC CNC open architecture platform, turning the era, the turn is adapted to computer technology, information technology, network technology, the inevitable result of technological development.As modern machinery industry gradually to flexible, integrated, intelligent direction, so must be stressed that a new generation of numerical control technology to have an open and intelligent features. Developed countries have taken measures in recent years, lots of manpower and financial resources to organize a new generation of superior forces and open architecture CNC with intelligent features technology development and research, including the United States of NGC and OMAC plan, the EC OSACA plan, OSEC plans.CNC machine tool mechanical structure is more inclined to "open", to meet the diverse needs of the modern machinery for processing, a new generation of CNC machine tools has the following characteristics:(1) according to the modular machine structure, the principles of design and manufacturing series in order to shorten lead times, best meet the needs of the user's process.(2) As many parts of NC machine tool quality indicators continue to improve, gradually increase the variety of specifications, a more substantial mechanical and electrical integration, functional parameters of the increasingly numerous and so dedicated to supporting a variety of CNC machine features are fully commercialized, to build a competitive machine tool plant created the conditions.(3) to the users, CNC Machine Tool Plant of the developed countries areactively building completely open product sales service system. Part to establish an open laboratory, establishment of self-service CNC machine operator and maintenance training center.(4) using information network technology to a variety of manufacturing resources in society were based on the rational combination of processing tasks and call the 21st century advanced manufacturing technology development trend, the world's countries are active in research in this area.(5) artificial intelligence technology in the promotion and application of CNC technology. With the continued penetration in the computer field of artificial intelligence and development of the intelligent CNC system development. In the new generation of CNC system and servo devices, the use of "evolutionary computation" (Evolutionary Computation), "Fuzzy Systems" (Fuzzy System) and "neural networks" (Neural Network) and other three new control mechanism, the performance greatly increased. This high-performance intelligent CNC system not only has the automatic programming, feedforward control, adaptive cutting, self-generating process parameters, motion parameters of dynamic compensation and other functions, more features are taken into account operational factors used in the very present friendly interface.The current principle of fuzzy control systems, and CNC EDM with aself-learning, self-established mathematical model, high-performanceself-tuning parameters of the servo drive CNC machine tools and existing products in the market with a strong competitive edge.2. Current Situation and Development of numerical control technology gap China's CNC technology, in the "Eighth Five-Year" key in order to seize the opportunity to own the copyright for the proposed target to platform-based development strategy, but also in the research process, aiming or adjustment to the development of PC-based route , and thus the formation of two platforms, developed four basic systems, central China and the ChineseI-I-NC-specific template is embedded into a single general-purpose PC NC system bodies, space and the blue sky I-I-is embedded in the PC, being composed of CNC multi-machine CNC system, the formation of the typical structure of front, the domestic unit also has developed other open architecture system.However, in general terms, but only at the initial stage, although different systems direction to the PC platform, but in the concrete implementation of the development there are still some problems. The biggest problem that is open enough, lack of development environment and support measures, as a user easily to the secondary development of the degree of openness is far from being reached, but has considerable technical force of the developer to use, and as able to spread to the general extent of users is not enough.Design by PC-NC system makes CNC's focus from hardware to software, to eliminate the development of the CNC hardware "bottlenecks", which could accelerate the production of useful products. And PC-NC, after all, so that theopen architecture CNC a big step.In the design and manufacture of CNC machine tools, China has started a modular technology, the CNC machining process parameters, tools, system optimization, intelligent adaptive control have been studied, the intelligent control of it lay the foundation for further study, But the work is only the beginning, still in the "fifth" during a series of research and development work, tracking the world's digital technology, to promote the development of numerical control industry.Third, the "fifth" major research objectives and1. TargetIn order to further improve China's CNC technology, CNC machine tools industry, the Chinese can get a place in the international competition, China's development strategy of numerical control technology, in conjunction with the characteristics of China's economic development, first with "open", "intelligent" features CNC technology for innovative research, to focus on CNC turning, milling, grinding and processing power on the basis of advanced manufacturing technologies and processes, and then develop a generation of "open", "intelligent" CNC lathes, CNC milling machine (including the processing center) and CNC EDM products.2. Main content①Development of a new generation of open CNC system. Construction of open CNC system, interface and protocol research, including research systems, subsystems and functional modules hierarchical control structure, open CNC system interface and the Protocol.②a new generation of intelligent CNC system. Developed and worked out for turning, milling, machining centers, electrical generation of intelligent processing, and other basic computer numerical control system and the corresponding intelligent programming system. Including research and development of intelligent CNC system hardware, software specification and implementation in the main production base of CNC; development of two common systems (turning, machining centers) three applications (turning centers, five-sided machining centers, intelligent power processing ); intelligent programming system.③spindle and servo-drive a new generation of innovative research and development work out the corresponding high-performance servo drives and motors, including self-learning, self-tuning parameters, all-digital, low-cost type of linear motor and drive.④Development of efficient numerical control equipment. According to the principles of modular design, developed a highly efficient processing unit, developed a highly efficient CNC milling machine, crankshaft grinder, laser forming, CNC machining centers and integrated high-speed engraving and milling machines and other highly efficient CNC machine tools, and furtherdeveloped the idea and design platform for intelligent and efficient processing unit robot flexible manufacturing cell.⑤common basis for a new generation of flexible manufacturing equipment, technology and research. Various types of CNC machine tools including the new module design, reliability, design, mechanical design optimization of structural characteristics, computer-aided industrial design, new materials and a sense of control compensation, integrated precision contour compensation technology, high-speed high-precision axis unit, tool and integrated tool system, handling and transmission, cooling and protective, functional integration, a sense of control of integrated manufacturing and processing technologies.⑥machining theory and method of flexible automation. Including the commercialization of flexible manufacturing cell, quasi-practical flexible manufacturing system, flexible multi-standard processing techniques,multi-format production unit of flexible manufacturing technology.mon basis for a new generation of flexible manufacturing equipment, technology and research. Various types of CNC machine tools including the new module design, reliability, design, mechanical design optimization of structural characteristics, computer-aided industrial design, new materials and a sense of control compensation, integrated precision contour compensation technology, high-speed high-precision axis unit, tool and integrated tool system, handling and transmission, cooling and protective, functional integration, a sense of control of integrated manufacturing and processing technologies.8.machining theory and method of flexible automation. Including the commercialization of flexible manufacturing cell, quasi-practical flexible manufacturing system, flexible multi-standard processing techniques,multi-format production unit of flexible manufacturing technology.开放式智能化数控技术一、技术概述世界各工业发达国家通过发展数控技术、建立数控机床产业,促使机械加工业跨入一个新的“现代化”的历史发展阶段,从而给国民经济的结构带来了巨大的变化。
18年数控专业的英语作文Studying CNC technology in 2018 was a real eye-opener for me. I never knew that computer programming could be so closely related to manufacturing and engineering. It's like a perfect blend of technology and hands-on skills.The most challenging part of the program was definitely learning how to write and understand G-code. It's like learning a whole new language, but once you get the hang of it, it's really empowering to be able to control machines with just a few lines of code.One of the most exciting moments for me was when I finally got to see my designs come to life on the CNC machine. It's amazing how precise and accurate the machine can be, and it's really satisfying to see something you've worked on being created right in front of your eyes.I also really enjoyed the problem-solving aspect of CNC technology. When something goes wrong with the machine orthe program, it's like a puzzle to figure out what's causing the issue and how to fix it. It's a great feeling when you finally solve the problem and get everything running smoothly again.Overall, studying CNC technology in 2018 was a great experience for me. I learned so much about programming, engineering, and manufacturing, and I feel like it has opened up a lot of opportunities for me in the future. I'm excited to see where this path will take me.。
数控技术我的理想职业作文100英文回答:CNC technology has captivated my imagination, ignitinga passion that fuels my aspiration to pursue it as my ideal career. The intricate interplay of precision, automation, and technological prowess inherent in CNC machining holdsan irresistible allure for me.The ability to transform raw materials into complex and intricate designs with unmatched precision and efficiencyis a testament to the power of CNC technology. I am awestruck by the seamless integration of computer-aided design (CAD) and computer-aided manufacturing (CAM) systems, enabling the seamless translation of digital blueprintsinto tangible objects. The precise control over cutting parameters, feed rates, and toolpaths allows for thecreation of parts with unparalleled accuracy and repeatability.Furthermore, the automation inherent in CNC machining optimizes productivity, minimizing human error and enabling unattended operation. This efficiency translates into cost savings and increased throughput, making CNC technology an invaluable asset in various industries, including aerospace, automotive, and medical manufacturing.My passion for CNC technology extends beyond its practical applications to the boundless realm of creativity it unlocks. The ability to design and fabricate intricate prototypes, custom components, and artistic pieces empowers me to bring my ideas to life. The freedom to explore complex geometries and unconventional designs is an exhilarating prospect that fuels my desire to push the boundaries of what is possible.Additionally, the interdisciplinary nature of CNC machining captivates me. It requires a blend of mechanical engineering principles, electrical engineering knowledge, and software proficiency. This holistic approach challenges me intellectually, driving me to delve deeper into eachfield and expand my skillset.I am eager to embark on a career in CNC technology, where I can harness my passion, knowledge, and skills to make a tangible impact. I envision myself designing and fabricating innovative products, contributing to advancements in various industries, and fostering a deeper appreciation for the transformative power of technology.中文回答:数控技术深深吸引着我,激发了我对它的热情,促使我立志将其作为我的理想职业。
数控技术数控技术,简称“数控”。
英文:Numerical Control(NC)。
是指用数字、文字和符号组成的数字指令来实现一台或多台机械设备动作控制的技术。
它所控制的通常是位置、角度、速度等机械量和与机械能量流向有关的开关量。
数控的产生依赖于数据载体和二进制形式数据运算的出现。
1908年,穿孔的金属薄片互换式数据载体问世;19世纪末,以纸为数据载体并具有辅助功能的控制系统被发明;1938年,香农在美国麻省理工学院进行了数据快速运算和传输,奠定了现代计算机,包括计算机数字控制系统的基础。
数控技术是与机床控制密切结合发展起来的。
1952年,第一台数控机床问世,成为世界机械工业史上一件划时代的事件,推动了自动化的发展。
现在,数控技术也叫计算机数控技术,目前它是采用计算机实现数字程序控制的技术。
这种技术用计算机按事先存贮的控制程序来执行对设备的控制功能。
由于采用计算机替代原先用硬件逻辑电路组成的数控装置,使输入数据的存贮、处理、运算、逻辑判断等各种控制机能的实现,均可以通过计算机软件来完成。
数控技术的应用不但给传统制造业带来了革命性的变化,使制造业成为工业化的象征,而且随着数控技术的不断发展和应用领域的扩大,他对国计民生的一些重要行业(IT、汽车、轻工、医疗等)的发展起着越来越重要的作用,因为这些行业所需装备的数字化已是现代发展的大趋势。
从目前世界上数控技术及其装备发展的趋势来看,其主要研究热点有以下几个方面。
1.高速、高精加工技术及装备的新趋势效率、质量是先进制造技术的主体。
高速、高精加工技术可极大地提高效率,提高产品的质量和档次,缩短生产周期和提高市场竞争能力。
为此日本先端技术研究会将其列为5大现代制造技术之一,国际生产工程学会(CIRP)将其确定为21世纪的中心研究方向之一。
在轿车工业领域,年产30万辆的生产节拍是40秒/辆,而且多品种加工是轿车装备必须解决的重点问题之一;在航空和宇航工业领域,其加工的零部件多为薄壁和薄筋,刚度很差,材料为铝或铝合金,只有在高切削速度和切削力很小的情况下,才能对这些筋、壁进行加工。
近来采用大型整体铝合金坯料“掏空”的方法来制造机翼、机身等大型零件来替代多个零件通过众多的铆钉、螺钉和其他联结方式拼装,使构件的强度、刚度和可靠性得到提高。
这些都对加工装备提出了高速、高精和高柔性的要求。
从EMO2001展会情况来看,高速加工中心进给速度可达80m/min,甚至更高,空运行速度可达100m/min左右。
目前世界上许多汽车厂,包括我国的上海通用汽车公司,已经采用以高速加工中心组成的生产线部分替代组合机床。
美国CINCINNATI公司的HyperMach机床进给速度最大达60m/min,快速为100m/min,加速度达2g,主轴转速已达60000r/min。
加工一薄壁飞机零件,只用30min,而同样的零件在一般高速铣床加工需3h,在普通铣床加工需8h;德国DMG公司的双主轴车床的主轴速度及加速度分别达12*!000r/mm和1g。
在加工精度方面,近10年来,普通级数控机床的加工精度已由10μm提高到5μm,精密级加工中心则从3~5μm,提高到1~1.5μm,并且超精密加工精度已开始进入纳米级(0.01μm)。
在可靠性方面,国外数控装置的MTBF值已达6 000h以上,伺服系统的MTBF值达到30000h以上,表现出非常高的可靠性。
为了实现高速、高精加工,与之配套的功能部件如电主轴、直线电机得到了快速的发展,应用领域进一步扩大。
2. 5轴联动加工和复合加工机床快速发展采用5轴联动对三维曲面零件的加工,可用刀具最佳几何形状进行切削,不仅光洁度高,而且效率也大幅度提高。
一般认为,1台5轴联动机床的效率可以等于2台3轴联动机床,特别是使用立方氮化硼等超硬材料铣刀进行高速铣削淬硬钢零件时,5轴联动加工可比3轴联动加工发挥更高的效益。
但过去因5轴联动数控系统、主机结构复杂等原因,其价格要比3轴联动数控机床高出数倍,加之编程技术难度较大,制约了5轴联动机床的发展。
当前由于电主轴的出现,使得实现5轴联动加工的复合主轴头结构大为简化,其制造难度和成本大幅度降低,数控系统的价格差距缩小。
因此促进了复合主轴头类型5轴联动机床和复合加工机床(含5面加工机床)的发展。
在EMO2001展会上,新日本工机的5面加工机床采用复合主轴头,可实现4个垂直平面的加工和任意角度的加工,使得5面加工和5轴加工可在同一台机床上实现,还可实现倾斜面和倒锥孔的加工。
德国DMG公司展出DMUVoution系列加工中心,可在一次装夹下5面加工和5轴联动加工,可由CNC系统控制或CAD/CAM直接或间接控制。
3. 智能化、开放式、网络化成为当代数控系统发展的主要趋势21世纪的数控装备将是具有一定智能化的系统,智能化的内容包括在数控系统中的各个方面:为追求加工效率和加工质量方面的智能化,如加工过程的自适应控制,工艺参数自动生成;为提高驱动性能及使用连接方便的智能化,如前馈控制、电机参数的自适应运算、自动识别负载自动选定模型、自整定等;简化编程、简化操作方面的智能化,如智能化的自动编程、智能化的人机界面等;还有智能诊断、智能监控方面的内容、方便系统的诊断及维修等。
为解决传统的数控系统封闭性和数控应用软件的产业化生产存在的问题。
目前许多国家对开放式数控系统进行研究,如美国的NGC(The Next Generation Work-Station/Machine Control)、欧共体的OSACA(Open System Architecture for Control within Automation Systems)、日本的OSEC(Open System Environment for Controller),中国的ONC(Open Numerical Control System)等。
数控系统开放化已经成为数控系统的未来之路。
所谓开放式数控系统就是数控系统的开发可以在统一的运行平台上,面向机床厂家和最终用户,通过改变、增加或剪裁结构对象(数控功能),形成系列化,并可方便地将用户的特殊应用和技术诀窍集成到控制系统中,快速实现不同品种、不同档次的开放式数控系统,形成具有鲜明个性的名牌产品。
目前开放式数控系统的体系结构规范、通信规范、配置规范、运行平台、数控系统功能库以及数控系统功能软件开发工具等是当前研究的核心。
网络化数控装备是近两年国际著名机床博览会的一个新亮点。
数控装备的网络化将极大地满足生产线、制造系统、制造企业对信息集成的需求,也是实现新的制造模式如敏捷制造、虚拟企业、全球制造的基础单元。
国内外一些著名数控机床和数控系统制造公司都在近两年推出了相关的新概念和样机,如在EMO2001展中,日本山崎马扎克(Mazak)公司展出的“CyberProductio n Center”(智能生产控制中心,简称CPC);日本大隈(Okuma)机床公司展出“IT plaza”(信息技术广场,简称IT广场);德国西门子(Siemens)公司展出的Open Manufacturing Environment(开放制造环境,简称OME)等,反映了数控机床加工向网络化方向发展的趋势。
4. 重视新技术标准、规范的建立(1)关于数控系统设计开发规范如前所述,开放式数控系统有更好的通用性、柔性、适应性、扩展性,美国、欧共体和日本等国纷纷实施战略发展计划,并进行开放式体系结构数控系统规范(OMAC、OSACA、OSEC)的研究和制定,世界3个最大的经济体在短期内进行了几乎相同的科学计划和规范的制定,预示了数控技术的一个新的变革时期的来临。
我国在2000年也开始进行中国的ONC 数控系统的规范框架的研究和制定。
(2)关于数控标准数控标准是制造业信息化发展的一种趋势。
数控技术诞生后的50年间的信息交换都是基于ISO6983标准,即采用G,M代码描述如何(how)加工,其本质特征是面向加工过程,显然,他已越来越不能满足现代数控技术高速发展的需要。
为此,国际上正在研究和制定一种新的CNC系统标准ISO14649(STEP-NC),其目的是提供一种不依赖于具体系统的中性机制,能够描述产品整个生命周期内的统一数据模型,从而实现整个制造过程,乃至各个工业领域产品信息的标准化。
STEP-NC的出现可能是数控技术领域的一次革命,对于数控技术的发展乃至整个制造业,将产生深远的影响。
首先,STEP-NC提出一种崭新的制造理念,传统的制造理念中,NC加工程序都集中在单个计算机上。
而在新标准下,NC程序可以分散在互联网上,这正是数控技术开放式、网络化发展的方向。
其次,STEP-NC数控系统还可大大减少加工图纸(约75%)、加工程序编制时间(约35%)和加工时间(约50%)。
目前,欧美国家非常重视STEP-NC的研究,欧洲发起了STEP-NC的IMS计划(1999.1.1~2001.12.31)。
参加这项计划的有来自欧洲和日本的20个CAD/CAM/CAPP/CNC用户、厂商和学术机构。
美国的STEP Tools公司是全球范围内制造业数据交换软件的开发者,他已经开发了用作数控机床加工信息交换的超级模型(Super Model),其目标是用统一的规范描述所有加工过程。
目前这种新的数据交换格式已经在配备了SIEMENS、FIDIA以及欧洲OSACA-NC数控系统的原型样机上进行了验证。
编辑本段数控机床程序编制一.数控机床编程的方法数控机床程序编制的方法有三种:即手工编程、自动编程CAD/CAM 。
1. 手工编程由人工完成零件图样分析、工艺处理、数值计算、书写程序清单直到程序的输入和检验。
适用于点位加工或几何形状不太复杂的零件,但是,非常费时,且编制复杂零件时,容易出错。
2. 自动编程使用计算机或程编机,完成零件程序的编制的过程,对于复杂的零件很方便。
3. CAD/CAM利用CAD/CAM软件,实现造型及图象自动编程。
最为典型的软件是Master CAM,其可以完成铣削二坐标、三坐标、四坐标和五坐标、车削、线切割的编程,此类软件虽然功能单一,但简单易学,价格较低,仍是目前中小企业的选择。
二.数控机床程序编制的内容和步骤1. 数控机床编程的主要内容分析零件图样、确定加工工艺过程、进行数学处理、编写程序清单、制作控制介质、进行程序检查、输入程序以及工件试切。
2. 数控机床的步骤1) 分析零件图样和工艺处理根据图样对零件的几何形状尺寸,技术要求进行分析,明确加工的内容及要求,决定加工方案、确定加工顺序、设计夹具、选择刀具、确定合理的走刀路线及选择合理的切削用量等。
同时还应发挥数控系统的功能和数控机床本身的能力,正确选择对刀点,切入方式,尽量减少诸如换刀、转位等辅助时间。