欧姆龙3G3MV变频器说明书
- 格式:pdf
- 大小:3.73 MB
- 文档页数:156
USER’S MANUAL SYSDRIVE 3G3EV SERIES(Standard Models)Compact Low-noise InverterThank you for choosing this SYSDRIVE 3G3EV-series product. Proper use and handling of the product will ensure proper product performance, will length product life, and may prevent possible accidents.Please read this manual thoroughly and handle and operate the product with care.NOTICE1.This manual describes the functions of the product and relations with otherproducts. You should assume that anything not described in this manual is not possible.2.Although care has been given in documenting the product, please contactyour OMRON representative if you have any suggestions on improving this manual.3.The product contains potentially dangerous parts under the cover. Do notattempt to open the cover under any circumstances. Doing so may result in injury or death and may damage the product. Never attempt to repair or dis-assemble the product.4.We recommend that you add the following precautions to any instructionmanuals you prepare for the system into which the product is being installed.S Precautions on the dangers of high-voltage equipment.S Precautions on touching the terminals of the product even after power has been turned off. (These terminals are live even with the power turned off.)5.Specifications and functions may be changed without notice in order to im-prove product performance.Items to Check Before UnpackingCheck the following items before removing the product from the package: S Has the correct product been delivered (i.e., the correct model number and specifications)?S Has the product been damaged in shipping?S Are any screws or bolts loose?1-1Items to be Checked when Unpacking1-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-2Precautions1-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 2. Overview2-1 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1Features2-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-2Component Names2-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Chapter 3. Design3-13-1Installation3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1-1Outside/Mounting Dimensions3-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1-2Installation Conditions3-5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2Wiring3-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2-1Terminal Blocks3-7. . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-2-2Wiring Around the Main Circuit3-113-2-3Wiring Control Circuit Terminals3-18. . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . Chapter 4. Preparing for Operation4-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1Preparation Procedure4-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2Using the Digital Operator4-3. . . . . . . . . . . . . . . . . . . . . . .4-2-1Name and Function of Each Component4-3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-2-2Outline of Operation4-54-2-3Setting Constants4-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3Test Run4-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3-1Checking Wiring4-25. . . . . . . . . . . . . .4-3-2Turning Power On and Checking Indicator Display4-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3-3Initializing Constants4-25. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3-4Setting a V/f Pattern4-254-3-5Setting Rated Motor Amperage4-26. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-3-6Setting the Reference Frequency4-26. . . . . . . . . . . . . . . .4-3-7Operating the Inverter with the Digital Operator4-26. . . . . . . . . . . . . . . . . . . .4-3-8Checking Output Frequency and Amperage4-26. . . . . . . . . . . . . . . . . . .4-3-9Checking Operation during Reverse Rotation4-26. . . . . . . . . .4-3-10Checking Operation with Mechanical System Connected4-264-3-11Checking Operation Performed by Controller4-26. . . . . . . . . . . . . . . . . . .i5-1Protective and Diagnostic Functions5-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2Troubleshooting5-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2-1Constants Fail to Set5-8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2-2Motor Fails to Operate5-8. . . . . . . . . . . . . . . . . . . . . . . .5-2-3Motor Rotates in the Wrong Direction5-9. . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2-4Motor Deceleration is Too Slow5-105-2-5V ertical-axis Load Drops when Brakes are Applied5-10. . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2-6Motor Burns5-11. . . . . . . . . . . . . .5-2-7Controller Receives Noise when Inverter is Started5-115-2-8AM Radio Receives Noise when Inverter is Started5-11. . . . . . . . . . . . . .. . . . . .5-2-9Ground Fault Interrupter is Actuated when Inverter is Started5-12. . . . . . . . . . . . . . . . . . . . . . . . . . . .5-2-10Mechanical System Makes Noise5-12. . . . . . . . . . . . . . . . . . . . .5-2-11Motor Does Not Operate with EF Warning5-12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-3Maintenance and Inspection5-13. . . . . . . . . . . . . . . . . . . . . . . . . . .Chapter 6. Specifications6-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-1Specifications of Main Unit6-2. . . . . . . . . . . . . . . . . . . . . . . . . . . . .Chapter 7. Appendix A7-1. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-1Notes on Using Inverter for Motor7-2. . . . . . . . . . . . . . . . . . . . . . . . . . .7-2Frequency Reference by Amperage Input7-4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-3List of Product Models7-7iiChapter 1Getting Started1-1Items to be Checked when Unpacking1-2Precautions1-21-1Items to be Checked when Unpacking H Checking the ProductOn delivery, always check that the delivered product is the SYSDRIVE 3G3EV Inverter that you ordered.Should you find any problems with the product, immediately contact your nearest local sales representative.DChecking the NameplateInverter modelInput specifications Output specificationsD Checking the ModelSpecial SpecificationSpecificationsMaximum applicable motor capacityVoltage classInstallation typeSeries name: 3G3EV SeriesSpecificationsMaximum Applicable Motor CapacityNote The figures in parentheses indi-cate capacities for 400-VAC classmodels.1-3Voltage ClassInstallation Type/OptionSpecial SpecificationD Checking for DamageCheck the overall appearance and check for damage or scratches resulting from trans-portation.H Checking Accessories Note that this manual is the only accessory provided with the 3G3EV (Standard Model).Set screws and other necessary parts must be prepared by customers.1-2PrecautionsTo ensure safe operation of the 3G3EV, note the following items:H Always Hold the Heat Sink During Removal.When moving the 3G3EV, always hold the heat sink (aluminum portion on the rear of the Unit).Heat sinkH Watch Out for Residual Voltage On Charged PortionsAfter the power is turned off, residual voltage remains in the capacitor inside the Inverter. Therefore, touching terminals immediately after turning the power off may cause an electrical shock.If an inspection or some other task is to be performed, always wait at least one minute from the time all indicators on the front panel go off.(Note that this warning is applicable whenever you perform any task after turning the main circuit off.)H Do Not Remove the Digital Operator When the Main Circuit is Still On.Always turn the main circuit off before removing the digital operator.Removing the digital operator with the main circuit ON may cause an electrical shock and damage the equipment.H Do Not Modify Wiring or Check Signals When the Main Circuit is On.Always turn the main circuit off before modifying wiring or checking signals. Touching terminals while the main circuit is on may cause an electrical shock and dam-age the equipment.H Do Not Conduct a Dielectric Strength Test.Because the 3G3EV Inverter is an electronic control unit using semiconductor, never conduct a dielectric strength test or an insulation resistance test for the control circuit.H Modify Constant Settings Correctly.Always modify the constant settings according to the procedures described in this manual.1-4Chapter 2Overview2-1Features2-2Component Names2-22-1Features H Easy to UseD Basic Constants Displayed On IndicatorsConstants for basic operations such as frequency setting and acceleration/deceleration time setting are displayed on dedicated indicators. Therefore, constant numbers can be confirmed easily.D Minimum Constant Setting ItemsConstant setting items have been minimized to enable even first-time users to set constants easily.H Easy to InstallD Very Small and LightweightThe 3G3EV Inverter is approximately half the size of our Low-noise General-purpose Inverters in terms of volume and weight percentage. This improves space efficiency and operating efficiency (including easier removal).D Optional DIN TrackAn optional DIN track is available. This DIN track enables the user to mount the 3G3EV Inverter on the DIN track with a one-touch operation.OverviewChapter 2Overview Chapter 2 H Easy to WireD Easy Wiring without Having to Open the Front CoverThis Inverter can be wired just by opening the terminal block cover.D Separate Input and Output Terminal BlocksPower input terminals are located in the upper section, while motor output terminals are in the lower section. In this way, the input and output terminal blocks are separated ac-cording to the contactors, so incorrect wiring can be prevented.D Soldering No Longer NecessaryNo connector means no soldering.H Easy to OperateD Switching the Operation Mode with a One-touch OperationFor example, after a test run is performed using the Digital Operator, it can be easily switched to a production run using control terminals with a one-touch operation.D Checking a Test Run with Various MonitorsOutput frequency, output current, and the direction of motor rotation appear in the dis-play section of the Digital Operator, so the mechanical system can be easily monitored during a test run.H Low NoiseAn insulated gate bipolar transistor (IGBT) power element has been adopted to elimi-nate metallic noise.H High-torque Operation Even in Low Speed RangeA torque rate of 150% can be achieved even in a low speed range where output frequen-cy is only 3 Hz. Thus, acceleration time can be reduced.H Various Input Power SuppliesA 400-VAC-class Inverter has been newly added to the 3G3EV Series to cope with vari-ous power supplies.•Three-phase 200-VAC input:0.1 to 1.5 kW•Single/Three-phase 200-VAC input:0.1 to 1.5 kW•Three-phase 400-VAC input:0.2 to 1.5 kW2-32-42-2Component NamesH Main UnitMain Circuit Terminals (Input)Power input terminals Braking resistor connection terminalsRun indicator Alarm indicatorControl circuit terminals(output)Ground terminalMain Circuit Terminals (Output)Motor output terminalsDigital OperatorControl circuitterminals (input)MAMBMCSF SR S1SC FS FR FCH Digital OperatorDisplaysectionOperationkeysMode Key Increment KeyRUN KeyData display sectionMonitor item indicatorsIn-service item indicators (green indicators)These items can be monitored or set evenduring operation.Stopped item indicators (red indicators)These items can be set only when theInverter is stopped.Constant item indicatorsEnter KeyDecrement KeySTOP/RESET Key2-5Chapter 3Design3-1Installation3-2Wiring3-1Installation3-1-1Outside/Mounting DimensionsNote All dimensions are in millimeters.H3G3EV-A2001(-j) to 3G3EV-A2004(-j) (0.1 to 0.4 kW):Three-phase 200-VAC InputH3G3EV-AB001(-j) to 3G3EV-AB002(-j) (0.1 to 0.2 kW): Single/Three-phase 200-VAC Input4.5 dia.Note1.For the 3G3EV-A2001(-j), 3G3EV-A2002(-j), and 3G3EV-AB001(-j), a U-shaped notch (4.5 mm wide) is provided instead of the upper mounting hole (4.5 mm in diameter).Note2.Install the Inverter with two M4 bolts.3-2D Three-phase 200-VAC Input Model3-3H3G3EV-A2007(-j) to 3G3EV-A2015(-j) (0.75 to 1.5 kW): Three-phase 200-VAC Input3G3EV-AB004(-j) to 3G3EV-AB015(-j) (0.4 to 1.5 kW): Single/Three-phase 200-VAC Input3G3EV-A4002(-j) to 3G3EV-A4015(-j) (0.2 to 1.5 kW): Three-phase 400-VAC InputTwo, 4.5 dia.Note Install the Inverter with four M4 bolts.3-43-5D Three-phase 400-VAC Input Model3-1-2Installation ConditionsH Installation Site•Install the Inverter under the following conditions:Ambient temperature for operation: –10°C to 50°C Humidity: 90% RH or less (non-condensing)•Install the Inverter in a clean location free from oil mist and dust. Alternatively, install it in a totally enclosed panel that is completely shielded from suspended dust.•When installing or operating the Inverter, always take special care so that metal pow-der, oil, water, or other foreign matter do not get in the Inverter.•Do not install the Inverter on inflammables such as wood.H Direction of Installation•Install the Inverter on a vertical surface so that the characters on the nameplate are oriented upward.H Installation Space•When installing the Inverter, always provide the following installation space to allow normal heat dissipation from the Inverter:W= 30 mm min.100 mm min.100 mm min.AirSideAirI n v e r t e rI n v e r t e rI n v e r t e rH Ambient Temperature Control•To enhance operation reliability, the Inverter should be installed in an environment free from extreme temperature rises.•If the Inverter is installed in an enclosed environment such as a box, use a cooling fan or air conditioner to maintain the internal air temperature below 50°C.•The surface temperature of the Inverter may reach 30°C higher than the ambient tem-perature. Therefore, keep all thermally susceptible devices and wires away from the Inverter.H Protecting the Inverter from Foreign Matter during Installation •Place a cover over the Inverter to shield it from metal powder produced by drilling dur-ing installation.(Upon completion of installation, always remove the cover from the Inverter. Other-wise, ventilation will be affected, causing the invert to overheat.)3-63-73-2Wiring3-2-1Terminal BlocksH Name of Each Terminal BlockMain Circuit Terminals (Input)Power input terminalsBraking resistorconnection terminalsControl circuit terminals (output)Ground terminal Main circuit terminals (output)Motor Output Terminals (Output)Control circuit terminals (input)MAMBMCSF SR S1SC FS FRFCH Main Circuit TerminalsNote Before shipping, a resin plate is attached to each braking resistor connection ter-minal to prevent incorrect wiring.When connecting a braking resistor, always remove the resin plates with a pair of long-nose pliers.Terminal block screw (M3.5)Crimpterminal6.2 mm max.H Control Circuit TerminalsD Input Terminals (On Right-hand Side)No external power supply is required because a built-in power supply is provided.24 VDC, 8 mA(See note3)(See note 3)Input impedanceIn ut im edanceNote1.Constant No. 06 (n06) is used to set this function. This constant is factory-set to “fault reset.”Note2.FR can be switched to an amperage input terminal (4 to 20 mA) by setting the internal DIP switch and constant No. 02 (operation mode selection). For details, refer to 7-2 Frequency Reference by Amperage Input.Note3.The circuit for a 400-VAC-class Inverter is as shown below.SFSRS1 to S3SCD Output Terminals (On Left-hand Side)30 VDC250 VACNote Constant No. 09 (n09) is used to set the function. This constant is factory set to “operation in progress.”H Standard Connection DiagramMolded-case circuitbreaker (MCCB) Forward/StopReverse/StopMulti-function input Sequence input common Frequencyreferencerheostat(2 kΩ,1/4 W min.)Braking resistor (option)Multi-function contact output(Contact a)(Contact b)CommonL1N/L2L3Power supply:Three-phase, 200 to 230 VAC, 50/60 HzThree-phase, 380 to 460 VAC, 50/60 HzNote1.If a 3G3EV-AB jjj is used in single-phase input mode, single-phase 200 to 240 VAC power with a frequency of 50/60 Hz must be input between terminals R and S.Note2.For the 3-wire sequence, refer to the wiring on page 4-12.Note3.The input sequence power is built in.3-2-2Wiring Around the Main CircuitSystem reliability and noise resistance are affected by the wiring methodused. Therefore, always follow the instructions given below when connect-ing the Inverter to peripheral devices and other parts.H Wire Size and Molded-Case Circuit Breaker to be UsedFor the main circuit and ground, always use 600-V polyvinyl chloride (PVC) cables. If the cable is long and may cause voltage drops, increase the wire size according to the cable length.Note Tighten the M3.5 terminal screw to the torque of 0.8 N S m.Determining the Wire SizeDetermine the wire size for the main circuit so that line voltage drop is within 2% of the rated voltage.Line voltage drop V D is calculated as follows:V D (V) = p3 x wire resistance (Ω/km) x wire length (m) x amperage (A) x 10–3H Wiring on the Input Side of Main CircuitD Installing a Molded-case Circuit BreakerAlways connect the power input terminals (R, S, and T) and power supply via a molded-case circuit breaker. Power must be supplied instantaneously. Unstable power startup will not start the Inverter.D Installing a Ground Fault InterrupterIf a ground fault interrupter is to be connected to the wire on the primary side (R, S, and T) of the main circuit, use either of the following interrupters to prevent malfunctions:•Ground fault interrupter with a sensitivity amperage of 200 mA or more and with an operating time of 0.1 second or more•Ground fault interrupter with high-frequency countermeasures (for Inverter)D Installing a Magnetic ContactorThis Inverter can be used without a magnetic contactor (MC) on the power supply side. If the power supply for the main circuit is to be shut off because of the sequence, a mag-netic contactor can be used instead of a molded-case circuit breaker.However, when a magnetic contactor is installed on the primary side of the main circuit to forcibly stop a load, note that regenerative braking does not work and the load coasts to a stop.•A load can be started and stopped by opening and closing the magnetic contactor on the primary side. Note, however, that frequently opening and closing the magnetic contactor may cause the Inverter to break down.•When the Inverter is operated with a Digital Operator, automatic operation cannot be performed after recovery from a power interruption.D Connecting Input Power Supply to the Terminal BlockBecause the phase sequence of input power supply is irrelevant to the phase sequence (R, S, T) of the terminal block, input power supply can be connected to any terminal on the terminal block.D Installing an AC ReactorIf the Inverter is connected to a large-capacity power transformer (600 kW or more) or the phase advance capacitor is switched, an excessive peak current may flow through the input power circuit, causing the converter unit to break down. T o prevent this, install an optional AC reactor on the input side of the Inverter. This also improves the power factor on the power supply side.D Installing a Surge AbsorberAlways use a surge absorber or diode for the inductive loads to be connected to the Inverter. These inductive loads include magnetic contactors, electromagnetic relays, solenoid valves, solenoids, and magnetic brakes.D Wiring of Braking Resistor/Braking Resistor UnitWhen using an Inverter for loads with a large inertia or for vertical axis loads, regenera-tive energy will be fed back.If the regenerative energy exceeds the Inverter capacity, overvoltage will be detected in the main circuit. In such a case, use a Braking Resistor or Braking Resistor Unit. Note Be sure to create a sequence that will turn OFF the Inverter power supply when resistor overheating occurs. When using a Braking Resistor, be sure to install a thermal relay to detect resistor overheating. When using a Braking Resistor Unit, use an error output contact. Otherwise, a fire may occur.Note Do not use a Resistor whose resistance is below the minimum connected resis-tance. Otherwise, the Inverter will be damaged.D Installing a Noise Filter on the Power Supply SideInstall a noise filter to eliminate noise transmitted between the power line and the Inverter.Wiring Example 13G3IV-PHF3G3EVPower supplyNoise filterSYSMAC,etc.Other controllersNote Use a special-purpose noise filter for Inverters.Wiring Example 23G3EVGeneral-purpose noise filterPower supplySYSMAC,etc.Other controllers3G3EVPower supplyGeneral-purpose noise filterSYSMAC,etc.Other controllersNote Do not use a general-purpose noise filter.H Wiring on the Output Side of Main CircuitD Connecting the Terminal Block to the LoadConnect output terminals U, V, and W to motor lead wires U, V, and W, respectively.D Never Connect Power Supply to Output TerminalsCaution Never connect a power supply to output terminals U, V, and W.If voltage is applied to the output terminals, the internal mechanism of the Inverter will be damaged.D Never Short or Ground the Output TerminalsCaution If the output terminals are touched with bare hands or the output wires comeinto contact with the Inverter casing, an electric shock or grounding will occur.This is extremely hazardous. Also, be careful not to short the output wires.D Do Not Use a Phase Advance Capacitor or Noise FilterNever connect a phase advance capacitor or LC/RC noise filter to the output circuit. Do-ing so may result in damage to the Inverter or cause other parts to burn.D Do Not Use an Electromagnetic SwitchDo not connect an electromagnetic switch or magnetic contactor to the output circuit. If a load is connected to the Inverter during operation, an inrush current will actuate the overcurrent protective circuit in the Inverter.D Installing a Thermal RelayThis Inverter has an electronic thermal protection function to protect the motor from overheating. If, however, more than one motor is operated with one Inverter or a multi-polar motor is used, always install a thermal relay (THR) between the Inverter and the motor and set to “0.0” (no thermal protection) for constant No. 31 (“THR” indicator).In this case, program the sequence so that the magnetic contactor on the input side of the main circuit is turned off by the contact of the thermal relay.D Installing a Noise Filter on the Output SideConnect a noise filter to the output side of the Inverter to reduce radio noise and induc-tion noise.3G3EV3G3IV-PLFPower supplyNoise filterSignal lineControllerInduction noise Radio noise AM radioInduction Noise:Electromagnetic induction generates noise on the signal line, causingthe controller to malfunction.Radio Noise:Electromagnetic waves from the Inverter and cables cause thebroadcasting radio receiver to make noise.D How to Prevent Induction NoiseAs described above, a noise filter can be used to prevent induction noise from being generated on the output side. Alternatively, cables can be routed through a grounded metal pipe to prevent induction noise. Keeping the metal pipe at least 30 cm away from the signal line considerably reduces induction noise.3G3EV30 cm min.MCCBMetal pipePower supplySignal lineControllerD How to Prevent Radio NoiseRadio noise is generated from the Inverter as well as the input and output lines. To re-duce radio noise, install noise filters on both input and output sides, and also install the Inverter in a totally enclosed steel box.The cable between the Inverter and the motor should be as short as possible.3G3EVPower supplySteel boxNoise filterNoise filterMetal pipeD Cable Length between Inverter and MotorIf the cable between the Inverter and the motor is long, the high-frequency leakage cur-rent will increase, causing the Inverter output current to increase as well. This may affect peripheral devices. T o prevent this, adjust the carrier frequency (set in n37) as shown in the table below.H Ground Wiring•Always use a ground terminal with the following ground resistance.200-VAC Class:100 Ω or less400-VAC Class:10 Ω or less•For 400-VAC-class models that conform to EC Directives, also connect to the neutral of the power supply.•Do not share the ground wire with other devices such as a welder or power tool.•Always use a ground wire that complies with technical standards on electrical equip-ment. Route the ground wire so that the total length is as short as possible.•When using more than one Inverter, be careful not to loop the ground wire.3-2-3Wiring Control Circuit TerminalsThe control signal line must be 50 m or less and must be separated fromthe power line. If frequency references are input externally, use a twisted-pair shielded line.H Wiring Sequence Input/Output TerminalsWire the sequence input terminals (SF, SR, S1, and SC) and the multi-function contact output terminals (MA, MB, and MC) as described below.D Wiring Method•Wire each terminal as follows:a)Loosen the terminal screw with a thin-slotted screwdriver.b)Insert the wire from underneath the terminal block.c)Tighten the terminal screw firmly.•Always separate the control signal line from the main circuit cables and other power cables.Thin-slotted screwdriverLength of stripped portion: Approx. 5.5 mmWireControl circuitterminal blockDo not solder this portion. (Otherwise, faulty contact may result.)H Wiring Frequency Reference Input TerminalsIf frequency references are input using a D/A unit (digital-to-analog converter) or exter-nal power supply, wire the frequency reference input terminals (FR and FC) as de-scribed below.3-18。
欧姆龙变频器G3JV-AB007型实训指导书亚龙科技集团有限公司前言随着电力电子技术、微电子技术、计算机控制技术及自动化控制理论的发展,变频器制造技术有了跨越式的进步,以变频器为核心的交流电机调速已广泛应用于国民经济各部门,在工业自动化领域,交流电机调速已经取代传统的直流调速系统,而且大大提高了技术经济指标。
在耗电大户的风机、泵类(其耗电量几乎占工业用电一半),应用变频器控制,可以大大节约电能;在广泛关系各行各业的机械专业,应用变频器技术,是改造这一传统产业,实现机电一体化的重要手段;此外,在化纤、纺织塑料、化学、轻工等工业领域,应用变频器技术。
实现自动化提高了产品的质量与数量变频器不仅应用于工业、交通领域,而且已进入家庭,在家电工业领域,空调器、电冰箱都有了变频器控制的相应产品,提高了家电产品的经济技术指标和智能化水平。
随着现代化的程度提高,队变频器的应用会更加普及。
使用好变频器是一门实践性很强的学问,有人说,使用好变频器的难易程度并不亚于使用好一台个人电脑。
但是,现在社会上已有的有关变频器技术资料,多为变频器的设计。
制造方面的专著,即使学习和掌握了这方面内容的学生,到了工程现场,仍不能正确使用和操作变频器,这是由于有关使用变频器的资料太少,更不要说变频器的实训装置了,而社会上需要正确使用变频器的技术人员显然比设计制造变频器的技术人才要多的多,针对这一情况,我公司设计了变频器实训模块,并将撰写有关变频器使用技能的教材供本科、大专、高职中专等各类学校相关专业选用,尤其适用职业技术教育。
我公司设计的实训模块选用的是欧姆龙的3G3JV AB007型,就可触类旁通掌握其它厂家的变频器的使用方法与技能。
学生可以在实训台上了解变频器的结构、安装及接线的基本知识,进而学会使用变频器的基本技能,包括参数设定和操作方法,控制回路接线端子的设置,接线及智能化功能,功能参数的设置,变频器的维护等进行实际操作培训.在此基础上可以对模拟的实际工业控制系统:恒压供水系统、中央空调冷水系统,泵自动切换控制系统的模拟设计和调试,完成一个变频器工程题的实际操作训练,以满足社会生产实践的需要。
ⶶ䞣 乥 SYSDRIVE 3G3MZ ㋏ SYSDRIVE 3G3MZ ㋏ ⶶ䞣 乥 I555-CN5-02I555-CN5-02200608SXX安全注意事项■为了安全、正确地使用欧姆龙变频器产品,使用前务必认真阅读[安全注意事项]在熟记设备知识、安全信息及注意事项后进行使用。
■最终购买并使用本产品的用户必须具备此手册。
■阅读后,请务必常备以便查询。
●手册中作记载的图解,有时为了进行详细说明,故作图时可能未画外壳或安全防护装置,在使用商品时请严格按照本书的规定安装外壳及安全防护装置。
●如需要长期保管,请向本公司销售人员垂询。
1安全注意事项2安全注意事项3(1)关于设置、保存环境请避免在以下环境中使用和保存:1.日光直射的场所;2.环境温度超过规格要求的场所 使用环境温度:-10℃~+50℃(紧密安装时:-10℃~+40℃);3.相对湿度超过规格要求的场所 使用环境湿度:相对湿度90%以下;4.温度变化剧烈容易引起结露的场所;5.有腐蚀性气体、可燃性气体的场所;6.可燃物上或其附近的场所;7.尘土、粉尘、盐分、铁粉较多的场所;8.有水、油、化学品飞沫喷溅的场所;9.对本体直接产生振动和冲击的场所。
(2)关于运送、设置、布线1.运输本产品时应使用专用包装箱。
2.应避免强烈的冲击或跌落,否则可能造成部件故障、产品破损。
3.输出U/T1、V/T2、W/T3端子上请勿连接交流电源,否则可能引起产品损坏。
4.本产品的输出端子(U/T1、V/T2、W/T3)上请勿连接三相感应电机以外的负载。
5.请勿在继电器输出以外的控制输入输出端子上连接交流电源,否则可能导致产品破损。
6.用于主回路端子布线的电线应采用变频器功率指定线径的600V 绝缘电线。
另外,端子台螺钉也应按照变频器功率指定的紧固力矩进行充分固定。
7.在以下场所使用时,请充分采取遮蔽措施:·有静电等可能产生电气噪音的场所;·产生强磁场的场所;·附近有电源线通过的场所。
欧姆龙变频器G3JV-AB007型实训指导书亚龙科技集团有限公司前言随着电力电子技术、微电子技术、计算机控制技术及自动化控制理论的发展,变频器制造技术有了跨越式的进步,以变频器为核心的交流电机调速已广泛应用于国民经济各部门,在工业自动化领域,交流电机调速已经取代传统的直流调速系统,而且大大提高了技术经济指标。
在耗电大户的风机、泵类(其耗电量几乎占工业用电一半,应用变频器控制,可以大大节约电能;在广泛关系各行各业的机械专业,应用变频器技术,是改造这一传统产业,实现机电一体化的重要手段;此外,在化纤、纺织塑料、化学、轻工等工业领域,应用变频器技术。
实现自动化提高了产品的质量与数量变频器不仅应用于工业、交通领域,而且已进入家庭,在家电工业领域,空调器、电冰箱都有了变频器控制的相应产品,提高了家电产品的经济技术指标和智能化水平。
随着现代化的程度提高,队变频器的应用会更加普及。
使用好变频器是一门实践性很强的学问,有人说,使用好变频器的难易程度并不亚于使用好一台个人电脑。
但是,现在社会上已有的有关变频器技术资料,多为变频器的设计。
制造方面的专著,即使学习和掌握了这方面内容的学生,到了工程现场,仍不能正确使用和操作变频器,这是由于有关使用变频器的资料太少,更不要说变频器的实训装置了,而社会上需要正确使用变频器的技术人员显然比设计制造变频器的技术人才要多的多,针对这一情况,我公司设计了变频器实训模块,并将撰写有关变频器使用技能的教材供本科、大专、高职中专等各类学校相关专业选用,尤其适用职业技术教育。
我公司设计的实训模块选用的是欧姆龙的3G3JV AB007型,就可触类旁通掌握其它厂家的变频器的使用方法与技能。
学生可以在实训台上了解变频器的结构、安装及接线的基本知识,进而学会使用变频器的基本技能,包括参数设定和操作方法,控制回路接线端子的设置,接线及智能化功能,功能参数的设置,变频器的维护等进行实际操作培训.在此基础上可以对模拟的实际工业控制系统:恒压供水系统、中央空调冷水系统,泵自动切换控制系统的模拟设计和调试,完成一个变频器工程题的实际操作训练,以满足社会生产实践的需要。
3G3FV变频器使用手册最后修订:1996年7月警告手册如果改变不令行通知。
此手册制作精细,但对于手册使用时所造成的身体伤害,Omron不付任何责任。
简介感谢您购买高性能无线变频器。
您现在将拥有一台技术先进,功能繁多,可靠性及安全性强的驱动器。
3G3FV系统驱动器具有高性能直流驱动器的功能,若装入一个反馈编码器,就可拥有交流感应电动机的全部功能。
·在未启动时应向挤压机,起重机和提升机提供150%转矩。
·杰出的速度调节来源于高韧性全自动速度调节系统。
·精确的转矩控制来源于全自动内置流动调节系统。
若没有使用反馈编码器,可开启循环流动向量。
后者包括一种独特的向量控制系统,可确保运行速稳定并将100%转矩降到1 Hz。
结构菜单A部分:初始化请注意●运行时只能使用A1-00或A1-02。
●切换流动失量与V/F控制时,建议先停机。
否则会导致OPE02故障。
●仅当02-03=1及A2-_不空时可进行使用常数的初始化。
参量转换图例:A1-00●按下输入键可降低一个水平。
●按下取消键可升高一个水平。
●按下上下键可在同一水平内选择参数组。
A1-01参数存取A1-01=00 可完成监视功能。
A1-01=01仅可显示A2存储器中的参数。
最多可存储参数。
若A2存储器内没安装02-03,A2_参数上述选择将无法显示。
A1-01=02~04 请参照表格。
使用:快速参考表请注意:·在流动矢量关闭的情况下切换到V/F控制会发生OPE02故障。
确保设备中全部输入输出功能要与V/F兼容。
例如:在返回V/F时若输入一个信息到服务器中就会出现故障。
·改变运行方式重新回到生产默认状态。
A1-04,A1-05:口令输入个人口令的设置及选择:例如设置一个新口令:“1111”1.按照下述路线存取A1-04。
2.口令输入提示。
3.同时按下RESET和MENU键,将1111设置为新口令。
4.显示出A1-05最近使用的口令。
3G3FV变频器使用手册最后修订:1996年7月警告手册如果改变不令行通知。
此手册制作精细,但对于手册使用时所造成的身体伤害,Omron不付任何责任。
简介感谢您购买高性能无线变频器。
您现在将拥有一台技术先进,功能繁多,可靠性及安全性强的驱动器。
3G3FV系统驱动器具有高性能直流驱动器的功能,若装入一个反馈编码器,就可拥有交流感应电动机的全部功能。
·在未启动时应向挤压机,起重机和提升机提供150%转矩。
·杰出的速度调节来源于高韧性全自动速度调节系统。
·精确的转矩控制来源于全自动内置流动调节系统。
若没有使用反馈编码器,可开启循环流动向量。
后者包括一种独特的向量控制系统,可确保运行速稳定并将100%转矩降到1 Hz。
结构菜单A部分:初始化请注意●运行时只能使用A1-00或A1-02。
●切换流动失量与V/F控制时,建议先停机。
否则会导致OPE02故障。
●仅当02-03=1及A2-_不空时可进行使用常数的初始化。
参量转换图例:A1-00●按下输入键可降低一个水平。
●按下取消键可升高一个水平。
●按下上下键可在同一水平内选择参数组。
A1-01参数存取A1-01=00 可完成监视功能。
A1-01=01仅可显示A2存储器中的参数。
最多可存储参数。
若A2存储器内没安装02-03,A2_参数上述选择将无法显示。
A1-01=02~04 请参照表格。
使用:快速参考表请注意:·在流动矢量关闭的情况下切换到V/F控制会发生OPE02故障。
确保设备中全部输入输出功能要与V/F兼容。
例如:在返回V/F时若输入一个信息到服务器中就会出现故障。
·改变运行方式重新回到生产默认状态。
A1-04,A1-05:口令输入个人口令的设置及选择:例如设置一个新口令:“1111”1.按照下述路线存取A1-04。
2.口令输入提示。
3.同时按下RESET和MENU键,将1111设置为新口令。
4.显示出A1-05最近使用的口令。
主机各部分名称安装尺寸和外形尺寸3G3JV- W W1 H H1 DA2001,A2001AB001,AB00268 56 128 118 70A1001 80 A2004 102 A1002,AB004 112 A2007 122A4002108 96 128 118 81A4004 99A2015,AB007A4007129A2022,AB015A4015,A4022154A2037,A4037 140 128 128 118 161标准连接图操作部各部分名称外貌名称功能数据显示部显示频率指令值、输出频率数值及参数常数设定值等相关数据。
频率指令旋钮通过旋钮设定频率时使用。
旋钮的设定范围可在0Hz~最高频率之间变动。
频率指令LED灯亮时,可以设定或监控频率指令。
输出频率LED灯亮时,可以监控变频器的输出频率。
输出电流LED灯亮时,可以监控变频器的输出电流。
多功能控制键LED灯亮时,可以对照U01U10的监控值。
正转/反转选择LED灯亮时,可以选择用RUN键控制运转时的运转方向。
本地/远程选择LED灯亮时,从数字操作器的操作切换成按照已设定好的参数进行常数操作。
※变频器运转中,只能进行对照。
另外,此时LED灯亮时,即使输入运转指令也不会被执行。
参数常数设定LED灯亮时,可以设定/对照n01~n79的参数常量。
※变频器运转中,只能执行部分对照及设定值变更。
另外,此时LED灯亮时,即使输入运转指令也不会被执行。
状态键简易LED(设定/监控LED)按顺序切换。
在参数常数设定过程中,按此键则为跳过功能。
增加键增加多功能监控No.的数值、参数常数No.的数值、参数常数的设定值。
减少键减少多功能监控No.的数值、参数常数No.的数值、参数常数的设定值。
输入键多功能监控No.、参数常数No.及内部数据值的切换。
另外,确认变更后的参数常数设定值时,按此键。
RUN键启动变频器(但仅限于使用数字操作器选择操作/运转时)。
多功能小型变频器3G3MV-PDRT2通过DeviceNet通信选装单元的搭载、可以对应开放化的网络。
小型变频器可以实现省布线化和变频器运转状况的网络管理•如果变频器主体装有DeviceNet通信单元,可以增添以下功能。
警告转矩检测功能/电流跟踪功能/动作时间监视功能/运行累计时间监视功能/接点动作次数监视功能根据以上功能,不仅可以省布线、还可以实现对设备的故障预测和维护。
另外,也可以搭载能节省能源的平均功率监视功能。
(PT和配置器上也可以进行监视)种类●DeviceNet通信规格通信电源电压:DC11~25V消耗电流:通信电源:20mA以下远程I/O占有CH数:输入2CH、输出2CH *●规格通信种类:·远程I/O通信(PLC侧无程序,变频器和CPU单元之间I/O可以自动交换)。
·Explicit信息通信(PLC侧的特定指令中变频器内部参数需要时以读写)。
远程I/O通信内容:·PLC→变频器:频率指令、正转/反转/停止指令、多功能输等等·变频器→PLC:正转/反转状态、输出电流值、多功能输入、单元状态等等。
智能从站功能:警告转矩检测功能、电流跟踪功能、动作时间监视功能、 ON累计时间监视功能、接点动作次数监视功能、通电时间监视功能、平均功率监视功能、通信速度自动识别、网络电源电压监视功能、单元注释功能、连接设备注释功能、通信异常履历监视功能、上次维护功能、配置器的参数设定功能DeviceNet通信单元的安装卸下数字操作器以及前面板后,以单触式安装。
可以实现小型变频器中的省布线化和对变频器运转状况的管理。
多功能小型变频器(DeviceNet通信单元)3G3MV-PDRT2外形尺寸3G3MV-PDRT23G3MV-A2001~-A2007(0.1~0.75kW)3相AC200V输入3G3MV-AB001~-AB004(0.1~0.4kW)单相AC200V输入3G3MV-A2015~-A2037(1.5~3.7kW)3相AC200V输入3G3MV-AB007~-AB037(0.75~3.7kW)单相AC200V输入3G3MV-A4002~-A4037(0.2~3.7kW)3相AC400V输入广州帮到电子商务有限公司帮到商城。
主机各部分名称安装尺寸和外形尺寸3G3JV- W W1 H H1 DA2001,A2001AB001,AB00268 56 128 118 70A1001 80 A2004 102 A1002,AB004 112 A2007 122A4002108 96 128 118 81A4004 99A2015,AB007A4007129A2022,AB015A4015,A4022154A2037,A4037 140 128 128 118 161标准连接图操作部各部分名称外貌名称功能数据显示部显示频率指令值、输出频率数值及参数常数设定值等相关数据。
频率指令旋钮通过旋钮设定频率时使用。
旋钮的设定范围可在0Hz~最高频率之间变动。
频率指令LED灯亮时,可以设定或监控频率指令。
输出频率LED灯亮时,可以监控变频器的输出频率。
输出电流LED灯亮时,可以监控变频器的输出电流。
多功能控制键LED灯亮时,可以对照U01U10的监控值。
正转/反转选择LED灯亮时,可以选择用RUN键控制运转时的运转方向。
本地/远程选择LED灯亮时,从数字操作器的操作切换成按照已设定好的参数进行常数操作。
※变频器运转中,只能进行对照。
另外,此时LED灯亮时,即使输入运转指令也不会被执行。
参数常数设定LED灯亮时,可以设定/对照n01~n79的参数常量。
※变频器运转中,只能执行部分对照及设定值变更。
另外,此时LED灯亮时,即使输入运转指令也不会被执行。
状态键简易LED(设定/监控LED)按顺序切换。
在参数常数设定过程中,按此键则为跳过功能。
增加键增加多功能监控No.的数值、参数常数No.的数值、参数常数的设定值。
减少键减少多功能监控No.的数值、参数常数No.的数值、参数常数的设定值。
输入键多功能监控No.、参数常数No.及内部数据值的切换。
另外,确认变更后的参数常数设定值时,按此键。
RUN键启动变频器(但仅限于使用数字操作器选择操作/运转时)。