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ZR/ZT 110-275 (FF) & ZR/ZT 132-315 VSD (FF)Setting the standard in energy efficiency, safety and reliability The shortest route to superior productivity is to minimize operational cost while maintaining an uninterrupted supply of the right quality of air. The Atlas Copco Z compressor series is focused on effectively saving energy, ensuring product safety –only oil-free machines exclude contamination risks for 100% – and guaranteeing the utmost reliability around the clock. And not just today, but day after day, year after year,with minimal maintenance cost, few service interventions and long overhaul intervals.Highest reliabilityFor 60 years, Atlas Copco Z compressors have set the benchmark for durability. T hey are built using long-standing internal engineering practices, and are designed and manufactured according to ISO 9001, ISO 14001, ISO 22000& OHSAS 18001. T he high-end ZR/ZT uses time-provenstate-of-the-art screw technology, cooling and pulsation dampers and provides you with the highest reliability. 100% oil-free compressed airThe ZR/ZT offers you 100% pure, clean air that complies with ISO 8573-1 CLASS 0 (2010) certification. T his means zero riskof contamination; zero risk of damaged products; zero risk of losses from operational downtime; and zero risk of damaging your company’s hard-won professional reputation. Maximum energy efficiencyThe ZR/ZT’s superior oil-free screw elements provide the optimum combination of high Free Air Delivery (FAD) with the lowest energy consumption. Ample sized cooling, low pressure drops and an extremely efficient drive train result in the highest compressor package efficiency.The most complete packageWith the ZR/ZT compressor, Atlas Copco provides a superior solution without hidden costs. T he totally integrated,ready-to-use package includes internal piping, coolers, motor, lubrication and control system. T he Full Feature version even integrates an IMD adsorption dryer for an impeccable end product. Installation is fault-free, commissioning time is low and no external instrument air is required. Y ou simply plug and run. Global presence - local serviceOur aftermarket product portfolio is designed to add maximum value for our customers by ensuring the optimum availability and reliability of their compressed air equipment with the lowest possible operating costs. We deliver this complete service guarantee through our extensive service organization,maintaining our position as leader in compressed air.100% certified oil-free airAtlas Copco is renowned for designing and manufacturing some of the most durable oil-free screw compressors. T he ZR/ZT high-end rotary screw compressor comes out of this strong tradition. Ideal for industries where high-quality oil-free air is key, the ZR/ZT offers the highest reliability and safetyin combination with low energy costs.Food & beverage• 100% pure, clean, oil-free air for all kinds of applications(e.g. fermentation, packaging, aeration, transportation,filling & capping, cleaning, instrument air).• ISO 8573-1 CLASS 0 (2010) certification to avoidcompromising the purity of your end productand ensure zero risk of contamination.T extiles• Easy and quick installation.• A completely, fully integrated, ready-to-use solution.Oil & gas• Years of experience in providing compressed airfor the oil & gas industry.• 100% oil-free compressed air for control/instrumentair or buffer air.• Strong global support network to provide 24/7 assistance.Power plants• Ideal for applications such as flue gas desulphurization,oxidation air, and fluidized beds.• Continuous operation.Class 0: the industry standardOil-free air is used in all kinds of industries whereair quality is paramount for the end product and production process. T hese applications includefood and beverage, pharmaceutical, chemical and petrochemical, semiconductor and electronics,the medical sector, automotive paint spraying, textile and many more. In these critical environments, contamination by even the smallest quantities of oil can result in costly production downtime and product spoilage.First in oil-free air technologyOver the past sixty years Atlas Copco has pioneered the development of oil-free air technology, resulting in a rangeof air compressors and blowers that provide 100% pure, clean air. Through continuous research and development, Atlas Copco achieved a new milestone, setting the standard for air purityas the first manufacturer to be awarded CLASS 0 certification. Eliminating any riskAs the industry leader committed to meeting the needs of the most demanding customers, Atlas Copco requested the renownedTÜV institute to type-test its range of oil-free compressors and blowers. Using the most rigorous testing methodologies available, all possible oil forms were measured across a range of temperatures and pressures. T he TÜV found no traces of oil at all in the outputair stream.concentration in total oil content).321High efficiency coolers and water separator• Corrosion resistant stainless steel tubing*.• Highly reliable robot welding; no leakages*.• Aluminium star insert increases heat transfer*.• Water separator with labyrinth design to efficiently separate the condensate from the compressed air.• Low moisture carry-over protects downstream equipment.3World-class oil-free compression element• Unique Z seal design guarantees 100% certified oil-free air.• Atlas Copco superior rotor coating for high efficiency and durability.• Cooling jackets.2Throttle valve with load/unload regulation• No external air supply required.• Mechanical interlock of inlet and blow-off valve.• Low unload power.1* Only for ZR water-cooled versions.45AirWaterOilMotor• IP55 T EFC protection against dust and humidity.• High efficiency fixed speed IE3 motor (equal to NEMA Premium).4Advanced Elektronikon ®• Large 5.7” sized color display available in 31 languages for optimal ease of use.• Controls the main drive motor and regulates system pressure to maximize energy efficiency.5Water-cooled ZR Pack123Silenced canopy• Base frame with forklift slot.• Fully packaged, easy to install.• Easy ducting.1Efficient intake air filtration• 2-stage dust removal system (99.9% for 3 micron).• Low pressure drop.• Efficient protection of the compressor.• Minimum intake losses.2High-efficiency motor + VSD• TEFC IP55 motor protects against dust and chemicals.• Continuous operation under severe ambient temperature conditions.• Full regulation between 30 to 100% of the maximum capacity.34Full Feature: IMD adsorption dryer• Eliminates the moisture before it enters the air net.• Ensuring a reliable process and a top quality end product.• No external energy is needed to dry the air, resulting in high energy savings and no compressed air losses.• Minimal pressure drop.4Air outAir-cooled ZT Full FeatureAirWaterOilVSD: driving down energy costsOver 80% of a compressor’s lifecycle cost is taken up by the energy it consumes. Moreover, the generation of compressed air can account for more than 40% of a plant’s total electricity bill. T o cut your energy costs, Atlas Copco pioneered Variable Speed Drive (VSD) technology in the compressed air industry. VSD leads to major energy savings, while protecting the environment for future generations. T hanks to continual investments in this technology, Atlas Copco offers the widest range of integrated VSD compressorson the market.EnergyEnergy savings with VSD Investment MaintenanceEnergy savings of up to 35%Atlas Copco's VSD technology closely follows the air demand by automatically adjusting the motor speed. This results in large energy savings of up to 35%. The Life Cycle Cost of a compressor can be cut by an average of 22%. In addition, lowered system pressure with VSD minimizes energy use across your production dramatically.T otal compressor lifecycle costVSD?1The Elektronikon® controls both the compressor and the integrated converter, ensuring maximum machine safety within parameters.2Flexible pressure selection from 4 to 10.4 bar with VSD reduces electricity costs.3Specific converter and motor design (with protected bearings) for the highest efficiency acrossthe speed range.4Electric motor specifically designed for low operating speeds with clear attention to motor cooling andcompressor cooling requirements.5All Atlas Copco VSD compressors are EMC tested and certified. Compressor operation does notinfluence external sources and vice versa.6Mechanical enhancements ensure that all components operate below critical vibration levels throughout theentire compressor speed range.7 A highly efficient frequency converter in a cubicleensures stable operation in high ambient temperatures up to 50°C/122°F (standard up to 40°C/104°F).8No ‘speed windows’ that can jeopardize the energy savings and the stable net pressure. T urndown capability of the compressor is maximized to 70-75%.9Net pressure band is maintained within 0.10 bar, 1.5 psi.Monitoring and control: how to get the most from the leastThe Elektronikon ® unit controller is specially designed to maximize the performance of your compressors and air treatment equipment under a variety of conditions. Our solutions provide you with key benefits such as increased energy efficiency, lower energy consumption, reduced maintenance times and less stress… less stress for both you and your entire air system.Intelligence is part of the package• High resolution color display gives you an easy to understand readout of the equipment’s running conditions. • Clear icons and intuitive navigation provides you fast access to all of the important settings and data. • Monitoring of the equipment running conditions and maintenance status; bringing this information to your attention when needed.• Operation of the equipment to deliver specifically and reliably to your compressed air needs.• Built-in remote control and notifications functions provided as standard, including simple to use Ethernet based communication.• Support for 31 different languages, including character based languages.Online & mobile monitoringMonitor your compressors over the Ethernet with the new Elektronikon ® controller. Monitoring features include warning indications, compressor shut-down andmaintenance scheduling. An Atlas Copco App is available for iPhone/Android phones as well as iPad and Android tablets. It allows fingertip monitoring of your compressed air system through your own secured network.• A remote monitoring system that helps you optimize your compressed air system and save you energy and cost.• It offers you a complete insight in your compressed air network and anticipates on potential problems by warning you up-front.*Please contact your local sales representative for more information.SMART LINK *:Data monitoring programProtecting your productionUntreated compressed air contains moisture and possibly dirt particles that can damage your air system and contaminate your end product. T he resulting maintenance costs far exceed air treatment costs. Atlas Copco believes in effective prevention and provides a complete range of air treatment solutions to protect investments, equipment, production processes and end products.Increase production reliabilityLow quality air heightens the risk of corrosion, which can lower the life span of production equipment. T he air treatment solutions produce clean air that enhances your system’s reliability, avoiding costly downtime and production delays.Safeguard production qualityCompressed air coming into contact with your final products should not affect their quality. Atlas Copco provides clean,dry air to protect your production and reputation in the market.Supreme energy and cost savingsAtlas Copco’s quality air solutions stand for substantial energy savings all day, every day. T aking technology to a new level,these products achieve maximum cost savings.Proven peace of mindBuilding on know-how and years of experience, the entire Atlas Copco quality air range is produced in-house and tested using the most stringent methods in the industry.A dryer solution for every needUntreated compressed air contains moisture and possibly dirt particles that can damage your air system and contaminate your end product. T he resulting maintenance costs far exceed air treatment costs. Atlas Copco believes in effective prevention and provides a complete range of air treatment solutions to protect investments, equipment, production processes and end products.BD/BD +-70°C/-40°C/-20°C -94°F/-40°F/-4°FHeat reactivated adsorption dryer• Use of electrical heaters for regenerating the desiccant• Limited pressure drop• Variants without loss of compressed airFD/FD +(VSD)+3°C/+20°C +37°F/+68°FRefrigerant dryer• Use of cooling circuit for cooling down compressed air • Guaranteed pressure dew points• Lowest energy consumption in all operating conditions • Air and water cooled variantsMD-20°C/+3°C -4°F/+37°FMDG-40°C/-20°C -40°F/-4°FRotary drum heat of compression dryers• Use of freely available heat of compression • Negligible power consumption• Variants with extra heat augmentation for lower dew pointsND-40°C/-20°C -40°F/-4°FDryers overviewD e w p o i n t (°C )D e w p o i n t (°F )Flow (l/s)Flow (cfm)+3+37-20-4-40-40-702005001000-94To further protect your investment, equipment and processes, Atlas Copco presents a full line-up of innovative quality air solutions to suit the high quality requirements of your specific application.45213A complete Full Feature packageAtlas Copco’s Full Feature concept stands for a compact, all-in-one quality air solution. Integrating the IMD dryer and its Variable Speed Drive on VSD models, this integrated package offers the highest quality air at the lowest possible cost.Protect your compressed air systemA dry compressed air system is essential to maintain the reliability of production processes and the quality of the end products. Untreated air can cause corrosion in the pipe work, premature failure of pneumatic equipment and product spoilage.IMD adsorption dryerThe IMD adsorption dryer eliminates the moisture before it enters the air net,ensuring a reliable process and an impeccable end product. As no external energy is needed to dry the air, large savings are obtained. T he pressure drop through the dryer is minimal, which again cuts down the operating cost.The IMD drying principle1 Hot unsaturated air2 Hot saturated air3 Cold saturated air4 Dry air5 Drying sectionOptimize your systemWith the ZR/ZT , Atlas Copco provides an all-in-one standard package incorporating the latest technology in a built-to-last design. T o further optimize your ZR/ZT’s performance or to simply tailor it to your specific production environment, optional features are available.Engineered solutionsAtlas Copco recognizes the need to combine our serially produced compressors and dryers with thespecifications and standards applied by major companies for equipment purchases. Strategically located departments within the Atlas Copco Group take care of the design and manufacturing of customized equipment to operate at extreme temperatures, often in remote locations.Innovative technologyAll equipment is covered by our manufacturer warranty.The reliability, longevity and performance of our equipment will not be compromised. A global aftermarket operation employing 360 field service engineers in 160 countries ensures reliablemaintenance by Atlas Copco as part of a local service operation.Innovative engineeringEach project is unique and by entering into partnership with our customers, we can appreciate the challenge at hand, ask the relevant questions and design the best engineered solutionfor all your needs.Options• : Optional- : Not available(*) Maximum intake/cooling air temperature is 50°C/122 °F for HAT versions.Please note the availability of the option depends on the chosen configuration.ZR 110-275 (FF)(1) Unit performance measured according to ISO 1217, Annex C & E, Edition 4 (2009).Reference conditions:- Relative humidity 0%.- Absolute inlet pressure: 1 bar (14.5 psi).- Intake air temperature: 20°C/68°F.FAD is measured at the following working pressures: Fixed speed:- 7/7.5/8.6 bar versions at 7 bar.- 10/10.4 bar versions at 9 bar.- 13 bar version at 12 bar.For VSD: at their maximum working pressure.(2) A-weighted emission sound pressure level at the work station (LpWSAd).Measured according to ISO 2151: 2004 using ISO 9614/2 (sound intensity scanning method).The added correction factor (+/- 3 dB(A)) is the total uncertainty value (KpAd) conform with the test code.(3) Not available as FF variant.ZT 110-275 (FF)(1) Unit performance measured according to ISO 1217, Annex C & E, Edition 4 (2009).Reference conditions: - Relative humidity 0%.- Absolute inlet pressure: 1 bar (14.5 psi). - Intake air temperature: 20°C/68°F .FAD is measured at the following working pressures:Fixed speed:- 7/7.5/8.6 bar versions at 7 bar. - 10/10.4 bar versions at 9 bar. - 13 bar version at 12 bar.For VSD: at their maximum working pressure.(2) A-weighted emission sound pressure level at the work station (LpWSAd).Measured according to ISO 2151: 2004 using ISO 9614/2 (sound intensity scanning method).The added correction factor (+/- 3 dB(A)) is the total uncertainty value (KpAd) conform with the test code.(1) For the working pressure of the FF variant, please consult Atlas Copco.(2) Unit performance measured according to ISO 1217, Annex C & E, Edition 4 (2009).Reference conditions:- Relative humidity 0%.- Absolute inlet pressure: 1 bar (14.5 psi).- Intake air temperature: 20°C/68°F.FAD is measured at the following working pressures: Fixed speed:- 7/7.5/8.6 bar versions at 7 bar.- 10/10.4 bar versions at 9 bar.- 13 bar version at 12 bar.For VSD: at their maximum working pressure.(3) A-weighted emission sound pressure level at the work station (LpWSAd).Measured according to ISO 2151: 2004 using ISO 9614/2 (sound intensity scanning method).The added correction factor (+/- 3 dB(A)) is the total uncertainty value (KpAd) conform with the test code.ZR 132-315 VSD (FF) (50/60 Hz)(1) For the working pressure of the FF variant, pleaseconsult Atlas Copco.(2) Unit performance measured according to ISO 1217, Annex C & E, Edition 4 (2009).Reference conditions: - Relative humidity 0%.- Absolute inlet pressure: 1 bar (14.5 psi). - Intake air temperature: 20°C/68°F .FAD is measured at the following working pressures:Fixed speed:- 7/7.5/8.6 bar versions at 7 bar. - 10/10.4 bar versions at 9 bar. - 13 bar version at 12 bar.For VSD: at their maximum working pressure.(3) A-weighted emission sound pressure level at the work station (LpWSAd).Measured according to ISO 2151: 2004 using ISO 9614/2 (sound intensity scanning method).The added correction factor (+/- 3 dB(A)) is the total uncertainty value (KpAd) conform with the test code.ZT 132-315 VSD (FF) (50/60 Hz)DimensionsCOMMITTED TO SUSTAINABLE PRODUCTIVITY2935 0538 14 © 2017, A t l a s C o p c o , B e l g i u m . A l l r i g h t s r e s e r v e d . D e s i g n s a n d s p e c i fi c a t i We stand by our responsibilities towards our customers, towards the environment and the people around us. We make performance stand the test of time. T his is what we call – Sustainable Productivity.。
1THE VERSATILITY RANGEProducts for every site. Options for everyone 11-23 m 3/min (7-14 bar)2The power of versatilityOur compressed air range from 11-23 m 3/min is simply known as the Versatility range. This range covers hundreds of applications across the world. We provide you with a compressor that can handle a multitude of applications in an efficient way.When we focus on efficiency within medium sized compressors, it’s all about the strategic triangle of size, flow and fuel consumption. Excelling in one of these areas is wasted excellence if you cannot provide the other two. Therefore, our promise to you is an industry leading range of optimized size-to-flow compressors, which have unparalleled levels of fuel efficiency and autonomy.This range is designed to withstand the toughest working conditions. They have a standard operating temperature range of -10°C to +50°C, and a strong undercarriage. The range’s robust nature guarantees reliable operation. The design, controller and modularity put you in control. This range is all about you!ENGINECHOICELOWERCAPITAL INVESTMENTINCREASEDUTILIZATIONFUEL SAVINGSCOMPACTSIZEOne machinecovers multiple applicationsBoth efficiency and autonomyWith maximum flowStrategic choiceto maximize efficiency and serviceSimple service and long service intervalsF l o wS i z eE ffic i e n c y33/min and pressure ranges from 7-14 bar,Introducing PACE technologyPACE technology You need PACE to win the RACE...5• Towing eyes (DIN, ITA, NATO, BNA, ball coupling and loose ball coupling)• Jockey wheel or leg support • Road light system • Wheel chocks • Quality air equipment-Aftercooler -WSD-Bypass valve• Special application equipment-Inlet shut down valve -Spark arrester • Cold start • Safety cartridge • Metal filler neck• Special colors upon request (depending on volume)OPTIONSTECHNICAL DATAThe pressure and flow can be adjusted between the values listed below.(1) Guaranteed according to ISO1217 ed. 3 1996 annex D.PACECompressorsCreating customer value STANDARD FEATURES6Compactness Redefined The new XAHS 108 with hinged canopy and PACE technology.3Specially designed for a wide range of applications,this range has it all. With a lot of options, thesecompressors are built to perform in any givencondition or environment.The range combines light weight with smalldimensions, making it easy to maneuver on site.Together with its user friendly controller, thesecompressors are all about serving your needs.TECHNICAL DATA89CompressorsUp to 23 m 3/minTECHNICAL DATACompliant with the latest emission regulations, this range does not compromise on size, flow or pressure. With its Stage IV MTU engine, these models consume less fuel and are more efficient, resulting in higher productivity. Specifically developed to fit many applications, you’ll get the best of small and large air compressors combined in one range.(1) Guaranteed according to ISO1217 ed. 3 1996 annex D.106789101112131415FLOW cfmP R E S S U R E B a r (g )Selection guide(models without PACE)Service made simple A key feature of the Versatility range.Portable Energy Solutions Portfolio2958 1250 00 © 2017 A t l a s C o p c o P o r t a b l e E n e r g y A l l r i g h t s r e s e r v e d .® A t l a s C o p c o i s a r e g i s t e r e d t r a d e m a r k o f A t l a s C o p c o A B PORTABLE • 1,6-13,9 kVA MOBILE• 9-1250* kVAINDUSTRIAL • 10-1250* kVAGENERATORSAIR COMPRESSORSREADY TO GO • 1-5 m³/min • 7-12 bar VERSATILITY • 7-22 m³/min • 7-20 bar PRODUCTIVITYPARTNER• 19-64 m³/min • 10-35 barDEWATERING PUMPSELECTRIC SUBMERSIBLE • 275-16.500 l/min CENTRIFUGAL DIESEL DRIVEN • 833-9833 l/minSMALL PORTABLE• 210-2500 l/min LIGHT TOWERSLED METAL HALIDE SOLARPhotos and illustrations contained herein might depict products with optional and/or extra components which are not included with the standard version of the product and, therefore, are not included in a purchase of such product unless the customer specifically purchases such optional/extra components. We reserve the right to change the specifications and design of products described in this literature without notice. Not all products are available in all markets. *Multiple configurations available to produce power for any size application.Portfolio and options available can change depending on the market.Diesel and electric options available.。
AUTOMAN Piston compressors(0.75-8.1 kW / 1-11 hp)SMALL, HANDY AND OIL-FREEAH series oil-free compressors are designed for a variety of applications. With no oil to replace and with the electric motor flanged to the compressor block, maintenance is reduced to the absolute minimum. Their all-aluminium, low-weight construction makes them the ideal choice when a smaller amount of compressed air is sufficient. They can be laid flat for transport.AH series oil-free 230 V 1 phase - 8 bar(e)/115 psigDirect drive - portable or mobile - 6 or 24 l horizontal receiverAH 10 E 6 AH 15 E 6 AH 15 E 24AH 20 E 6ྲDirect drive electric motor with built-in overload protection for maintenance-free operation.ྲRobust wheels and handle, according to the model, for mobility.ྲPowder-coated and certified air receiver with manual condensate drain device.ྲPressure switch with “Off” and “Automatic operation” buttons, safety valve, cable and power plug.ྲAdjustable pressure regulator with dual pressure gauges (receiver pressure and regulated outlet pressure) with quick coupling for ease of use.COMPACT AND LIGHTWEIGHTAF series oil-lubricated compressors are designed for mobility and ease of use.The compressor block is manufactured from high-grade aluminium alloy – a material also used in high-performance car engines. Its excellent heat transfer capability and high tensile strengthmakes it especially suitable in a compressor because of its high performance/low weight ratio.AF series 230 V 1 phase - 8 bar(e)/115 psig for AF 20 E or 10 bar(e)/145 psig for AF 30 E Direct drive - stationary or mobile - 2 x 11, 6, 10, 24, 50 or 90 l receiverAF 20 E 6AF 30 E 22 AF 20 E 10AF 20 E 24AF 30 E 24ྲSlow-running compressor block with aftercooler for effective moisture separation and automotive dry paper type air cleaner on the larger models. ྲSelection of air receivers – 27, 50, 90, 200, 270 or 500 l horizontal receiver and 150 or 270 l vertical receiver as a space saving option. ྲWheels and handle, according to model.ྲAdjustable pressure regulator, pressure gauges (receiver pressure and regulated outlet pressure), quick coupling for ease of use. ྲPressure switch with “Off” and “Automatic operation” buttons, safety valve, cable and power plug for single-phase models.AC BELT DRIVE SERIES: SOLID TRADITIONAC series oil-lubricated compressors are designed with a slow-running compressor block for long service life. Cast iron cylinders with low-speed pistons have traditionally been recognized for their durability.ྲImproved cooling ྲLow noise levels ྲLow running speedྲIncreased pump displacementAC 55 E 500 TThe AC air receiver walls are extra thick to provide additional safety.AC 55 E 270 HNEW SINGLESTAGE PUMPAC series 230 V 1 phase - 10 bar(e)/145 psigBelt drive - stationary or mobile - 27, 50, 90 or 200 l horizontal or 150 l vertical receiverAC series 230 or 400 V 3 phase - 10 bar(e)/145 psig for AC 20-30 E, 11 bar(e)/160 psig for AC 40-100 EBelt drive - stationary or mobile - 50, 90, 200, 270 or 500 l horizontal or 270 l vertical receiver - Star Delta starter from 5.5 hpAC series 230 or 400 V 3 phase - 14 bar(e)/203 psigBelt drive - stationary - 300 or 500 l horizontal or 270 l vertical receiver – Star Delta starter from 5.5 hpPETROL AND DIESEL DRIVEN COMPRESSORSAutoman petrol and diesel versions are specifically designed for those applications where no ornot enough voltage supply is within reach. Several mobile and stationary variants are available tomeet the exact needs of your application. Incorporating fuel motors from reliable and renownedbrands, these units are robust and ideal to supply local compressed air. The two diesel variantsalso allow you to combine compressed air with a generator for your own electrical supply.Petrol & diesel series 10-14 bar/145-203 psigATLAS COPCO AUTOMAN FLUIDAutoman Fluid is a lubricant specifically formulated to offer sustained lubricant properties even under demanding operating conditions.Considering the low volume of oil in piston compressors, often less than 2 liters,the apparent economy of lesser quality oils is simply not worth the risk.We stand by our responsibilities towards our customers, towards the environment and the people around us. We make performance stand the test of time. This is what we call – Sustainable Productivity.2935 0881 49 2015。
Oil-free centrifugalcompressorsZH+ & ZH 355-900 (355-900 kW/500-1200 hp) ZH+ & ZH 630-1600 (630-1600 kW/900-2250 hp) ZH1000-3150 (1000-3150 kW/1400-4350 hp)ZH+ & ZH range: high efficiency& reliabilityEngineered using innovative in-house technology, the ZH+ and ZH range captures years of experience in advanced compressed air solutions to save energy and guarantee reliability of oil-free air supply in multiple environments.Driving down energy costsSuperior oil-free turbo air ends provide the optimum combination of a high flow with low energy consumption. Ample sized cooling, low pressure drops and an efficientdrive train result in high compressor package efficiency. Further energy savings are possible with Atlas Copco’sheat of compression MD, ND and XD dryers.Assuring your peace of mindFrom the factory to the field, Atlas Copco has the expertise and products, service and support to meet customer demands. Through interaction and dedicated service during all stages of the process, Atlas Copco has accomplished a broad customer base around the world. Hundreds of thousands of unfailing running hours give proof of our long-term local and global service and support commitment to engineering companies and contractors as well as end customers.Keeping your production upand runningZH+ & ZH compressors are built using strict codes of Quality Control, and are designed, manufactured and tested in ISO 9001 accredited production facilities. T hey use Atlas Copco’s proven, superior turbo technology and over-sized cooling for the highest efficiency and reliability, AGMA class A4/ISO 1328 class 4 gears for low noise and vibrations, high-grade stainless steel coolers for very long lifetime, and an integrated lubrication system.The result is the highest reliability you need.Proven turbo powerYour application deserves a reliable supply of oil-free compressed air at the lowest energy cost. Atlas Copco has been building oil-free centrifugal compressors for process and plant air applications for decades.Electronics• Clean, dry, high-quality air (Class 0) is essential, producedwith optimal energy efficiency.• Applications include the removal of microscopic debris fromthe surfaces of computer chips and computer boards.T extiles• Class 0 certified air quality for the highly sensitiveproduction processes in the textile industry.• Applications include spinning, weaving, dyeing,texturizing, winding and coning.Metal manufacturing• Reliable compressors are essential for your demandingmetal manufacturing applications.• Atlas Copco provides a complete, ready-to-use solutionincluding all components and options with low service cost.Food & beverage• Your reputation is at stake so you can’t afford to compromiseon product quality.• Applications: Instrument air, cleaning air, food storage,cooling and spraying, filling and capping.Current ISO 8573-1 (2010) classes (the five main classes and the associated maximum concentration in total oil content).Class 0: the industry standardOil-free air is used in all kinds of industries where air quality is paramount for the end product and production process. T hese applications include food and beverage processing, pharmaceutical manufacturing and packaging, chemical and petrochemical processing, semiconductor and electronics manufacturing, the medical sector, automotive paint spraying,textile manufacturing and many more. In these critical environments, contamination by even the smallest quantities of oil can result in costly production downtime and product spoilage.First in oil-free air technologyOver the past sixty years Atlas Copco has pioneered thedevelopment of oil-free air technology, resulting in a range of air compressors and blowers that provide 100% pure, clean air. Through continuous research and development, Atlas Copcoachieved a new milestone, setting the standard for air purity as the first manufacturer to be awarded ISO 8573-1 CLASS 0 certification.Eliminating any riskAs the industry leader committed to meeting the needs of the most demanding customers, Atlas Copco requested the renowned TÜV institute to type-test its range of oil-free compressors andblowers. Using the most rigorous testing methodologies available, all possible oil forms were measured across a range oftemperatures and pressures. T he T ÜV found no traces of oil at all in the output air stream. T hus Atlas Copco is not only the first compressor and blower manufacturer to receive CLASS 0certification, but also exceeds ISO 8573-1 CLASS 0 specifications.ZH+11593Mounted cooling water manifold• Cooling water distribution to intercoolers, aftercooler and oil cooler.• Individual adjustment of flow through intercoolers and aftercooler.4Small footprint• Lowest footprint on the market in their range.• Saves valuable and often expensive floor space in a facility.5Sound attenuating enclosureEnsures optimal working conditions for everyone in the immediate environment6Completely packaged solution• All-in-one standard package incorporating the latest technology in a built-to-last design.• Includes internal piping, coolers, motor, lubrication, inlet guide vanes and control system.• Installation is fault-free, and commissioning is quick. • Optional features for customization to a specific production environment.1Efficient inlet silencer and filter• Inlet filter is combined with a silencer to reduce noise level and protect the compression stage.• Handy pressure drop indication on the control panel.2Integrated blow-off valve and silencer• No external air, no additional piping and no additional mounting required.• Auto-dual and Constant Pressure Control modes for cost-efficient response to variable air demands.3ZH8 4710261198710 1Energy saving inlet guide vanes• Smart and efficient capacity control.• Adjustable inlet guide vanes save up to9% energy at reduced air demand.• Reliable servo-motor based actuator for accuratealignment with the variable air demand.7Easily accessible gearbox• Horizontally-split, easing access to gearsand high/low speed bearings.• Short inspection and maintenance times.8High efficiency intercoolersand aftercoolers• Low air approach temperature and pressure drop.• For higher reliability and easier maintenance, the coolersare separated from the compressor core unit.• Stainless steel tubes and full epoxy coating insidecooler shells increase corrosion resistance.9Complete oil system with oilreservoir, breathing system andauxiliary oil pump• Fully equipped oil reservoir with temperature sensorand level sight glass.• Main shaft driven oil pump, supported by auxiliaryoil pump during start-up and coast-down.• Flexible connections to maximize leak tightness.10Motor• High-efficiency main motor.• Available in IP23 & IP55 versions.1111510Plug-and-play packaged solution• All-in-one solution: fault-free installation, easy commissioning and quick start-up.• Includes core compressor and integrated air inlet system, coolers, blow-off valve and silencer, drive motor, complete lub oil system and control system.1Efficient inlet filter and silencer• Protects the compression stages and reduces the noise level.• Pressure drop indication on the control panel to monitor best performance.2On skid blow-off valve and silencer• No additional piping or mounting, no external air required.• Auto-dual and Constant Pressure Control modes for cost-efficient variable compressed air demands.3Easy to connect cooling water manifold• One connection serves intercoolers, aftercooler, oil cooler and main motor.• Individual flow adjustment for intercoolers and aftercooler.4Small footprint• Highest ratio flow/footprint on the market.• Saves valuable space in a facility.• Easy upgrade of existing installations.598763124Sound attenuating enclosureReduces noise related stress on anyone working in the immediate environment6Intelligent InletGuide Vanes controls• Accurate servo-motor-driven positioning ensures stable behavior even under agile compressed air demands and large turndowns.• Reliable, smart and efficient capacity control saving up to 9% energy at reduced compressed air demand.7Easy preventive maintenance access• Horizontally-split gearbox, with quick access to major rotating components.• Short inspection and maintenance times.8Compact state-of-the-art coolers• Separately mounted for increased reliability and easier maintenance.• Epoxy coated air path for increased corrosion resistance.• Stainless steel tubing for straightforward cleaning.• Compact and efficient design with low approach temperature and pressure drop.9On board full oil lubrication system• Includes oil reservoir with heater, temperature monitoring and level sight glass.• Main shaft driven oil pump, supported by auxiliary oil pump during start-up and coast-down.• Breather system preventing oil fumes.• Flexible leak free connections.10Silent care-free high efficiency main motor• Air and water-cooled (IP55) variant.• Simplifies on-site installation (no need for cooling air ducts).• Low noise emission.1192Standardized solution• All-in-one solution: fault-free installation, easy commissioning, and quick start-up.• Includes internal piping, core, coolers, inlet guide vanes, complete lubrication oil system and control system.1Blow-off valve• Reliable servo-motor or pneumatic actuator.• Auto-dual and Constant Pressure Control modes for cost-efficient variable compressed air demands.Easy to connect cooling water manifold (optional)• One connection distributes water to intercoolers, aftercooler, oil cooler.• Individual adjustment of flow through intercoolers and aftercooler.3Small footprint• Lowest footprint on the market in this range.• Saves valuable space in a facility.427563Energy saving inlet guide vaneswith intelligent controls• Reliable, smart and efficient capacity control saving upto 9% energy at reduced compressed air demand.• Reliable servo-motor actuator for accurate alignmentwith the variable air demand and large turndowns.5Easily accessible gearbox• For easier removable and maintenance, the compressorcore is separated from cooler and subframe.• Horizontally-split gearbox with quick access to gears,bearings, air/oil seals.• Short inspection and maintenance times.6Compact state-of-the-art coolers• Compact and efficient design with low approachtemperature and pressure drop.• Stainless steel tubes and full epoxy coating insidecooler shells increase corrosion resistance.• For higher reliability and easier maintenance, the coolersare separated from the compressor core unit.7On-board full oil lubrication system• Includes oil reservoir with heater, temperaturemonitoring and level sight glass.• Main shaft driven oil pump, supported by auxiliaryoil pump during start-up and coast-down.• Breather system preventing oil fumes.• Flexible connection to maximize leak tightness.8Broad selection of motors• Variety of motor choices (IP55, IP23, air or water-cooled).• Highest level efficiency.9Proven turbo technologyEasily accessible gearboxIndividually designed impellers• Dedicated impeller design for each power and pressure variant.• Backward leaning impeller design for greater operating flexibility and maximized turndown ratio.Oil and air seals• Reliable long service life.• Minimized compressed air leakage to atmosphere.• No external instrument air required for "Class 0" certification.Reliable horizontally split bearings• Flexible pad bearings and combined radial bearing/thrust bearing for extended lifetime, high reliability and stability, easy inspection.Bull gear & high speed pinions• AGMA Q-13/ISO 1328-2 grade 4 quality gears for longerlifetime, minimized mechanical losses and lower noise levels. • Full interchangeability of individual components.The magic formula: turbo + screwObtain the most efficient compressor solution for your high capacity application in the market by combining the advanced turbo technology of the ZH + with the regulating capabilities of the ZR screw compressor with Variable Speed Drive (VSD). Eliminating costly blow-off in all operating conditions, this combination is ideal to achieve the highest return on investment while enjoying the benefits of the ZH + turbo and ZR screw technology.Reduced blow-offWhile turbo compressors are very efficient in turndown, a lot of energy is wasted during blow-off by expanding part of thecompressed air into the blow-off valve and silencer. By combining two turbo compressors in an erratically varying air demand, the expensive blow-off is reduced but not completely eliminated.Eliminated blow-offAtlas Copco's unique Variable Speed Drive (VSD) technology closely follows the air demand by automatically adjusting the motor speed. When combining the ZH + turbo compressor and the ZR screw compressor with VSD, the highest efficiency is achieved by completely eliminating blow-off.Find out how much you can saveAtlas Copco can help you map the load/air demand profile of your current compressor and blower installation and indicate potential energy savings with VSD compressors and blowers. For more information, please contact your local Atlas Copco representative.Operation without blow-offOperation with blow-offHours of operationHours of operationMonitoring and control:how to get the most from the leastThe Elektronikon ® unit controller is specially designed to maximize the performance of your compressors and air treatment equipment under a variety of conditions. Our solutions provide you with key benefits such as increased energy efficiency, lower energy consumption, reduced maintenance times and less stress… less stress for both you and your entire air system.• High resolution color display gives you an easy to understand readout of the equipment’s running conditions.• Clear icons and intuitive navigation provides you fast access to all of the important settings and data.• Monitoring of the equipment running conditions and maintenance status; bringing this information to your attention when needed.• Operation of the equipment to deliver specifically and reliably to your compressed air needs.• Built in remote control and notifications functionsprovided as standard, including simple to use Ethernet based communication.• Support for 31 different languages, including character based languages.Intelligence is part of the packageOnline & mobile monitoringMonitor your compressors over the Ethernet with the Elektronikon ® unit controller. Monitoring features include warning indications, compressor shut-down andmaintenance scheduling. An Atlas Copco App is available for iPhone/Android phones as well as iPad and Android tablets. It allows fingertip monitoring of your compressed air system through your own secured network.Full optimization - ES system controllerImprove product quality every minute that your facility is in operation.Atlas Copco's ES system controllers offer a convenient way to achieveoptimized performance from your low pressure equipment through a single centralized point of monitoring and control. With the ES system controller watching over your compressors and compressed air network, you will have a highly dependable and energy efficient solution working with your facility to manage operating costs.Dual pressure set-point and Delayed Second StopWithout DSSWith DSS• A remote monitoring system that helps you optimize your compressed air system and saves you energy and cost.• It offers you a complete insight in your compressed air network and anticipates on potential problems by warning you up-front.*Please contact your local sales representative for more information.SMART LINK *: Data Monitoring ProgramSaved energyMost production processes create fluctuating levels of demand which, in turn, can create energy waste in low use periods. Using the graphic Elektronikon ® unit controller, you can manually or automatically create two different system pressure bands to optimize energy use and reduce costs at low use times. In addition, the sophisticated Delayed Second Stop (DSS) runs the drive motor only when needed. As the desired system pressure is maintained while the drive motor’s run time is minimized, energy consumption is kept to a minimum.CommunicatesStoresProtectsMeasuresControlsA dryer solution for every needUntreated compressed air contains moisture and possibly dirt particles that can damage your air system and contaminate your end product. T he resulting maintenance costs far exceed air treatment costs. Atlas Copco believes in effective prevention and provides a complete range of air treatment solutions to protect investments, equipment, production processes and end products.BD-70°C/-40°C/-20°C -94°F/-40°F/-4°FFD/FD +(VSD)+3°C/+20°C +37°F/+68°FMD-20°C/+3°C -4°F/+37°FXD-S -20°C/+3°C -4°F/+37°FHeat reactivated adsorption dryerRefrigerant dryer• Use of electrical heaters for regenerating the desiccant.• Limited pressure drop.• Variants without loss of compressed air.• Use of cooling circuit for cooling down compressed air.• Guaranteed pressure dew points.• Lowest energy consumption in all operating conditions.• Air and water cooled variants.Rotary drum heat of compression dryersHeat of compression reactivated adsorption dryers• Use of freely available heat of compression.• Negligible power consumption.• Variants with extra heat augmentation for lower dew points.• Use of freely available heat of compression.• Limited pressure drop.• Variants for dew point suppression and guaranteed dew point.• Variants without loss of compressed air.ND -40°C/-20°C -40°F/-4°FXD-G -70°C/-40°C/-20°C -94°F/-40°F/-4°FEngineered solutionsAtlas Copco recognizes the need to combine our serially produced compressors and dryers with the specifications and standards applied by major companies for equipment purchases. Strategically located departments within the Atlas Copco Group take care of the design and manufacturing of customized equipment to operate at extreme temperatures, often in remote locations.Innovative technologyAs original manufacturer of the equipment, Atlas Copco understands all performance capabilities and ensures that the equipment operates within them. All equipment is covered by our manufacturer warranty. T he reliability, longevity and performance of our equipment will not be compromised.A global aftermarket operation employing 360 field service engineers in 160 countries ensures reliable maintenanceby Atlas Copco as part of a local service operation. Innovative systemsWe are fully aware that project management can be complex. We have developed an Internet based application called IC³ which is shared by all Atlas Copco sites worldwide, to give a transparent view of data and drawings and to easily contribute to the project if required.Innovative engineeringEach project is unique and by entering into partnership with our customers, we can appreciate the challenge at hand, ask the relevant questions and design the best engineered solutionfor all your needs.Optimize your systemWith the ZH + & ZH, we provide an all-in-one solution incorporating the latest technology in a built-to-last design. T o further optimize your ZH + or ZH’s performance or to simply tailor it to your specific production environment, optional features are available.Additional features & optionsStandard scope of supply• : Optional- : Not available: Standard(1) Included on ZH 1000-3150 range.(2) Optional on ZH 1000-3150 range.Weight & dimensionsT echnical specifications 50 Hz2 stage variantFree Air Delivery according to ASME PTC10 and ISO 5389.Reference conditions: - Inlet pressure 1 bar(a)- Inlet temperature 35°C (95°F) - Humidity 60%- Cooling water temperature 26.7°C (80°F)3 stage variantFree Air Delivery according to ASME PTC10 and ISO 5389. Reference conditions:- Inlet pressure 1 bar(a)- Inlet temperature 35°C (95°F)- Humidity 60%- Cooling water temperature 26.7°C (80°F)2 stage variantFree Air Delivery according to ASME PTC10 and ISO 5389. Reference conditions:- Inlet pressure 1 bar(a)- Inlet temperature 35°C (95°F)- Humidity 60%- Cooling water temperature 26.7°C (80°F)3 stage variantFree Air Delivery according to ASME PTC10 and ISO 5389. Reference conditions:- Inlet pressure 1 bar(a)- Inlet temperature 35°C (95°F)- Humidity 60%- Cooling water temperature 26.7°C (80°F)COMMITTED TO SUSTAINABLE PRODUCTIVITY2935 0634 13 © 2017, A t l a s C o p c o , B e l g i u m . A l l r i g h t s r e s e r v e d . D e s i g n s a n d s p e c i fi c a t We stand by our responsibilities towards our customers, towards the environment and the people around us. We make performance stand the test of time. T his is what we call – Sustainable Productivity.。
The Utility range What do you integrate?ServiceBuilt betterMore features as standard. Breaking new ground when it comes to efficiency. Made for Ambient temperature from -20 to 50 °C /C3 certified canopy to protect your compressorfrom corrosion.Simplicity, speed and long service intervals. Service takesless than 60 minutes and no special tools are required. Easy access thanks to single side service.The Utility rangeThe dictionary defines the word utility as the state of being useful, profitable or beneficial – the Utility range combines all three benefits inside a lightweight, compact package. Its small footprint and single side service make it perfect to integrate on a utility truck. A high efficient source of compressed air, no matter where you are.The Utility range offers models with our revolutionary PACE system. PACE enables you to control the pressure to regulate the flow – giving you even more versatility to handle the several applications with just one compressor. Several models also offer integrated generators.The single side service allows for easy servicing, which can be completed within the hour. All models come with a corrosion free C3 rated canopy, to guarantee higher lifetime of the machine.Introducing PACE technologyPACE technology redefines the relationship between pressure and flow. A compressor with PACE technology can cover the application needs of, on average, three fixed pressure compressors.Intuitive user operation:• Toggle between the presets in a simple click.• Custom pressure can be set in 3 simple clicks.• Pressure can be adjusted in increments of 0.1 bar.What PACE is:• An electronic regulation system programmed via a digital controller.• A system that offers the widest operating pressure range within a single compressor. Allowing multiple pressure and flow combinations.• A simple to use system with guaranteed accuracy andensuring safety. Guaranteeing the longterm performance of the compressor.• A system that gives you the versatility of three machines in one package.What PACE is NOT:• A linear system where adjusting the pressure dictates the flow.• A regulation valve where you use guess work to manually adjust the settings.10.57.55.00Free air delivery (m /min)U190 PACEP r e s s u r e (b a r )7 bar: Handheld tools8.6 to 10 bar:Abrasive blasting 7 to 12 bar:Shotcrete applications5 bar: Road line painting/utilityTechnical data• PACE system (Pressure Adjustment thru CognitiveElectronics): You control the pressure and the machine regulates the flow.• Generator option: Turn your compressor into amulti-function machine for both air and power. (6 kVA semi-simultaneous and a 15 kVA non-simultaneous).• Integrated aftercooler/water separator/fine filter(PD) to guarantee better air quality.• Plus many more. Including customized colours,refinery equipment, hose reel and additional fuel tank.• Best in class fuel efficiency.• A footprint at least 10% smaller thancomparable models.• Starter motor protection system.• High-humidity C3 corrosion protection coating.• 1500 hours/two years service interval.• Integrated lifting slots and top-hook.• Long fuel autonomy to run a full shift.• Heavy duty fuel filters as standard • Spillage free frame with forklift slots and centralizeddrain points.• Single side service with Spin-on oilseparator element.• Robust canopy for three layer stacking.Optional extrasAs standardU130-U190 (PACE)U190-12-U250 (PACE)U75-U110 (PACE)Atlas Copco Power Technique /utilityPhotos and illustrations contained herein might depict products with optional and/or extra components which are not included with the standard version of the product and, therefore, are not included in a purchase of such product unless the customer specifically purchases such optional/extra components. We reserve the right to change the specifications and design of products described in this literature without notice. Not all products are available in all markets.2958 1280 00 v 04 M a r c h 2019 © A t l a s C o p c o A i r p o w e r N V , B e l g i u m . A l l r i g h t s r e s e r v e d .Power Technique Solutions PortfolioGenerators Light towers Dewatering pumps• Breakers (2.5 – 40 kg)• Rockdrills (5 – 25 kg)• Underground Rockdrills • Additional Air Tools• Portable • Mobile • Industrial• Diesel LED and MH • Electric LED • Battery LED • Submersible • Surface• Small portableAir compressorsHandheld toolsReady to goPneumatic toolsVersatilityHydraulic toolsProductivity partnerPetrol engine driven tools• 1-5 m³/min • 7-12 bar • 5.5-22 m³/min • 7-20 bar • Breakers (11 – 40 kg)• Additional Hydraulic Tools • Powerpacks• 19-116 m³/min • 10-345 bar• Breakers & Tie Tampers (25 kg)• Combi Drills (23 Kg)*Diesel and electric options available*Multiple configurations available to produce power for any size application*Diesel and electric options availableAtlas Copco’s Power Technique Business Area has a forward-thinking philosophy. For us, creating customer value is all about anticipating and exceeding your future needs – while never compromising our environmental principles. Looking ahead and staying ahead is the only way we can ensure we are your long term partner.。
欧洲泰康牌冷凝机组安装使用说明书AEZ-AE/CAE-CAJ/TAJ-TAG-FH/TFH-TANR12－R22－R502－R134a－R404A1.本公司所有冷凝机组出厂前都已用高纯氮气封存，并用橡胶堵头封堵，请用户在安装阀门之前去除这些堵头。
冷凝机组使用的冷媒应是该机组压缩机铭牌上注明的种类，不能错用其他冷媒。
使用R134a、R404A冷媒的冷凝机组的压缩机内已充有专门的合成冷冻油8685030（本公司编号），这种专门冷冻油不允许与其他矿物油或合成油相混用，而且这种专门的合成冷冻油极易受潮，因此应该在制冷系统充分干燥以后，才能把机组接入系统之中。
使用R12、R22 冷媒的冷凝机组的压缩机内已充有685013（本公司编号）矿物油，使用R502冷媒的机组的压缩机内已充有2.3.不管道外径（吋） 添加冷冻油量（毫升/米）1/2 105/8 203/4 307/8 401 50对于R12和R22机组可添加不超过25％原加注量的SUNISO 3GS冷冻油（原加油量参见产品目录）。
制冷系统连接以前，要保证所有零件和部件都是清洁和干燥的。
连接机组的管道应该考虑采用具有一定挠性的结构。
吸气管道水平段应该有一定的倾向压缩机方向的斜度，管内应具有保证回油的蒸汽流速，应不小于4米/秒，吸气管道垂直上升段内冷媒蒸汽流速应不小于8米/秒，但管内冷媒流速不应超过15米/秒。
当蒸发温度在10℃以下时，吸气管道应该绝热包扎，防止有害的吸气过热。
4.对于R404A冷媒系统，要特别注意焊接接头的泄漏检查，防止渗漏。
对于使用R404A、R134a冷媒的系统要使用专门的干燥过滤器、膨胀阀、压力开关和视液镜等附件。
干燥过滤器不能采用硅胶。
R134a 和R404A制冷系统的冷媒加注设备和抽真空设备应该是专用的，不应与R12、R22和R502冷媒加注设备相混用。
5.应选用足够大的制冷系统干燥过滤器，每千克冷媒约需40 克干燥剂。
当系统中更换新的冷凝机组或冷凝机组中更换新的压缩机时，必须更换干燥过滤器。
RK、RG和HG型滚动转子式压缩机安装和操作手册欧洲泰康公司制定百年有限公司编译2006 041．概述1.1滚动转子式压缩机的工作原理1.2工质类型1.3技术参数1.4允许工作电压范围1.4.1单相1.4.2三相1.5尺寸和安装1.6压缩机外部避震底脚的安装1.7冷冻油的类型2．工作范围2.1 工况范围2.2 压缩比2.3 压力差3. 额定温度参数3.1 环境温度3.2 排气温度3.3 电机温度3.4 回气温度4. 建议4.1 系统要求4.2 管路设计4.2.1 管路设计向导4.2.2 系统连接4.2.3 管路的软连接4.2.4 管路和换热器中的冷媒流速4.2.5 毛细管系统4.3 冷媒的充灌4.3.1 充灌的建议4.3.2 制冷剂的充灌4.4 启动4.4.1 启动频率4.4.2 启动压力4.5 压缩机运行时的液击现象4.6 长时间停机后的冷媒迁移4.6.1 曲轴箱加热法4.6.2 止回阀4.7 系统的抽真空5. 安全性5.1 压力安全5.2 电气安全5.3 公司申明6. 附录6.1 文档6.2 联系方式拥有多年丰富的压缩机开发研究经验的欧洲泰康已为您介绍了空调用和商业冷冻用的滚动转子式压缩机系列产品。
这本操作手册是用来帮助您在设备中正确地安装压缩机。
1．概述1.1滚动转子式压缩机的工作原理1 各部件的名称2 吸气结束后开始压缩3 压缩同时开始吸气4 压缩和吸气5 压缩气体排出滚动转子式压缩机是属于“高压壳”类型的压缩机。
这种类型的压缩机的吸气直接进入压缩工作腔内，气体被压缩后排入压缩机的机盖中。
需要注意的是“高压壳”型压缩机在冷启动后要经过较长的时间机壳内的压力才能达到名义值。
这一部分归因于压缩机机头的体积较大导致制冷剂溶入润滑油中，只有当润滑油中的制冷剂完全蒸发后机壳内的压力才能达到额定水平。
由于制冷剂、润滑油过多或者压缩机的吸气腔脏污都能导致压缩机发生机械性损伤。
因此。
所有的压缩机都会配有带过滤器的气液分离器。
1. Scope1.1. This specification is for a gear driven, oil-lubricated, single-stage air cooled rotary screw aircompressor. The compressor shall be a 26 kW Atlas Copco model GA26 or pre-approved equivalent.1.2. The compressor shall deliver 66.6 l/s at 8.5 bar in accordance with ISO 1217, Annex C. L/s is litres persecond FAD at inlet conditions.1.3. The units shall be manufactured in accordance with this specification. The construction as describedin this specification is considered essential and critical to the application. The vendor shall state in hisquotation any and all exceptions to the specification.2. General2.1. The rotary screw air compressor shall be capable of producing and delivering 100% of the required airdemand as specified at standard operating conditions.2.2. The compressor shall be designed and supplied as a complete package with all necessary equipment,including but not limited to the following components: inlet filter, air compression element, drive motor, aftercooler with integral moisture separator, oil cooler, cooling fan, motor starter, microprocessorregulation and control system. All components shall be mounted on a common solid base frame andfully enclosed with a sound attenuating enclosure.2.3. The compressor package shall be rated to operate in ambient conditions from 0°C to 46°C.2.4. The units shall be manufactured by a qualified manufacturer who has been manufacturing aircompressors for at least ten (10) years.2.5. The compressor manufacturer shall be certified under ISO 9001 / 9002 quality standards and ISO14001 environmental standards.2.6. The manufacturer must participate in the Compressed Air & Gas Institute (CAGI) PerformanceVerification program.3. Compressor Enclosure3.1. The compressor shall be enclosed in a steel sound attenuating canopy with removable panels.3.2. The sound attenuating material shall be flame retardant polyurethane foam.4. Noise Levels4.1. The compressor package shall not exceed 69 dB(A) when measured in the free field conditions at onemeter in accordance with the CAGI-Pneurop Test Code.5. Compressor Element5.1. The compression profile shall be of the asymmetric profile design with four lobes on the male rotor andsix lobes on the female rotor.5.2. The male and female rotors shall have the same diameter.5.3. The element housing shall be of cast iron construction.6. Drive Motor6.1. The drive motor must be a Totally Enclosed Fan Cooled (TEFC) type.6.2. The full-load efficiency rating must meet or exceed NEMA premium standards.6.3. The motor shall conform with NEMA MG 1 for 60Hz applications and IEC 34-1, EN60034-1 for 50 Hzapplications.6.4. The inboard motor bearing shall be lubricated by the compressor lubricant and the rear motor bearingsshall be greased for the life of the motor.6.5. The complete motor shall be 100% maintenance-free.6.6. Approved manufacturers include:A. SiemensB. WEGC. ABB7. Drive Arrangement7.1. The drive arrangement shall be a gear-driven design.7.2. The drive system shall be fully enclosed to protect against dirt and dust intrusion.7.3. The drive gear shall be directly mounted on the end of the motor shaft eliminating the need for acoupling.7.4. The driven gear shall be helically cut to exert compensating thrust on the rotors to offset axial loadsgenerated during compression.8. Cooling System8.1. The compressor package shall be fitted with an aluminum, air-cooled, oil cooler and aftercooler.8.2. The cooling system shall include a radial fan driven by a Totally Enclosed Fan Cooled (TEFC) motor.9. Moisture Separator9.1. The compressor shall be equipped with a moisture separator integrated in the discharge side of theafter-cooler.10. Electronic Water Drain10.1. The compressor will have a zero loss electronic water drain plumbed to the aftercooler.10.2. These drains shall discharge no compressed air during removal of the condensate.10.3. The zero loss drains shall be monitored by the microprocessor controller.10.4. A manual condensate drain shall also be included.11. Inlet Air Filter11.1. The filter shall be a paper cartridge type and be factory installed inside the compressor enclosure.11.2. The filter shall have the following SAE fine efficiency ratings:1 micron: 98.0%2 microns: 99.5%3 microns: 99.9%11.3. The filter shall be equipped with a differential pressure indicator for monitoring by the control system.11.4. The service interval of the filter must be at least 4,000 hours.12. Oil System12.1. The oil system shall include an ASME approved air/oil separator with oil level indicator. The serviceinterval of the separator element must be at least 8,000 hours.12.2. The oil filter shall be a spin-on type with an integrated bypass valve. The oil filter element will have a12 micron beta 75 rating and the service interval must be at least 8,000 hours.12.3. The oil temperature shall be regulated by means of a thermostatic bypass valve. Oil circulation isachieved through differential pressure.12.4. The oil must be synthetic and rated for a change interval of 8,000 hours.12.5. The oil system must use o-rings to provide a positive seal. No gaskets can be used.13. Electric Cubicle13.1. The control cubicle must be designed to NEMA 3R or IP 54 standards.13.2. The cubicle must include a cooling fan and vent to force ambient air through the cubicle.13.3. A wye-delta starter must be used to start the main drive motor.14. Regulating and Control System14.1. The compressor shall have a regulating system which is of the full load / no load design, controlled byan air compressor discharge pressure sensor which senses the pressure variations at the compressor discharge and maintains it within a pre-set adjustable range.14.2. The full load / no load regulation shall be combined with a start / stop regulation to automatically stopthe compressor as required.14.3. The compressor shall be equipped with an onboard microprocessor controller which will control,monitor and protect the operation and condition of the air compressor.14.4. The controller shall allow programming of two pressure set points for loading and unloading.14.5. The control algorithm shall include a function to proactively stop the compressor during periods of lowdemand without having to wait for the stop timer to time out.14.6. The controller must be capable of automatically restarting the compressor in the event of a voltagefailure.14.7. The compressor shall be able to be controlled locally, remotely or via a local area network.14.8. The controller must be equipped with auxiliary contacts for external indication of automatic or manualload control, general warning and general shutdown conditions.14.9. The controller must be capable of providing remote monitoring by a PC through the local Ethernetsystem via an Ethernet port on the controller.14.10. The controller must be capable of providing remote monitoring via a iPhone, iPad, or Android phone ortablet.14.11. The controller shall monitor the hours of operation and output a message on the display to notify theoperator to provide preventative maintenance in accordance with the factory approved service plan. 14.12. The control system shall have the capability to monitor the following functions:•Discharge air pressure •Element outlet temperature •Ambient temperature •Compressor status •Motor overload status •Running hours •Loaded hours •Regulator hours14.13. Compressor protective functions shall include:•Emergency stop •Element outlet temperature •Drive and cooling fan motor overload •Service warnings15. Shipment and Delivery Preparation15.1. The compressor must be packaged on a wooden skid and fully enclosed with a wooden enclosure.16. General Installation Requirements16.1. Upon placement on a level surface and connection to essential utilities, the unit shall be providedavailable for immediate operation.16.2. The compressor must not require bolting to the floor.。
