美泰产品规格要求-1
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欧洲玩具测试标准EN 71-3 化学测试要求测试部分的选择:供测试的实验室试样必须是销售状态或供销售状态的玩具。
测试部分必须从一个单独的玩具试样上的可触及部分由上取下,也就是说,玩具上同一种材料可以结合起来作为单独的一个测试部分,但不能再使用其它的玩具样品。
测试部分不允许含一种以上材料或一种以上颜色,除非采用物理分离方法不能形成分离的样品,这种样品如点染色、印花纺织物或因重量有限。
对材料不足10mg的测试部分不进行测试。
为保证测试的准确性,若样品重量不足,请要求客户提供测试样品的原材料或多提供几套样品。
测试部分的分类(9大类):下列玩具材料的元素转移包括在本部分的要求之类:1.油漆、清漆、硝基漆、油墨、聚合物涂层和类似的涂层;2.聚合材料和类似材料,包括用或不用纺织物增强的层压材料,但不包括其它纺织物;3.纸张和纸板;4.纺织物,不管是天然的还是合成的;5.玻璃/陶瓷/金属材料:这些材料如果完全由涂层覆盖而根据EN 71-1确定为不可触及时,不需要进行测试。
如果这些材料部分由涂层覆盖而其表面仍可被可触及时,先移去涂层,然后对玩具和部件进行测试。
6.其它材料,不管是否大量着色(如木材、纤维板、硬纸板、骨头和皮革);7.供留下痕迹的材料(如铅笔中的石墨材料和钢笔中的液体墨水);8.软性造型材料,包括造型黏土和凝胶;9.油漆,包括指画颜料、清漆、硝基漆、釉粉和在玩具上呈固体或液体状态的类似材料。
EN 71-3不包括某些玩具和玩具部分,在考虑到儿童的正常和可预见的行为时,这些部分由于它们的可触及性、功能、质量、尺寸或其它特征可明显排除因吮吸、舔吃或吞咽造成的危险。
下面的准则适用于判断吮吸、舔吃或吞咽的范围:——所有供与食物/嘴接触的玩具、化妆玩具和属玩具类的书写工具;——供6岁以下儿童使用的玩具,即所有可能与嘴接触的可触及部分和部件。
国际标准化组织美国玩具安全标准ASTM F963-03 毒性测试要求有毒物质:玩具或用于玩具的材料必须符合美国联邦有害物质条例FHSA以及根据FHSA所颁布的有关规定。
欧洲玩具测试标准EN 71-3 化学测试要求测试部分的选择:供测试的实验室试样必须是销售状态或供销售状态的玩具。
测试部分必须从一个单独的玩具试样上的可触及部分由上取下,也就是说,玩具上同一种材料可以结合起来作为单独的一个测试部分,但不能再使用其它的玩具样品。
测试部分不允许含一种以上材料或一种以上颜色,除非采用物理分离方法不能形成分离的样品,这种样品如点染色、印花纺织物或因重量有限。
对材料不足10mg的测试部分不进行测试。
为保证测试的准确性,若样品重量不足,请要求客户提供测试样品的原材料或多提供几套样品。
测试部分的分类(9大类):下列玩具材料的元素转移包括在本部分的要求之类:1.油漆、清漆、硝基漆、油墨、聚合物涂层和类似的涂层;2.聚合材料和类似材料,包括用或不用纺织物增强的层压材料,但不包括其它纺织物;3.纸张和纸板;4.纺织物,不管是天然的还是合成的;5.玻璃/陶瓷/金属材料:这些材料如果完全由涂层覆盖而根据EN 71-1确定为不可触及时,不需要进行测试。
如果这些材料部分由涂层覆盖而其表面仍可被可触及时,先移去涂层,然后对玩具和部件进行测试。
6.其它材料,不管是否大量着色(如木材、纤维板、硬纸板、骨头和皮革);7.供留下痕迹的材料(如铅笔中的石墨材料和钢笔中的液体墨水);8.软性造型材料,包括造型黏土和凝胶;9.油漆,包括指画颜料、清漆、硝基漆、釉粉和在玩具上呈固体或液体状态的类似材料。
EN 71-3不包括某些玩具和玩具部分,在考虑到儿童的正常和可预见的行为时,这些部分由于它们的可触及性、功能、质量、尺寸或其它特征可明显排除因吮吸、舔吃或吞咽造成的危险。
下面的准则适用于判断吮吸、舔吃或吞咽的范围:——所有供与食物/嘴接触的玩具、化妆玩具和属玩具类的书写工具;——供6岁以下儿童使用的玩具,即所有可能与嘴接触的可触及部分和部件。
国际标准化组织美国玩具安全标准ASTM F963-03 毒性测试要求有毒物质:玩具或用于玩具的材料必须符合美国联邦有害物质条例FHSA以及根据FHSA所颁布的有关规定。
QSOP 0006-3600 KPage 1 of 9PI CONFIDENTIAL - MATTEL, INC. PROPRIETARY INFORMATIONTITLE HEAVY ELEMENTSQUALITY AND SAFETY NUMBER 0006-3600 REVISION K DATE 01/15/08OPERATING PROCEDURE AUTHOR D. Taylor REVISED BY J. Kroskrity1 SCOPE1.1 Products and Components CoveredAll products, including packaging intended to remain with the product.1.2 Exemptions1.2.1 Children’s Jewelry Items – test per QSOP 0006-3604, Heavy Elements - Children’sJewelry1.2.2 Children’s Wearing Apparel – test per QSOP 0006-3606, Heavy Elements – Children’sWearing Apparel1.2.3 Children’s Cosmetics – test per QSOP 0006-3607, Heavy Elements – Children’sCosmetics1.2.4 Inaccessible components of electrical/electronic products are tested per QSOP 0006-3602, RoHS.1.2.5 Soluble method 1 if sample material is <10 mg.1.3 Definitions (Words that are defined are italicized and bolded once per section)Accessible: Any area of the toy that can be contacted by any portion forward of the collar of the accessibility probes when inserted to the depth determined in QSOP 0006-3010,Accessibility.Composite Sample: A sample made from combining more than one material or color e.g. paint (red, yellow and blue), vacuum metalized coating (silver and gold).Jewelry Items: Ornamental items that are intended to be worn in the hair or on the body. Examples would include rings, necklaces, bracelets, etc. This definition also includes jewelry kits that are intended to create jewelry items.Paints: solid or liquid intended for use by the consumer.Substrate: The base material beneath a surface coating .Suitable: Suitability of a toy for a child of a particular age. Reference data compiled by the Consumer Product Safety Commission (CPSC) in “Guidelines for Relating Children’s Ages to Toy Characteristics.” This guideline describes mental, physical and motor skill development of children from birth to 14 years. See United States regulations 16 CFR 1501.2 and 1501.3 for additional reference to suitability of small parts.Surface Coating: All layers of materials such as paint or similar, that dries to a solid film when it is applied to a surface and it can be scraped off with a sharp blade without removingsubstrate (base) material.1.4 PurposeEvaluate product for compliance to worldwide safety standards for heavy metals content.QSOP 0006-3600 KPage 2 of 9PI CONFIDENTIAL - MATTEL, INC. PROPRIETARY INFORMATION 2 PERFORMANCE REQUIREMENTS The following requirements are evaluated before and after all applicable use and abuse testing. See Addendum 1, Heavy Elements Testing Flow Chart.2.1 Pliable Modeling Clay and Finger PaintsMust be ≤ the following limits:ELEMENTTOTAL (ppm) SOLUBLE METHOD1 (ppm) Antimony (Sb)- 60 Arsenic (As)- 25 Barium (Ba)- 250 Cadmium (Cd)- 50 Chromium (Cr)- 25 Lead (Pb)200 90 Mercury (Hg)- 25 Selenium (Se)- 500 2.2 Surface CoatingsMust be ≤ the following limits:ELEMENT TOTAL(ppm) SOLUBLE METHOD 1(ppm) SOLUBLE METHOD 2 (ppm)Antimony (Sb) - 60 1000Arsenic (As) - 25 1000Barium (Ba) - 500 1000Cadmium (Cd) - 75 1000Chromium (Cr) - 60 -Lead (Pb) 90 90 -Mercury (Hg) 10 - -Selenium (Se) - 3001000 ADDITIONAL REQUIREMENTS - ELECTRICAL/ELECTRONICPRODUCTS ONLYCadmium (Cd) 100Hexavalent Chromium (CrVI) 1000QSOP 0006-3600 KPage 3 of 9PI CONFIDENTIAL - MATTEL, INC. PROPRIETARY INFORMATION 2.3 Metal that is: not a small part and not likely to be mouthed Must be ≤ the following limits:ELEMENT TOTAL(ppm)Lead (Pb) 400ADDITIONAL REQUIREMENTS -ELECTRICAL/ELECTRONIC PRODUCTSONLYMercury (Hg) 1000Cadmium (Cd) 100Hexavalent Chromium (CrVI) 10002.4 Metal that is: a small part or likely to be mouthed (e.g. mouthpieces of musicalinstruments, pen tips, metal on products suitable for < 3 years, etc.)Must be ≤ the following limits:ELEMENT TOTAL(ppm) SOLUBLE METHOD 1(ppm)Antimony (Sb) - 60Arsenic (As) - 25Barium (Ba) - 500Cadmium (Cd) - 75Chromium (Cr) - 60Lead (Pb) 400 90Mercury (Hg) - 60Selenium (Se) - 300ADDITIONAL REQUIREMENTS -ELECTRICAL/ELECTRONIC PRODUCTS ONLYCadmium (Cd) 100Mercury 1000Hexavalent Chromium (CrVI) 1000QSOP 0006-3600 KPage 4 of 9PI CONFIDENTIAL - MATTEL, INC. PROPRIETARY INFORMATION 2.5 Glass and ceramic that is: not a small part and not likely to be mouthed Must be ≤ the following limits:ELEMENT TOTAL(ppm)Lead (Pb) 400ADDITIONAL REQUIREMENTS -ELECTRICAL/ELECTRONIC PRODUCTSONLYCadmium (Cd) 100Mercury 1000Hexavalent Chromium (CrVI) 10002.6 Glass and ceramic that is: a small part or likely to be mouthed (e.g. mouthpieces ofmusical instruments, pen tips, etc.)Must be ≤ the following limits:ELEMENT TOTAL(ppm) SOLUBLE METHOD 1(ppm)Antimony (Sb) - 60Arsenic (As) - 25Barium (Ba) - 500Cadmium (Cd) - 75Chromium (Cr) - 60Lead (Pb) 400 90Mercury (Hg) - 60Selenium (Se) - 300ADDITIONAL REQUIREMENTS -ELECTRICAL/ELECTRONIC PRODUCTS ONLYCadmium (Cd) 100Mercury 1000Hexavalent Chromium (CrVI) 1000QSOP 0006-3600 KPage 5 of 9PI CONFIDENTIAL - MATTEL, INC. PROPRIETARY INFORMATION 2.7 All Other Materials Must be ≤ the following limits:ELEMENT TOTAL(ppm) SOLUBLE METHOD 1(ppm)Antimony (Sb) - 60Arsenic (As) - 25Barium (Ba) - 500Cadmium (Cd) - 75Chromium (Cr) - 60Lead (Pb) 200 90Mercury (Hg) - 60Selenium (Se) - 300ADDITIONAL REQUIREMENTS -ELECTRICAL/ELECTRONIC PRODUCTS ONLYCadmium (Cd) 100Hexavalent Chromium (CrVI) 1000Mercury 10003 TEST METHODS3.1 Test Environment (not applicable)3.2 EquipmentUse equipment specified in procedures referenced in §3.43.3 General Test Requirements3.3.1 Analyze materials separately whenever possible.3.3.2 Use of a composite sample is allowed where one type of material or color cannot bephysically separated.3.3.3 Samples are to be tested in the same form they appear on the finished product, e.g.paint is tested in its dry state.3.3.4 Coated surfaces require testing of both the surface coating and the base material withthe coating removed.3.4 Procedure [§2.0]3.4.1 Total Test Method3.4.1.1 Total Hexavalent Chromium - Cr VIUse one of the following methods as applicable:• ISO 3613, Chromate Conversion Coatings on Zinc, Cadmium, Aluminum-zinc Alloys, Zinc-aluminum – Test Methods or equivalent.•EPA Test Method 3060, Alkaline Digestion for Hexavalent Chromium orequivalent.Variations of these extraction and analysis methods and/or use of an alternatemethod are acceptable if, in the expert opinion of the test laboratory, they aredeclared to be equivalent or better.3.4.1.2 Total All Other Elements3.4.1.2.1 Thoroughly digest the sample utilizing any suitable method for thesample material, such as using a concentrated nitric acid per AOAC974.02. Conventional ashing, microwave or hot plate digestionscan also be used.3.4.1.2.2 Analyze the digestion utilizing any suitable method based on theequipment used (AA or ICP) and the element content to bedetermined.3.4.2 Soluble Method 13.4.2.1 Test and evaluate surface coating material per the latest revision ASTM F963.3.4.2.2 Test and evaluate non-surface coated material per the latest revision EN 71-3.3.4.2.3 Analyze the solution for heavy elements content using either atomic absorptionspectroscopy (AA) or inductively coupled plasma spectrophotometry (ICP).3.4.3 Soluble Method 23.4.3.1 Test and evaluate for soluble lead per the latest revision of Health CanadaBook 5 Laboratory Policies and Procedures, Part B, test method “C-08,“Determination of Leachable Lead in Metallic Consumer Products which posea Hazard from Ingestion”.3.4.3.2 Test and evaluate for soluble cadmium, barium, antimony, selenium andArsenic per the latest revision of Health Canada Book 5 Laboratory Policiesand Procedures, Part B, test method “C03-1, Determination of LeachableCadmium, Barium, Antimony, Selenium and Arsenic in Applied Coatings”.4 HISTORY4.1 SignificanceCompliance can be assured by using a testing and compliance system that will reduce the riskof finished products having an excessive amount of heavy elements.Soluble test method 1 is required per ASTM F963, EN 71-3, ISO 8124, Mexico’s NOM’s, andIndia’s IS 9873-3.Soluble test method 2 is required per Canada’s Hazardous Products Act.The Canadian HPA does not allow mercury to be intentionally added to the surface coatingmaterials (SCM). A test result of ≤10 mg/kg (ppm) total mercury is considered the most reliable way to determine that no mercury has been introduced.QSOP 0006-3600 K Page 6 of 9PI CONFIDENTIAL - MATTEL, INC. PROPRIETARY INFORMATIONQSOP 0006-3600 KPage 7 of 9PI CONFIDENTIAL - MATTEL, INC. PROPRIETARY INFORMATION 4.2 Reason for Revision Section Revision K Implementation date:1.2.3 Adds QSOP 3607, Heavy Elements in Cosmetics to exemptions. These requirements will be placed in this new QSOP.Immediate1.2.4 Removes exemption for inaccessible parts not covered by ROHS. editorial2Adds statement reinforcing the need to test before and after appropriate use and abuse testing. editorial Addendum 1 Adds Addendum 1, Heavy Elements Testing FlowChart editorialThe following changes were made based on the passage of House Bill H.R. 4040 andcontinuing efforts toward passage of Senate Bill S. 2045. While neither bill has been signed into law as of the date of this release, these changes must be made at this time to ensure compliance when and if the law goes into effect. If these limits are modified, the QSOP will be edited to reflect those changes.2.2 Changes Total Lead requirement from 600ppm to 90ppm. All productshipped afterMarch 1, 20082.3 Adds 400ppm Total Lead requirement. Removes allowances from Lead in steel alloy, aluminum alloy, and copper alloy of 3500ppm, 4000ppm, and 40000ppm, respectively.All productshipped afterMarch 1, 20082.4 Changes Total Lead requirement from 600ppm to 400ppm All productshipped afterMarch 1, 20082.5 Changes Total lead requirement from 600ppm to 400ppm. Removes statement regarding the requirement for a positive risk assessment by a certified toxicologist. If these requirements are signedinto law, this will no longer be an option.All productshipped afterMarch 1, 20082.6 Changes Total lead requirement from 600ppm to 400ppm. Removes minimum weight requirement of 1.0 gram. Removes statement regarding risk assessment, as in 2.5 above.All productshipped afterMarch 1, 2008Section Revision J Implementation date:2.3 Updates the requirements for non-small part metal components to include the allowable limits for alloys ofsteel, aluminum, and copper detailed in RoHS.immediate2.7 Removes the lead limits for PVC in Children’s Wearing Apparel and places them in new QSOP 3606, HeavyElements -Children’s Wearing Appareleditorial4.3 The following documents contain requirements related to this procedure• 16 CFR 1303•EN71-3 1994 with amendment A1:2000• ASTM F963-03•California Proposition 65•Canadian Hazardous Products Act and Health Canada’s Guideline for Lead in Children’s Products• ISO 8124-3, 1997• Mexico NOM’s•EU Council Directive 91/338/EEC•U.S. CPSC Policy on Lead in Certain Art Materials•U.S. CPSC Standard Operating Procedure for Determining Lead (Pb) and Its Availability in Children’s Metal Jewelry, 2/3/2005•Q & A publication from the Consumer Product Safety Commission entitled Lead Testing for Children’s Metal Jewelry, dated Nov. 2005•Official Methods of Analysis of the AOAC, 16th Ed, Section 25, 1995•AOAC standard method 974.02 or equivalent•Health Canada Book 5, Laboratory Policies and Procedures, Part B, Test Method C-07, Determination of Total Mercury in Paints and Applied Coatings.•Health Canada Product Safety Laboratory Reference Manual Book 5 – Laboratory Policies and Procedures, Part B: Test Methods Section, Method C-08, “Determination of LeachableLead in Metallic Consumer Products which pose a Hazard from Ingestion”•Health Canada Book 5, Laboratory Policies and Procedures, Part B, C03-1, Determination of Leachable Cadmium, Barium, Antimony, Selenium and Arsenic in Applied Coatings •AOAC Official Methods of Analysis, 14th Edition, Sections 25.131 – 25. 145 (1984)•W.R. Hatch and W. L. Ott, Determination of Sub-Microgram Quantities of Mercury by Atomic Absorption Spectrophotometry, Anal. Chem., Vol. 40, No 14, p.2085 (1968).•Restriction of Hazardous Substances (R.o.H.s)QSOP 0006-3600 K Page 8 of 9PI CONFIDENTIAL - MATTEL, INC. PROPRIETARY INFORMATIONAddendum 1, Heavy Elements Testing Flow ChartQSOP 0006-3600 K Page 9 of 9PI CONFIDENTIAL - MATTEL, INC. PROPRIETARY INFORMATION。
Guide for Mattel LicenseesMattel 的被许可方行为指南全球制造守则GLOBAL MANUFACTURING PRINCIPLES质量安全QUALITY &SAFETY2010年六月GLOBAL MANUFACTURING PRINCIPLESPRODUCT QUALITY AND SAFETY全球制造守则产品质量安全NEXT STEPS for LICENSEE ACTION许可证持有者行动指示Mattel is committed to providing fair and safe working conditions and quality and safe merchandise to our customers.Mattel承诺向客户提供安全公正的工作条件和优质安全的商品。
As a Licensee of Mattel-branded product, you have an important role in ensuring that working conditions meet Mattel Global Manufacturing Principles Code of Conduct and that all licensed products adhere to all Quality and Safety standards of the region in which such Licensed Product is sold.做为Mattel被许可方,有一个很重要的职责就是要保证该厂的工作条件满足Mattel 全球制造守则行为准则。
并且所有的认可产品都必须遵守这些产品销售地的质量安全标准。
➢Please review and abide by the requirements of the Mattel GMP and Product Quality Guidelines.➢Disseminate GMP and Product Quality requirements to ensure that all Facilities involved in Mattel-➢branded production have been fully informed about the expectations and the importance of compliance.➢请审查并遵守Mattel全球制造守则和产品质量指南。