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Samsung Exynos 4 Quad(Exynos 4412)RISC MicroprocessorRevision 1.00October 2012 U s e r's M a n u a l2012 Samsung Electronics Co., Ltd. All rights reserved.Important NoticeSamsung Electronics Co. Ltd. (“Samsung”) reserves the right to make changes to the information in this publication at any time without prior notice. All information provided is for reference purpose only. Samsung assumes no responsibility for possible errors or omissions, or for any consequences resulting from the use of the information contained herein.This publication on its own does not convey any license, either express or implied, relating to any Samsung and/or third-party products, under the intellectual property rights of Samsung and/or any third parties.Samsung makes no warranty, representation, or guarantee regarding the suitability of its products for any particular purpose, nor does Samsung assume any liability arising out of the application or use of any product or circuit and specifically disclaims any and all liability, including without limitation any consequential or incidental damages.Customers are responsible for their own products and applications. "Typical" parameters can and do vary in different applications. All operating parameters, including "Typicals" must be validated for each customer application by the customer's technical experts.Samsung products are not designed, intended, or authorized for use in applications intended to support or sustain life, or for any other application in which the failure of the Samsung product could reasonably be expected to create a situation where personal injury or death may occur. Customers acknowledge and agree that they are solely responsible to meet all other legal and regulatory requirements regarding their applications using Samsung products notwithstanding any information provided in this publication. Customer shall indemnify and hold Samsung and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, expenses, and reasonable attorney fees arising out of, either directly or indirectly, any claim (including but not limited to personal injury or death) thatmay be associated with such unintended, unauthorizedand/or illegal use.WARNING No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electric or mechanical, by photocopying, recording, or otherwise, without the prior written consent of Samsung. This publication is intended for use by designated recipients only. This publication contains confidential information (including trade secrets) of Samsung protectedby Competition Law, Trade Secrets Protection Act and other related laws, and therefore may not be, in part or in whole, directly or indirectly publicized, distributed, photocopied or used (including in a posting on the Internet where unspecified access is possible) by any unauthorized third party. Samsung reserves its right to take any and all measures both in equity and law available to it and claim full damages against any party that misappropriates Samsung’s trade secrets and/or confidential information.警告本文件仅向经韩国三星电子株式会社授权的人员提供,其内容含有商业秘密保护相关法规规定并受其保护的三星电子株式会社商业秘密,任何直接或间接非法向第三人披露、传播、复制或允许第三人使用该文件全部或部分内容的行为(包括在互联网等公开媒介刊登该商业秘密而可能导致不特定第三人获取相关信息的行为)皆为法律严格禁止。
Presented at the SPIE Conference on Applications of Digital Image Processing XXVII Special Session on Advances in the New Emerging Standard: H.264/AVC, August, 2004The H.264/AVC Advanced Video Coding Standard: Overview and Introduction to the Fidelity Range ExtensionsGary J. Sullivan*, Pankaj Topiwala†, and Ajay Luthra‡*Microsoft Corporation, One Microsoft Way, Redmond, WA 98052 † FastVDO LLC, 7150 Riverwood Dr., Columbia, MD 21046 ‡ Motorola Inc., BCS, 6420 Sequence Dr., San Diego, CA 92121ABSTRACTH.264/MPEG-4 AVC is the latest international video coding standard. It was jointly developed by the Video Coding Experts Group (VCEG) of the ITU-T and the Moving Picture Experts Group (MPEG) of ISO/IEC. It uses state-of-the-art coding tools and provides enhanced coding efficiency for a wide range of applications, including video telephony, video conferencing, TV, storage (DVD and/or hard disk based, especially high-definition DVD), streaming video, digital video authoring, digital cinema, and many others. The work on a new set of extensions to this standard has recently been completed. These extensions, known as the Fidelity Range Extensions (FRExt), provide a number of enhanced capabilities relative to the base specification as approved in the Spring of 2003. In this paper, an overview of this standard is provided, including the highlights of the capabilities of the new FRExt features. Some comparisons with the existing MPEG-2 and MPEG-4 Part 2 standards are also provided. Keywords: Advanced Video Coding (AVC), Digital Video Compression, H.263, H.264, JVT, MPEG, MPEG-2, MPEG-4, MPEG-4 part 10, VCEG.1. INTRODUCTIONSince the early 1990s, when the technology was in its infancy, international video coding standards – chronologically, H.261 [1], MPEG-1 [2], MPEG-2 / H.262 [3], H.263 [4], and MPEG-4 (Part 2) [5] – have been the engines behind the commercial success of digital video compression. They have played pivotal roles in spreading the technology by providing the power of interoperability among products developed by different manufacturers, while at the same time allowing enough flexibility for ingenuity in optimizing and molding the technology to fit a given application and making the cost-performance trade-offs best suited to particular requirements. They have provided much-needed assurance to the content creators that their content will run everywhere and they do not have to create and manage multiple copies of the same content to match the products of different manufacturers. They have allowed the economy of scale to allow steep reduction in cost for the masses to be able to afford the technology. They have nurtured open interactions among experts from different companies to promote innovation and to keep pace with the implementation technology and the needs of the applications. ITU-T H.264 / MPEG-4 (Part 10) Advanced Video Coding (commonly referred as H.264/AVC) [6] is the newest entry in the series of international video coding standards. It is currently the most powerful and state-of-the-art standard, and was developed by a Joint Video Team (JVT) consisting of experts from ITU-T’s Video Coding Experts Group (VCEG) and ISO/IEC’s Moving Picture Experts Group (MPEG). As has been the case with past standards, its design provides the most current balance between the coding efficiency, implementation complexity, and cost – based on state of VLSI design technology (CPU's, DSP's, ASIC's, FPGA's, etc.). In the process, a standard was created that improved coding efficiency by a factor of at least about two (on average) over MPEG-2 – the most widely used video coding standard today – while keeping the cost within an acceptable range. In July, 2004, a new amendment was added to this standard, called the Fidelity Range Extensions (FRExt, Amendment 1), which demonstrates even further coding efficiency against MPEG-2, potentially by as much as 3:1 for some key applications. In this paper, we develop an outline of the first version of the H.264/AVC standard, and provide an introduction to the newly-minted extension, which, for reasons we explain, is already receiving wide attention in the industry.1.1. H.264/AVC History H.264/AVC was developed over a period of about four years. The roots of this standard lie in the ITU-T’s H.26L project initiated by the Video Coding Experts Group (VCEG), which issued a Call for Proposals (CfP) in early 1998 and created a first draft design for its new standard in August of 1999. In 2001, when ISO/IEC’s Moving Pictures Experts Group (MPEG) had finished development of its most recent video coding standard, known as MPEG-4 Part 2, it issued a similar CfP to invite new contributions to further improve the coding efficiency beyond what was achieved on that project. VCEG chose to provide its draft design in response to MPEG's CfP and proposed joining forces to complete the work. Several other proposals were also submitted and were tested by MPEG as well. As a result of those tests, MPEG made the following conclusions that affirmed the design choices made by VCEG for H.26L: ♦ The motion compensated Discrete Cosine Transform (DCT) structure was superior to others, implying there was no need, at least at that stage, to make fundamental structural changes for the next generation of coding standard. ♦ Some video coding tools that had been excluded in the past (for MPEG-2, H.263, or MPEG-4 Part 2) due to their complexity (hence implementation cost) could be re-examined for inclusion in the next standard. The VLSI technology had advanced significantly since the development of those standards and this had significantly reduced the implementation cost of those coding tools. (This was not a "blank check" for compression at all costs, as a number of compromises were still necessary for complexity reasons, but it was a recognition that some of the complexity constraints that governed past work could be re-examined.) ♦ To allow maximum freedom of improving the coding efficiency, the syntax of the new coding standard could not be backward compatible with prior standards. ♦ ITU-T’s H.26L was a top-performing proposal, and most others that showed good performance in MPEG had also been based on H.26L (as it had become well-known as an advance in technology by that time). Therefore, to allow speedy progress, ITU-T and ISO/IEC agreed to join forces together to jointly develop the next generation of video coding standard and use H.26L as the starting point. A Joint Video Team (JVT), consisting of experts from VCEG and MPEG, was formed in December, 2001, with the goal of completing the technical development of the standard by 2003. ITU-T planned to adopt the standard under the name of ITU-T H.264, and ISO/IEC planned to adopt the standard as MPEG-4 Part 10 Advanced Video Coding (AVC), in the MPEG-4 suite of standards formally designated as ISO/IEC 14496. As an unwanted byproduct, this standard gets referred to by at least six different names – H.264, H.26L, ISO/IEC 14496-10, JVT, MPEG-4 AVC and MPEG-4 Part 10. In this paper we refer it as H.264/AVC as a balance between the names used in the two organizations. With the wide breadth of applications considered by the two organizations, the application focus for the work was correspondingly broad – from video conferencing to entertainment (broadcasting over cable, satellite, terrestrial, cable modem, DSL etc.; storage on DVDs and hard disks; video on demand etc.) to streaming video, surveillance and military applications, and digital cinema. Three basic feature sets called profiles were established to address these application domains: the Baseline, Main, and Extended profiles. The Baseline profile was designed to minimize complexity and provide high robustness and flexibility for use over a broad range of network environments and conditions; the Main profile was designed with an emphasis on compression coding efficiency capability; and the Extended profile was designed to combine the robustness of the Baseline profile with a higher degree of coding efficiency and greater network robustness and to add enhanced modes useful for special "trick uses" for such applications as flexible video streaming. 1.2. The FRExt Amendment While having a broad range of applications, the initial H.264/AVC standard (as it was completed in May of 2003), was primarily focused on "entertainment-quality" video, based on 8-bits/sample, and 4:2:0 chroma sampling. Given its time constraints, it did not include support for use in the most demanding professional environments, and the design had not been focused on the highest video resolutions. For applications such as content-contribution, content-distribution, and studio editing and post-processing, it may be necessary to ♦ Use more than 8 bits per sample of source video accuracy ♦ Use higher resolution for color representation than what is typical in consumer applications (i.e., to use 4:2:2 or 4:4:4 sampling as opposed to 4:2:0 chroma sampling format)-2-♦ ♦ ♦ ♦ ♦ ♦Perform source editing functions such as alpha blending (a process for blending of multiple video scenes, best known for use in weather reporting where it is used to super-impose video of a newscaster over video of a map or weather-radar scene) Use very high bit rates Use very high resolution Achieve very high fidelity – even representing some parts of the video losslessly Avoid color-space transformation rounding error Use RGB color representationTo address the needs of these most-demanding applications, a continuation of the joint project was launched to add new extensions to the capabilities of the original standard. This effort took about one year to complete – starting with a first draft in May of 2003, the final design decisions were completed in July of 2004, and the editing period will be completed in August or September of 2004. These extensions, originally known as the "professional" extensions, were eventually renamed as the "fidelity range extensions" (FRExt) to better indicate the spirit of the extensions. In the process of designing the FRExt amendment, the JVT was able to go back and re-examine several prior technical proposals that had not been included in the initial standard due to scheduling constraints, uncertainty about benefits, or the original scope of intended applications. With the additional time afforded by the extension project, it was possible to include some of those features in the new extensions. Specifically, these included: ♦ Supporting an adaptive block-size for the residual spatial frequency transform, ♦ Supporting encoder-specified perceptual-based quantization scaling matrices, and ♦ Supporting efficient lossless representation of specific regions in video content. The FRExt project produced a suite of four new profiles collectively called the High profiles: ♦ The High profile (HP), supporting 8-bit video with 4:2:0 sampling, addressing high-end consumer use and other applications using high-resolution video without a need for extended chroma formats or extended sample accuracy ♦ The High 10 profile (Hi10P), supporting 4:2:0 video with up to 10 bits of representation accuracy per sample ♦ The High 4:2:2 profile (H422P), supporting up to 4:2:2 chroma sampling and up to 10 bits per sample, and ♦ The High 4:4:4 profile (H444P), supporting up to 4:4:4 chroma sampling, up to 12 bits per sample, and additionally supporting efficient lossless region coding and an integer residual color transform for coding RGB video while avoiding color-space transformation error All of these profiles support all features of the prior Main profile, and additionally support an adaptive transform blocksize and perceptual quantization scaling matrices. Initial industry feedback has been dramatic in its rapid embrace of FRExt. The High profile appears certain to be incorporated into several important near-term application specifications, particularly including ♦ The HD-DVD specification of the DVD Forum ♦ The BD-ROM Video specification of the Blu-ray Disc Association, and ♦ The DVB (digital video broadcast) standards for European broadcast television Several other environments may soon embrace it as well (e.g., the Advanced Television Systems Committee (ATSC) in the U.S., and various designs for satellite and cable television). Indeed, it appears that the High profile may rapidly overtake the Main profile in terms of dominant near-term industry implementation interest. This is because the High profile adds more coding efficiency to what was previously defined in the Main profile, without adding a significant amount of implementation complexity.-3-2. CODING TOOLSAt a basic overview level, the coding structure of this standard is similar to that of all prior major digital video standards (H.261, MPEG-1, MPEG-2 / H.262, H.263 or MPEG-4 part 2). The architecture and the core building blocks of the encoder are shown in Fig. 1 and Fig. 2, indicating that it is also based on motion-compensated DCT-like transform coding. Each picture is compressed by partitioning it as one or more slices; each slice consists of macroblocks, which are blocks of 16x16 luma samples with corresponding chroma samples. However, each macroblock is also divided into sub-macroblock partitions for motion-compensated prediction. The prediction partitions can have seven different sizes – 16x16, 16x8, 8x16, 8x8, 8x4, 4x8 and 4x4. In past standards, motion compensation used entire macroblocks or, in the case of newer designs, 16x16 or 8x8 partitions, so the larger variety of partition shapes provides enhanced prediction accuracy. The spatial transform for the residual data is then either 8x8 (a size supported only in FRExt) or 4x4. In past major standards, the transform block size has always been 8x8, so the 4x4 block size provides an enhanced specificity in locating residual difference signals. The block size used for the spatial transform is always either the same or smaller than the block size used for prediction. The hierarchy of a video sequence, from sequence to samples1 is given by: sequence (pictures (slices (macroblocks (macroblock partitions (sub-macroblock partitions (blocks (samples)))))). In addition, there may be additional structures such as packetization schemes, channel codes, etc., which relate to the delivery of the video data, not to mention other data streams such as audio. As the video compression tools primarily work at or below the slice layer, bits associated with the slice layer and below are identified as Video Coding Layer (VCL) and bits associated with higher layers are identified as Network Abstraction Layer (NAL) data. VCL data and the highest levels of NAL data can be sent together as part of one single bitstream or can be sent separately. The NAL is designed to fit a variety of delivery frameworks (e.g., broadcast, wireless, storage media). Herein, we only discuss the VCL, which is the heart of the compression capability. While an encoder block diagram is shown in Fig. 1, the decoder conceptually works in reverse, comprising primarily an entropy decoder and the processing elements of the region shaded in Fig. 1.Input Video+Transform/ Scaling/ Quant.Scaling/ Inv .Quant./ Inv. TransformEntropy Coder+Intra (Spatial) Prediction DeblockingC o m p r e s s e d V i d e o b i t sMotion Comp. Decoded Video Motion Vector Info Motion EstimationFig. 1: High-level encoder architecture1We use the terms sample and pixel interchangeably, although sample may sometimes be more rigorously correct.-4-Prediction Spatial/Temporal2-D TransformQuantizationScanningVLC / Arithmetic Entropy CodeFig. 2: Higher-level encoder block diagramIn the first version of the standard, only the 4:2:0 chroma format (typically derived by performing an RGB-to-YCbCr color-space transformation and subsampling the chroma components by a factor of 2:1 both horizontally and vertically) and only 8 bit sample precision for luma and chroma values was supported. The FRExt amendment extended the standard to 4:2:2 and 4:4:4 chroma formats and higher than 8 bits precision, with optional support of auxiliary pictures for such purposes as alpha blending composition. The basic unit of the encoding or decoding process is the macroblock. In 4:2:0 chroma format, each macroblock consists of a 16x16 region of luma samples and two corresponding 8x8 chroma sample arrays. In a macroblock of 4:2:2 chroma format video, the chroma sample arrays are 8x16 in size; and in a macroblock of 4:4:4 chroma format video, they are 16x16 in size. Slices in a picture are compressed by using the following coding tools: ♦ "Intra" spatial (block based) prediction o Full-macroblock luma or chroma prediction – 4 modes (directions) for prediction o 8x8 (FRExt-only) or 4x4 luma prediction – 9 modes (directions) for prediction ♦ "Inter" temporal prediction – block based motion estimation and compensation o Multiple reference pictures o Reference B pictures o Arbitrary referencing order o Variable block sizes for motion compensation Seven block sizes: 16x16, 16x8, 8x16, 8x8, 8x4, 4x8 and 4x4 o 1/4-sample luma interpolation (1/4 or 1/8th-sample chroma interpolation) o Weighted prediction o Frame or Field based motion estimation for interlaced scanned video ♦ Interlaced coding features o Frame-field adaptation Picture Adaptive Frame Field (PicAFF) MacroBlock Adaptive Frame Field (MBAFF) o Field scan ♦ Lossless representation capability o Intra PCM raw sample-value macroblocks o Entropy-coded transform-bypass lossless macroblocks (FRExt-only) ♦ 8x8 (FRExt-only) or 4x4 integer inverse transform (conceptually similar to the well-known DCT) ♦ Residual color transform for efficient RGB coding without conversion loss or bit expansion (FRExt-only) ♦ Scalar quantization ♦ Encoder-specified perceptually weighted quantization scaling matrices (FRExt-only)-5-♦ ♦ ♦ ♦♦♦ ♦ ♦ ♦Logarithmic control of quantization step size as a function of quantization control parameter Deblocking filter (within the motion compensation loop) Coefficient scanning o Zig-Zag (Frame) o Field Lossless Entropy coding o Universal Variable Length Coding (UVLC) using Exp-Golomb codes o Context Adaptive VLC (CAVLC) o Context-based Adaptive Binary Arithmetic Coding (CABAC) Error Resilience Tools o Flexible Macroblock Ordering (FMO) o Arbitrary Slice Order (ASO) o Redundant Slices SP and SI synchronization pictures for streaming and other uses Various color spaces supported (YCbCr of various types, YCgCo, RGB, etc. – especially in FRExt) 4:2:0, 4:2:2 (FRExt-only), and 4:4:4 (FRExt-only) color formats Auxiliary pictures for alpha blending (FRExt-only)Of course, each slice need not use all of the above coding tools. Depending upon on the subset of coding tools used, a slice can be of I (Intra), P (Predicted), B (Bi-predicted), SP (Switching P) or SI (Switching I) type. A picture may contain different slice types, and pictures come in two basic types – reference and non-reference pictures. Reference pictures can be used as references for interframe prediction during the decoding of later pictures (in bitstream order) and non-reference pictures cannot. (It is noteworthy that, unlike in prior standards, pictures that use bi-prediction can be used as references just like pictures coded using I or P slices.) In the next section we describe the coding tools used for these different slice types. This standard is designed to perform well for both progressive-scan and interlaced-scan video. In interlaced-scan video, a frame consists of two fields – each captured at ½ the frame duration apart in time. Because the fields are captured with significant time gap, the spatial correlation among adjacent lines of a frame is reduced in the parts of picture containing moving objects. Therefore, from coding efficiency point of view, a decision needs to be made whether to compress video as one single frame or as two separate fields. H.264/AVC allows that decision to be made either independently for each pair of vertically-adjacent macroblocks or independently for each entire frame. When the decisions are made at the macroblock-pair level, this is called MacroBlock Adaptive Frame-Field (MBAFF) coding and when the decisions are made at the frame level then this is called Picture-Adaptive Frame-Field (PicAFF) coding. Notice that in MBAFF, unlike in the MPEG-2 standard, the frame or field decision is made for the vertical macroblock-pair and not for each individual macroblock. This allows retaining a 16x16 size for each macroblock and the same size for all submacroblock partitions – regardless of whether the macroblock is processed in frame or field mode and regardless of whether the mode switching is at the picture level or the macroblock-pair level. 2.1. I-slice In I-slices (and in intra macroblocks of non-I slices) pixel values are first spatially predicted from their neighboring pixel values. After spatial prediction, the residual information is transformed using a 4x4 transform or an 8x8 transform (FRExt-only) and then quantized. In FRExt, the quantization process supports encoder-specified perceptual-based quantization scaling matrices to optimize the quantization process according to the visibility of the specific frequency associated with each transform coefficient. Quantized coefficients of the transform are scanned in one of the two different ways (zig-zag or field scan) and are compressed by entropy coding using one of two methods – CAVLC or CABAC. In PicAFF operation, each field is compressed in a manner analogous to the processing of an entire frame. In MBAFF operation, if a macroblock pair is in field mode then the field neighbors are used for spatial prediction and if a macroblock pair is in frame mode, frame neighbors are used for prediction. The frame or field decision is made before applying the rest of the coding tools described below. Temporal prediction is not used in intra macroblocks, but it is for P and B macroblock types, which is the main difference between these fundamental macroblock types. We therefore review the structure of the codec for the I-slice first, and then review the key differences for P and B-slices later.-6-2.1.1. Intra Spatial Prediction To exploit spatial correlation among pixels, three basic types of intra spatial prediction are defined: ♦ Full-macroblock prediction for 16x16 luma or the corresponding chroma block size, or ♦ 8x8 luma prediction (FRExt-only), or ♦ 4x4 luma prediction. For full-macroblock prediction, the pixel values of an entire macroblock of luma or chroma data are predicted from the edge pixels of neighboring previously-decoded macroblocks (similar to what is shown in Fig. 3, but for a larger region than the 4x4 region shown in the figure). Full-macroblock prediction can be performed in one of four different ways that can be selected by the encoder for the prediction of each particular macroblock: (i) vertical, (ii) horizontal, (iii) DC and (iv) planar. For the vertical and horizontal prediction types, the pixel values of a macroblock are predicted from the pixels just above or to the left of the macroblock, respectively (like directions 0 and 1 in Fig. 3). In DC prediction (prediction type number 2, not shown in Fig. 3), the luma values of the neighboring pixels are averaged and that average value is used as predictor. In planar prediction (not shown in Fig. 3), a three-parameter curve-fitting equation is used to form a prediction block having a brightness, slope in the horizontal direction, and slope in the vertical direction that approximately matches the neighboring pixels. Full-macroblock intra prediction is used for luma in a macroblock type called the intra 16x16 macroblock type. Chroma intra prediction always operates using full-macroblock prediction. Because of differences in the size of the chroma arrays for the macroblock in different chroma formats (i.e., 8x8 chroma in 4:2:0 macroblocks, 8x16 chroma in 4:2:2 macroblocks, and 16x16 chroma in 4:4:4 macroblocks), chroma prediction is defined for three possible block sizes. The prediction type for the chroma is selected independently of the prediction type for the luma. 4x4 intra prediction for luma can be alternatively selected (on a macroblock-by-macroblock basis) by the encoder. In 4x4 spatial prediction mode, the values of each 4x4 block of luma samples are predicted from the neighboring pixels above or left of a 4x4 block, and nine different directional ways of performing the prediction can be selected by the encoder (on a 4x4 block basis) as illustrated in Fig. 3 (and including a DC prediction type numbered as mode 2, which is not shown in the figure). Each prediction direction corresponds to a particular set of spatially-dependent linear combinations of previously decoded samples for use as the prediction of each input sample. In FRExt profiles, 8x8 luma intra prediction can also be selected. 8x8 intra prediction uses basically the same concepts as 4x4 prediction, but with a prediction block size that is 8x8 rather than 4x4 and with low-pass filtering of the predictor to improve prediction performance.M A B C D E F G H8 1 6 3 7 0 5 4I J K La e i mb f j nc g k od h l pFig. 3: Spatial prediction of a 4x4 block.-7-2.1.2. Transform and Quantization After spatial prediction, a transform is applied to decorrelate the data spatially. There are several unique features about the transform selected for this coding standard. Some of these features are listed below. ♦ It is the first video standard fundamentally based on an integer inverse transform design for its main spatial transforms, rather than using idealized trigonometric functions to define the inverse transform equations and allowing implementation-specific approximations within some specified tolerances.2 The forward transform that will typically be used for encoding is also an integer transform. A significant advantage of the use of an integer is that, with an exact integer inverse transform, there is now no possibility of a mismatch between then encoder and decoder, unlike for MPEG-2 and ordinary MPEG-4 part 2. ♦ In fact, the transform is specified so that for 8-bit input video data, it can be easily implemented using only 16-bit arithmetic, rather than the 32-bit or greater precision needed for the transform specified in prior standards. ♦ The transform (at least for the 4x4 block size supported without FRExt) is designed to be so simple that it can be implemented using just a few additions, subtractions, and bit shifts. ♦ A 4x4 transform size is supported, rather than just 8x8. Inconsistencies between neighboring blocks will thus occur at a smaller granularity, and thus tend to be less noticeable. Isolated features can be represented with greater accuracy in spatial location (reducing a phenomenon known as "ringing"). For certain hardware implementations, the small block size may also be particularly convenient. Thus, while the macroblock size remains at 16x16, these are divided up into 4x4 or 8x8 blocks, and a 4x4 or 8x8 block transformation matrix T4x4 or T8x8 is applied to every block of pixels, as given by:T4 x 41 ⎡ 1 ⎢ 2 1 =⎢ ⎢ 1 −1 ⎢ ⎣ 1 −21⎤ − 1 − 2⎥ ⎥, T 8 x8 1⎥ −1 ⎥ 2 − 1⎦ 18 8 8 ⎡ 8 ⎢ 12 10 6 3 ⎢ ⎢ 8 4 − 4 −8 ⎢ 10 − 3 − 12 − 6 =⎢ ⎢ 8 −8 −8 8 ⎢ 3 10 ⎢ 6 − 12 ⎢ 4 −8 8 −4 ⎢ ⎢ 3 −6 10 − 12 ⎣8 −3 −8 6 8 10 −48 −4 12 −8 −3 88 4 3 −8 12 −8 6− 6 − 1012 − 108⎤ − 12⎥ ⎥ 8⎥ ⎥ − 10⎥ 8⎥ ⎥ − 6⎥ 4⎥ ⎥ − 3⎥ ⎦The 4x4 transform is remarkably simple, and while the 8x8 transform (used in FRExt profiles only) is somewhat more complex, it is still remarkably simple when compared to an ordinary 8x8 IDCT. The transform T is applied to each block within the luma (16x16) and chroma (8x8, or in FRExt, 8x16 or 16x16) samples for a macroblock by segmenting the full sample block size into smaller blocks for transformation as necessary. In addition, when the 16x16 Intra prediction mode is used with the 4x4 transform, the DC coefficients of the sixteen 4x4 luma blocks in the macroblock are further selected and transformed by a secondary Hadamard transform using the H4x4 matrix shown below (note the basic similarity of T4x4 and H4x4). The DC coefficients of the 4x4 blocks of chroma samples in all macroblock types are transformed using a secondary Hadamard transform as well. For 4:2:0 video, this requires a 2x2 chroma DC transformation specified by the Hadamard matrix H2x2 (below); for 4:4:4, the chroma DC uses the same 4x4 Hadamard transformation as used for luma in 16x16 intra mode; and for 4:2:2 video, the chroma DC transformation uses the matrices H2x2 and H4x4 to perform a 2x4 chroma DC secondary transformation.2MPEG-4 part 2 and JPEG2000 had previously included integer wavelet transforms. But JPEG2000 is an image coding standard without support for interframe prediction, and in MPEG-4, the integer transforms are used only rarely for what is called texture coding (somewhat equivalent to the usual I-frame coding, but not found in most implementations of MPEG-4), and the main transform used for nearly all video data was still specified as an ideal 8x8 IDCT with rounding tolerances. The integer transform concept had also been previously applied in H.263 Annex W, but only as an after-thefact patch to a prior specification in terms of the 8x8 floating point IDCT.-8-。
DFM常用中英文对照15、如果分型面此处,模具上会有尖角和刀口,对模具寿命有影响。
There are sharp edges if we set the parting line here, it will reduce the tool life.16、此处料厚段差很大,成品表面会有应力痕,建议修改如图示。
The thickness is not equal and it will bring the stress lines on the surface, suggest to improve the part as the picture shown.17、此大行位上有小行位,开模时小行位需先退,大行位做延时,合模时则相反。
The small slider is inside the big slider, when the mold open, the small slider need to recede first and the big. slider have to postpone. When the mold close, it is contrary.13、此处需做强顶。
This position need to force ejection.19、由于此处没有足够空间下热咀,所以需做一个柱子进胶。
This position need to make a pole for gating because there have no enough space for hot sprue. 20、沾模Stick1.High shrinkage values could indicate sink marks or voids at gate location高缩水率的产品容易产生缩印,但在浇口附近可以避免。
2.Welding line on the cosmetic surface 熔接线在外表面3. Two banana gate was to being confluent in the end of melt flow两个香蕉浇口在流动未端熔合。
《装备制造技术》2008年第12期随着科技的进步,计算机水平的日益发展,CAD/CAE/CAM 技术在现代模具设计生产中被广泛的应用。
使用计算机辅助技术不仅能够提高一次试模成功率,而且可以使模具设计和制造在质量、性能及成本上都有很大程度的提升。
图1给出了使用CAD/CAE 技术进行模具设计和制造的基本过程。
1注塑成型CAD/CAE 的内涵1.1计算机辅助设计(CAD )计算机辅助设计系统由硬件和软件组成。
其中硬件主要就是指计算机系统,包括主计算机、工作站、终端和输出设备等。
软件包括系统程序、专业应用程序和各种辅助程序。
计算机辅助设计的过程主要包括以下两个环节:在样品或图纸基础上利用CAD 软件进行三维造型;在真实感效果评价满意的基础上进行模具CAD 设计。
1.2计算机辅助工程分析(CAE )CAE 技术是一门以CAD/CAM 技术水平的提高为发展动力,以高性能计算机和图形显示设备为发展条件,以计算力学中的边界元、有限元、结构优化设计及模态分析等方法理论为基础的一项较新的技术。
注塑成型过程中,塑料在型腔中的流动和成型,与材料的性能、制品的形状尺寸、成型温度、成型速度、成型压力、成型时间、型腔表面情况和模具设计等一系列因素有关。
因此,对于新产品的试制或是一些形状复杂、质量和精度要求较高的产品,即使是具有丰富经验的工艺和模具设计人员,也很难保证一次成功地设计出合格的模具。
所以,在模具基本设计完成之后,可以通过注塑成型分析,发现设计中存在的缺陷,从而保证模具设计的合理性,提高模具的一次试模成功率,降低企业生产成本。
注塑成型CAE 分析的内容和结果为模具设计和制造提供可靠、优化的参考数据。
1.3注塑成型CAD/CAE 的特点随着CAD/CAE/CAM 技术在模具行业的广泛应用,传统的模具设计、制造方法必将被取代,其强大的优势主要表现在以下几个方面。
(1)缩短模具制作周期。
CAD 系统内容丰富并且功能强大,在CAD 数据库中存有大量模具标准件信息,并且专业的CAD 系统还可以提供模具设计的专家辅助系统,其中包含各类经验设计参数和常用设计方法可以减少设计人员因经验不足而不得不反复修模花去的时间,从而大大简化常规设计的过程。
OvermoldingBy: Brad BillITDPT 303 Ball State UniversityIntroduction:Overmolding is a process that is used in many manufacturing forms to create parts and improve product efficiency. Without the process of overmolding we would not have the many consumer products that everyone wants and needs. Examples of overmolded products would be cell phones, clock radios, computer monitors. So how exactly does the overmolding process work and how can it be broken down?(Sun Plastics 2005)Definition: The technical definition of over molding is "Overmolding, or two-shot molding, results in parts in which it is clearly evident that more than one material is being used. In these processes, only part of a product is molded in one material, and that molded piece is manipulated so the second material can be molded around, over, under, or through it to complete the final part. This method is sometimes referred to as in-mold assembly, since the resulting part effectively acts as an assembly of two materials rather than as a layered structure." (Kerouac and Grelle 2005)Process:"Overmolding is the an injection molding process using two separate molds of which you mold one material over another to create or touch appeal such as a handle or knob." (Mastermolding 2005) Overmolding is typically used when creating an outer shell for electronics or different appliances. This is done using certain plastics and polymers. Typically research has shown that polyethylene is the most widely used plastic in the over molding process. It is used because it can be drawn out into thin sheets which makes the overmolding process easier and more efficient.Industrial Processes:There are two basic types of overmolding used in industrial processes today. The first is the insert molding process which "the rigid substrate is molded first and transferred to a second mold, where a thermoplastic elastomer (TPE) is shot around the insert to create the finished part. The process uses standard injection molding machines and relatively simple, low-cost tools. Insert molding is best suited to applications involving relatively low volumes and manufacturing locations where labor costs are low". (Hudacek 2005) The second process involves a term called multi-shot molding which basically works off of the same principles that insert molding does but uses many insert molders to shot a compound into a mold. this process is typically used when there is more production being done and manufactures want to be more economically cautious. New processes are being examined in making the overmolding process better. Researchers are using different polymers and trying new temperatures to use when overmolding products in an industrial setting. According to the plastics technology website, new changes are being made in the overmolding process. "Driving this change is the increasingly diverse range of (TPE) materials. In overmolding, a TPE is injection molded over or around a compatible substrate using either insert or multi-shot processes. The resulting hard-soft structures are quite effective in comfortable, non-slip, and abrasion-resistant handles, grips, and buttons. A critical challenge for designers and producers of these parts is poor adhesion of TPE to substrate, which reveals itself in peeling, curling, fraying, or delamination of the material layers. Initially, this was a fairly straightforward issue since the most common approach was to combine an olefin-based TPE with a compatible rigid PP substrate." (Hudacek 2005) There are different factors along with which components to use when overmolding.(/IMAGES/MACHINE/DSC00475.JPG)Quality Control and Potential Problems: Temperature is one of them and probably second most important to the components. Temperature affects the thermoplastics greatly and if these temperature are not exactly correct then the whole process and overmolding line can be ruined, wasting product materials as well as energy and time for theconsumer. "The relationship between temperature of the TPE melt and adhesion strength is reflected in the example of a 65 Shore A TPE overmolded on a PC substrate. As the melt temperature increases from 370 F to 400 F, a notable improvement in adhesion strength is evident. But a further increase to 430 F actually reduces adhesion strength. In this instance, the optimum melt temperature is somewhat less than 400 F. Molders must balance desired adhesion strength against the possible adverse effects of elevated melt temperature, e.g., thermal degradation and ejection difficulty." (Hudacek 2005)(/articles/200402fa2.html)Ten Tips on Overmolding•Match compatibility of TPE and substrate.•Minimize peeling with sharp transitions in shut-off design.•Avoid trapping air in cavities via appropriate venting.•Balance TPE thickness with Shore A hardness for desired “feel.”•Maintain TPE melt temperature at the level that optimizes adhesion.•Dry moisture-sensitive materials.•Select color-concentrate carriers that are compatible with both the TPE and substrate.•Be aware of liabilities of smooth surface textures.•Keep the TPE flow-length/part- thickness ratio below 150:1.•Design gating with good adhesion(Hudacek 2005)History of Overmolding:Molding in general has been around for almost one hundred years. Different parts have been made over the course of the century using molding processes but overmolding has not been very popular until recently. The past thirty years has given over molding a chance to break though as the "high-tech" molding process. Almost all of our little gadgets today have been overmolded some how.Anything from toaster ovens back in the late sixties to the new PDA's and cell phones of today.(Htplastics 2005)Summary:As it can be seen above overmolding is a highly useful process in which one can combine two different molds for either appearance reasons or durability. By overmolding products such as plastic materials, these materials can be formed into one solid mold which can be seen in many cases in the consumer market today. Without the overmolding process the items and consumer parts that we use everyday such as cell phones, toasters, PDA's, automobiles and thousands of other parts would not exist. The overmolding process is constantly changing and the processes and components that are being used are constantly being tweaked to extend performance, durability, and life cycle.Sources and References1) Hudacek, L (2004). How to Optimize Adhesion in Hard-Soft Overmolding.Plastics Technology, 50(2), 62-68.2) (2003). Super-Soft TPVs for Grips And TPEs for Overmolding.. Plastics Technology, 49(10), 43-43.3) Ogando, J (2002). Overmolding eases electronics assembly..Design News, 58(16), 34-34.4) Caamano,J & Hoffman, J (2002). Hard rules for soft-touch overmolding.Machine Design, 74(9), 60-60.5) (1996). Overmolded parts made from single plastic..AdvancedMaterials & Processes, 150(5), 4-4.。
DSSC Technology Trend and Market Forecast(2009~2013)June 20092345612IGlassTCOPlatium-/I 2ElectrolyteDyeTiO 2 (15~20㎛)TCOGlass(Source: Fraunhofer Institut Solare Energiesysteme)The device is manufactured through thermosetting adhesive like surlyn between the two electrodes and this adhesive simultaneously operates the role as spacer. As shown in the figure, TiO2 is generally used for the semiconductor material, whereas Ru-complex is used for the dye molecule. The n-type nano particled semiconductor13(1)(2)14The observed Iph photoelectric current is determined by the Iinj electric current which subtracts Ir, the electric current lost by surface recombination. In other words, Iph=Iinj -Ir and the open-circuit voltage is expressed in equation (1).Here, nso is the concentration of electron on TiO2 surface and kET corresponds to speed constant equation (2) which combines the electron injected to TiO2 with electrolyte’s oxidant (or I3-). The voltage decrease can be prevented when the speed of reduction from I3- to I- is slow. The recombination process occurs passing through the surface state mainly distributed under the conduction band. Therefore, the technology to regulate the nano particle’s surface state is closely related to the energy conversion efficiency.As previously discussed, the DSSC selects and uses materials by each role such as the semiconductor electrode, which is responsible for electron delivering dye and electron deliveries, and electrolyte, which imports holes. We’ll discuss the role and characteristic by material in the following.15Figure 2-2-2 shows various conduction bands of oxide semiconductor. From the basis of representative ruthenium based dye (N3, N719), the usable oxide is extremely limited. If the conduction band’s energy is excessively low like SnO2 and WO3, the cell’s electromotive force is reduced. On the contrary, the injection itself becomes161718Generally, ester reaction occurs between –OH and organic acid of dye which reside on the anatase TiO2 surface. The anatase TiO2 dye realizes strong bond between atom and organic acid of dye on the crystal surface as the atom’s arrangement and the organic acid’s location is properly joined.Figure 2-2-3 observes the size and shape of nano particles upon the manufacturing19EPFL 2005 N719 0.16 17.7 0.85 0.75 11.2 EPFL AIST(日) 2004 N719 0.25 18.2 0.76 0.74 10.2 AIST AIST(日) 2006 N719 0.25 17.3 0.77 0.76 10.0 AIST Sharp 2006BlackDye0.2220.9 0.74 0.72 11.1 AISTAIST 2005 BlackDye 0.25 21.5 0.70 0.69 10.5 AIST Sharp 2005BlackDye1.0021.8 0.73 0.65 10.4 AISTEPFL 2001 BlackDye 0.18 20.5 0.72 0.70 10.4 NREL Tokyo Univ. 2006 Black Dye 0.23 21.3 0.69 0.69 10.2 AISTSumitomo OsakaCell 2007 BlackDye 0.23 19.7 0.73 0.69 10.0Sumitomo OsakaCellTokyo Univ. 2006 β-diketonide 0.25 21.5 0.69 0.71 10.2 TokyoUniv.U.S. propels development and commercialization of DSSC as the next-generationenergy source with promising potentials at universities and national research94Below, table 4-1-2 summarizes efficiency property and institutions that reported large-95Fujikura 24cm×24cm 2.7% 60cm×120cm Monolith type200VFujikura24cm×24cm 2.0% 250cm×225cm Transparent typeFujikura14cm×14cm 6.3% 80cm×120cm Collection grid typeFujikura41cm×14cm 6.3% 84cm×119cm Collection grid typeEneos 10cm×10cm 6.3% 84cm×86cm Collection grid typeElecell 10cm×10cm 6.7% - Ztype Eneos 10cm×10cm 9.0% -Collection grid typeTokyo Univ. 5cm×10cm 6.7% - Ztype Sharp 26.510cm26.3%-Wtype ECN 10cm×10cm 4.6% 30cm×30cm Collection grid typeSTI 10cm×17cm - 87cm×57cm Z typeASIPP 15cm×20cm 6.0% 40cm×604cm Collection grid typeFh-ISE 30cm×30cm 3.1% - Collection grid typePlastic Cell 17cm×30cm 2.1% 30cm×30cm 10 series9697- EPFL (Swiss Federal Institutes of Technology) M. Gratzel Group - first development of DSSC using nano TiO2 ruthenium based dye in 1991- solid state photocell development- Solaronix(Swiss based medium company) - R&D regarding photocell delivery dynamics based on DSSC theory and experiment- NREL(National Renewable Energy Laboratory) A. J. Nozik Group - R&D upon quantum dot applied DSSC- Konarka Tech Inc(U.S. based medium company) - plan flexible DSSC commercialization- Univ. Bath (England) L. M. Peter Group - R&D upon photocell delivery mechanism using DSSC IMPS/IMVS- Uppsala Univ. (Sweden) A. Hagefeldt Group- develop flexible DSSC- AIST (National Institute of Advanced Industrial Science and Technology) H. Arakawa Group - R&D upon organic high efficiency dye synthesis - Osaka Univ. S. Yanagida Group - R&D upon DSSC hole conductor and electrolyte using polymer organics- Toyota Central R&D center- develop module and large-area array- Hitachi-Maxell - develop flexible DSSC module - Sharp - develop DSSC module - Fujikura- develop DSSC module- STI (Australia based medium company)- develop DSSC window module and DSSC based PV power plant system- ECN (Netherland)- develop DSSC window module- Fraunhofer Research Center (Germany) - develop DSSC window module125(Source: AIST)In November 2008, AIST has accomplished 5.5% efficiency from ionic gel based electrolyte and 7.6% efficiency from ionic liquid based electrolyte ion which dye replaced the conventional Ru-complex.The conventional DSSC uses expensive dye using Ru-complex which includes Ru, a precious metal, that it was unavoidable to increase material cost during cell production. However, AIST has newly developed a cell technology to cut down he manufacturing cost by applying carbazol based dye called MK-2 instead of Ru-complex. In terms of the organic material dye which is being widely researched conventionally, the electron excited by visible ray has low electron transfer efficiency from TiO2 electrode and the electron lifetime by recombination of hole and I 3- electrolyte is about 1/10 of the Ru-complex that AIST synthesized new MK-2 dye to resolve such issues.126(c) Organic electrolyte oligomer gelator structure(Source: AIST)The conventional acetonitrile based electrolyte is highly volatile that it caused to reduce DSSC durability time to below 100 hours. The newly developed solar cell uses MPlml which secures low viscosity among ionic liquid based electrolytes to maintain the durability to over 2,000 hours and record 7.6% efficiency. In addition, ionic gel based electrolyte (organic electrolyte oligomer gelator) also accomplished comparable durability and 5.5% efficiency.(Source: 3GSolar)3GSolar applies glass on DSSC substrate and has developed DSSC which secures 5.2% efficiency from 225cm2 Glass and efficiency 7.9% from 1.92cm2 Glass. 3GSolar is expected to develop DSSC with over 7% efficiency from 225cm2 Glass in the near future.127(Source: 3GSolar) 3GSolar is currently developing a module which secures durability of over 7 years while recording 57W output and 7% efficiency from 125x63cm2 Glass to realize product commercialization. The company targets to develop a module with over 15 year-long durability and over 10% efficiency by 2013.128(Source: 3GSolar)3GSolar plans to secure 8MW production capacity in 2009. The company plans to firstly commercialize the product application for mobile electronics charger-use in order to enter the market initially and, secondly, realize DSSC product for off-grid and on-grid power generation application.129170171172173174175176。
rotational moldingRotational Molding: An OverviewIntroductionRotational molding, also known as rotomolding, is a manufacturing process used for producing hollow plastic parts. It is a versatile technique widely used in industries such as automotive, toy manufacturing, agriculture, and water storage. This document aims to provide a comprehensive overview of rotational molding, including the process, materials used, advantages, and applications.ProcessThe rotational molding process involves four main steps: mold preparation, material loading, heating, and cooling.1. Mold Preparation: The first step is to prepare a mold, which is typically made of aluminum or steel. The mold is designed to have the desired shape of the final product, including any intricate details or features.2. Material Loading: Once the mold is ready, it is filled with a measured amount of powdered plastic resin. Various types of resins can be used, including polyethylene, polypropylene, and PVC, depending on the specific requirements of the product.3. Heating: The filled mold is then transferred to an oven, where it is slowly rotated in two perpendicular axes. As the mold rotates, it is heated to a specific temperature, typically between 300 to 400 degrees Fahrenheit. The heat causes the resin to melt and stick to the inner surface of the mold, forming a uniform coating.4. Cooling: After the resin has melted and adhered to the mold's surface, the mold is transferred to a cooling chamber. During this stage, the mold continues to rotate, allowing the resin to cool and solidify. Cooling can be accelerated by circulating air or water around the mold.Advantages of Rotational MoldingRotational molding offers numerous advantages over other manufacturing processes, making it a popular choice for producing plastic parts.1. Design Flexibility: One of the key advantages of rotational molding is its design flexibility. The process allows for the production of complex shapes, including multiple walls, undercuts, and intricate details, without the need for additional molds or inserts.2. Cost-Effective: Rotational molding is a cost-effective manufacturing method, especially for producing large and hollow parts. The process eliminates the need for complex molds and reduces material waste, resulting in lower production costs.3. Durability: Parts produced through rotational molding are known for their durability and strength. The seamless construction and uniform wall thickness enhance the structural integrity of the final product, making it highly resistant to impact and environmental factors.4. Wide Material Selection: Rotational molding supports a wide range of plastics, allowing manufacturers to choose materials that best suit their product requirements. The process can produce parts using various resin types, including UV-resistant, flame-retardant, and food-grade materials.ApplicationsRotational molding finds applications in various industries, thanks to its versatility and capability to produce large-sized parts. Some common applications include:1. Automotive: Rotomolded parts are used in the automotive industry for manufacturing fuel tanks, exterior body panels, air ducts, and interior components.2. Toys and Recreation: The toy manufacturing industry extensively uses rotational molding to produce toys such as play structures, slides, and ride-on vehicles. The process allows for vibrant colors, durability, and intricate designs.3. Agricultural Equipment: Rotational molding is employed in the production of agricultural equipment, including tanks, containers, and watering troughs. The seamless construction of rotomolded parts ensures leak-proof and corrosion-resistant performance.4. Water Storage: Rotomolded water storage tanks are widely used for residential, industrial, and agricultural applications. The seamless construction and UV-resistant materials ensure clean and durable water storage solutions.ConclusionRotational molding offers a versatile and cost-effective method for producing plastic parts with complex shapes and unique design features. The process provides opportunities for customization, durability, and a wide range of material choices. From automotive components to toys and water storage solutions, rotational molding finds applications in various industries. By understanding the rotational molding process and its advantages, manufacturers can make informed decisions when choosing the most suitable manufacturing method for their specific requirements.。
观察太阳用英语怎么写作文Observing the Sun is a fascinating endeavor that offers insights into our closest star and the dynamics of our solar system. In this essay, we will delve into the methods and significance of observing the Sun.To begin with, observing the Sun requires specialized equipment and precautions due to its intense brightness. One of the most common tools for solar observation is a solar telescope equipped with appropriate filters to block harmful radiation while allowing safe viewing of the Sun's surface. These filters typically come in the form of specialized solar filters or hydrogen-alpha filters, which isolate specific wavelengths of light emitted by the Sun.Furthermore, solar observation can also be conducted through indirect methods, such as using solar projectors or pinhole cameras to project the Sun's image onto a surface without directly looking at it. These methods provide a safe way to observe phenomena like solar eclipses withoutrisking eye damage.The significance of observing the Sun extends beyond mere curiosity. Studying the Sun allows scientists tobetter understand its structure, behavior, and influence on the solar system. For instance, observing sunspots, which are cooler and darker areas on the Sun's surface, provides valuable insights into its magnetic activity and cycles.Moreover, solar observation enables scientists to monitor solar flares and coronal mass ejections (CMEs), which are powerful eruptions of plasma and magnetic fields from the Sun's atmosphere. These events can havesignificant impacts on Earth, affecting telecommunications, power grids, and even endangering astronauts and satellites in space.In addition to scientific research, observing the Sun also holds cultural and historical significance. Throughout history, various civilizations have revered the Sun as a deity or symbol of life and fertility. Today, solar observation continues to inspire awe and wonder, connectingpeople to the broader cosmos and fostering a sense of curiosity about the universe.In conclusion, observing the Sun is a multifaceted endeavor that combines scientific inquiry, technological innovation, and cultural appreciation. By studying the Sun, we gain a deeper understanding of our place in the universe and the forces that shape our solar system. Whether through sophisticated telescopes or simple pinhole cameras, the act of observing the Sun invites us to explore the wonders of the cosmos and expand our horizons.。
科学注塑实战指南读后感英文回答:After reading the practical guide on scientific injection molding, I found it to be an invaluable resource for anyone involved in the field of injection molding. The author provides a comprehensive overview of the entire process, from material selection to troubleshooting common issues. The guide is filled with practical tips and techniques that can be immediately applied in real-world scenarios.One aspect that stood out to me was the emphasis on understanding the material properties and how they can impact the injection molding process. The author explains the importance of material selection and provides guidance on choosing the right material for specific applications. This knowledge is crucial for achieving consistent and high-quality results in injection molding.Another highlight of the guide is the detailed explanation of the injection molding machine and its various components. The author breaks down each component, such as the screw, barrel, and nozzle, and explains their functions and how they contribute to the overall process. This level of detail is extremely helpful for those who are new to injection molding or want to deepen their understanding of the machinery involved.Additionally, the troubleshooting section of the guide is a valuable resource for addressing common issues that may arise during the injection molding process. The author provides a systematic approach to identifying and resolving problems, which can save a significant amount of time and resources. The inclusion of real-world examples and case studies further enhances the practicality of the guide.Overall, the practical guide on scientific injection molding is a must-read for anyone involved in the field. The combination of theoretical knowledge, practical tips, and troubleshooting guidance makes it a comprehensive and valuable resource. Whether you are a beginner or anexperienced professional, this guide will undoubtedly enhance your understanding and skills in injection molding.中文回答:阅读了《科学注塑实战指南》之后,我发现这是一本对于注塑行业的从业者来说非常宝贵的资源。
模具刻字工艺流程详解英文回答:Mold Engraving Process Overview.Mold engraving is a crucial process in the manufacturing of various products, such as plastic parts, metal components, and glass items. It involves creating intricate designs or patterns on the surface of a mold cavity, which then transfers these features onto the molded product. The mold engraving process typically involves several steps:1. Design Creation: The first step is to create a design for the engraving. This can be done using computer-aided design (CAD) software or through manual sketching. The design should consider the desired finished product, the type of mold material, and the engraving method to be used.2. Mold Preparation: The mold surface is prepared to receive the engraving. This may involve cleaning, polishing, or applying a release agent to ensure the engraved pattern transfers easily to the molded product.3. Engraving: The actual engraving process is typically performed using one of several techniques, including:Hand Engraving: This method involves using a handheld engraving tool to manually remove material fromthe mold surface, creating the desired design.Laser Engraving: A laser beam is used to melt or vaporize material from the mold surface, allowing for precise and intricate engraving.Chemical Engraving: Chemicals are applied to the mold surface, selectively etching away material to create the desired design.Electrochemical Etching: An electrochemical process is used to remove material from the mold surface throughthe principles of electrolysis.4. Inspection and Finishing: After engraving, the mold is inspected for accuracy and quality. Any imperfections or defects are corrected, and the mold is then cleaned and finished to ensure proper performance in the molding process.中文回答:模具刻字工艺流程。
ortholite supercritical foaming molding -回复Ortholite Supercritical Foaming Molding: A Revolutionary Manufacturing ProcessIntroductionThe manufacturing industry constantly seeks innovative ways to improve product quality, reduce costs, and enhance production efficiency. One such breakthrough is Ortholite Supercritical Foaming Molding, an advanced manufacturing technology that has revolutionized the footwear industry. In this article, we will explore the step-by-step process of Ortholite Supercritical Foaming Molding, its benefits, and its impact on the future of manufacturing.Understanding Ortholite Supercritical Foaming MoldingOrtholite Supercritical Foaming Molding is a unique manufacturing process that combines the advantages of foaming and injection molding. It uses supercritical carbon dioxide (scCO2) as the foaming agent, eliminating the need for traditional chemical blowing agents. This environmentally friendly process produceslightweight, durable, and soft foam materials, making it ideal for applications like footwear manufacturing.Step 1: Material PreparationThe first step in the Ortholite Supercritical Foaming Molding process is the preparation of raw materials. A polyurethane (PU) resin is selected, which will act as the base material for the foam. The PU resin is mixed with additives that provide desirable properties such as flexibility, elasticity, and antimicrobial features. This mixture is then prepared for the subsequent foaming molding process.Step 2: PressurizationIn the pressurization step, the prepared mixture is placed inside a mold cavity specifically designed for the product. The mold cavity is then sealed, and supercritical carbon dioxide is introduced into the system. The pressure inside the mold cavity is gradually increased to the supercritical state of CO2, which typically occurs above 73 atmospheres and 31 degrees Celsius. At this state, carbon dioxide exhibits unique physical properties that facilitate the foamingprocess.Step 3: FoamingOnce the mold cavity reaches the supercritical state, the foaming process begins. The supercritical carbon dioxide acts as a blowing agent, expanding the mixture into a foam. The gas impregnates the PU resin, creating a cellular structure that provides cushioning and comfort. Unlike traditional chemical blowing agents, supercritical carbon dioxide is non-toxic, odorless, and can be easily removed from the foam after production. This eliminates potentially harmful emissions associated with traditional foaming processes.Step 4: MoldingAfter foaming, the mold is cooled to solidify the foam material. The cooling rate is carefully controlled to ensure proper product formation and minimize defects. During this step, the foam structure stabilizes, and the final product's shape is achieved. The cooling time depends on the foam thickness and desired physical properties.Step 5: Demolding and Secondary OperationsOnce the foam material has solidified, the mold is opened, and the finished product is carefully removed. Any excess material or flash is trimmed, ensuring a clean and precise final product. Additional secondary operations, such as post-curing or surface treatments, can be performed to improve specific characteristics or aesthetics of the product if required.Benefits of Ortholite Supercritical Foaming MoldingOrtholite Supercritical Foaming Molding offers numerous advantages compared to traditional manufacturing processes:1. Lightweight: The foam structure created through supercritical foaming reduces the overall weight of the product, making it ideal for footwear applications where comfort and mobility are essential.2. Enhanced Cushioning: The foamed structure provides excellent shock absorption and cushioning properties, offering a higher level of comfort and support.3. Environmentally Friendly: The use of supercritical carbon dioxide eliminates the need for traditional chemical blowing agents, reducing environmental pollution and toxicity risks.4. Cost-Effective: The manufacturing process is highly efficient, reducing material waste and minimizing production costs.Future ApplicationsThe applications of Ortholite Supercritical Foaming Molding extend beyond the footwear industry. The technology can be adapted for the production of automotive components, sports equipment, and even furniture. Its versatility, cost-effectiveness, and environmental benefits make it an attractive option for manufacturers looking to improve their products' performance while reducing their carbon footprint.ConclusionOrtholite Supercritical Foaming Molding is a revolutionary manufacturing process that combines the advantages of foamingand injection molding. By utilizing supercritical carbon dioxide as a foaming agent, this process creates lightweight, durable, and comfortable foam materials. Its benefits, including enhanced cushioning, environmental friendliness, and cost-effectiveness, make it a game-changer in various industries. As advancements continue to be made, we can expect this technology to shape the future of manufacturing, offering superior products while minimizing environmental impact.。
货架注塑包胶工艺流程英文回答:The process of injection molding for shelf rubber coating involves several steps. Here is a brief overview of the process:1. Design and Mold Preparation: The first step is to design the shelf and create a mold for injection molding. The mold is typically made from steel or aluminum and is designed to produce the desired shape and size of the shelf.2. Material Selection: The next step is to select the appropriate material for the rubber coating. The material should have good adhesion properties and be able to withstand the required durability and flexibility.3. Injection Molding: The selected material is then melted and injected into the mold under high pressure. The molten material fills the mold cavity, taking the shape ofthe shelf. The mold is kept under pressure until the material solidifies.4. Cooling and Ejection: After the material solidifies, the mold is cooled to allow the rubber to harden. Once cooled, the mold is opened, and the finished shelf is ejected from the mold.5. Trimming and Finishing: The ejected shelf may have excess material or rough edges, which need to be trimmed and finished. Trimming is done using cutting tools or machines to remove any excess rubber. Finishing may involve smoothing the surface or adding any desired textures or patterns.6. Quality Control: The finished shelves undergoquality control checks to ensure they meet the required specifications. This may include checking dimensions, surface finish, and adhesion strength.7. Packaging and Distribution: Finally, the shelves are packaged and prepared for distribution to customers. Theymay be packed individually or in sets, depending oncustomer requirements.中文回答:货架注塑包胶工艺流程包括以下几个步骤:1. 设计和模具准备,首先需要设计货架并制作注塑模具。
食物发霉事件经过情况说明范文英文回答:Food Molding Incident Report.Incident Overview.On [date], it was discovered that a significant amount of food items stored in the [location] had developed mold growth. The affected food items included [list of items].Immediate Actions.Upon discovering the mold growth, immediate steps were taken to isolate and remove the affected food items from the premises. The following actions were taken:Contaminated food items were removed and discarded.Equipment and surfaces that came into contact with thecontaminated food were thoroughly cleaned and disinfected.Ventilation and air circulation were increased in the affected area.Investigation and Root Cause Analysis.An investigation was promptly initiated to determine the cause of the mold growth. The following factors were identified as potential contributing factors:Improper storage conditions (e.g., insufficient refrigeration, moisture buildup)。
selected short sentences on sun -回复
太阳是我们太阳系中唯一的恒星。
[太阳的结构和特征]
太阳的核心温度高达1500万摄氏度,这是太阳能产生核聚变反应的地方。
太阳的外部是辐射区,它发出大量的能量和光。
太阳的表面是光球,也被称为太阳的光芒。
[太阳的能量产生和释放]
太阳产生能量是通过核聚变反应,将氢转化为氦。
这个过程中,太阳每秒钟释放出大约4亿亿克能量。
太阳的能量通过辐射和太阳风传递到宇宙空间。
[太阳与地球的影响]
太阳光是地球上生物生存的重要来源。
太阳的能量驱动地球的气候和天气系统。
太阳风对地球的磁场和电离层也有影响。
太阳风暴可能会对地球的通信和电力系统产生危害。
[太阳的观测和研究]
科学家使用太阳望远镜来观测太阳的活动和变化。
观测太阳可以了解太阳黑子、耀斑和日珥等现象。
太阳物理学家通过研究太阳来增加对星际空间的了解。
[太阳在宇宙中的位置]
太阳位于银河系的外围区域,距离银河系的中心约27000光年。
太阳和其他恒星一起围绕银河系的中心旋转。
太阳和其他恒星一起组成了我们看到的银河系的星云。
[太阳对人类文化的影响]
太阳在许多文化中被视为神圣的象征和崇拜对象。
太阳在人类的生活中起到节气和地理定位的作用。
太阳也在许多文化中与祭日和节日紧密相连。
[关于太阳的未来展望]
太阳会继续燃烧大约还有50亿年的时间。
但在未来几十亿年内,太阳会逐渐演化为红巨星。
最终,太阳会形成一个白矮星,并最终冷却成为一个黑矮星。
OvermoldingBy: Brad BillITDPT 303 Ball State UniversityIntroduction:Overmolding is a process that is used in many manufacturing forms to create parts and improve product efficiency. Without the process of overmolding we would not have the many consumer products that everyone wants and needs. Examples of overmolded products would be cell phones, clock radios, computer monitors. So how exactly does the overmolding process work and how can it be broken down?(Sun Plastics 2005)Definition: The technical definition of over molding is "Overmolding, or two-shot molding, results in parts in which it is clearly evident that more than one material is being used. In these processes, only part of a product is molded in one material, and that molded piece is manipulated so the second material can be molded around, over, under, or through it to complete the final part. This method is sometimes referred to as in-mold assembly, since the resulting part effectively acts as an assembly of two materials rather than as a layered structure." (Kerouac and Grelle 2005)Process:"Overmolding is the an injection molding process using two separate molds of which you mold one material over another to create or touch appeal such as a handle or knob." (Mastermolding 2005) Overmolding is typically used when creating an outer shell for electronics or different appliances. This is done using certain plastics and polymers. Typically research has shown that polyethylene is the most widely used plastic in the over molding process. It is used because it can be drawn out into thin sheets which makes the overmolding process easier and more efficient.Industrial Processes:There are two basic types of overmolding used in industrial processes today. The first is the insert molding process which "the rigid substrate is molded first and transferred to a second mold, where a thermoplastic elastomer (TPE) is shot around the insert to create the finished part. The process uses standard injection molding machines and relatively simple, low-cost tools. Insert molding is best suited to applications involving relatively low volumes and manufacturing locations where labor costs are low". (Hudacek 2005) The second process involves a term called multi-shot molding which basically works off of the same principles that insert molding does but uses many insert molders to shot a compound into a mold. this process is typically used when there is more production being done and manufactures want to be more economically cautious. New processes are being examined in making the overmolding process better. Researchers are using different polymers and trying new temperatures to use when overmolding products in an industrial setting. According to the plastics technology website, new changes are being made in the overmolding process. "Driving this change is the increasingly diverse range of (TPE) materials. In overmolding, a TPE is injection molded over or around a compatible substrate using either insert or multi-shot processes. The resulting hard-soft structures are quite effective in comfortable, non-slip, and abrasion-resistant handles, grips, and buttons. A critical challenge for designers and producers of these parts is poor adhesion of TPE to substrate, which reveals itself in peeling, curling, fraying, or delamination of the material layers. Initially, this was a fairly straightforward issue since the most common approach was to combine an olefin-based TPE with a compatible rigid PP substrate." (Hudacek 2005) There are different factors along with which components to use when overmolding.(/IMAGES/MACHINE/DSC00475.JPG)Quality Control and Potential Problems: Temperature is one of them and probably second most important to the components. Temperature affects the thermoplastics greatly and if these temperature are not exactly correct then the whole process and overmolding line can be ruined, wasting product materials as well as energy and time for theconsumer. "The relationship between temperature of the TPE melt and adhesion strength is reflected in the example of a 65 Shore A TPE overmolded on a PC substrate. As the melt temperature increases from 370 F to 400 F, a notable improvement in adhesion strength is evident. But a further increase to 430 F actually reduces adhesion strength. In this instance, the optimum melt temperature is somewhat less than 400 F. Molders must balance desired adhesion strength against the possible adverse effects of elevated melt temperature, e.g., thermal degradation and ejection difficulty." (Hudacek 2005)(/articles/200402fa2.html)Ten Tips on Overmolding•Match compatibility of TPE and substrate.•Minimize peeling with sharp transitions in shut-off design.•Avoid trapping air in cavities via appropriate venting.•Balance TPE thickness with Shore A hardness for desired “feel.”•Maintain TPE melt temperature at the level that optimizes adhesion.•Dry moisture-sensitive materials.•Select color-concentrate carriers that are compatible with both the TPE and substrate.•Be aware of liabilities of smooth surface textures.•Keep the TPE flow-length/part- thickness ratio below 150:1.•Design gating with good adhesion(Hudacek 2005)History of Overmolding:Molding in general has been around for almost one hundred years. Different parts have been made over the course of the century using molding processes but overmolding has not been very popular until recently. The past thirty years has given over molding a chance to break though as the "high-tech" molding process. Almost all of our little gadgets today have been overmolded some how.Anything from toaster ovens back in the late sixties to the new PDA's and cell phones of today.(Htplastics 2005)Summary:As it can be seen above overmolding is a highly useful process in which one can combine two different molds for either appearance reasons or durability. By overmolding products such as plastic materials, these materials can be formed into one solid mold which can be seen in many cases in the consumer market today. Without the overmolding process the items and consumer parts that we use everyday such as cell phones, toasters, PDA's, automobiles and thousands of other parts would not exist. The overmolding process is constantly changing and the processes and components that are being used are constantly being tweaked to extend performance, durability, and life cycle.Sources and References1) Hudacek, L (2004). How to Optimize Adhesion in Hard-Soft Overmolding.Plastics Technology, 50(2), 62-68.2) (2003). Super-Soft TPVs for Grips And TPEs for Overmolding.. Plastics Technology, 49(10), 43-43.3) Ogando, J (2002). Overmolding eases electronics assembly..Design News, 58(16), 34-34.4) Caamano,J & Hoffman, J (2002). Hard rules for soft-touch overmolding.Machine Design, 74(9), 60-60.5) (1996). Overmolded parts made from single plastic..AdvancedMaterials & Processes, 150(5), 4-4.。
观察太阳的升起Observing the sunrise is a truly magical experience that offers a unique blend of beauty, tranquility, and inspiration. Here's a brief essay on the experience of watching the sun rise:---**Title: The Dawning of a New Day: A Sunrise Observation**As the night gently surrenders to the first light of dawn, I find myself standing at the edge of a cliff, overlooking the vast expanse of the horizon. The anticipation of witnessing the sunrise fills me with a sense of awe and reverence for the natural world.The sky, once a canvas of deep indigo, begins to lighten with the subtle hues of twilight. Stars that had been the sentinels of the night start to fade, as if they are the first to acknowledge the approaching day. The air is crisp, carrying the scent of dew on grass and the promise of a new beginning.Gradually, the horizon transforms into a spectacle of colors. The first blush of dawn paints the sky with shades of pink and orange, as if nature itself is blushing at the sight of the approaching day. The colors deepen and spread, creating a breathtaking tapestry that seems to stretch infinitely.Then, the moment arrives. The sun, a radiant orb of light, peeks over the horizon, casting its golden rays across the landscape. It's a sight that is both humbling and invigorating. The transition from darkness to light is not just a change in the sky but a symbol of hope, renewal, and the endless cycle of life.As the sun continues to rise, the world around me awakens. Birds begin their morning songs, and the first rays of sunlight touch the earth, illuminating the dewdrops that sparkle like a thousand tiny diamonds. The warmth of the sun's rays is a gentle reminder of its life-giving power.Watching the sunrise is more than just observing a natural phenomenon; it's an experience that resonates with the soul. It's a reminder of the beauty that surrounds us, the fleeting nature of time, and the importance of appreciating each new day.In the hustle and bustle of our daily lives, it's easy to overlook suchsimple yet profound moments. But as I stand there, bathed in the light of the rising sun, I am reminded to pause, to reflect, and to cherish the dawning of each new day.---This essay captures the essence of a sunrise observation, highlighting the emotional and philosophical impact of the experience. It encourages readers to appreciate the beauty of nature and the symbolic significance of the sunrise in our lives.。