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气缸的选型和计算一、气缸的选型1.执行元件的工作要求：根据执行元件的工作速度、功率、工作压力等要求来选择气缸的尺寸和型号。
例如，对于较大的工作负载，需要选择直径较大的气缸，以获得足够的输出力。
2.工作环境：考虑气缸所处的工作环境，包括温度、湿度、腐蚀性等因素。
根据环境条件的不同，可以选择具有耐高温、耐腐蚀等特性的气缸。
3.驱动方式：根据驱动方式的不同，可以选择不同种类的气缸，包括单杆式气缸、双杆式气缸、简化气缸等。
4.安全因素：根据工作要求的安全性要求选择气缸，例如选择具有防爆、防护等特性的气缸。
在选择气缸时，可以参考气缸的相关技术参数，包括工作压力、输出力、活塞直径、活塞行程、工作温度范围、密封材料等。
二、气缸的计算气缸的计算过程一般包括确定气缸的活塞直径、活塞行程、工作压力等参数。
1.活塞直径的确定活塞直径通常由带杆载荷和工作压力来确定。
计算公式为：F=π/4*D²*P，其中F为输出力，D为活塞直径，P为工作压力。
2.活塞行程的确定活塞行程主要根据执行元件的工作行程来确定。
一般来说，活塞行程取执行元件行程的两倍即可，以确保执行元件能够实现全行程运动。
3.工作压力的确定工作压力是指气缸内部的压力，需要根据工作要求和执行元件的工作负载来确定。
一般来说，工作压力应低于气缸的额定工作压力。
需要注意的是，在进行气缸计算时，除了上述参数外，还应考虑一些特殊要求，如工作温度、密封材料的耐久性等。
总之，气缸的选型和计算是为了确保能够满足工作要求，提高系统的工作效率和稳定性。
在实际应用中，需要根据具体情况认真选择和计算气缸，以确保系统的正常运行。
神威气动 文档标题：气缸如何选型气缸如何选型的介绍：引导活塞在缸内进行直线往复运动的圆筒形金属机件。
空气在发动机气缸中通过膨胀将热能转化为机械能；气体在压缩机气缸中接受活塞压缩而提高压力。
涡轮机、旋转活塞式发动机等的壳体通常也称“气缸”。
气缸的应用领域：印刷（张力控制）、半导体（点焊机、芯片研磨）、自动化控制、机器人等等。
二、气缸种类：①单作用气缸：仅一端有活塞杆，从活塞一侧供气聚能产生气压，气压推动活塞产生推力伸出，靠弹簧或自重返回。
②双作用气缸：从活塞两侧交替供气，在一个或两个方向输出力。
③膜片式气缸：用膜片代替活塞，只在一个方向输出力，用弹簧复位。
它的密封性能好，但行程短。
④冲击气缸：这是一种新型元件。
它把压缩气体的压力能转换为活塞高速（10～20米/秒）运动的动能，借以做功。
⑤无杆气缸：没有活塞杆的气缸的总称。
有磁性气缸，缆索气缸两大类。
做往复摆动的气缸称摆动气缸，由叶片将内腔分隔为二，向两腔交替供气，输出轴做摆动运动，摆动角小于280°。
此外，还有回转气缸、气液阻尼缸和步进气缸等。
三、气缸结构：气缸是由缸筒、端盖、活塞、活塞杆和密封件等组成，其内部结构如图所示：2：端盖端盖上设有进排气通口，有的还在端盖内设有缓冲机构。
杆侧端盖上设有密封圈和防尘圈，以防止从活塞杆处向外漏气和防止外部灰尘混入缸内。
杆侧端盖上设有导向套，以提高气缸的导向精度，承受活塞杆上少量的横向负载，减小活塞杆伸出时的下弯量，延长气缸使用寿命。
导向套通常使用烧结含油合金、前倾铜铸件。
端盖过去常用可锻铸铁，为减轻重量并防锈，常使用铝合金压铸，微型缸有使用黄铜材料的。
3：活塞活塞是气缸中的受压力零件。
为防止活塞左右两腔相互窜气，设有活塞密封圈。
活塞上的耐磨环可提高气缸的导向性，减少活塞密封圈的磨耗，减少摩擦阻力。
耐磨环长使用聚氨酯、聚四氟乙烯、夹布合成树脂等材料。
活塞的宽度由密封圈尺寸和必要的滑动部分长度来决定。
滑动部分太短，易引起早期磨损和卡死。
Application examplePlacement unit for medium-weight components1 2 3 4 SlePneumatic drive with Cylinder Piston rodsSizes 25 .. 50Weight3.4 kg .. 14.6 kg Driving force 259 N .. 1,135 N Stroke40 mm .. 250 mm Payload to 60 kg1234Stroke moduleArea of applicationYour advantages and benefits General information about the seriesGuideBall bushings on steel shaftsMaterialAluminum, hard-anodizedDriveCylinder piston rods (choice of 25, 32, and 50 mm) Actuationusing filtered compressed air (10 μm): dry and oiled Ambient temperature range 5 °C to 60 °C Operating pressure range2 bar to 8 bar Stroke lengths40, 80, 125, 160, 200 and 250 mm with end position fine adjustment (longer strokes on request)Useful loadsto 60 kgScope of deliveryIncludes cylinder, proximity switch and hydraulic shock absorbersOptionClamping element, e.g. for vertical useWarranty24 monthsWith pneumatic drive and ball bushing guideSimple economical linear movements or, in combination, also as multi-axis positioning systems for assembly and handling technologyStable ball bushing guidefor maximum positioning accuracy and moment loads Powerful cyclinder piston rodsras a strong and economical drive solutionOpen design conceptoffers ideal accessibility for sensor systems, hydraulic shock absorbers, and end position fine adjustmentWide range of mounting and attachment options for universal use and multi-axis arrangementsSlePneumatic drive with Cylinder Piston rods For production reasons, the colors may vary from those shown in the catalog. The stroke module is powered by a standard cylinder piston rod and guided with protection against over rotation by two opposite guide rods.description of functionSizes 32 and 50 are also available with a pneumatic rod lock.options and special informationSectional diagram of function123 4 5 6 Pneumatic drive with Cylinder Piston rodsSle123456FittingsAccessoriesP lease see the side views at the end of the respective size for information concerning specific sizes, availability, designation, and ID numbers. You can find more informa-tion about our accessories range in the “Accessories” section of the catalog.Connection cable for proximity switchSDV--P pressure mainte-nance valveInductive proximityswitch Pneumatic drive with Cylinder Piston rodsSleV sensor distributortechnical dataSle 25Moment loadDesignationSLE 25-40SLE 25-80SLE 25-125SLE 25-160SLE 25-200ID no.03319000331901033190203319030331904Piston diameter [mm]2525252525Stroke length [mm] 40 80125160200Overall length[mm]290330375410450Feeding force [F V ] at 6 bar [N]259259259259259Retraction force [F R ] at 6 bar [N]216216216216216Max. moment load M y [Nm] 90 80 60 45 33Max. moment load M z [Nm]100100100100100Weight[kg]3.4 3.6 3.7 3.8 3.95Pneumatic cylinderBosch MNI Bosch MNI Bosch MNI Bosch MNI Bosch MNI Hydraulic end position dampersACE MC 150 MACE MC 150 MACE MC 150 MACE MC 150 MACE MC 150 MS troke lengths with cylinder tolerance ± 1.5 mmPneumatic drive with Cylinder Piston rodstype of load m 1type of load m 2S pecific values for individual stroke variations can be found in the technical data table.m 1 Max. 15 kgUnit secured at end platesm 2 Max. 10 kgUnit secured at base bodyMain viewsSle 251 Unit connection2 Assembly connection Sensor plug projectionHydraulic shock absorber projectionUseful strokeCylinder projection with unit extended E nd position adjustmentper side +1 mm, –9 mmCylinder projection / stroke increments Attachment of inductive proximity switchesPneumatic drive with Cylinder Piston rodsSLE L [mm]H [mm]U [mm]25 - 4029040025 - 8033080025 - 1253751252425 - 1604101605925 - 20045020099DesignationID no.IN-B 80/S-M12 PNP (closer)0301479(two included in scope of delivery)connection cable ID no.KA BW12-L 3P-0300-PNP0301503Length 3 m with right-angle plugtechnical dataSle 32Moment loadDesignation SLE 32-80SLE 32-125SLE 32-160SLE 32-200SLE 32-250Without rod lock ID no.03319050331906033190703319080331909With rod lock ID no.03319200331921033192203319230331924Piston diameter [mm]3232323232Stroke length [mm]80125160200250Overall length[mm]380425460500550Feeding force [F V ] at 6 bar [N]422422422422422Retraction force [F R ] at 6 bar [N]364364364364364Max. moment load M y [Nm]140130 95 70 50Max. moment load M z [Nm]140140140140140Weight with rod lock [kg] 5.1 5.3 5.5 5.7 6.2Weight without rod lock [kg]4.85.0 5.2 5.4 5.9Pneumatic cylinderBosch PRA Bosch PRA Bosch PRA Bosch PRA Bosch PRA Hydraulic end position dampersACE MC 225 MACE MC 225 MACE MC 225 MACE MC 225 MACE MC 225 MS troke lengths with cylinder tolerance ± 1.5 mmPneumatic drive with Cylinder Piston rodstype of load m 1type of load m 2S pecific values for individual stroke variations can be found in the technical data table.m 1 Max. 25 kgUnit secured at end platesm 2 Max. 16 kgUnit secured at base bodyMain viewsSle 321 Unit connection2 Assembly connectionSensor plug projectionHydraulic shock absorber projection With optional clamping element Air connection thread M5Useful strokeCylinder projection with unit extendedC ylinder projection with unit extended withclamping elementE nd position adjustment per side+2 mm, -21 mmCylinder projection / stroke increments Attachment of inductive proximity switchesPneumatic drive with Cylinder Piston rodsSLE L [mm]H [mm]U1 [mm]U2 [mm]32 - 8038000032 - 12542512526032 - 16046016015.263.232 - 20050020055.2103.232 - 250550250105.2153.2DesignationID no.IN-B 80/S-M12 PNP (closer)0301479(two included in scope of delivery)connection cable ID no.KA BW12-L 3P-0300-PNP0301503Length 3 m with right-angle plugtechnical dataSle 50Moment loadDesignation SLE 50-80SLE 50-125SLE 50-160SLE 50-200SLE 50-250Without rod lock ID no.03319100331911033191203319130331914With rod lock ID no.03319250331926033192703319280331929Piston diameter [mm]5050505050Stroke length [mm] 80125160200250Overall length[mm]470515550590640Feeding force [F V ] at 6 bar [N]11351135113511351135Retraction force [F R ] at 6 bar [N]871871871871871Max. moment load M y [Nm]300300230170130Max. moment load M z [Nm]300300300300300Weight with rod lock [kg]12.713.213.714.114.6Weight without rod lock [kg]12.312.813.313.714.2Pneumatic cylinderBosch PRA Bosch PRA Bosch PRA Bosch PRA Bosch PRA Hydraulic end position dampersACE MC 600 MACE MC 600 MACE MC 600 MACE MC 600 MACE MC 600 MS troke lengths with cylinder tolerance ± 1.5 mmPneumatic drive with Cylinder Piston rodstype of load m 1type of load m 2S pecific values for individual stroke variations can be found in the technical data table.m 1 Max. 60 kgUnit secured at end platesm 2 Max. 40 kgUnit secured at base bodyMain viewsSle 501 Unit connection2 Assembly connectionSensor plug projectionHydraulic shock absorber projection With optional clamping element Air connection thread G⅛"Useful strokeCylinder projection with unit extendedC ylinder projection with unit extended withclamping elementE nd position adjustment per side+2 mm, -21 mmCylinder projection / stroke increments Attachment of inductive proximity switchesPneumatic drive with Cylinder Piston rodsSLE L [mm]H [mm]U1 [mm]U2 [mm]50 - 80470800050 - 12551512526050 - 16055016028050 - 20059020068050 - 25064025048118DesignationID no.IN-B 80/S-M12 PNP (closer)0301479(two included in scope of delivery)connection cable ID no.KA BW12-L 3P-0300-PNP0301503Length 3 m with right-angle plug。
气缸如何选型气缸选型一般是这样：首先先依据你必须要的出力换算出气缸的活塞面积F=n*P*S，公式中F是所必须要的输出力，P是系统压力，S就是活塞面积了，n是安全系数，一般气缸水平使用取0.7，垂直使用取0.5，活塞面积出来了再换算成活塞直径，一般气缸使用直径表示。
其次是依据运动的距离选择气缸的行程，如果必须要压紧，一般会吃进3~5mm。
然后依据安装方式选择你必须要的安装，是角座，法兰还是耳环安装。
后选择是否必须要行程检测开关等辅件就好了。
气缸主要的数据是缸径和行程。
气缸在工作时受力状况受到很多因素的影响，气缸内外气体的压力差影响着它，同时气缸还要承受蒸汽流出静止时对静止部分的反作用力所以在气缸选型时必须要特别注意，如果不能选择合适的气缸，不仅可能会损坏设备，同时也可能会耽误工作。
2气缸型号选择气缸型号选择依据气缸在出力换算出气缸的活塞面积F=n*P*S，公式中F是所必须要的输出力，P是系统压力，S就是活塞面积了，n是安全系数，一般气缸水平使用取0.7，垂直使用取0.5，活塞面积出来了再换算成活塞直径，一般气缸使用直径表示。
其次是依据运动的距离选择气缸的行程，如果必须要压紧，一般会吃进3~5mm。
然后依据安装方式选择你必须要的安装，是角座，法兰还是耳环安装。
缸筒的内径大小代表了气缸输出力的大小。
活塞要在缸筒内做平稳的往复滑动，缸筒内表面的表面粗糙度应达到Ra0.8um。
对钢管缸筒，内表面还应镀硬铬，以减小摩擦阻力和磨损，并能防止锈蚀。
缸筒材质除使用高碳钢管外，还是用高强度铝合金和黄铜。
小型气缸有使用不锈钢管的。
带磁性开关的气缸或在耐腐蚀环境中使用的气缸，缸筒应使用不锈钢、铝合金或黄铜等材质。
气缸在我们在现代生产中发挥着非常重要的作用，它的输出力大、对使用者的要求较低、适应性强等优势成为用户喜爱它的重要原因，相信在将来这类产品会持续进步，在人类发展进步中发挥更重要的作用。
3气缸行程可以调节吗气缸在市场中已经有非常重要的地位，它带来的经济效益受到了广泛的关注，这也是越来越多人关注它的重要原因。
神威气动 文档标题：夹爪气缸一、夹爪气缸的介绍：引导活塞在缸内进行直线往复运动的圆筒形金属机件。
空气在发动机气缸中通过膨胀将热能转化为机械能；气体在压缩机气缸中接受活塞压缩而提高压力。
涡轮机、旋转活塞式发动机等的壳体通常也称“气缸”。
气缸的应用领域：印刷（张力控制）、半导体（点焊机、芯片研磨）、自动化控制、机器人等等。
二、气缸种类：①单作用气缸：仅一端有活塞杆，从活塞一侧供气聚能产生气压，气压推动活塞产生推力伸出，靠弹簧或自重返回。
②双作用气缸：从活塞两侧交替供气，在一个或两个方向输出力。
③膜片式气缸：用膜片代替活塞，只在一个方向输出力，用弹簧复位。
它的密封性能好，但行程短。
④冲击气缸：这是一种新型元件。
它把压缩气体的压力能转换为活塞高速（10～20米/秒）运动的动能，借以做功。
⑤无杆气缸：没有活塞杆的气缸的总称。
有磁性气缸，缆索气缸两大类。
做往复摆动的气缸称摆动气缸，由叶片将内腔分隔为二，向两腔交替供气，输出轴做摆动运动，摆动角小于280°。
此外，还有回转气缸、气液阻尼缸和步进气缸等。
三、气缸结构：气缸是由缸筒、端盖、活塞、活塞杆和密封件等组成，其内部结构如图所示：2：端盖端盖上设有进排气通口，有的还在端盖内设有缓冲机构。
杆侧端盖上设有密封圈和防尘圈，以防止从活塞杆处向外漏气和防止外部灰尘混入缸内。
杆侧端盖上设有导向套，以提高气缸的导向精度，承受活塞杆上少量的横向负载，减小活塞杆伸出时的下弯量，延长气缸使用寿命。
导向套通常使用烧结含油合金、前倾铜铸件。
端盖过去常用可锻铸铁，为减轻重量并防锈，常使用铝合金压铸，微型缸有使用黄铜材料的。
3：活塞活塞是气缸中的受压力零件。
为防止活塞左右两腔相互窜气，设有活塞密封圈。
活塞上的耐磨环可提高气缸的导向性，减少活塞密封圈的磨耗，减少摩擦阻力。
耐磨环长使用聚氨酯、聚四氟乙烯、夹布合成树脂等材料。
活塞的宽度由密封圈尺寸和必要的滑动部分长度来决定。
滑动部分太短，易引起早期磨损和卡死。
气缸的种类及选型、计算内容来源网络，由“深圳机械展（11万㎡，1100多家展商，超10万观众）”收集整理!更多cnc加工中心、车铣磨钻床、线切割、数控刀具工具、工业机器人、非标自动化、数字化无人工厂、精密测量、3D打印、激光切割、钣金冲压折弯、精密零件加工等展示，就在深圳机械展.01—气缸型号分类（1）从动作上分为单作用和双作用，结构示意图如图所示，前者又分弹簧压回和压出两种，一般用于行程短、对输出力和运动速度要求不高的场合（价格低、耗能少）,双作用气缸则更广泛应用。
（注：不要把单双作用气缸跟带还是不带磁环气缸等同了）（2)从功能上来分（比较贴合设计情况），类型较多，如标准气缸、复合型气缸、特殊气缸、摆动气缸、气爪等，其中比较常用的为自由安装型气缸、薄型气缸、笔形气缸、双杆气缸、滑台气缸、无杆气缸、旋转气缸、夹爪气缸等,如图所示，大家只要了解各种气缸大致特性和对应型号，要用时调（标准件图纸)出来即可！基于对气缸在动力特性或空间布局方面的应用特长，我们在实际选用气缸时，首先是确定一个合适的类别从三面考虑：功能要求、空间要求,精度要求。
02-气缸型号、气缸种类、气缸规格、最全面的气缸大全选型介绍与分析节省空间指气缸的轴向或径向尺寸比标准气缸的较大或较小的气缸，具有结构紧凑、重量轻、占用空间小等优点,比如薄型气缸(如SDA系列，缸径=Φ12mm～Φ100mm,行程≤100mm)和自由安装型气缸（如CU系列,缸径=Φ6mm～Φ32mm，行程≤100mm），如图所示：广泛应用的气缸具有节省空间特长的还有无杆气缸，形象地说,有杆气缸的安装空间约2.2倍行程的话,无杆气缸可以缩减到约1。
2倍行程，一般需要和导引机构配套，定位精度也比较高.磁偶式无杆气缸:活塞两侧受压面积相等,具有同样的推力,有利于提高定位精度，适合长行程，重量轻、结构简单、占用空间小，如图所示机械式无杆气缸:“有较大的承载能力和抗力矩能力，适用缸径Φ10mm～Φ80mm，如图所示此外，同样希望节省空间兼顾导向精度要求时，往往会用到双杆气缸(相当于两个单杆气缸并联成一体），如图所示。
气缸选型对照表
气缸的选型
根据气缸推力拉力的大小要求，选定气缸使用压力参数以及缸径尺寸
气缸推力计算公式：气缸推力F1=0.25πD2P
气缸拉力计算公式F2=0.25π（D2-d2）P
公式式中：D-气缸活塞直径（cm）
d-气缸活塞杆直径（cm）
P-气缸的工作压力（kgf/cm2）
F1，F2-气缸的理论推拉力（kgf）•上述出力计算适用于气缸速度50~500mm/s的范围内
•气缸以上下垂直形式安装使用，向上的推力约为理论计算推力的50% •气缸横向水平使用时，考虑惯性因素，实际出力与理论出力基本相等为了避免用户选用时的有关计算，下附双作用气缸输出力换算表，用户可根据负载、工作压力、动作方向从表格中选择合适的缸径尺寸
双作用气缸输出力表单位Kgf
•选定气缸的行程：确定工作的移动距离，考虑工况可选择满行程或预留行程。
当行程超过推荐的最长行程时，要考虑活塞杆的刚度，可以选择支撑导向或选择特殊气缸。
•选定气缸缓冲方式：根据需要选择缓冲形式，无缓冲气缸，固定缓冲气缸，可调缓冲气缸
•选择润滑方式：有给油润滑气缸，无给油润滑气缸
•选择气缸系列：根据以上条件，按需选择适当系列的气缸
•选择气缸的安装形式：根据不同的用途和安装需要，选用适当的安装形式
气缸附件的选择：前（后）法兰，脚架，单（双）悬耳，中间铰轴式，铰轴支座式。
气缸选型手册
气缸的选型是根据具体的应用需求来确定的，以下是一些
常见的选型要点和指南：
1. 了解工作条件：首先要了解气缸将会在什么环境下工作，包括温度、湿度、腐蚀性等因素。
这些条件将会影响到材
料和密封件的选用。
2. 确定负载要求：根据负载的大小和性质来确定所需的推
力和速度。
推力和速度将会影响气缸的尺寸和输出能力。
3. 考虑节能要求：如果节能是一个重要的考虑因素，可以
选择一些带有调节节流器或压力控制功能的气缸。
4. 考虑安装空间：确定气缸的安装空间以及所需的行程长度。
确保气缸的尺寸和行程适合应用需求。
5. 材料选择：根据工作环境和负载要求来选择适当的材料。
例如，对于腐蚀性环境，可以选择不锈钢材料。
6. 密封件选择：根据工作条件选择适当的密封件材料，以
确保良好的密封性能和耐久性。
7. 厂家选择：选择可靠的厂家或供应商，他们能够提供高
质量的气缸，并提供相应的技术支持和售后服务。
以上是一些常见的气缸选型要点和指南，不同的应用可能
还会有其他的特殊考虑因素。
在进行选型之前，建议与气
缸制造商或供应商进行沟通，以了解更多详细的信息和建议。
神威气动 文档标题：气缸夹爪气缸夹爪的介绍：引导活塞在缸内进行直线往复运动的圆筒形金属机件。
空气在发动机气缸中通过膨胀将热能转化为机械能；气体在压缩机气缸中接受活塞压缩而提高压力。
涡轮机、旋转活塞式发动机等的壳体通常也称“气缸”。
气缸的应用领域：印刷（张力控制）、半导体（点焊机、芯片研磨）、自动化控制、机器人等等。
二、气缸种类：①单作用气缸：仅一端有活塞杆，从活塞一侧供气聚能产生气压，气压推动活塞产生推力伸出，靠弹簧或自重返回。
②双作用气缸：从活塞两侧交替供气，在一个或两个方向输出力。
③膜片式气缸：用膜片代替活塞，只在一个方向输出力，用弹簧复位。
它的密封性能好，但行程短。
④冲击气缸：这是一种新型元件。
它把压缩气体的压力能转换为活塞高速（10～20米/秒）运动的动能，借以做功。
⑤无杆气缸：没有活塞杆的气缸的总称。
有磁性气缸，缆索气缸两大类。
做往复摆动的气缸称摆动气缸，由叶片将内腔分隔为二，向两腔交替供气，输出轴做摆动运动，摆动角小于280°。
此外，还有回转气缸、气液阻尼缸和步进气缸等。
三、气缸结构：气缸是由缸筒、端盖、活塞、活塞杆和密封件等组成，其内部结构如图所示：2：端盖端盖上设有进排气通口，有的还在端盖内设有缓冲机构。
杆侧端盖上设有密封圈和防尘圈，以防止从活塞杆处向外漏气和防止外部灰尘混入缸内。
杆侧端盖上设有导向套，以提高气缸的导向精度，承受活塞杆上少量的横向负载，减小活塞杆伸出时的下弯量，延长气缸使用寿命。
导向套通常使用烧结含油合金、前倾铜铸件。
端盖过去常用可锻铸铁，为减轻重量并防锈，常使用铝合金压铸，微型缸有使用黄铜材料的。
3：活塞活塞是气缸中的受压力零件。
为防止活塞左右两腔相互窜气，设有活塞密封圈。
活塞上的耐磨环可提高气缸的导向性，减少活塞密封圈的磨耗，减少摩擦阻力。
耐磨环长使用聚氨酯、聚四氟乙烯、夹布合成树脂等材料。
活塞的宽度由密封圈尺寸和必要的滑动部分长度来决定。
滑动部分太短，易引起早期磨损和卡死。
280P GN-plus S 2 U niversal GripperRPUF OA R obust multi-tooth guidance f or precise handling H igh maximum moments possible s uitable for using long gripper fingersD rive concept oval piston f M f orA connections f C omprehensive sensor accessory program f or versatile C ompact dimensions f handlingM anifold options f protected, etc.)S izes Q uantity:11 W eight 0.08..39.5kg G ripping force 123..21150N S troke per jaw 2..45mmW orkpiece weight 0.62..80.5kgS CHUNK Grippers pneumatic |F unctional DescriptionT he oval piston is moved up or down by compressed air.T he angled active surfaces of the wedge-hook produce asynchronized, parallel jaw motion.12B ase jawf or the connection of workpiece-specific gripper fingers3S ensor systemB rackets for proximity switches and adjustable controlcams in the housing5C enteringf or universal assembly of the gripper6W edge-hookf or high power transmission and centric grippingN-plus GN N-plus GN-plu e-toothiple-tooM ultiple-tooth guidanceadable base jaw guidance with minimum play for-loadablH igh-loadable base jaw guidance with minimum play forgersfingerslong fingers4ousH ousingeigW eight-optimized through application of high-strengthalumP GN-plusaluminum alloyCAD data, operating manuals and other current product documents are available atP GN-plusS CHUNK Grippers pneumatic | 2-Finger Parallel Grippers | U niversal Gripper G eneral Notes about the SeriesO perating principle:W edge-hook kinematicsH ousing material:A luminumB ase jaw material: S teelA ctuation: p neumatic, with filtered compressed air as per DIN ISO 8573-1: 7 4 4W arranty: 36 months (for details, GTCs, and operating manuals, visit )S cope of delivery: M ount for proximity switch, centering sleeves, O-rings for direct connection, assembly and operating manual with declaration of incorporation.G ripping force maintenance device: p ossible with variants with mechanical maintenance of gripping force or SDV-P pressure maintenance valveG ripping force:i s the arithmetic total of the gripping force applied to each gripper jaw at distance P (see illustration). F inger length:i s measured from the upper edge of the gripper housing in the direction of the main axis. The breach of the max. permitted finger length can bring higher abrasion. The maximum permissible finger length applies up to the nominal operating pressure. With higher pressures, the finger length must be reduced proportio-nally to the nominal operating pressure.R epeat accuracy: i s defined as the spread of the limit position after 100 consecutive strokes.W orkpiece weight:i s calculated for a force-fit connection with a coefficient of friction of 0.1 and a safety factor of 2 against slippage of the workpiece on acceleration due to gravity g. Considerably heavier workpiece weights are permitted with form-fit gripping.C losing and opening times: a re purely the times that the base jaws or fingers are in motion. Valve switching times, hose filling times or PLC reaction times are not included in the above times and must be taken into consideration when determining cycle times.P GN-plusS CHUNK Grippers pneumatic | 2-Finger Parallel Grippers | U niversal GripperS CHUNK offers more ...T he following components make the product PGN-plus even more productive – the suitable addition for the highest functionality, flexibility, reliability, and controlled production.SRU-plus Rotary Actuator S WS Quick-change System A GE-F Compensation UnitE LB Linear ModuleF lexible Position Sensor J aw Quick-change System F ittings SDV-P Pressure Maintenance ValveFinger Blanks with Jaw Quick-change SystemF orce Measuring Jaws S ensor SystemA nalog Position Sensori F urther information regarding the products can be found on the following product pages or at . Please contact us for further information: SCHUNK technical hotline +49-7133-103-2696O ptions and special Information G ripping force maintenance version AS / IS: T he mechanical gripping force maintenance version ensures a minimum gripping force also in the case of a drop in pressure. In the AS / S version this has the effect of a closing force, in the IS version of an opening force.A nti-corrosion version K:f or use in corrosion-inducing atmospheres H igh-temperature version V/HT:f or use in hot environments F orce intensified version KVZ: i f higher gripping forces are required P recision version P:f or the highest accuracy A TEX version EX:f or explosive environmentsD ust-tight version SD:a bsolutely sealed, increased degree of protection against the ingress of materials. A dditional versions:V arious options can be combined.P GN-plusS CHUNK Grippers pneumatic | 2-Finger Parallel Grippers | U niversal Gripper891011SCHUNK PGN-plus grippers Accessories at a glance23456712117131415161920212223231825262724284PGN-plusSCHUNK Grippers pneumatic | 2-Finger Parallel Grippers | Universal GripperPGN-plusUniversal servo-electric 2-finger parallel gripperwith high gripping force and high maximum momentdue to multi-tooth guidanceIN …Inductive proximity switch with integrated cable andaxial cable outletIN ...-SAInductive proximity switch with integrated cable andside cable outletFPSDigital measuring system for monitoring up to fivedifferent freely selectable positionsAPS-Z80Inductive measuring system for precise monitoringof the gripper jaw position with analog output APS-M1SMechanical measuring system for precise monitoringof the gripper jaw position with analog output RMSReed switch, in round versionMMS 22Magnetic switch with axial cable outlet for monitoringone positionMMS 22-PI1Magnetic switch with axial cable outlet for monitoringone freely programmable positionMMS 22-PI2Magnetic switch with axial cable outlet for monitoringtwo freely programmable positionsMMS 22-SAMagnetic switch with side cable outlet for monitoringone positionMMS 22-PI1-SAMagnetic switch with side cable outlet for monitoringone freely programmable positionMMS-PMagnetic switch with axial cable outlet for monitoring two freely programmable positions, with integratedteach functionRMS 22Reed switch for direct mounting in the C slotCWSManual changing system with integrated air feed-throughfor easy changing of the handling componentsTCUTolerance compensation unit for compensating smallertolerances in the planeAGECompensation unit for compensating larger tolerancesin the X and Y axisASGAdapter plate for combining many different automationcomponents in a modular systemCLMLinear module with pneumatic drive and pre-loadedjunction rollers with zero playOASOptical clearance and presence sensor for detectingthe presence of a workpiece and its clearance UZBThe universal intermediate jaw allow fast and safe adjustment of top jaws on the gripper, without theuse of toolsFMSPower measurement jaws for measuring gripping forces,workpiece weights or dimensional deviations BSWS-ARAdapter coupling of the jaw quick-change systemfor fast, manual changing of top jawsBSWS-BLocking mechanism of the jaw quick-change systemfor fast, manual changing of top jawsBSWS-AAdapter coupling of the jaw quick-change systemfor adaptation to the customized fingerCustomized finger BSWS-ABRAluminum finger blank with interface of the jaw quick-change systemBSWS-SBRSteel finger blank with interface of the quick-changejaw systemBSWS-URLocking mechanism for integration of the jaw quick-change system in customized fingersABR / SBRSteel or aluminum finger blanks with standardized screwconnection patternZBAIntermediate jaws for reorientation of the bolt-on surface306P GN-plus64G ripping force, O.D. grippingG ripping force, I.D. grippingF inger loadi T he indicated moments and forces are static values, apply per base jaw and may occur simultaneously. M ymay arise in addition to the moment generated by the gripping force itself. If the max. permitted finger weight is exceeded, it is impreative to throttle the air supply so that the jaw movement occurs without any hitting or bouncing. Service life may be reduced.T echnical dataD escription P GN-plus 64-1P GN-plus 64-2P GN-plus 64-1-AS P GN-plus 64-2-AS P GN-plus 64-1-IS P GN-plus 64-2-IS ID037109003710910371092037109303710940371095Stroke per jaw[mm]636363Closing- / opening force [N]250/270520/565340/-710/--/360-/755min. spring force [N]9019090190Weight[kg]0.280.280.370.370.370.37Recommended workpiece weight [kg] 1.25 2.6 1.25 2.6 1.25 2.6Fluid consumption per double stroke[cm³]101017172121min. / max. operating pressure [bar] 2.5/8 2.5/84/6.54/6.54/6.54/6.5Nominal operating pressure [bar]666666Closing- / opening time[s]0.03/0.030.03/0.030.02/0.040.02/0.040.04/0.020.04/0.02Closing- / opening time only with spring[s]0.080.080.080.08max. permitted finger length [mm]908585808580max. permitted weight per finger [kg]0.350.350.350.350.350.35IP class404040404040min. / max. ambient temperature [°C]5/905/905/905/905/905/90Repeat accuracy[mm]0.010.010.010.010.010.01Cleanroom class ISO 14644-1555555O ptions and their characteristics Dust-tight version 373710903737109137371092373710933737109437371095IP class 646464646464Weight[kg]0.350.350.440.440.440.44Anti-corrosion version 383710903837109138371092383710933837109438371095High-temperature version 393710903937109139371092393710933937109439371095min. / max. ambient temperature [°C]5/1305/1305/1305/1305/1305/130Force intensified version 0372090037209103720920372093Closing- / opening force [N]450/485935/1015540/--/575Weight[kg]0.350.350.430.43Maximum pressure[bar]6666max. permitted finger length [mm]80646464Precision version0371122037117203714220371437i T he full gripping force according to the data table is only realised after around 100 gripping cycles. S CHUNK Grippers pneumatic | 2-Finger Parallel Grippers | U niversal Gripper307PGN-plus 64SCHUNK Grippers pneumatic | 2-Finger Parallel Grippers | Universal GripperMain viewThe drawing shows the gripper in the basic version with closed jaws, without dimensional consideration of the options described below.iThe SDV-P pressure maintenance valve can also be used for I.D. or O.D. gripping alternatively or in addition to the spring-loaded, mechanical gripping force maintenance device (see catalog section on “Accessories”).A, a Main / direct connection,gripper opening B, b Main / direct connection,gripper closing SAir purge connection (0.5 ... 1 bar)1Gripper connection2Finger connection GL Fit for centering sleeves HT Depth of the centering sleeve hole in the mating part IT MMS 22... sensor IKIN ... sensorMaximum permitted finger projectionyzPermitted range Inadmissible rangeThe curve applies for the base version (Stroke -1). For other versions, the curve must be offset in parallel corresponding to the max. permissible finger length.308PGN-plus 64Hose-free direct connection M33Adapter4GripperThe direct connection is used for supplying compressed air without hoses. Instead, the pressure medium is fed through bore-holes in the mounting plate.Gripping force maintenance device AS / ISATProjection applies only for AS versionThe mechanical maintenance of gripping force also assures a minimum gripping force in the case of a loss of pressure. With the AS / S variant, this acts as a closing force, and as an opening force for the IS variant. The maintenance of gripping force element can also be used as a means for increasing gripping force or for single actuated gripping.SCHUNK Grippers pneumatic | 2-Finger Parallel Grippers | Universal GripperPGN-plus 64SCHUNK Grippers pneumatic | 2-Finger Parallel Grippers | Universal GripperDust-tight version9For mounting screw connectiondiagram, see basic versionAO Sealing boltBT For AS / IS versionBK For KVZ versionThe “dust-protection” option increases the degree of protection againstpenetrating substances. The screw connection diagram shifts by theheight of the intermediate jaw. The finger length is still measured fromthe upper edge of the gripper housing.Force intensified versionBT For AS / IS versionThe KVZ power booster cylinder increases gripping forces for opening andclosing. A second piston connected in a series increases the force on thediagonal pull for this purpose. If applicable, observe the additionalinstallation height for combination with an element for maintenance ofgripping force.Precision versionBT For AS / IS versionGL Fit for centering sleevesHT Depth of the centering sleevehole in the mating partThe indicated tolerances just refer to the types of precision versionsshown in the chart of technical specifications. All other types of precisionversions are available on request.310SDV-P pressure maintenance valve 4GripperITSDV-P pressure maintenance valveThe SDV-P pressure maintenance valves ensure that the pressure in the piston chamber of pneumatic gripping, rotary, linear, and quick-changemodules is maintained temporarily during an emergency stop.HUE PGN-plus 64 protective cover9For mounting screw connection diagram, see basic versionThe HUE protective cover completely protects the gripper against external influences up to IP65 if an additional sealing of the cover bottom isprovided as part of the application. The mounting diagram shifts by theheight of the intermediate jaw.BSWS jaw quick-change systems4Gripper IT Customized gripperfingersZBA L-plus 64 intermediate jaws2Finger connectionEP Included in deliveryGL Fit for centering sleevesHT Depth of the centering sleevehole in the mating partHK Not included in the scope ofdeliveryOptionally intermediate jaws can be used, enabling direct connection andalignment of top jaws and various standard accessories in Z-direction. There are various jaw quick-change systems available for the grippers. Fordetailed information, refer to the appropriate product.i Only the systems listed in the table can be used.312UZB 64 universal intermediate jaw 1Gripper connection 2Finger connection ENOptional right or left connectionEQ LockingGL Fit for centering sleeves HTDepth of the centering sleeve hole in the mating partThe universal intermediate jaw allows fast tool-free and reliable pluggingand shifting of top jaws at the gripper.FMS-ZBA / ZBP 64 force-measuring jaws1Gripper connection 2Finger connection AQ Cable outletGLFit for centering sleevesHT Depth of the centering sleeve hole in the mating part IT Active intermediate jaws IKPassive intermediate jawsForce measuring jaws measure gripping forces, but can also determine workpiece weights or dimensional deviations. There are active andpassive intermediate jaws (FMS-ZBA or FMS-ZBP). At least one active force measuring jaw is required per gripper, the rest can be passive. For each active jaw, a FMS-A control unit and a FMS-AK connection cable are required.ABR- / SBR-PGZN-plus 64 finger blanks2Finger connection GL Fit for centering sleevesFinger blanks for customized subsequent machining.OAS-PGN-plus 64 object distance sensorAQCable outletObject distance sensorAQ Cable outlet IT OASOptical distance and presence sensor for direct mounting on the gripper.One OAS sensor per gripper can be assembled.i The evaluation of the OAS can be done with either an analog or digitalevaluation unit and with or without a display. The states whichshould be detected can be simply taught.Attachment valves4GripperAQ Cable outletAS Air connectionDR HoseEP Included in deliveryES Monitoring grippingFor each unit one attachment valve ABV is required, optional withdistributor for sensors and valves. Attachment valves increase theefficiency, reduce the installation work and air consumption and simplifyair supply. For details please refer to the “Accessories” catalog section.314Modular assembly automation4GripperIT CLM / KLM / LM / ELM / ELS / HLMlinear moduleIK ASG adapter plateGripper and linear modules can be combined with standard adapters out of the modular assembly system. For more information see our catalog “Modular Assembly Automation”.VB-PGN-plus 64 valve boxAS Air connectionET Electrical connectionGL Fit for centering sleevesHT Depth of the centering sleevehole in the mating partIT Power supplyIK Valve switched b for gripperopenedIL Valve switched a for gripperopenedIMValve switched a and bValve box4GripperAS Air connectionET Electrical connectionIT Power supplyIK Valve switched b for gripperopenedIL Valve switched a for gripperopenedIM Direct connection for hose-freecompressed air supplyReady to install, local control solution! Valves are attached directly to thehandling component. As a result, cycle times are significantly reduced andthe number of hoses, commissioning times, and air consumption areminimised while maximum process safety is assured.i Valve and sensor signals of the unit can be merged on a busdistributor so that the electrical as well as the pneumatic connectionscan be decentralized.Inductive proximity switchesAQ Cable outletIT IN ... sensorIK IN ...-SA sensorDirectly mounted limit position monitor.i Two sensors (closer/S) are required for each unit, plus extensioncables as an option. Please note the minimum permitted bendingradii for the sensor cables, which are generally 35 mm.316Flexible position sensorIT FPS-S sensorIK FPS-F5 / -F5 T electronicprocessorIL Cable extensionsFlexible position monitoring of up to five positions.i When using a FPS system, a FPS sensor (FPS-S) and a control unit(FPS-F5 / F5 T) are required for each gripper as well as a mounting kit (AS), if listed. Cable extensions (KV) are available as options in the “Accessories” catalog section.MMS electronic magnetic switchesAQ Cable outletIT MMS 22... sensorIK MMS 22...-SA sensorEnd position monitoring for mounting in the C-slot.i Two sensors (closer/S) are required for each unit, plus extensioncables as an option. Please note the minimum permitted bending radii for the sensor cables, which are generally 35 mm.MMS PI1 programmable magnetic switchesAQ Cable outletIT MMS 22...-PI1-... sensorIK MMS 22...-PI1-...-SA sensorPosition query with one programmable position per sensor and e lectronicsintegrated in sensor. Programmable via MT magnet teaching tool (includedin the scope of delivery) or ST plug teaching tool (optional). Limit positionquery mounted in C-groove. If the ST plug teaching tools are listed in thetable, teaching can only take place with the ST plug teaching tools.i Two sensors (closer/S) are required for each unit, plus extensioncables as an option. Please note the minimum permitted bendingradii for the sensor cables, which are generally 35 mm. Connectioncable, cable extensions, and sensor distributors can be found in thetable for the MMS 22.MMS PI2 programmable magnetic switchesAQ Cable outlet IT MMS 22...-PI2-... sensorPosition query with two programmable positions per sensor ande lectronics integrated in sensor. Programmable via MT magnet teachingtool (included in the scope of delivery) or ST plug teaching tool (optional).Limit position query mounted in C-groove. If the ST plug teaching tools arelisted in the table, teaching can only take place with the ST plug teachingtools.i Per unit one sensor (closer/S) is required, optionally a cableextension. Please note the minimum permitted bending radii for thesensor cables, which are generally 35 mm. Connection cable, cableextensions, and sensor distributors can be found in the table for theMMS-P 22.318MMS-P programmable magnetic switches GNStop for MMS-PPosition monitoring with two programmable positions per sensor. The endposition monitoring is mounted in the C-slot.iPer unit one sensor (closer/S) is required, optionally a cableextension. Please note the minimum permitted bending radii for the sensor cables, which are generally 35 mm.MMS-A analog position sensorContactlessly measuring, analog multi-position monitoring for any number of positions.DescriptionIDAnalog position sensor MMS 22-A-05V-M080315800MMS 22-A-10V-M080315820iOne sensor is needed for each gripper. No additional mounting kit is needed – the standard gripper is equipped for use of the MMS-A.APS-Z80 analog position sensorContactlessly measuring, analog multi-position monitoring for any number of positions.DescriptionIDOften combinedMounting kit for APS-Z80AS-APS-Z80-PGZN-plus 64-10302105AS-APS-Z80-PGZN-plus 64-20302106Sensor APS-Z80-K 0302072APS-Z80-M80302070●iWhen using an APS system, one mounting kit (AS-APS-Z80) and oneAPS-Z80 sensor is required per gripper.GNStop for MMS-PCylindrical reed switchesLimit position monitor can be mounted with mounting kit.Description IDMounting kit for proximity switchAS-RMS 80 PGN/PZN-plus 64/800377725Reed switchesRMS 80-S-M80377721i Two sensors (closer/S) are required for each unit, plus extensioncables as an option. This mounting kit needs to be ordered optionallyas an accessory. Two mounting kits are required per gripper. Pleasenote the minimum permitted bending radii for the sensor cables,which are generally 35 mm.APS-M1 analog position sensorIT APS-M1S sensorIK APS-M1E electronic processorIL APS-K extension cableAnalog multi position monitoring for any desired positions.i When using an APS system, for each gripper a mounting kit (AS-APS-M1), an APS-M1S sensor (incl. 3 m cable) as well as an electronics(APS-M1e) are required. An extension cable (APS-K) can be connectedbetween the sensor and the electronics as an option. The max. cablelength between the sensor and the electronics is 10 m, between theelectronics and their control unit (PLC) it is max. 1 m.。
