ACS800-RCAN-CANopen总线适配器模块-快速启动指南-英文
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ACS880替换ACS800技术指导ACS880单传动文档说明:本文档针对把ACS800更换为ACS880的应用,帮助客户快速、正确地更换传动产品。
由于用户现场的应用多种多样,文档篇幅有限,不能涵盖所有应用类型和具体使用,所以本文档只涉及ACS880基本控制程序的标准应用,即使用标准应用宏:工厂宏,手动/自动宏,PID控制宏,转矩控制宏。
其中转矩控制宏以Profibus DP通讯为例,介绍硬件IO的区别,和参数的修改。
本文针对基本的单机应用。
对于使用到通讯的应用,本文只提供转矩控制宏的Profibus DP通讯实例。
面向对象:本文档面向ACS800和ACS880的电气工程师,帮助工程师完成替换传动产品的工作。
要求电气工程师具备基本的ACS800调试维护能力,并且具备通过ACS880控制盘进行参数修改的能力。
文档结构:本文档从应用宏的角度,介绍ACS800和ACS880的IO接线的区别,以及两种传动产品应用宏中参数组的大致对应关系。
参数组对应关系:ACS800功能ACS800参数组ACS880对应参数组启动停止/转向1020速度给定1119,22频率给定1119,28恒定速度1222模拟量输入输出13,1512,13继电器输出1410限幅值2030启动停止模式2121加减速时间2223速度控制2325危险速度2522制动斩波器2743故障功能30,3112,31电机热保护3535PID功能4040,41编码器功能50,9890,91,92,93通讯模块功能51,52,90,92,9850,51,52,53,54,55,56,58主从功能6060,61,62应用宏工厂宏ACS800 IO的接线图:ACS880 IO的接线图:注意:红色框内的部分是IO接线不同的部分。
针对不同接线,可以通过修改参数,实现ACS880与ACS800同样的功能。
请按照下列步骤修改参数:1、修改ACS880中参数95.01(供电电压),参数96.01(语言),满足现场使用;2、修改参数96.04(宏选择)为“工厂”。
中国国际基金有限公司安哥拉罗安达5000T/D熟料水泥生产线使用说明书湖北爱默生自动化系统工程有限公司全数字交流变频调速装置采用ABB公司ACS800系列产品,给交流电动机供电,以实现无级调速。
该装置运行可靠、性能稳定、功能齐全、操作简单、维护方便。
一、装置结构本装置是以ABB公司ACS800系列驱动器为主体,配以完备的外围控制设备而构成。
ABB公司ACS800系列驱动器是微机控制、全数字化的现代交流驱动器,采用PWM、交—直—交方式。
驱动控制柜装有自动开关和驱动器、控制电器等。
柜门仪表盘的频率表和电流表,用以测量负载电流、输出频率,以监视设备的工作状况。
主电路的分合闸按钮、内/外控转换开关以及相应的指示灯均装于仪表盘上,便于操作。
从观察窗口可观察驱动器的运行状态。
二、主要功能1. 全数字参数设定、显示和故障诊断;2. 相序无要求;3. 具有对地短路、过流、过压、欠压、过热、缺相等保护功能;4. 对装置的控制,可选“内控”或“外控”方式。
“内控”用于调试,“外控”用于正常生产集中控制;5. 接受中央控制室的信号有:接点控制信号:DCS驱动;调速信号:4-20mA6. 装置反馈给中央控制室的信号有:速度输出信号:4-20mA电流输出信号: 4-20mA应答接点信号:备妥、故障、运行等。
三、控制电路1. 主电源控制接触器KM1,用于电机起停及冷却风机的分合闸,它可以在本地(内控)由SB1和SB2按钮操作分合闸,内控用于单机调试,“外控”用于集中控制正常生产。
KM1回路设置了外部急停、故障(KA3)等联锁。
只有在外部条件备妥、装置无故障等条件具备时,才允许交流主电源合闸。
在运行过程中,若发生设备故障或人身安全事故,可在现场按下急停按钮,使驱动装置切断主电源,停止运行。
2. 驱动驱动装置运行,首先应具备下述条件:主电源自动开关QF1和接触器KM1合闸。
如果在“内控”方式,由于KM1接点闭合,则装置被驱动。
中文 . . . . . . . . . .5英文 . . . . . . . . . .9CN ENABB 工业传动快速安装指导ACS880-01传动外形尺寸R1至 R3相关手册列表传动硬件手册和指导代码 (英文)ACS880-01 硬件手册3AUA0000078093ACS880-01 外形尺寸R1至R3快速安装指导3AUA0000085966ACS-AP 助手控制盘用户手册3AUA0000085685传动固件手册和指导ACS880 主控制程序固件手册3AUA0000085967ACS880 传动主控制程序的快速启动指导3AUA0000098062可选件手册和指导I/O扩展模块,现场总线适配器等手册和快速指导您可以在Internet上查找PDF格式的手册和其它产品文件。
请参阅封底内的Internet上的文件库一节。
对于在“文档”资料库内没有提供的手册,请联络当地的ABB代表。
版本A中文基于3AUA0000085966 版本A英文生效日期:2013-09-012013北京ABB电气传动系统有限公司343A U A 0000085966 R e v ACN – 快速安装指南 5CN DA DE ES FI FR IT NL PT RU SV TR CNCN – 快速安装指南本指南简要的介绍了如何安装传动。
更多详细说明、工程指导、技术数据和完整的安全说明,请参考硬件手册(/drives : 选择 Document Library 并搜索文档代码3AUA0000078093 [英文])。
遵守以下安全指导放置传动的地板材料必须为不易燃材料。
选择功率电缆根据当地规则选择功率电缆,满足传动上的型号指定标签给出的额定电流。
确保冷却传动的热量损耗和冷却空气流量,请参见第 3页中的表格B 。
在无需降容的情况下,允许的传动运行温度范围为 -15至 +40 °C 。
保护传动和电源电缆参见第 3页表格B 中的ABB 生产的熔断器 。
ACS510/550/800 RCAN-01 CANopen调试指导本文介绍了设置变频器实现总线通讯控制的速度/转矩控制方法。
本文介绍的仅仅是实现操作功能的基本步骤,如果需要其他功能请参阅相关手册。
实现的功能:通过总线控制切换EXT1/EXT2,EXT1用来实现速度控制,EXT2用来实现转矩控制使用的硬件:ACS510/550/800变频器+RCAN-01模块, ABB AC500 PLC+ CBP/ABP组态软件调试步骤:1.将变频器硬件准备好,电源线,通讯线连接好(参见相关手册)2.正确设置电机参数,电压,电流,转速等(参见相关手册)3.设置变频器参数4.设置通讯模块相关参数设置通讯模块参数5.进行PLC组态设置a.在AC 500组态软件中建立工程并配置好硬件组态并导入需要的eds文件。
注意eds文件要与使用的变频器型号、版本相对应b.在AC500的CANopen主站模块下插入需要的变频器型号,本例中使用ACS550,其他变频器配置方法相同c.配置CANopen主站模块及CANopen总线参数,Baudrate要与变频器设置一致。
本例中关闭了Heartbeat,实际可以根据自己的需要打开d.配置变频器从站设置,Node ID要设为与变频器一致。
建议打开Nodeguarding,以使变频器在掉线恢复后能够恢复通讯。
本例中没有启用Heartbeating,实际可以根据自己的需要启用这些功能e.配置PDO映射。
本例中只使用了RPDO1和TPDO1,所有的PDO的内容可以根据自己的需要自由定义。
PDO的COB-ID设定范围如下表:PDO的COB-ID可以设置为表中范围内的任意值,但一般建议将RPDO1的COB-ID设为200h+节点号,TPDO1的COB-ID设为180h+节点号,这样方便查找。
其他COB-ID的建议值见RCAN-01手册。
本例中PDO的数据传输模式使用了循环发送方式,也可根据自己需要选择其他模式。
中文. . . . . . . . . . .3 English . . . . . . .13CN EN快速启动指导ACS880 传动基本控制程序相关手册信息您可以在网上查找并下载产品手册的PDF 文件。
参见封底背面的 Internet 上的文件库。
Document library 里查找不到的手册,请联系当地 ABB 代表。
传动硬件手册代码ACS880-01 传动硬件手册3AUA0000078093ACS880-07 传动 (45 至 250 kW, 60至 300 hp) 硬件手册3AUA0000105718ACS880-104 逆变模块硬件手册3AUA0000104271ACS880-107 逆变单元硬件手册3AUA0000102519传动固件手册和指导ACS880 基础控制程序固件手册3AUA0000085967ACS880 传动基础控制程序,快速启动指导3AUA0000098062可选件手册和指导ACS-AP-x 助手控制盘用户手册3AUA0000085685传动编辑器启动和维护PC 工具用户手册3AUA0000094606I/O 扩展模块,现场总线适配器,编码器接口等手册和快速启动指导ACS880-01 手册ACS880-07 手册3ABD0000098062 版本 A 中文/英文生效日期: 2013-09-012013 北京ABB 电气传动系统有限公司版权所有ACS880 基本控制程序快速 启动指导 3IT NL RU SVACS880 基本控制程序快速 启动指导关于本指导本指导介绍了配备基本控制程序的ACS880传动的基本启动顺序。
可以从固件手册 中找到传动固件的完整介绍。
(请参见封皮内页的手册列表)。
在本指导中,使用 ACS-AP-I 控制盘对传动进行设置。
该启动顺序也同样可以通过Drive composer PC tool 来实现。
在您启动之前确保传动已经如快速安装指导 和/或 硬件手册 上的描述进行正确的机械和电气安装。
变频器参数设置有问题。
以下参数供参考:以下参数是针对标准电路图所设置的ACC800起升参数参数缺省值设定值解释99 START-UP DATA 启动参数99.01 ENGLISH ENGLISH 语言选择99.02 FACTORY CRANE 宏选择99.03 NO NO 是否恢复出厂值99.04 DTC DTC 控制方式99.05 380V 380V 电机电压等级(见电机铭牌)99.06 ?A ?A 电机电流(见电机铭牌)99.07 50Hz 50Hz 电机频率(见电机铭牌)99.08 ?rpm ?rpm 电机转速(见电机铭牌)99.09 ?kW ?kW 电机功率(见电机铭牌)99.10 ID MAGN STANDARD 电机辨识10 DIGITAL INPUTS 数字输入点10.01 DI1 DI1 制动应答10.02 DI2 DI2 零位10.03 DI5 NOT USED 减速运行10.04 DI6 NOT USED 快速停车10.08 DI6 DI6 速度给定210.09 NOT SEL EXT DI2.1 速度给定310.10 NOT SEL EXT DI2.3 速度给定410.16 NOT SEL DI5 故障复位14 RELAY OUTPUTS 继电器输出14.01 BRAKE CTRL BRAKE CTRL 开闸信号14.02 RUNNING WA TCHDOG-N 看门狗故障14.03 FAULT-N FAULT 变频器故障20 LIMITS 极限20.01 ’-0rpm ‘-?rpm 电动机最小速度20.02 ‘0rpm ?rpm 电动机最大速度20.03 200%Ind 1.8 变频器最大输出电流20.04 200% 1.8 电动机最大输出转矩20.05 200% -1.8 电动机最小输出转矩20.05 OFF OFF 关闭直流过压控制器20.06 ON ON 选择直流欠压控制器21 START/STOP 启动/停止21.01 CNSTDC MAGN CNSTDC MAGN 启动方式21.02 RAMP KWX7ms 预励磁时间23 SPEED CTRL 速度控制23.01 10.4 10.8 速度控制器增益''辩识23.02 0.28s 0.57s 速度积分时间''辩识23.03 0s (需现场整定) 速度控制器微分时间23.04 0.09s 0.19 加速补偿微分时间''辩识23.05 1 1 电动机滑差增益23.06 NO (需现场整定) 速度控制器无自整定23.07 4ms (需现场整定) 实际速度滤波时间''8MS27 BRAKE CHOPPER 制动斩波器27.01 OFF ON 制动斩波器控制27.06 AS GENERATOR AS GENERATOR 制动斩波器控制模式30 FAULT FUNCTION 故障功能一般情况按照默认值50 PULSE-ENCODER 编码器模块,当98.1选择时有效50.01 1024 1024 编码器每转的脉冲数50.02 A_-_B_-_ A_-_B_-_ 信号的所有边沿都用于计数50.03 FAULT FAULT 编码器故障时动作*50.04 1000ms 100ms 编码器接收信号时间50.05 TRUE;FALSE TRUE 是否用反馈信号60 LOCAL OPERATION 本地操作60.1 TRUE TRUE 禁止本地操作60.2 0.1S 0.1S 本地控制的速度最大值60.3 30S 30S 本地控制的零速延时值62 TORQUE MONITOR 转矩监测62.1 TRUE TRUE 转矩监测选择62.2 10% 20% 速度偏差范围62.3 600ms 2000ms 转矩故障延时时间62.4 8%s 速度变化率封锁等级64 CRANE 起重机64.1 TRUE TRUE STAND ALONE选择64.2 FALSE FALSE 连续变速64.3 0.98 0.98 高速等级164.4 0 0 死区A64.5 0 0 死区B64.6 20 20 给定形状64.7 0.1 0.1 速度给定减小*64.8 0.3S 0.3S 零位置OK时间延时64.9 1 1 转矩给定换算64.10 STEP RADIO STEP JOYST 控制类型选择(带零位检测)64.11 0 0 最小给定64.12 400ms 400ms JOYSTICK 报警时间延时64.13 10% 10% 档位给定比64.14 25% 25% 档位给定比64.15 50% 50% 档位给定比64.16 100% 100% 档位给定比66组TORQUE PROVING 转矩验证66.01 FALSE TRUE 转矩验证有效66.02 0.5S 0.5S 转矩验证故障时间延时66.03 20% 40% 转矩验证给定67组MECH BRAKE CONT 机械制动控制67.01 1S 0.5S 制动降落时间67.02 1S 1S 制动故障延时时间67.06 1%?%(现场调整)相对零速值67.07 200ms 200ms 零速时间69组REF HANDLER 给定管理69.01 1500 ?(现场调整)最大速度69.02 5S 5S 正向加速时间69.03 5S 5S 反向加速时间69.04 5S 5S 正向减速时间69.05 5S 5S 反向减速时间69.06 0S 100MS S曲线时间常数69.10 TURE TURE 斜率设定98组OPTION MODULES 可选模块98.01 NO RTAC-01 脉冲编码器模块选择98.05 NO RDIO-01 数字I/O扩展模块选择PROFIBUS通讯下的参数设置98.02 FIELDBUS通讯模块选择98.07 ABB DRIVES50.04 PPO451.05 351.06 651.07 751.08 1051.09 851.10 1151.11 951.12 12profibus dp与ACS800通讯设置步骤一.PROFIBUS-DP现场总线控制器(如PLC或DCS系统)的设置:第一步:安装ABB变频器GSD文件ABB_0812.GSD;第二步:在系统PROFIBUS-DP硬件配置的中添加从站ABB Drives RPBA-01 站号为2(或其它地址号),插入PPO Type Module为4;第三步:在2号从站的参数设置中,将Operation Mode改为Vendor Specific(即ABB传动协议);第四步:其它为默认配置;第五步:将配置下载到主站中。
ACS800多传动系统上电调试指导北京ABB电气传动系统有限公司安全须知 安全须知概述注意: 安全须知在安全须知和产品信息手册(ACS 800 MultiDrive),或者硬件手册(ACS/ACC 807)里有说明。
这些安全须知适用于 ACS 800 MultiDrive 和 ACS/ACC 800单元。
忽视安全须知会引起人身伤害或死亡。
警告!对ACx 800 的所有的电气安装和维护都应该由专业的电气工程师来完成。
任何安装和维修工作必须在断电时进行。
只有当安装工作完成了,才能重新通电。
当断电设备断开后,电容器上还有危险的残余电压存在。
因此,断开电源后,在接着启动工作前,至少要等待5分钟。
在对设备进行任何操作或进行主电路的连接前,一定要确保直流母线的阳极和阴极之间的电压与框架的电压接近0 V。
如果逆变单元的主电路带电,即使电机不运转,电机端子也会带电。
在对设备进行任何安装或维护前,请断开所有并联逆变器的熔断开关。
在接通供电电源前,请检查电缆的连接情况。
如果 ACS 800 的辅助控制电源是由外部提供的,那么断开断路设备不能消除所有的供电电压。
在启动设备前,即使逆变单元没有上电,115/230 VDC 辅助控制电压也会存在于数字输入或输出。
在启动设备前,检查参考电路图,查看哪些电路在断开断路设备后还有电压存在。
通过测量,一定要确保在操作的柜体部分不带电。
安全须知在ACx 800 变频器里,逆变单元的控制板和主电路的电势相同。
当主电路通电时,危险电压可能存在于控制板与变频单元的框架之间。
使用安全可靠的测量仪器比如示波器是很重要的。
故障跟踪不仅介绍了故障原因,而且介绍了解决故障的测量方法。
.要防止操作人员直接接触柜门内带电部分。
当处理用金属片做成的屏蔽物时,请特别注意安全问题。
当单元连接时,不要做任何耐压测试。
在对电机或电机电缆做任何测量前,一定要断开电机电缆。
警告! 在启动变频器前,请闭合所有并联逆变器的熔断开关。
Open-pit mining control program (OPM CP)Shovel and dragline applicationDigging hard rock material is a challenge regarding the dynamic requirements for torque and load cycle for electric rope shovels or draglines.The OPM control program is anintegrated motor inverter firmware and enables a precise motion control with a high performance in torque accuracy.ABB Open-pit Mining in Cottbus delivers an Open-pit mining firmware loading package which is a part of the ACS800 drive for mining with a firmware manual for the OPM control program.OPM control program in useThe ABB customer Vale is one of the leading companies for mining iron ore with about 300 Mt/year output.In Brazil, Vale equipped several shovels with the OPM control program firmware.Reliable motion controlDifferent main motions are operating on shovels and draglines, hoist, crowd/drag, swing and propel/walk. Each motion con-sists of more than one motor, driven by an ACS800 multidrive frequency converter. So the main task for motion control is to provide load share functionality and supervisory parallel opera-tion of all motor inverters.OPM CP software fulfils not only this functionality, it is integrat-ed in the frequency converter firmware. The motion’s master board communicates with the followers through the advanced, bi-directional high-speed connection which allows excellent control performance. At the same time it provides all important data for HMI in real time.Emergency run modeOPM CP can handle the emergency run mode. When power modules of a frequency converter are deselected all limitations are set to corresponding figures to prevent overload situations and the operation can continue.3B D D 017175-E N © C o p y r i g h t 2010 A B B . A l l r i g h t s r e s e r v e d . (08.10)OPM control program features−Coordination of all motors of a motion −No extra drive controller−Fast response speed control−Torque limitation (as function of actual speed) −Reduced and emergency run modes −Backlash protection−Decoupling of separate motor action inside one motion −Over speed monitoring−Speed difference monitoring −Torque difference monitoring−Acceleration and deceleration monitoring −“First In” alarm/fault detection−Simple communication interface to overriding control for several protocols (DDCS, PROFIBUS, Ethernet/IP , Modbus/TCP , etc.)Customer benefits−Part of ACS800 drive for mining−Reduction of hardware components and spare parts −Several communication protocols available −Reduced commissioning time−Quick and easy limitation adjustments−Safety functions implemented and all time activated −Use of ABB standard commissioning tools−Highest dynamic DTC performance with ACS800 drive for mining−Exact torque limitation−Reduced wearing for ropes, gear boxes and others −Operation with and without speed encoders possible −Strong support in fault analysis−Internal fault logger and configurable data loggerScope of supply−Open-pit Mining control program −E-learning course (H660e) −Instructor led training (H661)−See /AbbUniversity/Courses.aspxFor more information please contact:ABB Automation GmbH Open Pit MiningG aglower Straße 17/1803048 Cottbus, Germany Phone: +49 355 596-833Fax: +49 355 596-832E-Mail:********************.comABB business unit Minerals is represented in the following countries:Australia, Baltic States, Brazil, Canada, Chile, China, Egypt, Germany, Greece, India, Indonesia, Malaysia, Mexico, Norway, Oman, Peru, Poland, Saudi Arabia, South Africa, Spain, Sweden, Switzerland, Thailand, USA and Vietnam.For contact details, please visit our website:/mining。
中文. . . . . . . . . . .3 English . . . . . . .13CN EN快速启动指导ACS880 传动基本控制程序相关手册信息您可以在网上查找并下载产品手册的PDF 文件。
参见封底背面的 Internet 上的文件库。
Document library 里查找不到的手册,请联系当地 ABB 代表。
传动硬件手册代码ACS880-01 传动硬件手册3AUA0000078093ACS880-07 传动 (45 至 250 kW, 60至 300 hp) 硬件手册3AUA0000105718ACS880-104 逆变模块硬件手册3AUA0000104271ACS880-107 逆变单元硬件手册3AUA0000102519传动固件手册和指导ACS880 基础控制程序固件手册3AUA0000085967ACS880 传动基础控制程序,快速启动指导3AUA0000098062可选件手册和指导ACS-AP-x 助手控制盘用户手册3AUA0000085685传动编辑器启动和维护PC 工具用户手册3AUA0000094606I/O 扩展模块,现场总线适配器,编码器接口等手册和快速启动指导ACS880-01 手册ACS880-07 手册3ABD0000098062 版本 A 中文/英文生效日期: 2013-09-012013 北京ABB 电气传动系统有限公司版权所有ACS880 基本控制程序快速 启动指导 3IT NL RU SVACS880 基本控制程序快速 启动指导关于本指导本指导介绍了配备基本控制程序的ACS880传动的基本启动顺序。
可以从固件手册 中找到传动固件的完整介绍。
(请参见封皮内页的手册列表)。
在本指导中,使用 ACS-AP-I 控制盘对传动进行设置。
该启动顺序也同样可以通过Drive composer PC tool 来实现。
在您启动之前确保传动已经如快速安装指导 和/或 硬件手册 上的描述进行正确的机械和电气安装。
ACS800装置参数设置(一)基本参数设置10.01 EXT1 装置控制源选择10.02 EXT2 装置控制源选择10.03 电机方向定义 REQUEST/FORWARD/REVERSE11.01 控制盘给定值类型选择REF1=RPM/REF2=%11.02 EXT1/EXT2源选择 0=EXT1,1=EXT211.03 EXT1 速度源选择11.06 EXT2 速度源选择14.01 DO1设置14.02 DO2设置14.03 DO3设置16.04 故障复位源选择21.09 停止方式设定22.01 加速/减速源设定22.02 ACCEL TIME 1设定22.03 DECEL TIME 1设定22.04 ACCEL TIME 2设定22.05 DECEL TIME 2设定22.06 ACC/DEC RAMP SHPE设定22.07 急停时间设定99.02宏选择99.03恢复工厂设置(二)实际应用一(a)辨识参数设置99.01 选择语言99.02 选择宏99.03 参数恢复出厂值99.04 电机控制模式选择(DTC/SCALAR)99.05 额定电压(见铭牌)99.06 额定电流(见铭牌)99.07 额定频率(见铭牌)99.08 额定转速(见铭牌)99.09 额定功率(见铭牌)99.1O 电机辨识类型选择(ID MAGN/STANDARD/REDUCED)ID MAGN:不需辨识,首次启动电机零速下励磁20~60S计算电机模型 STANDARD:标准辨识(执行前先检查运转方向并去掉负载)REDUCED:简化辨识(适用于不能脱开负载,执行前先检查运转方向)99.11 设备名称(b)保护参数设置20.01 最小速度20.02 最大速度20.03 最大电流设定20.04 最大转矩设定20.05 过压控制开关(ON/OFF),使用制动单元时必调为ON 20.06 欠压控制开关(ON/OFF),默认ON20.07 最小频率20.08 最大频率20.11 逆变器供给电机的最大功率20.12 电机供给逆变器的最大功率(c)HAND/AUTO宏参数默认值99.02= HAND/AUTO99.04=DTC99.05=额定电压(见铭牌)99.06=额定电流(见铭牌)99.07=额定频率(见铭牌)99.08=额定转速(见铭牌)99.09=额定功率(见铭牌)99.10=ID MAGN11.02=DI310.01=DI1,210.02=DI6,510.03= REQUEST11.03=AI111.06=AI214.01=READY14.02=RUNNING14.03=FAULT(-1)16.04=NOT SEL20.01=calculated20.02=calculated20.03=随型号而定20.04=300%20.05=ON20.06=ON20.07=-50Hz20.08=+50Hz20.11=+300%20.12=-300%21.09=OFF2 STOP22.01=ACC/DEC 122.02=20S22.03=20S22.04=60S22.05=60S22.06=0S22.07=3S(d)HAND/AUTO宏参数修改值99.02=HAND/AUTO99.04=DTC99.05=额定电压(见铭牌)99.06=额定电流(见铭牌)99.07=额定频率(见铭牌)99.08=额定转速(见铭牌)99.09=额定功率(见铭牌)99.10=ID MAGN●设置电机基本参数●面板选择LOCAL●按运行键开始辨识●MOTOR STARTS(第一个警告信息)●ID MAGN(第二个警告信息)●ID DON(第三个警告信息)●按ACT使状态行可见●按REF后给定一个较小速度●按运行键启动电机●按停止键停止电机11.02=DI3(DI3=0本地/ DI3=1中控)10.01=KEYPAD(面板控制)10.02=DI6(中控控制)10.03= FORWARD11.03= KEYPAD(面板控制)11.06=AI2(中控控制)14.01=READY(DO1)14.02=RUNNING(DO2)14.03=FAULT(DO3)16.04=NOT SEL(面板控制)(故障复位源设定)20.01=0.0RPM(最低速度)20.02=额定转速(最高速度)21.09=OFF3 STOP(急停源设定)22.01=ACC/DEC 1(加减速斜坡选择)22.02=20S(斜坡加速时间ACC1)22.03=20S(斜坡减速时间DEC1)22.04=60S(斜坡加速时间ACC2)22.05=60S(斜坡减速时间DEC2)22.07=5S(急停时间OFF3 STOP设定)(e)其他参数13.06=4mA13.07=20mA16.01=YES/NO(运行允许)16.02=OPEN/LOCKED(参数锁)16.03=358(输入开锁密码)(注:专业文档是经验性极强的领域,无法思考和涵盖全面,素材和资料部分来自网络,供参考。
WHAT IS THE ACTUAL SPEED SCALING WHEN PROGRAMMED TO SCALAR MODEDescription:What is the actual speed scaling on the fieldbus when the ACS800 is programmed to Scalar mode?Answer:The actual speed scaling on the fieldbus when the ACS800 parameter 99.04 MOTOR CTRL MODE is programmed to Scalar mode.Actual Speed is defined in 92.02 MAIN DS ACT1 and is programmed to 102 SPEED by default.FbEq (Fieldbus equivalent) scaling for 102 is -20000 = -100% or 20000 = 100% of motor abs. max. speed:In DTC mode the "motor abs. max. speed" is defined by parameter 20.02 MAXIMUM SPEED, which is logical.In Scalar mode it is also 20.02, but it's not logical since the ACS800 is in frequency control and parameter 20.02 MAXIMUM SPEED should not be available in Scalar.Below is how to adjust the speed scaling (the meaning of the 20,000 units) of MAIN DS ACT1 or Actual speed:1. Program Parameter 99.04 MOTOR CTRL MODE to DTC and program 99 group motor values for the motor wired to the ACS800 drive per the nameplate.2. The ACS800 drive will then calculate parameter 20.02 MAXIMUM SPEED and 20.08 MAXIMUM FREQ automatically based on the motor nominal speed and frequency programmed into group 99 parameters.3. Program parameter 99.04 MOTOR CTRL MODE to Scalar mode.4. Program parameter 20.08 MAXIMUM FREQ to desired value, this will be the frequency where ACT1 = 20,000 units in the Fieldbus.5. Now program parameter 99.04 MOTOR CTRL MODE back to DTC. The ACS800 drive will calculate a new corresponding RPM value to 20.02 MAXIMUM SPEED based on parameter 20.08 MAXIMUM FREQ. This changes the MAIN DS ACT1 scaling.6. Program parameter 99.04 MOTOR CTRL MODE back to Scalar mode.7. If you want to run the motor at >20,000 units reference on the Fieldbus you need to increase 20.08 MAXIMUM FREQ value, BUT DO NOT program parameter 99.04 MOTOR CTRL MODE to DTC or the ACS800 drive will automatically recalculate the values and reprogram 20.02 MAXIMUM SPEED value which will change the speed scaling value.Notice: Don't change 99 group motor values because the drive will make again some recalculations!What makes things a little more difficult is that in Scalar 20.02 20.02 MAXIMUM SPEED is displayed <Bad> within DriveWindow software and 20.08 could display <Read-protected>, but these parameters can still be programmed.Documents or other reference material:Firmware Manual ACS800 Standard Control Program 7.x 3AFE64527592Corrective Actions:Follow the instructions above.。
Quick Start GuidePN/CAN-Gateway CANopen®Version2enfrom FW 1.00Content1. Introduction 32. Preparation of the PN/CAN-Gateway 33. Plan PN/CAN-Gateway 44. Conigure PN/CAN-Gateway55. Add CANopen® device 56. Conigure CANopen® device67. Add PDOs (process data objects) 68. Assign the PN/CAN-Gateway a PROFINET name79. Programming in the PLC810. LED status information1011. Technical data111. IntroductionBefore getting started :Please observe the safety instructions for the product, which can be found in the manual. You can ind the manual on the accompanying CD or it can be downloaded from the website in the download area.This document should present the initial commissioning of the PN/CAN-Gateway with a simple CANopen® device. It is presumed that the CANopen® device has already been basically conigured (Node ID, device-speciic parameters, PDO mapping, etc.).2. Preparation of the PN/CAN-Gateway2.1 ConnectionThe PN/CAN-Gateway is supplied via the 3-pin connection plugs with 24 V DC voltage.The CAN bus is connected to the "CAN" interface using a SUB-D plug (e.g. Helmholz CAN bus plug).The PROFINET line is connected to X1/P1 or X1/P2.The service USB interface is required for the irmware update and for diagnoses in the event of support.2.2 Install GSDML ileThe GSDML ile can be found on the accompanying CD or in the download area of the PN/CAN-Gateway at .PinSUB-D plug CAN bus1–2CAN Low 3CAN GND 4–5–6–7CAN High 8–9–3. Plan PN/CAN-GatewayFollowing the installation, the PN/CAN-Gateway can be found in the hardware catalogue under "PROFINET IO -> Additional ield devices -> Gateway -> Helmholz PN/CAN-Gateways".Add the "PN/CAN-Gateway CANopen" device to the project and connect it with your PROFINET network.By calling up the object properties, you can assign the PN/CAN-Gateway a unique PROFINET name and check the IP address assigned by the system for plausibility.4. Conigure PN/CAN-GatewayThe irst slot entry after the ports is the slot for the CANopen® master parameters.Set the CAN Bitrate and the CAN Master Node ID. In some applications, a SYNC frame or heartbeat frame of the master is necessary for operation.The other "PN/CAN CO" slot entries contain no parameters.5. Add CANopen® deviceA "CANopen® device" is a CANopen® slave. An entry must be created for each CANopen® slave.6. Conigure CANopen® deviceThe node ID of the CANopen® slave must be set absolutely correctly.When the option Slave is mandatory (Mandatory Device) is selected, all CANopen® devices on the CAN bus of the PN/ CAN-Gateway are irst switched to operational when this device is present and conigured.7. Add PDOs (process data objects)Each CANopen® device should have at least one PDO (process data object).TPDOs (transmit process data objects) are data sent by the CANopen® slave to the PLC (input data from PLC view). RPDOs (receive process data objects) are sent by the PLC to the CANopen® slave (output data from PLC view). The data size of the PDOs depends upon the data found in the PDO (PDO mapping) and can range between one and 8 bytes.Which PDOs of which sizes the connected CAN device has can generally be determined in the manufacturer manual of the respective CANopen® slave.With the speciication of the PDO number (1..16), all necessary settings for the PDO are made automatically by thePN/CAN-Gateway at the start.It is also possible to deine a device-speciic COB-ID (PDO number must then be '0'). In this case it is presumed that all PDO settings have already been set in the CAN device. The PN/CAN-Gateway will then not alter the PDO settings when starting up.8. Assign the PN/CAN-Gateway a PROFINET nameWhen the coniguration of the PN/CAN-Gateway has been completed in the hardware conigurator, it can be loaded into the PLC.In order that the PN/CAN-Gateway can be found on the PROFINET by the PROFINET master (controller), the PROFINET name and possibly the IP address must be set.To this purpose the function "Edit Ethernet Node" is used in the SIMATIC* manager. With the "Browse…" button, the net-work can be browsed for PROFINET devices.The clear identiication of the PN/CAN-Gateway is ensured here by the MAC address of the device.Important: The assigned name must agree with the name deined in the hardware conigurator.If the PN/CAN-Gateway contains the correct PROFINET name, it is recognized by the PLC and conigured.When the coniguration has run correctly, the blue "Mode" LED should blink.9. Programming in the PLCNo handling blocks for simple operation are required in the PLC.The control and status query of the PN/CAN-Gateway can be carried out directly via the I/O data in the PLC.For the start up of the example project, the value 2 must be written into the output word in master control ("NMT state control"). Following the start up of the PN/CAN-Gateway and the initialization of the CANopen® slave, the gateway in the 4th byte of the master status also reports a 2 ("NMT state", see below).The CANopen® system is operational and the I/O data of the slave can be read and written.9.1 Master control (2 bytes outputs)Byte/Bit76543210 Out 0––––––––Out 1User reset ActivateLSS-Mode Clear EmergencyFIFO ErrorSendSYNC-FrameLockingconsist dataClear CAN-RxOverlow ErrorNMT-State Control9.2 Master status (4 bytes inputs)Byte/Bit76543210 In 01= Gatewayready–––––––In 1Mirroringreset bit LSS-ModeactiveEmergencylostSYNCtransmittedCANdisconnectedCAN-RxoverlowCAN buserrorCAN busoflineIn 2––General error bits of the slave errorsIn 3Master error ACKconsist data 0NMT stateThe NMT-State Control bits are used for the status control of the CANopen® network.0 = The CANopen® master has been switched off. No CAN frames are being transmitted or received.The CANopen® slaves are stopped if the status was previously Operational (value 2).1 = If the previous status was 0, all CANopen® slaves are initialized. The status 1 is subsequently displayed in theMaster state.If the previous state was Operational (2) or Stop (3), only an NMT-Pre-Operational is transmitted.2 = If the previous status was 0, all CANopen® slaves are initialized and NMT-Operational subsequently transmitted.The PDO data is only exchanged in status 2. If the previous state was Pre-Operational (1) or Stop (3), only anNMT-Operational is transmitted.3 = An NMT-Stop is transmitted to all slaves.The two NMT state bits show the status of the CANopen® master. Principally an attempt is made to assume the state called for in the NMT-State Control. However, this can be prevented by the absence of slaves conigured as mandatory (neces-sary).0 = The master is switched off. No CAN frames are being transmitted or received.1 = The maser is found at the end of the slave coniguration (Pre-Operational), all mandatory slaves are conigured andin Pre-Operational state2 = The master is in the Operational state, all mandatory slaves are in Operational.Slaves that are not in the operational state are automatically booted up to the Operational state as soon as they can be addressed.3 = The master is in the Stop state; all accessible slaves have been brought to the Stop state.9.3 CAN node status (3 bytes inputs, 1 byte output)The status of the slave can be read from the input data of the CAN device entry.Byte/Bit76543210In 0RestartSlave Ack Resend RP-DOs doneCANopen®proilefalseSlave issendingfalse TPDOlengthSlave notansweringSDO abortor proilefalseSlave time-out/lostFalse conig-urationIn 1SDO 1001 value of the slaveIn 2Coniguration error (see manual)00Slave stateThe two slave state bits show the status of the CANopen® master:0 = Slave is still in the BootUp, not present or cannot be addressed1 = Slave has been initialized, Nodeguarding or Heartbeat are running and it is in the Pre-Operational state2 = Slave is in Operational state3 = Slave is in Stop state9.4 PDO dataThe PDO data is found as inputs (TPDOs) or as outputs (RPDOs) directly in the process map.The inputs always show the last received data of the TPDO.When changed values are written onto the outputs, RPDO frames are sent to the corresponding CANopen® slave.9.5 SDO communicationSDO communication with the slaves can take place following the initialization phase of the PN/CAN-Gateway both in the Pre-Operational and Operational modes.Only one SDO job can be carried out at a time. Both the reading and writing of SDOs is possible.Details on the programming of the SDO communication channel of the PN/CAN-Gateway can be found in the manual.9.6 Emergency messagesEmergency messages from the slaves are always received by the PN/CAN-Gateway and forwarded to the PLC. The PN/ CAN-Gateway itself doesn't react actively to the emergency messages.Details on the programming of the emergency message channel of the PN/CAN-Gateway can be found in the manual.10. LED status informationMODEOff No power supply or device defectiveBlue on PN/CAN-Gateway is correctly conigured via PROFINET andall CANopen® slaves are in OperationalFlashing blue PN/CAN-Gateway is correctly conigured via PROFINET andat least one CANopen® slaves is in Pre-Operational or Stop or the gateway is not started. Red on No connection with PROFINET controller (PLC)Flashing red Connection with the PROFINET controller (PLC) exists, but a coniguration error exists CAN-RXFlashing green CAN frame is received without errorsRed CAN bus error in the recipient or PN/CAN-Gateway hasn't been conigured yetCAN-TXFlashing green CAN frames are being transmittedRed Transmission not possible (e.g. false Baud rate, CAN bus disrupted)or PN/CAN-Gateway has not yet been conigured11. Technical dataOrder no.700-670-PNC01PROFINET interface-Protocol PROFINET IO as deined in IEC 61158-6-10-Transmission rate100 Mbps full duplex-I/O image size1440 bytes-Connection 2 x RJ45, integrated switch-Features Media Redundancy Protocol (MRP),automatic addressing / topology detection (LLDP, DCP), diagnosis alarmCAN interface-Type ISO/DIN 11898-2 CAN High Speed physical Layer-Connection9-pin D-sub male connector-Protocol CANopen® master as deined in DSP301 V4.2-Baud rate50, 100, 125, 250, 500, 800, 1000 kbps-Number of slaves126-TPDOs/RPDOs per slave16/16USB interface-Protocol Full-speed USB 2.0 device-Connection Mini-USB-Electrically isolated from USB Yes; insulation 1.5 kVVoltage supply DC 24 V , 18 – 28 V DCCurrent draw Max. 250 mADimensions (D x W x H)35 mm x 83 mm x 72 mmWeight Approx. 160 gCertiications CEProtection rating IP 20Permissible ambient temperature0 °C to 60 °CTransport and storage temperature-20 °C to 80 °CQuick Start Guide PN/CAN-Gateway CANopen®11Note:The contents of this Quick Start Guide have been checked by us so as to ensure that they match the hardware and software described. However, we assume no liability for any existing differences, as these cannot be fully ruled out.The information in this Quick Start Guide is, however, updated on a regular basis. When using your purchased products, please make sure to use the latest version of this Quick Start Guide, which can be viewed and downloaded on the Internet at.Our customers are important to us. We are pleased to receive suggestions for improvement and new impulses.*SIMATIC is a registered trademark of Siemens AG.Phone+4991357380-0|Fax+4991357380-110|****************|。
ACC 800 固件手册2-4 2.4 控制盘的操作以下是对CDP 312R 控制盘的操作说明。
控制盘按键和显示在Figure 2-1, 2-2 和 2-3中解释。
2.4.1 键盘模式CDP 312R 控制盘有四种不同的键盘模式:实际信号显示模式,参数模式,功能模式和传动选择模式。
此外当控制盘连接到控制盘链路时才会有的特殊的识别显示。
下面对识别显示和键盘模式进行了简要描述。
识别显示当控制盘首次连接到传动单元上或者传动单元上电时,识别显示就会显示该盘的ID 传动号以及连于控制盘链上的传动的数量。
注意: 允许在传动单元带电时将控制盘连接到单元上。
两秒后,此显示将被清除,随后将显示所选择的传动的实际信号。
实际信号显示模式此模式包括两种显示,实际信号显示和故障记录显示。
当在实际信号显示模式时,将首先显示实际信号。
如果传动为故障状态,将首先显示故障信息。
在一分钟内,如果没有按键按下,控制盘将自动从其它模式返回实际信号显示模式。
(除了传动选择模式和故障显示模式中的状态显示之外)。
在实际信号显示模式中您可以同时监视三个实际信号。
详见第四章 - 运行控制 中关于实际信号的详细信息。
在Table 2-3讲述了如何选择要显示的三个实际信号。
在不断电的情况下,故障历史(记录器)中最多能存储最近发生的64个事件,比如故障、警告和复位。
RMIO 板断电,就只能保存最近18个事件。
可以显示出事件的名称和从上次RMIO 上电显示到现在的总上电时间。
如果AC80 (或 AC4x0)上位系统被连到传动(DDCS 通道 0),观察到的这个时间是以对应日期时间,而不是总上电时间格式来表示的。
在Table 2-4, 2-7页描述了清除故障记录的步骤。
ACS 800 0050_3SRID-NUMBER 1下表展示了存储在故障历史中的事件。
每个事件都有相应的描述信息。
Table 2-1 储存在故障历史中的事件除了在传动选择模式下以外,当传动中发生故障或警告时,信息将立即显示出来,Table 2-5, 2-7页,讲述了故障复位的方法。
ACS800简易操作步骤控制盘概述:液晶显示屏可以显示4行,每行20个字符。
启动参数组(参数99.01),可以对语言进行选择。
控制盘有四种操作模式:-实际信号显示模式(ACT键)-参数模式(PAR键)-功能模式(FUNC键)-传动选择模式(DRIVE键)单键头键、双键头键和ENTER键的用途取决于控制盘的操作模式。
传动控制键如下所示:序号用途1启动2停机3转速给定数值设置4正转5反转6故障复位7本地控制/远程(外部)控制操作过程:首先看控制盘。
设定参数:首先按“PAR”键,▲▼键寻找所要设定的参数,例如99组,10组,然后用▲▼改变99组内的参数组,按Enter键进入要改变的参数。
例如修改99.06组参数,按▲▼翻出99.06参数,按Enter键(此时参数出现括弧),再按▲▼修改到需要的数值,按Enter键确认(此时参数上的括弧消失)。
99.01 语言99.02 应用宏(注意每改一次应用宏,掉电再上电后,参数将自动恢复出厂设置值,所以一般应用宏不要改。
) 您选择的应该是工厂宏。
99.03 出厂值的恢复与否99.04 电机控制方式“选用SCALAR “99.05 电机额定电压99.06 电机电流99.07 电机额定频率99.08电机额定转速99.09 电机额定功率99.10 电机辨识运行模式(不需要)变频器运行有多种方式,最基本为本地和远程控制:1)本地控制为键盘控制。
频率给定REF,然后用箭头键改变频率,用Enter键存储,再用启动和停止键就可以操纵变频器了。
2)远程控制。
外部端子控制。
通过外部I/O口控制。
3)查看实际信号值,先按ACT,然后按ENTER。
再用单箭头查找即可。
详细请参考97、98页固件手册。