电动起子使用教程分解
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電動起子控制器操作手冊OPERATION AND MAINTENANCE MANUALSKP-32BC-60WN(In: AC 100~240V Out: DC 24V / 32V)奇力速工業股份有限公司KILEWS INDUSTRIAL CO., LTD.Important safety information enclosed.Read all these instructions before placing tool in service or operation this tool and save these instructions. It is the responsibility of the employer to place the information in this manual into the hands of the operator. Failure to observe the following warnings could result in injury. When using electric tools, Basic safety precautions should always be followed to reduce the risk of fire, electric shock and personal injury, including the following:1. Important Safety Instructions2. Operations Cautions3. Grounding Instructions4. Installation Instructions5. Specifications6. ServicingImportant Safety InstructionsWARNING!Read all instructions Failure to follow all instructions listed below may result in electric shock fire and/or serious injure. The term “power tool” in all of the warning listed below refer to your mains operated (corded) power tool or battery operated (cordless) power tool.SAVE THESE INSTRUCTIONS1) Electrical Safetya) Keep work area clean and well lit. Cluttered and dark areas invite accidents.b) Do not operate power tools in explosive atmosphere, such as in the presence of flammable liquids,gases or dust. Power tools creat sparks which may ignite the dust of fumes..c) Keep children, and bystanders away while operating a power tool. Distractions can cause you to losecontrol.2) Electrical Safetya) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapterplugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.c) Don’t expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.d) Do not abuse the cord. Never use the cord to carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.e) When operating a power tool outdoors, use an extension cord suitable for outdoor e of cord suitable for outdoor use reduces the risk of electric shock .3) Personal Safetya) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use power tool while you are tired or under the influence of drugs, alcohol, or medication. A moment of inattention while operating power tools may result in serious personal injury.b) Use safety equipment. Always wear eye protection. Safety equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.c) Avoid accidental starting. Ensure the switch is in the off position before plugging in. Carrying power tools with your finger on the switch or plugging in power tools that have the switch on invites accidents. d) Remove any adjusting keys or wrench before turning the power tool on. A wrench or a key that is left attached to a rotating part of the power tool may result in personal injury.e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair,clothing, and gloves away from moving parts. Loose clothes, jewellery, or long hair can be caught in moving partsg) If devices are provided for the connection of dust extraction and collection facilitys, ensure these are connected and properly used. Use of these devices can reduce dust related hazards.h) If devices are provided for the connection of dust extraction and collection facilitys, ensure these are connected and properly used. Use of these devices can reduce dust related hazards.4) Power tool Use and Carea) Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.b) Do not use power tool if switch does not turn it on or off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.c) Disconnect the plug from the power source before making any adjustments, changing accessories, or storing the power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.d) Store idle power tools out of reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tools operation. If damaged, have the power tool repaired before use. Many accidents are cause by poorly maintained power tools.f) Keep cutting tools sharp and clean, Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.g) Use the power tools, accessories and tool bits ect., in accordance with these instructions and in the manner intended for the particular type of power tool, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from intended could result in a hazardous situation.5) SERVICEa) Have your power tool serviced by qualified repair person using only indentical replacement parts,This will ensure that the safety of the power tool is maintained.Additional information shall be providea) Instruction for putting into use1. Setting-up or fixing power tool in a stable position as appropriate for power tools which can be mountedon a support.2. Assembly3. Connection to power supply, cabling, fusing, socket type and earthing requirements.4. Illustrated description of functions.5. Limitations on ambient conditions.6. List of contents.b) Operating Instructions.1. Setting and testing.2. Tool changing.3. Clamping of work.4. Limits on size of work piece.5. General instructions for use.c) Maintenance and servicing.1. Regular cleaning, maintenance, and lubrication.2. Servicing by manufacture or agent, list of addresses.3. List of user-replaceable parts.4. Special tools which may be required.Operations Cautions1. Please read the operating manual thoroughly and comply with safety regulation to operate thisMulti-Function Controller.2. Please grasp the plug of power cord while plugging in or out the plugs of connecting cord of ElectricScrewdriver and power cord.3. Please fix the power controller to avoid any danger of pulling and dragging the power cord.4. Do not near oil, chemical materials or heated objects, also please be alert not to scratch the power cordby sharp object.5. This type of Controller can only be applied to Kilews Electric Screwdriver with Counter. Do not useElectric Screwdriver Controller on other types of machinery.6. In case of the Controller is overheated or overloaded with maximum current rating of fuse, thehigh-speed fuse will be melt down and cut off the power. If the Controller continues to jump off or has an abnormal switching reaction, please stop the operation immediately and send back the Controller for repair.7. When Electric Screwdriver is running, if slides Forward/Reverse Switch instantly, device will generate theprotection program to force Electric Screwdriver stop.8. Please do not disassemble Electric Screwdriver casually and try to repair it by self.9. When Controller is not in use, please turn the main power switch OFF and unplug the power.WARNING!DO NOT OPERATE THIS TOOL WITHOUTPROTECTIVE EARTH CONNECTEDGrounding InstructionsThe tool should be grounded while in use to protect the operator from electric shock. The tool is equipped with a three-conductor cord and three-prong grounding-type plug to fit the proper grounding-type receptacle. The green (or green and yellow) conductor in the cord is the grounding wire. Never connect the green (or green and yellow) wire to a live terminal.Green and yellow----- EarthBlue ------ NeutralBrown ------ LiveInstallation Instructions1. Use the controller voltage recommended in the specification of this manul.2. When using a commercial power supply be sure to set up circuit and safety breakers.You must also properly ground the mechanisms.3. The temperature and humidity should be kept at appropriate levels.4. Do not set up the power supply in a room that has poor ventilation and where it may beexposed to dust and metallic flakes.5. Do not put heavy object on top of power supply or pile thing on it.6. Attach the power supply securely to a flat, stable surface. If the power supply is put ahigh place, take special care to ascertain that there is no danger of it falling.7. Keep bystanders away. Do not permit unauthorized personnel to operate this controller.8. Do not set up the power supply near high voltage machinery or in an excessively noisyenvironment.9. Avoid setting up or storing the power supply in wet or oily environments or where itmight be exposed to corrosive or flammable gases.10. We emphasize that the power supply should be placed in stable, fixed location.SAVE THESE INSTRUCTIONNOTICEThe use of other than genuine KILEWS replacement parts may result in decreased controller performance and increased maintenance, and may invalidate all warranties.Maintenance and Inspection :1. The controller must be operated in top condition, one day working hour must be not more than eight hours.2. Please note don’t let the controller get over heated, every minute use 10~15 screws to operate.3. The frequency use of this electric screw driver is over eight hours a day, still it needs periodically testingand treatment. Every 5-6 months.1. The use of other than genuine KILEWS replacement parts may Result in decreased tool performanceand increased maintenance, and may invalidate all warranties.2. All repairs and maintenance of this tool and its word must be performed by an authorized servicecenter.3. KILEWS is not responsible for customer modification of tools for applications on which KILEWS wasnot consulted.4. Repairs should by made only by authorized, trained personnel. Consult your nearest KILEWSauthorized service center.5. It is the responsibility of the employer to place the information in this manual into the hands of theoperator.6.Please refer to Kilews website for the detail component list.DO NOT ATTEMPT TO REPAIR THIS EQUIPMENTAll repairs and maintenance of the Controller and its cordmust be performed by authorized service centerSAVE THESE INSTRUCTIONSDO NOT DESTROY操作前請閱讀全部說明(內附零件分解圖)警告為了安全起見,在使用電動螺絲起子控制器前請詳閱電動螺絲起子控制器操作說明書,且務必依照說明書指示操作,並注意所有的警示重要安全說明事項1.使用電動螺絲起子控制器說明書規定的電壓。
生产厂:上海高手机电有限公司地 址:上海市闵行区中春路7166号变频半自动系列使用说明书电动起子2.5~4.03.0~5.03.0~5.03.5~5.5100010001000低压半自动无载转速适用螺丝牙径(mm)机械螺丝自攻螺丝rpm 好幫手电气动起子全系列扭力对照表区分机型kgf.cm 扭力范围使用前请仔细阅读本说明书-1-4.0~6.02.6~4.5AS-4636AS-6636AS-3636 1.0~102.0~165.0~25警告:在进行维修前必须将电源线自插座拔离,非专业人员请勿尝试维修本电动起子。
·请确定插座电源电压及电动起子所需电压相符。
·杂乱工作场所易造成伤害,勿将电动起子及配件放于水边,工作场所照明良好。
·确认插座的电压源及接地状况:起子本身附有接地导线,使用时请插在附有接地装置的插座上,不但可保障漏电安全,并可 排泄起子因操作磨擦所产生的静电及噪声干扰。
·切勿在电动起子非设定功能上操作,如钻孔等。
·不可使用电源线拉提电动起子或从插座猛拉开,避免电源线因长时间弯折导致断线,避免 电源线接触到热源、油污、化学剂等物品或磨擦到尖锐的物体边缘。
·插头插入起子或电源供应器插座时,它有方向性,必须对准插座内之导丘点后,方可用力插 入,然后以旋钮固定在起子或电源供应器上。
如此会减少因拉扯而断线的发生。
·为确保自身权益,保固期间内请勿拆修电动起子,请参考《保用范围条款》。
操作须知·被锁物固定:操作前先确认被锁物已被强制固定,避免锁螺丝时带动被锁物旋转而导致人员伤害。
·锁、退螺丝操作:注意:起子运转中切勿任意变换起子之转向,必须放松押扣板或放松下压力量﹙下压 式机型﹚,待马达完全停止后方可切换。
·扭力设定:旋转扭力调整环来设定起子的扭力;顺时针旋转为扭力增大,逆时针旋转为扭力减小。
注意:刻度环上的刻度值仅供设定记录用,并不代表输出扭力值,正确的输出扭力值 必须藉由扭力测试机反复测试而得;起子应避免在定格扭力下长期操作。
操作规程编号:LX-FS-A33042 电动起子操作规程标准范本In The Daily Work Environment, The Operation Standards Are Restricted, And Relevant Personnel Are Required To Abide By The Corresponding Procedures And Codes Of Conduct, So That The Overall BehaviorCan Reach The Specified Standards编写:_________________________审批:_________________________时间:________年_____月_____日A4打印/ 新修订/ 完整/ 内容可编辑电动起子操作规程标准范本使用说明:本操作规程资料适用于日常工作环境中对既定操作标准、规范进行约束,并要求相关人员共同遵守对应的办事规程与行动准则,使整体行为或活动达到或超越规定的标准。
资料内容可按真实状况进行条款调整,套用时请仔细阅读。
一.适用范围:电动起子。
二.作业前准备:2.1 检查电压是否正常。
2.2 根据被锁螺丝的形状,配备好起子头。
2.3 调置好被锁付产品的扭力三.操作方法:3.1 接上或卸下起子头时,以指尖将起子帽向上推。
3.2 插入电源并将开关设在“F”的位置,装上起子头,预先调整锁紧螺丝所需扭力段的位置。
3.3 手按开关压板式起动,按扣板机拉向自已的方向,然后开关就会打开“ON”来启动马达运转,开始操作锁螺丝。
当螺丝锁付超出设定扭力时,离合器会自动打滑,起子头停止转动,作业完成。
3.4 当手按开关压板放开时,起子电源就关闭,马达停止工作,如此重复操作可继续使用,如要松开螺丝时,开关应放在“R”位置,按上述操作即可完成。
3.5 调整扭力由底部之扭力调整环来调整,其机身本身段数并不代表输出扭力值,以扭力表来表示。
编订:__________________单位:__________________时间:__________________电动起子操作规程(正式)Standardize The Management Mechanism To Make The Personnel In The Organization Operate According To The Established Standards And Reach The Expected Level.Word格式 / 完整 / 可编辑文件编号:KG-AO-7643-45 电动起子操作规程(正式)使用备注:本文档可用在日常工作场景,通过对管理机制、管理原则、管理方法以及管理机构进行设置固定的规范,从而使得组织内人员按照既定标准、规范的要求进行操作,使日常工作或活动达到预期的水平。
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一.适用范围:电动起子。
二.作业前准备:2.1 检查电压是否正常。
2.2 根据被锁螺丝的形状,配备好起子头。
2.3 调置好被锁付产品的扭力三.操作方法:3.1 接上或卸下起子头时,以指尖将起子帽向上推。
3.2 插入电源并将开关设在“F”的位置,装上起子头,预先调整锁紧螺丝所需扭力段的位置。
3.3 手按开关压板式起动,按扣板机拉向自已的方向,然后开关就会打开“ON”来启动马达运转,开始操作锁螺丝。
当螺丝锁付超出设定扭力时,离合器会自动打滑,起子头停止转动,作业完成。
3.4 当手按开关压板放开时,起子电源就关闭,马达停止工作,如此重复操作可继续使用,如要松开螺丝时,开关应放在“R”位置,按上述操作即可完成。
3.5 调整扭力由底部之扭力调整环来调整,其机身本身段数并不代表输出扭力值,以扭力表来表示。
3.6 起子头调整扭力段数和本身输出扭力关系,如图:扭力表表示:8---------|---------20KG.f6---------|---------15KG.f4---------|---------10KG.f2---------|---------5KG.f扭力对照表四.注意事项:4.1 在插头插座以前,应使开关定位OFF,注意电源电压是否适合该机使用,当螺丝机不使用或断电时应将插头拨开。
起子安全操作规程起子是一种常见的手工工具,用于紧固螺钉和螺丝,是制造和维护机械设备的必备工具之一。
然而,如果不正确使用起子,不仅可能损坏机械设备,还可能造成伤害。
因此,有必要制定起子安全操作规程,确保安全使用起子。
1.选择合适的起子选择合适的起子非常重要。
在使用起子之前,必须确保它们适合使用的工作。
这意味着要选择正确的大小和类型的起子。
如果起子太大或太小,或者类型不正确,就可能损坏螺丝或螺钉或进一步损坏设备。
在选择起子时,需要考虑所需的长度、形状和类型,以确保安全和高效使用。
2.检查起子的状态在使用起子之前,必须检查其状态。
起子的头部应该是完好无损的,刃口应该是尖锐的。
如果起子头磨损或损坏,则需要进行更换。
检查起子是否有裂缝或变形。
如果起子有任何损坏或磨损迹象,就需要更换或修理它。
3.正确的姿势在使用起子时,必须始终使用适当的姿势。
正确的姿势包括站立或坐在平稳和平坦的表面上。
将脚固定在地面上,这样可以确保在使用起子时不会滑动或移动。
同时,必须保持身体稳定,保持平衡,以防止不必要的伤害。
在使用非常小的起子时,应该使用放大镜等辅助物。
4.专注于使用起子在使用起子时,必须专注于使用起子。
不得分心或跟其他人交谈。
使用起子时,要保持手稳,确保不会滑动。
如果需要停止使用,一定要将起子放在安全的地方,以防止它滑落到地面上引起其他危险。
5.使用起子的正确方法在使用起子时,必须使用正确的方法。
这包括握住起子的柄操作起子,不要使用力过猛,在挤压或拧紧螺钉和螺丝时必须采取适当的方法,而不是采取过度的力量或弯曲起子。
6.在不使用起子时安全存放起子在不使用起子时,一定要将其安全存放。
可以依靠起子柄的末端卡在工具箱或其他适当的地方来存放,尽量避免直接放在地面上。
总之,起子作为一种常见的手工工具,在正确的使用方法下能够起到重要的作用,但是不正确的使用起子可能会造成伤害。
因此,在使用起子时,必须遵守起子安全操作规程,尽最大努力确保自己和他人的安全。