尚爱空压机SM.00.00.01空缩机通用说明书(中文)

空气压缩机操作说明操作说明：空气压缩机一、引言空气压缩机是一种常见的工业设备，广泛应用于各个行业。

本操作说明旨在提供给用户清晰的操作步骤，帮助用户正确、安全地使用空气压缩机。

二、安全注意事项在操作空气压缩机之前，请务必遵循以下安全注意事项：1. 在操作前，确保您已经阅读并理解了使用说明书，并了解设备主要部件的名称和功能。

2. 操作空气压缩机时，请穿戴合适的个人防护设备，如安全手套、护目镜和防护服。

3. 在操作前，确保空气压缩机已正确接地，并检查电源电压是否与设备额定电压匹配。

4. 在操作过程中，严禁触摸旋转部件，如皮带，以免伤及身体。

5. 使用空气压缩机时，请确保操作环境通风良好，并避免操作在潮湿或易燃易爆的场所。

6. 如果在操作过程中发现任何异常现象，请立即停止使用，并及时联系售后服务部门。

三、操作步骤1. 打开电源开关，并确保电源指示灯点亮。

2. 按照空气压缩机的起动顺序，打开冷却水阀门，确保水源充足。

3. 打开油液进气阀门，并观察油液压力表，确保油液压力正常。

4. 将空气压缩机的工作方式调至手动模式，并打开气体启动阀。

5. 根据所需的气体压力，调节气体输出压力表，确保压力在设定范围内。

6. 根据操作需要，调节空气压缩机的工作时间和停机时间，并确保定时器功能正常。

7. 在操作结束后，首先关闭气体启动阀，再关闭油液进气阀门。

8. 关闭冷却水阀门，并确认油液压力表显示正常。

9. 最后，关闭空气压缩机的电源开关。

四、维护保养正确的维护保养可延长空气压缩机的使用寿命和性能稳定性。

以下是常见的维护保养事项：1. 定期检查油液的质量和油位，确保油液清洁且充足。

2. 清洁和更换油液过滤器，防止灰尘和杂质对设备产生不良影响。

3. 定期检查和紧固连接螺丝，以防止部件松动引起的故障。

4. 清洁冷却系统和散热器，保证散热良好。

5. 定期检查电源电压和电气部分的连接情况，确保设备正常工作。

6. 定期清洁设备表面，保持设备整洁。

空气压缩机操作手册操作手册目录：1. 空气压缩机概述2. 安全操作指南3. 基本操作步骤4. 常见故障排除与维护1. 空气压缩机概述空气压缩机是一种将空气压缩为高压气体的设备，广泛应用于工业生产中。

它通过增加气体分子的密度来提高气体的能量，从而实现各种工艺过程的进行。

2. 安全操作指南2.1. 前提条件在操作空气压缩机之前，请确保已经了解并且熟悉以下内容：- 空气压缩机的型号和规格- 安全操作流程和注意事项- 急救措施和紧急处理程序- 空气压缩机的维护和保养手册2.2. 安全操作步骤（1）戴好个人防护装备，包括安全帽、耳塞、防护眼镜、防护手套等。

（2）确认空气压缩机电源已经关闭。

（3）检查压缩机的各项指示器和报警器，确保工作状态正常。

（4）根据操作要求，打开压缩机的进气阀门，并调整压力表到所需压力。

（5）打开电源，启动空气压缩机，并等待其正常运行。

（6）在操作过程中，密切关注压力表和温度计的变化。

（7）当操作结束时，先关闭电源，再关闭压缩机的进气阀门。

3. 基本操作步骤3.1. 启动操作（1）检查压缩机电源是否连接正常。

（2）打开压缩机的进气阀门，并设置所需压力。

（3）启动压缩机电源。

（4）等待压缩机正常运行，观察压力表和温度计的变化。

（5）确认压缩机达到所需压力后，可以开始工作。

3.2. 停机操作（1）当工作结束后，先关闭压缩机的进气阀门。

（2）关闭压缩机电源。

（3）等待压缩机停止运行。

（4）确认压缩机已经停止后，断开电源。

4. 常见故障排除与维护4.1. 常见故障排除（1）压力过高或过低：检查压力表和调整进气阀门。

（2）异常噪音或振动：检查机械部件是否松动或磨损，及时进行维修或更换。

（3）漏气：检查连接处是否紧固，密封件是否完好。

（4）过热：检查冷却系统是否正常，清理散热器。

4.2. 维护与保养（1）定期检查压缩机的各项指示器和报警器。

（2）及时更换润滑油和滤芯。

（3）保持良好的清洁环境，防止灰尘和异物进入压缩机。

空气压缩机使用说明书一、操作注意事项:1、压缩机必须定期检修,并保证在良好工作状态下工作。

2、在压缩机组运行前,必须注意不可有人在机器上进行检修工作。

3、压缩机应在技术规范规定的范围内运行。

4、不可以在可能吸入易燃、有毒或腐蚀性蒸汽或气体的环境中运行压缩机。

5、注意人不可以接触管路系统,尤其是排气管或是在运行中的高温部件。

6、压缩机组运行时,操作人员不可做其他别的工作,以适时监控压缩机组的运行状态。

二、维修工作注意事项:1、维修工作只可在停机并完全放空的压缩机上运行。

若有必要,将压缩机系统内的高压气体放空。

首先应断开电源控制箱的总闸,为了防止误开机组,应将总闸锁上,或者贴一张相应的指示标签。

2、开始工作前,应全部打开凝液分离器上的手动排水阀,使得压缩机组完全放空,没有压力。

3、每次修理或改造安全设备时,如果要求有修改后检查合格证的,必须经有关监测主管部门重新验收认可。

4、在压缩机组上,只可用原装备件和推荐使用的零部件进行维修。

5、在维修时要严格保持清洁,拆下的零件应置于干净的地方,并对不同的零件采取用布、纸或胶布遮盖起来,以防尘污。

6、维修后,检查一下确定没有工具,零部件和抹布留在压缩机组上面或者里面。

7、压缩机组完全降温前,决不可用易燃溶剂清洗零部件。

零部件用溶剂清洗后,然后用压缩空气将零部件吹洗干净。

8、用压缩空气吹设备时,应十分小心,并戴护目镜。

三、压缩机的主要性能参数:a、公称容积流量:3m3/minb、吸气压力:0.1MPac、额定排气压力: 4.0MPad、吸气温度:≤45℃e、各级排气温度:<180℃f、输气温度:≤50℃g、压缩介质:空气h、冷却水耗量:≥3.5 m3/hi、润滑油温度:≤70℃j、气缸直径:一级φ285mm二级φ155mm三级φ75mm k、活塞行程:95mml、转速:740r/minm、配备动力:Y280M-8,740r/min,450KW,AC380V/50HzIP44 B3 n、压缩机外形尺寸(长×宽×高):~2350×1900×1500(mm) o、全机重量: 2500kgp、震动烈度:≤28.0q、各级排气压力:一级排气压力:0.27~0.37MPa二级排气压力:1.2~1.39MPa三级排气压力:4.0MPa四、气路系统:气路系统的作用,主要是将气体引向压缩机,经压缩机各级压缩之后,再引向使用场所,本机的主要气路流程示意如下:其中空气滤清器、一级气缸、一级冷却器、二级气缸、二级冷却器、二级油水分离器、三级气缸、三级冷却器、三级油水分离器和以上部件连接的管道组成压缩机的气路主管路,排除油、水用的排污管路以及连接压力表的管路和控制管路等组成压缩机气路的辅助管路;用户在使用该机前,必须增加后续管道和阀门分别与送气接头、排污接头相连接,以备把压缩空气送至使用场所和把油水引至合适的位置排放掉,本机的排污是自动排污,排放的时间间隔约为20~30min排放一次,排放时间约为10s,用户可根据当地的空气湿度进行适当的调整。

双螺杆空气压缩机―――――――――――――――――――――――――――――――――――――――――――操作手册AIR COMPRESSOR ―――――――――――――――――――――――――――――――――――――――――――LGFD-22.3/0.8型螺杆式空气压缩机在安装或第一次起动压缩机之前，请详细阅读本手册，清楚了解螺杆压缩机的有关知识以及操作维修的注意事项，并依其内容说明操作，防止危险事件的发生及造成螺杆压缩机受损。

请把本手册与螺杆压缩机一起移交司机（使用者）。

本技术手册内有重要的安全信息，应一直与螺杆压缩机一起保存。

上海罗德康普螺杆压缩机有限公司SHANGHAI ROTORCOMP SCREW COMPRESSORS CO.，L TD执行标准编号JB/T-6430-2002出版时间：2007年8月生产许可证编号：XK06-110-00539序言亲爱的用户, 上海罗德康普螺杆压缩机LGFD-22.3/0.8型喷油螺杆压缩机是根据国家机械制造有关规定设计制造而成，其整机结构、电气选择、自动控制系统均符合用户的使用要求，适用于工厂、矿山等场所。

具有操作简单、运行稳定可靠、效率高、维护方便等优点和特性。

非常感谢您选择了本产品，恳请您将产品的使用信息和建议及时的反馈给我们。

您的要求就是我们不懈的追求！您的期望就是我们的成就！本说明书全面阐述了上海罗德康普矿用螺杆压缩机的结构与性能、使用与操作、维护与保养等方面的正确方法及相关注意事项。

请您在使用之前仔细阅读，熟悉压缩机基本结构、工作原理、操作规范等内容及要求，以保证压缩机能够安全、经济、优化地运行，最大限度地延长工作寿命。

本说明书由机器操作者妥善保管。

该说明书如有丢失或者损坏时，请及时与本公司或销售部门联系订货。

在转让本机时，请同时将本说明书与机器一起转让。

本系列产品出厂前经过了严格的运转测试，性能调试已达到优化，若使用过程中出现故障，请立即与我们联系，公司将派专业维修人员给予及时解决。

一、日常开机前检查空压机使用说明书目录1.概述 (90)2.启动和运行程序 (93)3.控制和仪表 (95)4.润滑油、冷却器和油细分离器 (105)5.空气滤清器 (106)6.故障排除 (107)1.概述压缩机：原装进口的螺杆压缩机主机是一靠啮合的螺旋形转子进行压缩的单级容积式回转机械。

两转子都靠安装在压缩腔外的高额定负载转子轴承支承，单一宽度的圆柱滚子轴承装在吸气端承受径向载荷。

装在排气端的圆锥滚子轴承对转子进行轴向定位并承受所有轴向载荷和剩余的径向载荷。

压缩原理(图1-1)：压缩是通过主辅转子在一气缸内同时啮合来完成的。

主转子有四个互成90°分布的螺旋形凸齿，辅转子有五个互成60°分布的螺旋形凹槽与主转子凸齿啮合。

空气入口位于压缩机气缸顶部靠近驱动轴侧。

排气口在气缸底部相反的一侧。

图1—1是为了表示吸、排气口的反向视图，当转子在吸气口尚未啮合时，空气流入主转子凸齿和辅转子凹槽的空腔内，此时压缩循环开始。

(见图A)当转子与吸气口脱开时，空气被封闭在主辅转子构成的空腔内，并随啮合的转子轴向移动，(见图B)当继续啮合，更多的主转子凸齿进入辅转子的凹槽，容积减少，压力升高。

喷入气缸的油用以带走压缩产生的热量和密封内部间隙。

容积减少，压力升高一直持续到封闭在转子内腔中的油气混和物通过排气孔口排入油气桶内的时候。

为了生成一个连续平稳无冲击的压缩空气流，转子上的每一容积都以极高的连续性遵循同样的“吸气——压缩——排气”循环。

压缩机系统的空气流程(图4—1)：空气进入空气滤清器，流经吸气卸荷阀进入压缩机，经压缩后，油气混合物进入油气桶内，在那里，大多数带走的油通过速度变化和撞击从空气中分离出来，并落入油气桶内。

空气和残留的油进入分离器，在那里油被分离并通过分离器壳体与压缩机之间的连接管道流回压缩机。

空气流经压力维持阀，排气止回阀和冷却器，然后进入车间空气管线。

润滑、冷却和密封：油气桶内的空气压力驱使润滑油流过油冷、热控阀和油过滤器，排入压缩机主油路。

空压机说明书空压机说明书工作原理：皮带传动式单级压缩机的工作原理是，电机通过三角带驱动压缩机主机皮带轮带动曲轴，使活塞在气缸内作往复运动压缩空气，引起气缸容积变化。

在压缩行程中，气缸容积缩小，气缸内的空气压缩到额定排气压力后，通过排气阀的作用，经过排气管、单向阀进入储气罐。

皮带传动式两级压缩机的工作原理是，一级压缩空气通过连接管再进入另一只气缸，将气缸内空气压缩到额定排气压力后，通过排气阀的作用，经过排气管、单向阀进入储气罐。

压缩机装有自动压力开关控制电机，当储气罐的空气压力达到所调整的排气压力时，空压机自动停机。

当储气罐的空气压力降低到一定范围内时，压缩机会重新启动，从而使储气罐里的压缩空气的压力保持在一定的范围内，达到自动控制的目的。

安装及准备：1.使用本机前需检查机头、皮带轮螺丝及各部件螺丝是否松动，并锁紧。

2.使用本机前，务必详细阅读本机使用说明书。

3.空压机必须放置于清洁、干燥、通风的地方。

皮带轮传动方向的一侧靠墙或其它物品时，最小距离应大于30cm以上，环境温度-20℃－40℃为宜。

4.启动前必须检查空压机油量是否足够，标准油位应在油镜中红圈（或红线）的中线位置，油位不得过高或过低。

5.外接电源时请参照本说明书中的空压机外接电源配线标准配电源线。

在接线前，务必按空压机出厂时的引出线连接，禁止使用非压缩机所配电机接线盒，内外接电源。

6.确认电源电压及频率是否符合本机产品合格证所规定的电压及频率，安装空压机时，必须安装塑料外壳式断路器（空气开关），禁止使用闸刀控制空压机。

7.确认所购空压机是否符合您所需要的额定排气量和额定排气压力。

使用、维护和保养：1.使用前应检查压缩机皮带轮转动方向，是否符合压缩机防护罩所粘贴的箭头方向。

2.启动或停止空压机必须用压力开关控制，拔起压力开关的圆钮，空压机即启动；反之，空压机即停止。

3.在使用过程中，若发现空压机有异常情况，应立即切断总电源，待事故排除后，方可重新启动。

AIR COMPRESSOROPERATING INSTRUCTIONSPLEASE READ THIS MANUAL BEFORE INSTALLING OR USING YOUR AIR COMPRESSOR UNIT. IT CONTAINS VALUABLE INFORMATION THAT WILL HELP YOU IN THE RECEIVING, INSTALLATION, USE, AND MAINTENANCE OF THE UNIT. KEEP THIS BOOKLET IN A SAFE PLACE FOR FUTURE REFERENCE.COMPRESSOR IDENTIFICATIONPlease fill in the appropriate information in the spaces provided below. These numbers will allow us to correctly identify your compressor in the event you need service or parts.UNIT MODEL NUMBER: ___________________________ (i.e. OLT-5080) (Located on Base of Air Receiver or Air Receiver – White Label)UNIT SERIAL (MFG.) NUMBER: ___________________________ (i.e. PLP-040902780) (Located on Base of Air Receiver or Air Receiver – White Label)PUMP MODEL NUMBER: ___________________________ (i.e. OLT-50) (Located on Front or Side of Compressor Pump)PUMP SERIAL NUMBER: ___________________________ (i.e. 23045) (Located on Front or Side of Compressor Pump – Professional Series Compressor Pumps do not have Serial Numbers)ELECTRICS: ___________________________ (i.e. 230V/60Hz/1PH) (Located on Nameplate of Motor)COMPRESSOR DISTRIBUTOR ________________________________________________ (Who You Bought the Air Compressor From)TABLE OF CONTENTS•COMPRESSOR IDENTIFICATION……………………………...………Front Cover •TABLE OF CONTENTS...............................................................................Inside Front Cover •SAFETY PRECAUTIONS……………………...………………….………pg. 1-2•GENERAL DESCRIPTION OF AIR COMPRESSOR.………...……….pg. 2•INSPECTION OF AIR COMPRESSOR……...………………...………...pg. 2•GENERAL REQUIREMENTS……………………...…………………….pg. 3•INSTALLATION – MECHANICAL……………………...………………pg. 3•INSTALLATION – ELECTRICAL………………………...……………..pg. 3-4•INITIAL START–UP PROCEDURES.............…………...……………...pg. 4-5•PREVENTATIVE MAINTENANCE……………………...……………...pg. 5•TROUBLESHOOTING………………………………...….………………pg. 6-7•WARRANTY…………………………………………...…..………………Back CoverSAFETY PRECAUTIONSPlease familiarize yourself with the following information for preventing damage to your air compressor unit and injury to the operator and/or property damage.ELECTRICAL HAZARDNever use the air compressor without connection to a properly grounded outlet with the specified voltage and fuse protection. Do not use the compressor in a wet or explosive environment, as the electrical components on the compressor are general purpose and the motors are open drip proof. The compressor must be located a minimum of 20 feet (6.1 metres) from any source of potentially explosive vapours. Never attempt maintenance or adjustment with power connected or while the equipment is in operation.TANK SAFETY VALVEThe safety valve is factory installed to prevent the air receiver from damage should malfunction occur in the pressure switch. It is factory set at a specific limit for your particular model, and should never be tampered with. Adjustment by user will automatically void warranty.PRESSURE SWITCHThe air compressor switch is set at the factory for optimum performance of your particular model. Never bypass or remove this switch as serious damage to equipment or personal injury could result from too high of pressure.MOTOR AND COMPRESSOR PUMPAir compressors become hot while in operation. Never touch the motor, compressor pump, and/or discharge tubing while in operation or immediately after operation. Touching these areas may cause severe burns. The compressor automatically operates while the power is on. Do not come into contact with moving parts. Shut off all power to the unit before attempting to repair or maintain the compressor. Never operate the compressor with the belt guard removed.COMPRESSED AIR CAUTIONCompressed air from the unit may contain poisonous vapours which are not suitable for inhaling and could be harmful to your health. Never directly inhale compressed air produced by the compressor. Always use proper filtration, carbon monoxide monitor and quality tested air for breathing applications from a compressor. Ensure your breathing apparatus meets NIOSH and OSHA requirements. Always wear proper safety equipment while using compressed air.AIR RECEIVEROver pressurizing the air receiver could cause an explosion or rupture. To protect from over pressurizing a factory preset safety valve is included. Do not remove, make adjustments or substitutions for this valve. Occasionally pull the ring on the valve to make sure that the valve operates freely. If the valve does not operate freely, it must be replaced.Never weld to, drill, or change the air receiver in any way. If any of the above conditions are changed or tampered with this may result in voiding of the manufacturer’s warranty.GENERAL DESCRIPTION OF AIR COMPRESSORTo compress air, the piston moves up and down in the cylinder. During the downstroke, air is drawn in through the inlet valve. The discharge valve remains closed. During the upstroke of the piston, air is compressed. The inlet valve closes and compressed air is forced out through the discharge valve, through the discharge tube, through the check valve and into the air receiver. Working air is not available until the compressor has raised the air receiver pressure above the requirement at the air service connection. The air inlet filter openings must be kept clear of obstructions.INSPECTION OF AIR COMPRESSOREach Omega Air Compressor is factory tested and inspected before shipment. Every attempt is made to ensure safe and complete shipment of our products. Freight damage or misplacement of goods may occur. Shipments of Omega products are the property of the consignee when the products leave our facility. Omega Compressors is not responsible for any damages or shortages caused to the products after it has left our facility.It is the responsibility of the receiver of the goods to ensure the product has been received in full and has arrived in suitable condition. Damage may not be visible at the time of off-loading, but may only become apparent upon unpacking or start-up.Should there be shortages or damages in shipment to the product, A Loss or Damage Claim should be submitted to the carrier and supported by copies of the bill of lading, invoice, estimate to repair and a damage report. Do not discard any of the products or packaging as they may be required by the carrier for inspection.GENERAL REQUIREMENTSAs the owner of a new Omega Air Compressor Unit, it is your responsibility to ensure it is installed correctly, as well as maintained and serviced on a regular basis. Information has been included in this booklet outlining the suggested air compressor maintenance schedules and a trouble shooting guide. It is important that you read this information and keep it in a safe place for future reference.INSTALLATION - MECHANICALLocate the air compressor in a clean, dry and well ventilated area. The air compressor should be located 12 to 18 inches away from walls or any other obstruction that would interfere with the air flow through the pump flywheel. If possible, the air compressor should be located in a separate room or area with an air intake or fan positioned on an outside wall for maximum air flow and cooling. The air compressor is designed with heat dissipation fins that allow for proper cooling. Keep the fins and other components clean. A clean compressor runs cooler and provides longer service. Allow room for easy access to the air compressor for maintenance and service work.For permanent installation, the compressor may be bolted to the floor through holes provided in the compressor feet. Shims and vibration isolators or vibration pads must be used to level the compressor before bolting it to the floor. Severe vibration will result when the compressor is bolted down tightly and the feet are not level. This can lead to welds cracking or fatigue failure of the air receiver.Omega Compressors offers vibration isolators or vibration pads, flex hoses, electronic auto drains or pneumatic auto drains along with a host of other accessories such as filters and refrigerated air dryers etc. to provide reliable clean dry compressed air. Ask your local Omega distributor for details on all our accessories.INSTALLATION - ELECTRICALIt is your responsibility to ensure that the Air Compressor Unit is electrically connected in a safe and correct manner. Any electrical work should be carried out by a competent electrician and installed in a way which meets all applicable codes and regulations. A magnetic starter must be an integral part of the air compressor except on contractor and professional series units. A magnetic starter may be supplied with your unit from the factory.Failure to connect the air compressor correctly to your buildings electrical services may result in serious personal injury or damage to the equipment.Please note that under normal conditions, the air compressor will operate intermittently. Should it be necessary to service the air compressor ensure the power source has been shut down. This must be done to prevent personal injury or damage to the unit.Do not attempt to operate the air compressor unit without first checking the oil level in the pump. Add oil as required. Serious damage may result from use without oil.MOTORSWiring must be done in a manner that full voltage nameplate +/- 10% is available at the motor terminals during startup. Use of an incorrect electric motor for your particular building service will result in premature motor failure and is not covered by Omega Compressors or Motor manufacturer’s warranty. The warranty that exists on the electric motor is that of the original manufacturer. In the event of a motor failure contact your Omega Distributor or Service Centre for the location of the nearest authorized motor service centre.PRESSURE SWITCHESThe pressure switch located on the compressor unit acts as a pilot device activating the coil on the magnetic starter except on contractor and professional units where the pressure switch would act as a pilot device activating the motor. The pressure switch cut in/cut out has been preset at the factory. Do not tamper with the settings. Consult your local distributor or service centre should the switch not be operating properly.PUMP ROTATIONThe compressor is to be wired in a manner that the rotation of the flywheel causes the air to be blown over the pump. This allows the pump to cool properly. When facing the nameplate side of the unit the flywheel must rotate clockwise unless otherwise noted on the unit with an arrow on the belt guard or motor.INITIAL START-UP PROCEDURE1.)Check to see that nuts and bolts are all snug. This must be done, as somefasteners may become loose in transit.2.)Check to see if the belt is installed properly, with proper tension.3.)Check belt tightness so that when pressure is applied at the centre, there is ½”slack.4.)Check that compressor is fixed on a strong, stable level base.5.)Check that air filter is clean.6.)Do not place any materials on or against the belt guard, or the compressor unititself. Placing materials there will limit the cooling of the compressor and could lead to premature failure.7.)Turn the compressor “on” momentarily by positioning the fused disconnect inthe “on” position. Ensure that the flywheel is turning in the correct position.See “PUMP ROTATION” (page 4). On compressors with three phase power, adjust the wiring at the motor terminals if the rotation is incorrect. Refer to the wiring diagram on or in the motor terminal box.8.)Open the air receiver outlet ball valve and start the unit. Ensure air is escapingto atmosphere. After running the compressor unit for twenty minutes, close the ball valve, and allow the unit to reach maximum operating pressure. Ensure that the compressor shuts down at the pre-set maximum pressure, and the headpressure is released through either the pressure switch or the CPR on the front of the pump.9.)Check the air compressor and piping systems for air leaks, and correct asrequired.10.)Shut off all power to the air compressor before attempting any repair ormaintenance.11.)Your compressor is ready for use.PREVENTATIVE MAINTENANCEBefore doing any maintenance or adjustments to your air compressor, the following safety precautions should be taken.1.)DISCONNECT ELECTRICAL POWER.2.)DRAIN AIR RECEIVER OF AIR PRESSURE.DAILY CHECK LIST1.)Drain Condensation from Air Receiver.2.)Check for Any Unusual Noise or Vibration.3.)Be Sure All Nuts and Bolts are Tight.WEEKLY CHECK LIST1.)Clean Air Filter by Opening Air Filter Cap. Replace Filter if Necessary.QUATERLY OR 300 HOUR CHECK LIST1.)Change Filter Element.2.)Check Condition and Alignment of Belt, Flywheel and Motor Pulley. Adjust BeltTension if Necessary or Replace Belt if Worn.3.)Check Safety Valve.4.)Check Pressure Switch Unloader to Ensure Compressor Head Unloads WheneverMotor Shuts Down.5.)Clean and Blow Off Pump Fins and Motor.6.)Inspect Air System for Leaks, by Applying Soapy Water to All Joints. TightenJoints if Leakages are Observed.TROUBLE SHOOTING GUIDE CONDITION CAUSE CORRECTIVE ACTION Compressor Will Not Start. 1.) Fuse blown or circuit breaker tripped.2.) Loose electrical connections.3.) Overheated motor. 1.) Check for cause of blown fuse or breaker and replace or reset. 2.) Check wiring connections. 3.) Press reset button or wait for automatic reset. Check belt tension. Low Pressure 1.) Air leak in safety valve. 2.) Loose tube of fittings. 3.) Restricted air filter.4.) V-Belt loose.5.) Defective check valve 1.) Check valve manually by pulling upward on ring. If condition persists replace valve. 2.) Tighten fittings. 3.) Clean or replace. 4.) Adjust belt tension. 5.) Replace check valve. Safety Valve Releasing On Air Receiver. 1.) Defective pressure switch or improper adjustment. 2.) Defective safety valve. 1.) Check for proper adjustment and if problem persists replace pressure switch. 2.) Replace safety valve. Intercooler Safety Valve Releasing On Air Compressor Pump. 1.) Dirty or defective high pressure intake or exhaust valves. 2.) Defective safety valve. 1.) Clean, repair or replace valves as required. 2.) Replace safety valve. Excessive Noise 1.) Loose flywheel or motor pulley. 2.) Loose valve. 3.) Noisy only during start-up, check for loose belts. 4.) Vibrating belt guard, piping or loose belts. 5.) Unit not installed level.6.) Carbon or foreign material on piston.7.) Worn Bearings. 1.) Tighten as required. 2.) Inspect valve for damage. Replace as required. 3.) Adjust for proper tension. 4.) Tighten as required. 5.) Ensure that unit is mounted level. 6.) Clean piston. Check cylinder walls for scoring. 7.) Replace main bearings. Reduced Air Delivery or Insufficient Air 1.) Restricted air filter. 2.) Loose V-belt. 1.) Clean or replace filter. 2.) Adjust to proper tension.3.) Pump valves or tank check valve leaking, sticking or carbon build up4.) Air leaks in the system.5.) Undersized unit for air requirements. 3.) Clean, repair or replace.4.) Fix leaks.5.) Contact Omega Compressor distributor.Compressor Over-Heating 1.) Undersized unit for airrequirements.2.) Compressor location3.) Pump rotating thewrong way.4.) Air leaks in the system.5.) Restricted air filter. 1.) Contact Omega Compressor distributor. 2.) See Installation – Mechanical Section. (pg.3) 3.) See Pump Rotation Section. (pg.4)4.) Fix leaks.5.) Clean or replace filter.V-Belts Roll Off the Flywheel or Motor Pulley 1.) Flywheel and motorpulley not aligned properly.2.) Belts do not matchflywheel groove.3.) A nick or tear on theedge of the belt.4.) Not a matched set. (Iftwo or more belts are used.)1.) Align using a straightedge.2.) Purchase new set ofmatched belts.3.) Purchase new set ofmatched belts.4.) Purchase new set ofmatched belts.Flywheel or Motor Pulley Wobbles or Comes Loose 1.) Bolt not tight enough onflywheel.2.) Set screw on motorpulley not tight enough.1.) Tighten as required.2.) Replace set screw withlock-tite coating or replacemotor pulley.Pressure Switch Unloader Does Not Function or Leaks Air When Unit is Operating. 1.) Pressure Switchunloader may be dirty orfaulty.1.) Clean, repair or replacePressure Switch.Pressure Switch Unloader Leaks Air When Unit Is Not Operating. 1.) Check valve may bedirty or faulty.1.) Clean, repair or replaceCheck Valve.Water in Air Receiver 1.) Condensation in the airreceiver. 1.) Drain daily or install an automatic drainONE YEAR LIMITED WARRANTY – OILLESS OUTFITSThe Manufacturer warrants this equipment to the original purchaser against defects in material or workmanship under normal use for a period of one year from the date of purchase.This Limited Warranty shall be limited to the repair or replacement of materials found defective, at the sole discretion of The Manufacturer. In the event of defect in material or workmanship within the period of this Limited Warranty, portable compressors (Contractor Series and Professional Series) and merchandise of a size suitable for shipping is to be sent to a point designated by Omega Compressors, at the purchaser’s expense; larger fixed merchandise will be inspected at the Purchaser’s site. If, after inspection by Omega Compressors or its authorized service representatives, a defect is confirmed, at our option, the equipment will be repaired or replaced. Unauthorized repairs or replacements will not be subject to factory warranty.Motors and engines are warranted to the extent of the original manufacturer’s warranty. These warranties and authorized service centres are available upon request.Failure of this equipment caused by accident, misuse or abuse of the equipment including, but not limited to, damages or defects resulting from improper packaging of returned equipment or improper repairs made by others, is not covered by this Limited Warranty. The effects of corrosion, erosion and normal wear and tear are specifically excluded from this warranty. The Manufacturer reserves the right to determine whether the defect is covered by this Limited Warranty. If the Manufacturer determines that the returned equipment or the merchandise at the Purchaser’s site is not covered by this Limited Warranty, then at the Purchaser’s option, such equipment shall be either:1.Returned to the Purchaser freight collect.2.Repaired or Replaced on the basis of the Manufacturer’s or AuthorizedService Centres’ regular repair, replacement or reconditioning charges.This Limited Warranty is in lieu of all other warranties, expressed or implied, including all implied warranties of merchantability and fitness for a particular use and purpose. The Purchaser agrees that the sole and exclusive remedy against The Manufacturer shall be limited to the repair or replacement of defective parts. The Purchaser further agrees that no other remedy, including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or consequential loss, shall be available to it. In any event, the liability of The Manufacturer for any damages shall be limited to and shall not exceed the purchase price of the equipment.This warranty constitutes the entire agreement between The Manufacturer and The Original Purchaser and no representative or agent is authorized to alter the terms of same without expressed written consent of The Manufacturer.。

压缩机使用说明书1.概述2.主要性能参数3.各系统说明4.主机主要部件和机组辅助设备说明5.安装说明6.压缩机的拆卸与装配7.压缩机的主要装配间隙8.压缩机的运转和操作9.压缩机的计划检修10.压缩机常见故障及处理方法11.压缩机的油封和启封12.备件清单13.专用工具14.整体导向环热套规程1.概述ZW－64/35型氧气压缩机为立式、四级四列、双作用、水冷却、无润滑、活塞式氧气压缩机。

可用于大中型空分设备和石油化工等其它工业部门。

该机主要特点为：a.结构紧凑、占地面积小、重量轻。

b.动力平衡性好、运转平稳可靠。

c.振动和噪音小。

d.运行经济性好。

e.导向环、活塞环、填料磨损均匀、寿命长。

f.外形美观。

3.各系统说明请参阅6235LC流程图3.1 气体系统低压氧气，经吸入滤清器过滤，再经各级压缩及冷却后，送入后装置。

具体走向如下：吸入滤清器→一级气缸压缩→一级排气缓冲器→一级换热器→二级吸气缓冲器→二级气缸压缩→二级排气缓冲器→二级换热器→三级进气缓冲器→三级气缸压缩→三级排气缓冲器→三级换热器→四级进气缓冲器→四级气缸压缩→四级排气缓冲器→后续装置。

四级排气缓冲器后设有排气截止阀及放空阀，放空阀为气体紧急放空、吹除及试车用。

3.2冷却系统通往一台压缩机组（主机和各换热器）的冷却水来自一根上水总管。

然后由进水总管分七条支管分别连接各级气缸和各换热器进水口。

其中DN50支管三条，分别接到各换热器进水口；DN40支管一条，接油冷却器进水口；DN32支管二条，分别接到一、四级气缸和二、三级进水口；DN15支管一支，接四级填函进水口。

各排水管管径分别与各自对应的进水管管径相同，各级排水管上均设有测温装置，各进水管和各排水管用的地沟均由用户根据需要和现场位置自行设计，冷却水管全部采用钢管。

3.3润滑油系统由于导向环、活塞环和填料采用自润滑材料，因此气缸不需要注油润滑，只需润滑其它运动部件，该任务由本机组的齿轮油泵来完成。