碳钢在二氧化碳溶液中腐蚀影响因素的研究
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CO 2对碳钢腐蚀影响的模拟试验及缓蚀剂评价魏爱军1,霍富永1,程世宝2,党晓莉2,(1.西安石油大学,西安710065;2.中石化管道储运公司,徐州221008;3.辽河油田分公司沈阳采油厂,沈阳110316)摘 要:对CO 2在油田模拟采出水中碳钢的腐蚀情况和影响因素进行了试验分析和讨论。
分别对型号为HJ F 294和WSL 21的两种油田常用缓蚀剂的性质和缓蚀效果进行了测试。
结果表明,HJ F 294缓蚀剂,在较低和较高的浓度范围内,有较好的缓蚀效果;WSL 21缓蚀剂,在较低和较高的浓度范围内,有很好的缓蚀效果,尤其在较高浓度时缓蚀效果非常好。
关键词:二氧化碳腐蚀;模拟水;缓蚀剂;缓蚀率中图分类号:T G172.6;T G174.42 文献标识码:A 文章编号:10052748X (2008)0720378203Simulating Study of the Influence of CO 2on Corrosion in Oil pipelinesWEI Ai 2jun 1,HUO Fu 2yong 1,CH EN G Shi 2bao 2,DAN G Xiao 2li 2,(1.Xi ′an Shiyou University ,Xi ′an 710065,China ;2.SINOPEC Pipeline Storage &Transportation ;Xuzhou ;3.PetroChina Liaohe Oilfield Company Shenyang oil Production Plant Shengyang ,China )Abstract :Carbon dioxide is a species of weak acidic gas ,it is an corrosive in oil and gas industries.The influencingfactors of CO 2corrosion are discussed and analyzed for simulated extraction water of oil 2field in which carbon dioxide dissolved.The characters of two common used oilfield corrosion inhibitors ,HJ F 294and WSL 21,were tested.The results showed a good effect of inhibition after using the two corrosion inhibitors in the ranges of lower and higher concentrations.In this experiment ,the WSL 21exhibited better effect than the HJ F 294and the best effect appeared in high concentrations.K ey w ords :carbon dioxide corrosion ;simulated water ;corrosion inhibitor ;inhibition rate0 引 言在油田各种集油管线中,普遍存在CO 2腐蚀。
循环水系统碳钢的腐蚀及控制一、腐蚀的机理碳钢在水中的腐蚀是一个电化学过程。
由于碳钢组织表面的不均一性(材料中存在缺陷、杂质和溶质等),因此,当其侵入水中时,在其表面就会形成许多微小的腐蚀电池,其腐蚀机理及示意图(图一)如下:图一碳钢的电化学腐蚀阳极反应:Fe-→Fe2++2e阴极反应:02+2H20+4e->40Π沉淀反应:FeFOHfFe(OH)2I由上述腐蚀机理可知:造成碳钢腐蚀的是碳钢的阳极溶解反应,因此,碳钢的腐蚀破坏仅出现在腐蚀电池的阳极区,而腐蚀电池的阴极区是不腐蚀的。
且上述反应属于共物反应,即阳极氧化反应和阴极还原反应必须同时进行,如其中一个反应被停止,则整个反应就会停止。
二、腐蚀的形态在冷却水中碳钢的腐蚀是电化学腐蚀,且电化学腐蚀又分为全面腐蚀和局部腐蚀。
1.全面腐蚀全面腐蚀又称为均匀腐蚀,即在碳钢表面上大量分布着微阴极和微阳极,这种腐蚀不易造成穿孔,腐蚀产物氧化铁可在整个金属表面形成,在一定情况下有保护作用。
全面腐蚀的阴、阳极并不分离,阴极面积等于阳极面积,阴极电位等于阳极电位。
全面腐蚀示意图见图二,如下:图二全面腐蚀示意图2.局部腐蚀当腐蚀集中在碳钢表面的某些部位时,称为局部腐蚀。
局部腐蚀的速度很快,往往在早期就可使碳钢腐蚀穿孔或龟裂,所有危害性很大。
循环冷却水处理中腐蚀控制的重点就是防止或减缓局部腐蚀的发生。
局部腐蚀过程中阴、阳极互相分离,阴极面积大于阳极面积,但是阳极电位小于阴极电位,腐蚀产物无保护作用。
循环冷却水系统中常见的碳钢换热器局部腐蚀的形态见下述:3.1.电偶腐蚀电偶腐蚀又称为双金属腐蚀或接触腐蚀。
当两种不同的金属浸在导电性(循环冷却水)的水溶液中时,两种金属之间通常存在电位差(见图三部分金属的电偶序)。
如果这两种金属互相接触,则该电位差就会驱使电子在它们之间流动,从而形成一个腐蚀电池。
与不接触时相比,耐蚀性较差的金属(即电位较低的金属)在接触后腐蚀速度通常会增加,而耐蚀性较好的金属(即电位较高的金属)在接触后腐蚀速度将下降。
某油田开发中二氧化碳腐蚀的危害性现状分析要想降低油气田开采中的二氧化碳腐蚀,必须对腐蚀机理以及类型基质影响因素这些进行分析和研究。
通过对腐蚀机理调研可以发现,二氧化碳会产生碳酸,进而产生电化学反应,最终造成钢材腐蚀。
在腐蚀种类上有均匀和冲刷以及坑点腐蚀,影响因素较多。
现在开发中防腐蚀措施也较多,现在主要对腐蚀的危害以及方式方式进行论述。
标签:二氧化碳;腐蚀机理;防腐方式前言:在油田开发中,二氧化碳腐蚀会造成巨大损失同时也会发生灾难性后果。
二氧化碳还石油和天然气开发中产生的常见气体。
在溶于水之后对金属会有加强的腐蚀性,这些对材料造成的破坏可以称之为二氧化碳腐蚀。
这些腐蚀会使得油井寿命大大低于设计寿命,也会使得设备腐蚀失效,现在掌握好腐蚀问题研究现状以及趋势,为减少损失提升效益提供借鉴。
1 二氧化碳腐蚀的机理二氧化碳腐蚀问题一直是人们关注的主要问题。
因为在二氧化碳溶于水之后PH 值升高,不断加速管材腐蚀,金属表面附着的H2C03中没有被电离的分子会被还原为H2分子,在电解质溶液中扩散到金属表面形成H2C03。
从此也可以看出碳酸造成的腐蚀要明显比电离要严重。
腐蚀学认为,坑腐蚀诱发主要是因为有台地腐蚀机制以及流动诱导机制等都会造成膜破损。
也有人通过腐蚀产物膜生产和发展过程,提出台地腐蚀机制:坑蚀最早出现在几个点,之后发展为一片,小孔腐蚀介质会破坏腐蚀产物膜,从而造成腐蚀。
2 二氧化碳腐蚀中的影响因素二氧化碳腐蚀是一个复杂的电化学过程,主要影响因素为PH 值以及二氧化碳分压、温度和流速、水量等各种因素。
2.1 PH 值。
溶液内PH 值会影响到H2C03在水中存在方式,在研究中可以发现PH﹤4 时,主要存在形式为H2C03;在4≤PH≤10 时,主要是以HC03 的形式出现,在PH>10 时,存在形式是CO2。
同时随着PH 值持续增加,H+增加而不断下降,腐蚀速率也会逐渐降低。
随着FeCO3 内的溶解度持续下降,更方便FeCO3 腐蚀膜的形成,这样也会降低腐蚀速率。
试验与研究碳钢大气腐蚀与环境因素的关联度分析戴明安(钢铁研究总院青岛海洋腐蚀研究所青岛266071刘珍芳(青岛市气象局青岛266071摘要应用灰色理论关联度分析方法,对钢的大气腐蚀与环境因素间的关联度进行了计算,分析了初期腐蚀和长期腐蚀的主要影响因素,结果表明,钢初期腐蚀主要是钢在水介质(雨水、凝露中的腐蚀,形成水和影响水质的气象和环境因素对钢初期腐蚀有重要作用;长期腐蚀主要是锈层下的润湿腐蚀,同理,形成水膜和影响大气质量的气象和环境因素对钢长期腐蚀有重要作用。
主题词碳钢大气腐蚀关联度ANA LYSIS OF THE CONJUNCT ION BET WEEN ENV IRON M ENT AL FACT ORS AND ATM OSPHERIC CORROSION OF CARBON STEELDai Mingan(Q ingdao R esea rch Institute fo r M a rine Co rr osio n,Q ingdao266071Liu Zhenfang(Q ingdao W eather Bureau Q ing dao266071Abstract T he conjunctio n coefficient s betw een at mospher ic cor ro sion of car bo n steel and envir o nmental factor s hav e been calculated using gr ay theor y.T he m ain env iro nment al facto rs affect ing ex po sur e cor ro sion testing for both long per iod and sho rt per iod have been discussed.It is show n that atmo spher ic cor ro sion in shor tperio d m ay be refer r ed to wa ter co rr osio n and in long per iod may be r efer red to mo ist cor r osio n under r ust.Keywords Car bon steel A tmo spher ic cor ro sion Conjunctio n1引言大气腐蚀过程中水膜下的电化学腐蚀过程,大气腐蚀与环境的关系是腐蚀工作者长期研究的内容之一。
CO 2腐蚀产物的分析及其防腐技术研究X姚志霞1,陈相伟2,陈暗梅1(1.中原油田采油二厂注水大队;2.中原油田油气储运管理处,河南濮阳 457532) 摘 要:在论述CO 2的腐蚀机理的基础上,分析了影响腐蚀的各种因素,例如温度、压力等。
并重点对CO 2的腐蚀产物进行研究,从表面形态结构到影响膜厚和膜晶粒大小的因素进行阐述。
最后归纳了最近的防腐技术,并说明了如何确定合理的防腐技术。
关键词:CO 2腐蚀;腐蚀产物;防腐技术 中图分类号:T E98 文献标识码:A 文章编号:1006—7981(2012)14—0088—04 CO 2腐蚀是油套管腐蚀的重要类型之一。
研究表明,在含CO 2的油水体系或水溶液中,铁基金属表面会形成一层主要成分为FeCO 3的腐蚀产物膜。
而产物膜的物理性能又会影响CO 2的腐蚀。
分析腐蚀产物膜的结构及物性对如何防腐和腐蚀研究有重要的意义和作用。
1 腐蚀机理干燥的CO 2气体本身是没有腐蚀性。
但当CO 2溶解于水中时形成碳酸,会引发钢铁材料发生电化学腐蚀。
暴露于含CO 2的介质中钢铁材料,表面很容易沉积一层垢或腐蚀产物,如果结构致密,就会阻抑金属的腐蚀。
相反,不够致密时会使垢下的金属成为缺氧区,和周围的富氧部分形成一个氧浓差电池,垢下金属发生阳极溶解并进一步快速腐蚀[1]。
Ogundele 等人[2]认为主要的腐蚀过程可以概括为三个阴极反应和一个阳极反应,在pH 值为6时,阴极发生的主要过程为H 2CO 3和HCO 3-的减少:2H 2CO 3+2e -→H 2+2HCO 3-2HCO 3-+2e -→H 2+2CO 32-2H+2e -→H 2Fe →Fe 2++2e -经过上述反应,在碳钢的表面就会形成一层腐蚀膜。
有些资料认为碳酸铁(Fe-CO 3)对保护膜的形成有重要的影响,它的形成过程如下:Fe 2++CO 2-3→FeCO 3Fe 2++2HCO 3-→Fe (HCO 3)2Fe (HCO 3)2→FeCO 3↓+CO 2+H 2O同时Waar d 和Milliams 的研究表明[3],钢在酸中的阴极反应如下:2H →H 2或H ++e -→H 2然而Bockris,Drazic 和Despic 提出了不同的观点[4]F ++→F O +F O +→F ++O 从反应过程可知,由于涉及了OH -离子和H +离子,所以在固定电位下,阳极溶解与H +离子浓度成反比,因此腐蚀速率主要依赖于pH 值。
碳钢大气环境腐蚀大数据研究及主要影响因素作用规律摘要:碳钢是一种常用的结构材料,在大气环境下容易发生腐蚀,导致结构失效。
针对碳钢大气环境腐蚀问题,本文从数据角度出发,分析了大量的腐蚀数据,揭示了主要的影响因素和作用规律。
研究表明,大气环境中的氧气、水分和盐分是导致碳钢腐蚀的主要因素,而温度和湿度则是影响腐蚀速度的重要参数。
此外,空气污染物、紫外线辐射等也会影响腐蚀过程。
研究成果对于提高碳钢的使用寿命、降低维护成本具有重要意义。
关键词:碳钢;大气环境;腐蚀;影响因素;作用规律引言碳钢是一种常见的结构材料,广泛应用于建筑、桥梁、船舶等领域。
然而,在大气环境下,碳钢容易受到腐蚀,从而导致结构失效,严重影响使用寿命和安全性能。
因此,研究和掌握碳钢在大气环境中的腐蚀特性和规律具有重要意义。
目前,国内外学者对碳钢大气环境腐蚀机理和影响因素进行了大量的研究,但是缺乏针对大量腐蚀数据的综合分析与归纳。
本文基于大量的实验数据,从数据角度出发,分析了碳钢在大气环境中的腐蚀特性和规律,并探讨了主要的影响因素和作用规律。
一、碳钢大气环境腐蚀特性碳钢大气环境腐蚀主要表现为钝化膜破坏和金属表面溶解。
钝化膜破坏是指在氧、水和其他腐蚀性介质的作用下,钝化膜受到损伤,从而导致基体的金属离子释放。
当环境中的氧、水和其他腐蚀性介质长期作用于钝化膜上时,钝化膜会逐渐破坏,金属表面出现裸露区域,进而引发金属表面的溶解。
二、影响因素分析(一)氧气氧气是导致碳钢大气环境腐蚀的重要因素之一。
在大气环境中,氧气是最丰富的元素之一,也是导致碳钢腐蚀的主要原因之一。
氧气可以和金属表面的铁离子形成氧化物,并形成稳定的钝化膜。
但是,长期暴露在氧气环境下,钝化膜容易破坏,金属表面会逐渐溶解。
(二)水分水分是碳钢大气环境腐蚀的另一个关键因素。
在大气中,含水量较高的环境会大大加速碳钢的腐蚀速度。
这是因为水分可以形成强烈的电解质,促进了钝化膜的破坏和金属表面的溶解。
装备环境工程第20卷第6期·126·EQUIPMENT ENVIRONMENTAL ENGINEERING2023年6月二氧化碳驱油工艺中油酸咪唑啉对碳钢的缓蚀行为研究连宇博1,2,翁华涛1,2,郭钢1,2,黄晨1,2,魏亚军1,2,蒋伟1,2(1.西安长庆化工集团有限公司,西安 710018;2.长庆油田分公司油气工艺研究院 低渗透油气田勘探开发国家工程实验室,西安 710018)摘要:目的研究CO2驱油工艺中咪唑啉缓蚀剂对油套管P110钢腐蚀的缓蚀机制与规律。
方法模拟长庆油田CO2驱工艺环境为实验条件,采用失重挂片、电化学测试、微观表征等手段,研究油酸咪唑啉缓蚀剂对P110碳钢的腐蚀抑制行为。
结果P110钢的腐蚀速度随着CO2分压的升高而增大,但是增大幅度不明显。
当CO2分压为2、6 MPa时,油酸咪唑啉对P110钢腐蚀具有显著的抑制效果,缓蚀效率均超过98%,试片表面基本完整;当CO2分压升高到8 MPa时,油酸咪唑啉的缓蚀性能明显下降,缓蚀效率仅为64.33%,试片表面存在明显的腐蚀特征。
结论 CO2分压升高到8 MPa时,P110钢表面携带过剩的正电荷,不利于油酸咪唑啉缓蚀剂的吸附。
关键词:缓蚀剂;二氧化碳驱油;油酸咪唑啉;表面过剩电荷;吸附;腐蚀中图分类号:TG172 文献标识码:A 文章编号:1672-9242(2023)06-0126-07DOI:10.7643/ issn.1672-9242.2023.06.016Corrosion Inhibition Behavior of Oleic Acid Imidazoline on Carbon Steel inCO2 Enhanced Oil Recovery ProcessLIAN Yu-bo1,2, WENG Hua-tao1,2, GUO Gang1,2, HUANG Chen1,2, WEI Ya-jun1,2, JIANG Wei1,2(1. Xi'an Changqing Chemical Group Co. Ltd., Xi'an 710018, China; 2. National Engineering Laboratory forExploration and Development of Low Permeability Oil and Gas Fields, Oil and Gas TechnologyResearch Institute of Changqing Oil Field, Xi'an, 710018, China)ABSTRACT: The work aims to study the corrosion inhibition mechanism and law of imidazoline inhibitor on oil casing steel in CO2 enhanced oil recovery process. The environment for CO2 enhanced oil recovery process in Changqing Oil Field was simu-lated as the experimental condition. The corrosion inhibition behavior of oleic acid imidazoline on P110 carbon steel was stud-ied via weight-loss measurements, electrochemical tests and surface characterizations. The corrosion rate of P110 steel increased with the increase of CO2 partial pressure, but the increase range was not obvious. When the partial pressure of CO2 was 2 and 6 MPa, oleic acid imidazoline had a significant inhibition effect on the corrosion of P110 steel, the corrosion inhibition efficiency was more than 98%, and the surface of the specimen was basically complete. When the CO2 partial pressure increased to 8 MPa,收稿日期:2022–07–13;修订日期:2022–10–11Received:2022-07-13;Revised:2022-10-11作者简介:连宇博(1991—),男,工程师,主要研究方向为油田化学品的开发。
湿二氧化碳对碳钢的腐蚀裕量-概述说明以及解释1.引言1.1 概述湿二氧化碳是一种常见的腐蚀性气体,对碳钢产生明显的腐蚀作用。
在一定的工业环境中,湿二氧化碳的存在导致碳钢腐蚀裕量的降低,加快了碳钢的腐蚀速度。
因此,研究湿二氧化碳对碳钢腐蚀裕量的影响因素,对于提高碳钢的抗腐蚀能力具有重要的理论和实际意义。
本文旨在通过对湿二氧化碳腐蚀性质及碳钢腐蚀裕量的研究,探讨湿二氧化碳对碳钢腐蚀裕量的影响因素,并总结出湿二氧化碳对碳钢腐蚀裕量的研究结果。
同时,通过分析碳钢腐蚀裕量研究的意义和应用价值,展望未来在这一领域的研究方向,从而为碳钢的腐蚀防护提供理论支撑和技术指导。
本文将从湿二氧化碳的腐蚀性质、碳钢的腐蚀裕量以及湿二氧化碳对碳钢腐蚀裕量的影响因素三个方面展开论述。
首先,对湿二氧化碳的腐蚀性质进行综述和分析,包括湿二氧化碳的生成条件、作用机理以及腐蚀特点等方面的内容。
其次,对碳钢的腐蚀裕量进行深入探讨,包括腐蚀裕量的概念、计算方法以及影响腐蚀裕量的因素等内容。
最后,重点分析湿二氧化碳对碳钢腐蚀裕量的影响因素,包括湿二氧化碳浓度、温度、流速等参数对碳钢腐蚀裕量的影响,并探讨其与碳钢表面特性的关系。
通过对湿二氧化碳对碳钢腐蚀裕量的研究,可以为相关工程领域提供重要的技术支持和决策依据。
在石油、化工、船舶、能源等领域中,碳钢是常用的结构材料,对其腐蚀裕量的研究和控制具有重要的意义。
同时,通过对未来研究的展望,可以为进一步完善碳钢的防腐蚀技术和材料提供有益的思路和方向。
综上所述,本文将系统探讨湿二氧化碳对碳钢腐蚀裕量的影响,以期为相关领域的研究和应用提供相关理论和实践指导。
希望通过本文的研究,能够增加对湿二氧化碳对碳钢腐蚀裕量的认识,提高碳钢的防腐蚀能力,为碳钢在工业生产中的应用提供可靠的保障。
1.2 文章结构文章结构部分的内容如下:文章结构本文分为引言、正文和结论三个部分。
引言部分主要对湿二氧化碳对碳钢腐蚀裕量的研究背景和意义进行介绍,并阐述了本文的目的。
大庆石油地质与开发Petroleum Geology & Oilfield Development in Daqing2024 年 2 月第 43 卷 第 1 期Feb. ,2024Vol. 43 No. 1DOI :10.19597/J.ISSN.1000-3754.202307013CCUS 腐蚀控制技术对策曹功泽 刘宁 刘凯丽 淳于朝君 张冰岩 杨景辉 张素梅 穆蒙(中国石化胜利油田分公司石油工程技术研究院,山东 东营 257000)摘要: 碳捕集、利用与封存技术(CCUS )对于减缓全球气候变化、推进低碳发展具有重要意义。
在石油开采过程中,利用CCUS 技术将储存的CO 2注入油气井提高了油田原油采收率,但是CO 2溶于水后形成的碳酸会加剧金属管道的腐蚀,对设备的安全运行造成重大威胁。
首先介绍了CO 2腐蚀机理,详细描述了造成油气生产系统中CO 2腐蚀的主要影响因素;然后对合金防护、涂覆防护层防护、缓蚀剂防护等常见的腐蚀控制方法及其研究进展进行了分析讨论;最后结合CCUS 腐蚀控制研究现状,总结了在不同介质环境下CO 2腐蚀控制具体的措施和建议。
研究成果为CO 2腐蚀控制技术的研究与发展提供了参考和依据。
关键词:CCUS ;CO 2腐蚀;腐蚀防护;缓蚀剂中图分类号:TE357.45 文献标识码:A 文章编号:1000-3754(2024)01-0112-07Technical solutions for CCUS corrosion controlCAO Gongze ,LIU Ning ,LIU Kaili ,CHUNYU Zhaojun ,ZHANG Bingyan ,YANG Jinghui ,ZHANG Sumei ,MU Meng(Petroleum Engineering Technology Research Institute of Sinopec Shengli OilfieldCompany ,Dongying 257000,China )Abstract :Carbon capture , utilization and storage (CCUS ) technology is of great significance for mitigating globalclimate change and promoting low -carbon development. In the process of oil production , using CCUS technology to inject stored CO 2 into oil and gas production wells increases oil recovery. However , carbonic acid formed after CO 2is dissolved in water may aggravate the corrosion of metal pipes and cause serious threat to safe operation of equip⁃ment. Firstly , the mechanism of CO 2 corrosion is introduced , and the main influencing factors causing CO 2 corro⁃sion in oil and gas production system are described in detail. Then , common corrosion control methods of alloy pro⁃tection , coating protection and inhibitor protection and their research progress are analyzed and discussed. Finally , combined with the research status of CCUS corrosion control , specific solutions for CO 2 corrosion control in differ⁃ent media environments are summarized. The research provides reference and basis for research and development ofCO 2 corrosion control technology.Key words :CCUS ; CO 2 corrosion ; corrosion protection ; corrosion inhibitor引用:曹功泽,刘宁,刘凯丽,等. CCUS 腐蚀控制技术对策[J ].大庆石油地质与开发,2024,43(1):112-118.CAO Gongze ,LIU Ning ,LIU Kaili ,et al. Technical solutions for CCUS corrosion control [J ].Petroleum Geology & Oil⁃field Development in Daqing ,2024,43(1):112-118.收稿日期:2023-07-07 改回日期:2023-10-13第一作者:曹功泽,男,1978年生,硕士,正高级工程师,从事油田腐蚀与防护研究。
Electrochimica Acta 56 (2011) 1752–1760Contents lists available at ScienceDirectElectrochimicaActaj o u r n a l h o m e p a g e :w w w.e l s e v i e r.c o m /l o c a t e /e l e c t a c taEffect of H 2S on the CO 2corrosion of carbon steel in acidic solutionsYoon-Seok Choi a ,∗,Srdjan Nesic a ,Shiun Ling ba Institute for Corrosion and Multiphase Technology,Department of Chemical and Biomolecular Engineering,Ohio University,342West State Street,Athens,OH 45701,USA bExxonMobil Research and Engineering Company,1545Route 22East,Annandale,NJ 08801,USAa r t i c l e i n f o Article history:Received 30June 2010Received in revised form 13August 2010Accepted 14August 2010Available online 20 August 2010Keywords:CO 2/H 2S corrosion Carbon steel Iron sulfide Acid solutions Precipitationa b s t r a c tThe objective of this study is to evaluate the effect of low-level hydrogen sulfide (H 2S)on carbon diox-ide (CO 2)corrosion of carbon steel in acidic solutions,and to investigate the mechanism of iron sulfide scale formation in CO 2/H 2S environments.Corrosion tests were conducted using 1018carbon steel in 1wt.%NaCl solution (25◦C)at pH of 3and 4,and under atmospheric pressure.The test solution was saturated with flowing gases that change with increasing time from CO 2(stage 1)to CO 2/100ppm H 2S (stage 2)and back to CO 2(stage 3).Corrosion rate and behavior were investigated using linear polar-ization resistance (LPR)technique.Electrochemical impedance spectroscopy (EIS)and potentiodynamic tests were performed at the end of each stage.The morphology and compositions of surface corrosion products were analyzed using scanning electron microscopy (SEM)/energy dispersive spectroscopy (EDS)and X-ray photoelectron spectroscopy (XPS).The results showed that the addition of 100ppm H 2S to CO 2induced rapid reduction in the corrosion rate at both pHs 3and 4.This H 2S inhibition effect is attributed to the formation of thin FeS film (tarnish)on the steel surface that suppressed the anodic dissolution reaction.The study results suggested that the precipitation of iron sulfide as well as iron carbonate film is possible in the acidic solutions due to the local supersaturation in regions immediately above the steel surface,and these films provide corrosion protection in the acidic solutions.© 2010 Elsevier Ltd. All rights reserved.1.IntroductionThe number of sour (CO 2+H 2S containing)oil and gas fields being produced worldwide is increasing,as sweet (CO 2contain-ing)fields are being depleted,and higher oil prices made it possible for profitable development of sour oil and gas fields.A concern in the production and transportation sour oil and gas is the corro-sion caused by the acid gases CO 2and H 2S.Even though corrosion resistant alloys (CRA)has long been available as a material selec-tion option that mitigates CO 2and H 2S corrosion,carbon steel is in general more cost-effective for oil and gas facilities and hence,is the most widely used material option [1].The internal corrosion of carbon steel pipeline in the presence of CO 2and H 2S was firstly recognized in the 1940s and has been investigated for over 60years [2].Several studies have shown that the presence of H 2S could either cause an acceleration or an inhibition of the corrosion of carbon steel,depending on the partial pressure of H 2S.It was reported from early studies that at H 2S concentrations below 690Pa,a pro-tective iron sulfide film formed.At H 2S concentrations greater than 690Pa,a non-protective film formed [3–5].More recently,Ma et al.∗Corresponding author.Tel.:+17405939944.E-mail address:choiy@ (Y.-S.Choi).claimed that H 2S provides a strong inhibition under certain special conditions that have lower H 2S concentration (≤0.04mmol dm −3),pH value of 3–5,and longer immersion time (≥2h)[6].Abelev et al.also reported that 5ppm of H 2S concentration have an inhibiting effect on corrosion in the presence of CO 2[7].Even though there is no absolute criterion for the H 2S concentration that provides inhi-bition,it has been suggested that the inhibition effect is related to the formation of iron sulfide with different crystal structures,such as amorphous ferrous sulfide,mackinawite,cubic ferrous sulfide,smythite,greigite,pyrrhotite,troilite,and pyrite [8–12].However,there is no clear understanding of the nature of the surface layer formed in CO 2/H 2S environments as well as their pro-tective properties in acidic solutions when the concentration of H 2S is too low to cause a concern of the surface layer cracking or blis-tering.The objective of this study is to evaluate the effect of very low-level H 2S on CO 2corrosion of carbon steel in acidic solutions,and to investigate the mechanism of the iron sulfide layer formation in CO 2/H 2S environments.2.ExperimentalThe specimens were made of carbon steel (AISI C1018)that has a chemical composition of 0.21%C,0.05%Mn,0.09%P,0.05%S,0.38%Si and balance Fe.The specimen shape was of a cylindrical geom-etry,1.3cm in diameter and 1.3cm in height,and would have its0013-4686/$–see front matter © 2010 Elsevier Ltd. All rights reserved.doi:10.1016/j.electacta.2010.08.049Y.-S.Choi et al./Electrochimica Acta56 (2011) 1752–17601753Fig.1.Schematics of the test apparatus.outer surface exposed to solution during testing.The specimen sur-face was grounded to a600gritfinish using silicon carbide paper, then cleaned with isopropyl alcohol in an ultrasonic bath and dried.The corrosion tests were carried out in a2L glass cell which con-tained a rotating cylinder working electrode,a reference electrode consisted of a glass capillary probe connected to a saturated Ag/AgCl electrode,and a platinum wire counter electrode.The schematic of this experimental setup is shown in Fig.1.All the tests were conducted in1wt.%NaCl solutions at room temperature and atmo-spheric pressure.Gas mass-flow controllers were used to control theflow rates of CO2and H2S to the test cell,as well as to obtain the desired H2S concentration.These gases were mixed byflowing through a mixer before injecting into the test cell.Before specimen was inserted into the solution,the solution was purged with CO2for 2h in order to deoxygenate,then with pH adjusted to the desired value by adding a deoxygenated HCl solution or NaHCO3solution as appropriate.Table1shows the test conditions,and Fig.2shows the experi-mental procedures.This test procedure was designed to investigate the effect of H2S on the corrosion of carbon steel in CO2envi-ronments;the environment was changed from CO2(stage1)to CO2/100ppm H2S(stage2)and then back to CO2(stage3).During experiment,instantaneous corrosion rates were monitored with linear polarization resistance(LPR)measurements made at regular time ing the polarization resistance(R p)obtained from LPR measurements,the corrosion current density(j corr)was calcu-lated using Eq.(1)[13],and the resulting j corr yields the corrosion rate using Eq.(2)[14]:j corr=BR p=ˇaסc2.3×R p×(ˇa+ˇc)(1)corrosion rate(mm/year)=0.00327×j corr(A/cm2)×EWdensity(g/cm3)(2)Table1Test conditions.Parameter DescriptionMaterial C1018carbon steelRotation speed1000rpmSolution Deionized water with1wt.%NaCl Temperature25◦CTotal pressure0.1MPaCO2partial pressure0.097MPaH2S concentration100ppm(0.01kPa)pH3,4whereˇa is the anodic Tafel constant,ˇc is the cathodic Tafel con-stant,0.00327is a constant factor used for dimension and time conversion factor,and EW is the equivalent weight in grams.In the present study,different B values were applied to each stage.For CO2environments(stages1and3),0.026V was used as B value, whereas0.013V was used for CO2/H2S environment(stage2).The experimental procedures shown in Fig.2were to have electrochemical impedance spectroscopy(EIS)measurements and potentiodynamic scan performed at the end of each stage.There was,however,the concern that the potentiodynamic scan may cause irreversible alterations to the sample surface(especially the anodic scan)which could render the subsequent testing question-able.Consequently,the actual study consisted of three separate tests;each had only one potentiodynamic scan performed at the very end of the test.In other words,each of these tests had started from the very beginning shown in Fig.2,and had run to the end of stages1,2and3,respectively,when a potentiodynamic scan was performed that concluded the respective test.LPR measurements were performed in a range of±10mV with respect to the corrosion potential,and a scan rate of0.166mV/s.EIS measurements were conducted in the frequency range from10kHz and10mHz,with an AC signal amplitude of10mV(rms)at the cor-rosion potential.The potentiodynamic scans were carried out after the completion of the EIS measurements,and was conducted in the following manner.The scan wasfirst conducted in the cathodic direction from the open-circuit potential(OCP)to−1.2V vs.sat. Ag/AgCl,with a scan rate of0.166mV/s.The OCP was then allowed to return to its previous value,which would occur within about 20min.Then the scan was conducted in the anodic direction from OCP to−0.4V vs.sat.Ag/AgCl,with a scan rate of0.166mV/s.After the experiment,the specimen was used for additional ex situ analyses.The morphology and compositions of corrosion products from each stage were analyzed with scanning electron microscopy(SEM),energy dispersive X-ray spectroscopy(EDS)and X-ray photoelectron spectroscopy(XPS).3.Results3.1.Effect of H2S addition/removal in CO2environment at pH4The results of OCP and LPR measurements at pH4are sum-marized in Fig.3.At the transition from stage1to stage2, when100ppm H2S was added into the CO2environment,the OCP increased and the corrosion rate decreased immediately.This phe-nomenon is probably related to the formation of protective iron sulfidefilm on the steel surface.At the end of stage3,at which point H2S was completely removed from the CO2environment, the OCP and the corrosion rate returned their previous levels in stage1,which suggest the dissolution of the iron sulfidefilm and re-exposure of the bare steel surface to the environment.Fig.4shows the Nyquist plots measured at the end of each stage.All impedance spectra showed a depressed capacitive loop at high frequencies indicating a double-layer capacitance,as well as an inductive loop at low frequencies.Depressed semi-circles are not uncommon for iron dissolution in acidic media and it had been suggested in the literature that this behavior might be related to a heterogeneous surface roughness and the nonuniform distribu-tion of current density on the surface[15,16].In addition,no mass transfer controlled impedance was observed under these condi-tions.However,it was not a pure charge transfer controlled process either because the inductive loop at low frequencies[17]indi-cated that the iron dissolution mechanism might occur in two or more steps involving an adsorbed intermediate[18,19].As Fig.4 shows,the diameter of the semi-circle increased with the addi-tion of H2S indicating a decreased corrosion rate,which suggests1754Y.-S.Choi et al./Electrochimica Acta56 (2011) 1752–1760Fig.2.Experimental procedure for electrochemical corrosion study in pHs 3and 4.the H 2S induced inhibition against the CO 2corrosion of carbon steel.When H 2S was removed from the system,the diameter of the semi-circle decreased indicating an increased corrosion rate,which is consistent with the occurrence of the dissolution of iron sulfide film.It is further noted that the shape of these Nyquist plots (capacitive loop +inductive loop)did not change with the addition and removal of H 2S,indicating the same mechanism for the steel corrosion throughout the entire test,from stage 1to stage 3.The polarization curves of carbon steel obtained at the end of each stage at pH 4were also consistent with the understanding that the inhibition effect of H 2S on CO 2corrosion of carbon steel was due to the formation of a protective film of iron sulfides (Fig.5).As can be seen in Fig.5,the addition of H 2S reduced the anodic current from the iron dissolution reaction,whereas,the cathodic current and hence the cathodic reactions were much less affected.This observation is consistent with existing understanding that many types of iron sulfides are electronic conductors [20],and hence a surface coverage of iron sulfide film may impede the movement of dissolved iron through the film,but not the movement of electrons through the film to continue the cathodic paring the curves from stage 1and stage 2in Fig.5,it can be seen that the OCP increase and corrosion rate decrease in the stage 2curve (also shown in Fig.3)were mostly the results of a change in the anodic paring the anodic polarization curves from stage 2and stage 3,it is suggested that in stage 2environment with protective film formed by H 2S addition,the film is sufficiently stage to inhibit the anodic dissolution reaction at the lower anodic overpotential,but may be damaged by higher overpotential resulting in the stage 2anodic curve to eventually approach that of stage 3one at highoverpotential.Fig.3.OCP and corrosion rate of carbon steel tested at pH4.Fig.4.Nyquist plots of carbon steel tested at pH 4,taken at the end of eachstage.Fig.5.Polarization curves of carbon steel tested at pH 4,taken at the end of each stage.Y.-S.Choi et al./Electrochimica Acta56 (2011) 1752–17601755Fig.6.SEM surface morphologies of carbon steel tested at pH4,at the end of:(a) stage1(CO2),(b)stage2(CO2/H2S),(c)stage3(CO2).The SEM morphologies of the surface of steel specimens col-lected at the end of each stage are shown in Fig.6.No significant difference was observed in the surface morphology from stage1to stage3,which all showed indications that the active dissolution of iron was occurring from within the grains.In addition,EDS analysis showed that only Fe and C were detected on these steel surface(the EDS spectra are not shown).3.2.Effect of H2S addition/removal in CO2environment at pH3Fig.7summarized the results of OCP and LPR measurements at pH3.Here the corrosion rate showed immediate decrease at the addition of100ppm H2S into the CO2environment,followed by further,gradual decreasing throughout stage2.ThiscorrosionFig.7.OCP and corrosion rate of carbon steel tested at pH3.rate behavior is similar to that previously observed at pH4.The OCP,however,followed a very different trend from that observed at pH4.It decreased immediately at the addition of H2S,followed by gradual increasing throughout stage2.It is noted that,in stage 2,the gradual increase of OCP coupled with a gradual decrease of corrosion rate is may be explained by the notion of an inhibition of the anodic dissolution reaction by the formation of an iron sulfide film.Examining stages3in Figs.3and7,it is interesting to note that the trend of corrosion rate after removing H2S from the envi-ronments was different between these two cases at pHs3and4, respectively.Here,at pH3,the corrosion rate did not increase to restore itself to a level similar to the previous stage1.Instead,it further decreased slightly,and then remained at a low but con-stant value throughout the remainder of the test,even though in the same time period the OCP was decreasing continuously withtime.Fig.8.Nyquist plots of carbon steel tested at pH3,taken at the end of each stage.1756Y.-S.Choi et al./Electrochimica Acta56 (2011) 1752–1760Fig.9.Polarization curves of carbon steel tested at pH3taken at the end of each stage.Fig.8shows the Nyquist plots measured at the end of each stage. The impedance spectra at end of stage1and stage2showed a depressed capacitive loop at high frequencies as well as an induc-tive loop at low frequencies,whereas that at end of stage3showed the capacitive loop without the inductive loop.This indicates that the corrosion mechanism in stage3is different from that in stage 1and stage2.In addition,as can be seen in Fig.8,the diameter of the Nyquist plot increased with the addition of H2S,which implies corrosion inhibition due to the formation of iron sulfide on the steel surface similar to that observed in the test at pH4.The Nyquist plot diameter,however,further increased in stage3even though H2S was removed from the system.This observation suggested a fur-ther increase of corrosion inhibition into stage3,but it was unclear whether the inhibition was on the anodic or cathodic reactions.Fig.9shows the polarization curves measured at the end of each stage in the test at pH3.By comparing the stage1and stage2polar-ization curves,it can be seen that the addition of H2S suppressed the anodic reactions,and suppressed the cathodic reactions in the lower overpotential ranges.In stage3,when H2S was removed from the system,the anodic current was further reduced,whereas the cathodic current was not affected.This implies that the increase in the diameter of Nyquist plot at stage3is related to the inhibition of the anodic reaction.In addition,this reduction in the anodic reac-tion is only effective at the lower overpotential range,indicating the formation of protective layer even at stage3.Fig.10shows the SEM observed morphologies of the steel sur-face at the end of each stage.No significant difference was observed in these the corroded surfaces,similar to that found in the case of pH4test.Additionally,EDS analysis found that only Fe and C were detected on these steel surfaces from the EDS analysis(the EDS spectra are not shown).4.DiscussionFig.11shows a comparison of carbon steel corrosion rates mea-sured at the end of each stage in pHs3and4conditions.At pH4, it can be seen from Fig.11that the addition of low concentration of H2S(100ppm)into the CO2environment reduced the corrosion rate,but this inhibition effect disappeared when H2S was removed from the system.However,at pH3,while the addition of low con-centration H2S also had inhibition effect,the reduced corrosion rate remained low even in stage3,after the removal of H2S from the system.This last observation was unexpected because thesolubil-Fig.10.SEM surface morphologies of carbon steel tested at pH3,at the end of:(a) stage1(CO2),(b)stage2(CO2/H2S),(c)stage3(CO2).ities of iron sulfide and iron carbonate increase with decreasing pH [21].In order to better investigate this phenomenon,an additional experiment was performed at pH3.Fig.12shows the test pro-cedure,which was similar to the previous experiment procedure shown in Fig.2,except here it skipped stage1and started from stage2.The resulting OCP and LPR measurements at pH3are pre-sented in Fig.13.It was observed that the variation in OCP with increasing time in stage2and stage3showed the same trend as that in stage2and stage3in the previous test(Fig.7).The varia-tion in corrosion rate,however,was found to be different from that in the previous test.The corrosion rate was found to increase in stage3,after the removal of H2S from the system.Fig.14shows the Nyquist plots measured at the end of each stage.The impedanceY.-S.Choi et al./Electrochimica Acta 56 (2011) 1752–17601757Fig.11.Carbon steel corrosion rates measured at the end of each stage in pHs 3and 4conditions.spectra measured at stage 2showed a depressed capacitive loop at high frequencies and an inductive loop at low frequencies.At stage 3,the impedance spectra showed two capacitive loops at both high and low frequencies,whereas the low frequency inductive loop had disappeared.The diameter of Nyquist plot decreased with the removal of H 2S,which implies the loss of inhibition on the steel surface due to dissolution of iron sulfide,similar to the case in pH 4.Fig.15compares the polarization curves obtained at end of stage 3from the two pH 3tests that was,respectively,with and without stage 1exposure.It can be seen that when the specimen had gone through stage 1exposure,there was more reduction in theanodicFig.12.Experimental procedure for electrochemical corrosion study in pH 3with-out stage1.Fig.13.OCP and corrosion rate of carbon steel tested in pH 3.This test procedure skipped stage1.Fig.14.Nyquist plots of carbon steel tested at pH 3at the end of each stage (skip stage 1).reaction in stage 3.This implies that pre-corrosion of carbon steel in the stage 1promotes the formation of more stable iron sulfide in stage 2,and even provides more protection in stage 3possibly by the additional formation of iron carbonate as well.However,the detailed mechanism for the effect of pre-corrosion in CO 2envi-ronment (stage 1)is not understood,and further investigations are needed.As shown in Figs.3and 7,the addition of 100ppm H 2S to CO 2environment at pHs 3and 4caused a very fast response in the OCP and a sharp reduction of carbon steel corrosion rate.All the above mentioned observations and the associated discussions indicated that the addition of low H 2S concentration induced the formation of protective iron sulfide film on the steel surface.In addition,the films that caused these large changes in the electrochemical kinet-ics were thin and not observable in either SEM nor EDS [20].Fig.15.Polarization curves of carbon steel in pH 3at stage 3with and without stage 1.1758Y.-S.Choi et al./Electrochimica Acta56 (2011) 1752–1760 Although there have been a number of researchers investigatedthe mechanisms of iron sulfide formation,the actual mechanismof iron sulfide formation in H2S environment is nevertheless stillunclear,and it is still unclear whether the iron sulfide is formed bydirect solid state reaction or precipitation or both.In the presentstudy,the thermodynamics of iron sulfide formation were evalu-ated in order to understand the mechanism and kinetics of ironsulfide formation in the acidic solutions.When H2S dissolves into a water solution,the vapor–liquid equi-librium of H2S is described as:H2S(g)K H2S←→H2S(aq)(3) Upon dissolution,the dissolved H2S(aq)is involved in a sequence of chemical reactions as follows:H2S(g)K1←→H++HS−(dissociation of H2S)(4)HS−(aq)K2←→H++S2−(dissociation of HS−)(5)The concentrations of these sulfide species have been studied by a number of researchers using either experiments or theoretical thermodynamic models[22].If reaction(4)or(5)continues together with an increasing in concentration of Fe2+,a condition of supersaturation of mackinaw-ite at the steel surface may be achieved,which led to the nucleation and growth of mackinawite on the steel surface may occur via a pre-cipitation mechanism.In the present study,in order to calculate the degree of saturation of mackinawite,“[HS−]based expres-sions”were used instead of“[S2−]based expressions”because of the prediction of S2−concentration tends to be inaccurate[23].The equation used to calculate the degree of saturation of mackinawite (SS)is shown in the following:SS=[Fe2+][HS−]/[H+]K sp,mack(6)where[Fe2+],[HS−]and[H+]are the concentrations(mol/L)of fer-rous ion,bisulfide ion,and hydrogen ion,respectively.K sp,mack is the equilibrium solubility product of mackinawite.Thefilm precipitation will occur when the SS value exceeds unity,i.e.when the solution is saturated.The saturation degree of mackinawite depends on the solubility limit of mackinawite in the water solution.The solubility product of mackinawite(K sp,mack)at different temperatures had been expressed as follows[23]:K sp,mack=10(2848.779/T k)−6.347+log(K1)(7) where T k is the absolute temperature(in Kelvin)and K1is thefirst dissociation constant of H2S(in mol/L)of reaction(4).The degree of saturation for mackinawite at25◦C had been cal-culated at different pH values,and the results are plotted against Fe2+concentration as shown in Fig.16.In addition,the concentra-tions of Fe2+in the solution measured at the end of each stage for the tests at bulk pH of3and4,respectively,were also shown in Fig.17.As can be seen in Fig.17,all these Fe2+concentration values remained within the range of6–11ppm.From Fig.16,it can be seen that,with the Fe2+concentrations shown in Fig.17,at the tests at pHs3and4would have solution that was under-saturated with respect to mackinawite,and could not achieve saturation until pH becomes higher than6.This suggests that it is impossible to form mackinawite by precipitation out of bulk solution at pHs3and4 conditions.However,recent research in our lab on CO2corrosion has shown that,the pH measured near the surface of corroding carbon steel is higher than the bulk solution pH,in-spite of the fact that CO2has a good buffering capacity[24].Fig.18presents a comparison of pH values at25◦C in CO2environments,between the bulk solution versus that in near surface region over corroding steel[24].For the current pHs3and4corrosion tests in thiswork,Fig.16.Calculated degree of saturation for mackinawite at25◦C and100ppm H2S, plotted for different pH values as a function of Fe2+concentration.Fig.17.Ferrous ion concentrations at the end of each stage measured for tests at pHs3and4,respectively.Fig.18.pH values measured in solution bulk and near surface region of corroding steel(data from Ref.[22]).Y.-S.Choi et al./Electrochimica Acta 56 (2011) 1752–17601759Table 2Solubility limits of iron sulfides and iron carbonate (siderite)at room temperature.Phaselog(K sp )(mol L −1)at 25◦C Amorphous FeS −2.95Mackinawite −3.6Pyrrhotite −5.19Troilite −5.31Siderite−10.89similar surface pH values (≈6)were measured and was found to be higher than the bulk solution pH value.This finding indicates that more alkaline local water chemistry can be present in near surface region during CO 2corrosion.Thus,immediately over a steel surface undergoing corrosion,it is possible to generate a local alkaline con-dition that favors the precipitation of iron sulfide or iron carbonate on the steel surface.In order to verify the possibility of precipita-tion,the degree of saturation of various iron sulfides as well as iron carbonate at 25◦C,pH 6was calculated,and the results are plotted in Fig.19as a function of Fe 2+concentration.The solubility limits of iron sulfides and iron carbonate at 25◦C used in the calculation are shown in Table 2[25,26].As shown in Fig.19,the 25◦C,pH 6solution would be saturated for most of iron sulfides and for iron carbonate.This finding suggests that inan acidic solution,it is possi-ble to have a surface pH that causes local saturation and thus enable the formation of iron sulfides and iron carbonate film on steel sur-Fig.19.Calculated degree of saturation for iron sulfides and iron carbonate at 25◦C,100ppm H 2S and pH 6,plotted as a function of Fe 2+concentration.Fig.20.XPS spectra of carbon steel from pH 3solution at the end of stage 3:(a)S 2p,(b)C 1s,(c)O 1s,(d)Fe 2p.1760Y.-S.Choi et al./Electrochimica Acta56 (2011) 1752–1760face via precipitation.It is further noted that the above discussion indicates that it is also possible for the iron sulfide to form in an acidic solution via the solid state reaction mechanism,because the same favorable alkaline pH in near surface region may also serve to stabilize any surface iron sulfide that might have formed via the solid state mechanisms.Although the above theoretical calculation demonstrated the possibility of forming iron sulfide in the acidic solutions,in the present study,no sulfur was detected in the EDS analysis.It seems likely that the iron sulfidefilms formed in stage2when H2S was added were too thin to be detected in SEM and EDS analyses. In order to confirm the presence of iron sulfide on steel surface, XPS analysis was performed on samples that had been exposed to different stages and pHs.As an example,Fig.20shows the results of XPS analyses of carbon steel surface from pH3solu-tion at the end of stage3.Similar XPS spectra had been obtained from other samples at the end of stages2and3in both pHs used. As expected,S2p3/2peak was found(Fig.20(a))and its binding energy is consistent with that of iron sulfide[27].In addition,C1s (≈289eV)and O1s(≈532eV)peaks were also detected(Fig.20(b) and(c))which were consistent with the presence of iron carbon-ate[28,29].The presence of iron sulfide and iron carbonate were further evidenced in the detection of Fe2p3/2peak(Fig.20(d)) at binding energies of≈707eV and711eV,respectively[27,28]. Based on this result,it was thus confirmed that iron sulfide and iron carbonate had precipitated on the steel surface to provide the observed corrosion protection,in-spite of the bulk solution been acidic.5.ConclusionsThe addition of H2S(100ppm)into CO2environments reduced the corrosion rate of carbon steel at pHs3and4(under-saturated conditions).The inhibition effect of H2S on the CO2corrosion is attributed to the formation of thin iron sulfidefilm(tarnish)on the steel surface, which suppressed the anodic dissolution reaction.The precipitation of iron sulfide and iron carbonate in acidic solution is possible due to local saturation and alkaline conditions on steel surface,and these precipitations provides corrosion pro-tection in the acidic solutions.References[1]M.Bonis,M.Girgis,K.Goerz,R.MacDonald,CORROSION/2006,Paper No.06122,2006.[2]S.N.Smith,M.Joosten,CORROSION/2006,Paper No.06115,2006.[3]E.C.Greco,W.B.Wright,Corrosion18(1962)119t.[4]J.B.Sardisco,W.B.Wright,E.C.Greco,Corrosion19(1963)354t.[5]J.B.Sardisco,R.E.Pitts,Corrosion21(1965)245.[6]H.Ma,X.Cheng,G.Li,S.Chen,Z.Quan,S.Zhao,L.Niu,Corros.Sci.42(2000)1669.[7]E.Abelev,T.A.Ramanarayanan,S.L.Bernasek,J.Electrochem.Soc.156(2009)C331.[8]W.Sun,S.Nesic,S.Papavinasan,Corrosion64(2008)586.[9]R.A.Berner,Am.J.Sci.265(1967)773.[10]P.Taylor,Am.Mineral.65(1980)1026.[11]J.S.Smith,ler,Br.Corros.J.10(1975)136.[12]D.W.Shoesmith,P.Taylor,M.G.Bailey,D.G.Owen,J.Electrochem.Soc.125(1980)1007.[13]M.Stern,A.L.Geary,J.Electrochem.Soc.104(1957)56.[14]S.W.Dean,Handbook on Corrosion Testing and Evaluation,John Wiley,NewYork,1971,p.171.[15]E.McCafferty,Corros.Sci.39(1997)243.[16]D.D.MacDonald,M.C.H.Mckubre,J.O.M.Bockris,B.E.Conway,R.E.White(Eds.),Modern Aspects of Electrochemistry,vol.14,Plenum Press,New York,1982,p.61.[17]K.J.Lee,S.Nesic,CORROSION/2006,Paper No.06417,2006.[18]M.Keddam,O.R.Mattos,H.Takenouti,J.Electrochem.Soc.128(1981)257.[19]M.Keddam,O.R.Mattos,H.Takenouti,J.Electrochem.Soc.128(1981)266.[20]K.Videm,J.Kvarekvål,Corrosion51(1995)260.[21]L.G.Benning,R.T.Wilkin,H.L.Barnes,Chemical Geology,167,2000,p.25.[22]W.Sun,Ph.D.Diss.,Ohio University,2006.[23]W.Sun,S.Nesic,D.Young,R.C.Woollam,Ind.Eng.Chem.Res.47(2008)1738.[24]J.Han,B.N.Brown,D.Young,S.Nesic,J.Appl.Electrochem.40(2010)683.[25]A.Criaud,C.Fouillac,B.Marty,Geothermics18(1989)711.[26]W.Sun,S.Nesic,R.C.Woollam,Corros.Sci.51(2009)1273.[27]M.Mullet,S.Boursiquot,M.Abdelmoula,J.-M.Génin,J.-J.Ehrhardt,Geochim.Cosmochim.Acta66(2002)829.[28]D.A.Lopez,W.H.Schreiner,S.R.de Sanchez,S.N.Simison,Appl.Surf.Sci.207(2003)69.[29]D.A.Lopez,W.H.Schreiner,S.R.de Sanchez,S.N.Simison,Appl.Surf.Sci.236(2004)77.。
・48・ 2004年3月 油气田环境保护 治理技术 二氧化碳对钢腐蚀的影响因素研究* 王志龙1艾俊哲1梅平1舒福昌1 许昌杰2(1江汉石油学院化学工程系,2江汉油田采油厂) 摘 要 二氧化碳腐蚀可使钢铁发生严重的局部腐蚀穿孔及应力腐蚀开裂。
利用失重腐蚀试验方法研究了各种影响因素的影响规律。
结果表明,温度低于70 ℃时,腐蚀程度随温度的升高而增大。
在不同温度下,腐蚀速率随二氧化碳分压的增大而呈线性增加;pH值为4~9时,腐蚀速率基本不变;在介质矿化度为0.03 mg/L时,腐蚀出现极大值。
在合金钢中铬含量为1%时,二氧化碳的腐蚀速率最小。
关键词 钢 二氧化碳 腐蚀影响因素腐蚀试验失重法0 引 言 CO2腐蚀的影响因素很多,在无H2S气等条件下,主要的影响因素有温度、CO2分压、流速、介质组成、pH值、材料和载荷等,都可使钢铁发生严重的腐蚀破坏,局部腐蚀穿孔,甚至应力腐蚀开裂。
本文系统研究了不同温度、CO2分压、介质矿化度及溶液的pH值等因素对饱和CO2水溶液中N80钢片的腐蚀速率,得出了各自的影响规律。
1 失重腐蚀试验 采用自制高温高压静态腐蚀试验装置,挂片材料:N80钢油管钢,尺寸(长×宽×厚)为: 40×13×2 mm。
试验前用180目、300目及500目砂子打磨光洁,用丙酮、无水乙醇擦洗后,干燥备用。
试验介质为通入CO2气体约10 min的3%NaCl盐水溶液。
2 结果与讨论 2.1 温度对CO2腐蚀的影响 表1列出了不同CO2压力、不同温度条件下N80钢片在3%的盐水溶液中的腐蚀速率。
从表1可以看出,不同压力下,CO2对N80钢的腐蚀随着温度的变化有共同规律,即在T<70℃时,N80钢的腐蚀速率随温度的升高而增加,在70℃时达到极大值,当T>70℃时,N80钢的腐蚀速率随温度的升高反而减小;在90℃附近又出现了腐蚀极小值,当温度再升高时,腐蚀速率也随着加快。
采用动电位扫描法和电化学阻抗谱法研究了NaOH溶液的温度和含量对10号碳钢耐蚀性的影响,并通过光学金相显微镜,对试样的表面腐蚀形貌进行了观察.结果表明:随着NaOH溶液温度和浓度的升高,10号碳钢的腐蚀电流密度升高,自腐蚀电位降低,腐蚀程度加深.NaOH质量分数≤2o%时,极化曲线有明显的钝化区,电化学阻抗谱Nyquist图呈现单一容抗弧,10号碳钢形成的钝化膜致密完整,腐蚀较轻,试样表面在过钝化区发生点蚀.NaOH质量分数≥30%,温度>30℃时,极化曲线出现阳极电流密度峰,电化学阻抗谱Nyquist图高频区容抗弧半径减小,低频区出现扩散阻抗,反应由电化学控制转为扩散控制,。
表面技术第52卷第2期碳钢在CO2环境中无机垢下腐蚀研究进展贺三1,罗斯琪1,赵浩童1,薛培强2(1.西南石油大学,成都 610500;2.中国石油青海油田井下作业公司,青海 茫崖 817400)摘要:垢下腐蚀(UDC)是油气管道失效的重要原因之一。
垢层下腐蚀环境区别于无垢层覆盖区域,可能产生严重的局部腐蚀,甚至引起管道穿孔。
针对CO2环境下的无机物垢层,对油气管道中碳钢的垢下腐蚀研究进展进行了综述,简述了垢下腐蚀的作用机理、影响因素和控制方法。
由于化学成分和环境的多样性,垢下腐蚀的作用机制并不唯一,发现在CO2环境下电偶腐蚀机理被普遍讨论,根据阴阳极的分布情况,从3个方面对电偶腐蚀机理进行了概括。
垢下腐蚀速率主要与垢层性质和介质环境有关,总结了无机物垢层性质、pH值和不同工况条件对碳钢垢下腐蚀的影响。
概述了垢下腐蚀的主要控制方法,着重介绍了缓蚀剂的作用机理,发现缓蚀剂的效果很大程度上受到垢层性质的影响。
最后,对垢下腐蚀未来的研究方向及发展趋势进行了展望,为进一步揭示无机盐与CO2腐蚀产物混合层的保护性,有必要从半导体电子微观的角度进行分析。
同时,在高浓度CO2环境下探讨垢下腐蚀的作用机制与影响规律,也是未来的研究方向之一。
关键词:垢下腐蚀;CO2环境;碳钢;腐蚀机理;影响因素;控制方法中图分类号:TG174 文献标识码:A 文章编号:1001-3660(2023)02-0148-10DOI:10.16490/ki.issn.1001-3660.2023.02.013Review of Carbon Steel Under Deposit Corrosion in CO2 EnvironmentHE San1, LUO Si-qi1, ZHAO Hao-tong1, XUE Pei-qiang2(1. Southwest Petroleum University, Chengdu 610500, China; 2. PetroChina Qinghai Oilfield DownholeOperation Company, Qinghai Mangya 817400, China)ABSTRACT: Under-deposit corrosion (UDC) is one of the important reasons for the failure of oil and gas pipelines. The corrosion environment under the scale layer is different from the area covered by the non-scale layer, which may cause serious local corrosion and even cause pipe perforation. Aiming at the inorganic scale layer in CO2 environment, the research progress of carbon steel under-deposit corrosion in oil and gas pipelines is reviewed. The mechanism, influencing factors, and control methods of under-deposit corrosion are briefly described.Because different types of metals, scale layers and corrosive media are involved, the mechanism of corrosion under scale is not unique, and it is found that the mechanism of galvanic corrosion in the CO2 environment is widely discussed.According to the distribution of cathode and anode, the mechanism of galvanic corrosion can be summarized from three aspects, including the coexistence of cathode and anode under the scale layer, the dispersion of cathode and anode inside and outside the scale layer, and the absence of partial separation of cathode and anode. It is also pointed out that the收稿日期:2021–10–07;修订日期:2022–03–08Received:2021-10-07;Revised:2022-03-08作者简介:贺三(1975—),男,博士,教授,主要研究方向为油气管道腐蚀与防护、油气流动保障技术。