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天车说明书英文

天车说明书英文
天车说明书英文

TC315Crown block Operating instruction manual

3H101.05.00SM

Contents

1Model&Name (2)

2Usage and Applied Scope (2)

3Technical Specification and Standard (2)

4Main Structure and Working Principle (3)

5Delivery,installation and use (3)

6Maintenance,Service and Trouble clearing (4)

7Bearing gage (5)

8Spare parts list (6)

9Crown Block stringingSketch (6)

1.Moder&Name

TC315crown block(drawing NO.3H101.05.00).

https://www.doczj.com/doc/b07444970.html,age and Applied Scope

2.1Usage

Crown Block is an important component of rig hoisting system.It performs the tripping in/out and casing operation as well as handling troubles in drilling course together with drawworks and other components of the hoisting system.

2.2Applied Scope

This crown block is made for JJ315/45-K mast

3.Technical Specification and Standard

3.1Technical Specificatio

Max.hook load3150kN

Qty.of sheaves7

OD of sheave?1270mm(50〃)

OD of guide sheave?1270mm(50〃)

Dia of wireline?35mm(13/8〃)

OD of sand pulley and line?610/14.5mm

Dimension(L*W*H)4230×3711×4289

Made for mast JJ315/45-K

Total quality crown block9830kg

3.2Design Standard

3.2.1Basic parameters meet SY/T5609-1999“Type of Oil Drilling Rig and Basic Parameters”

3.2.2Design meets API Spec4F(2008,Third edition)“Specification of Mast and Substructure for Drilling and Well Service Rig”;

3.2.3Design meets API Spec8A(1997,thirteenth edition)“Specification of drilling and oil lifting“

3.2.5Design meets ANSI/AWS D1.1-2008American National Standard“Structural Welding Code-steel”;

3.2.6Design meets AISC American“American Institute of Steel Construction”

3.2.7Design meets SY/T5170-1998“Wire Line for Oilfield”;

4.Main Structure and Working Principle

The TC315mainly consists of crown block beam,bearing pedestal,crown block shaft, Double row circular cone roller bearings,pulley,auxiliary block,sand block.sheaves of crown block,crown block beam and balusters etc.parts.

4.1Crown block frame for welding structure,main two longitudinal and two beams with

Q345B plank welded,mainly welds are magnetic powder flaw detection.

4.2The wire line adopts parallel threading method.In order to make traveling block parallel to the mast gate,the included angle between crown block shaft centre line of sheave assembly and vertical centre line of crown block frame is6.4°.String wire line from drawworks drum to

a guide sheave,directly string the wire line to crown block from outside of mast.

4.3Dead rope and fast rope respectively from the top sides derivation derrick,derrick thigh stress is more reasonable.In the crown block of the sand pulley,set the applicable?14.5rope.

4.4Equipped with wire line ward device,preventing the wire line from bouncing or falling off;

4.5Pulley groove Design meets API Spec8A,Max.line number strung6×7Dia.of drilling line?35。

4.6Each major pulleys and guide pulley and axis between fitted with a2097952K double row circular cone roller bearings,they can ensure the pulley easy rotation and have good stability and resistance to axial force,each bearing has an own separate ways,ensure lubricating oil,make full bearing pulleys flexible rotation.

4.7After the combination that between the crown block and mast is located with2?30 positioning dowels,fix it on the mast with12M30screw bolts.

4.8Equipped with two auxiliary block in order to suspended rope of air winch

4.9Equipped with bumping rubber and protective hoisting system

4.10Equipped with gin pole for block servicing

4.11The crown block major pulley protect frame complete with guard,and fix with block baseboard the parapet in order to safety and beautifully,and the preset left-right side are available on request of manhole column conveniently.

5Delivery,installation and use

5.1Delivery

Crown block overall naked outfit shipped.Auxiliary pulley Crown block rack,bound in the lower rubber Crown block removed,with wire bound in crane on the shelf.Crown block pulley lifting frame removed,with wire banding together,composition strapping pieces.

Crown block pulley lifting frame and peg connection,Pin and frame connecting bolts,nuts, washers,frame and slant supports connection peg and pins and fixed rubber two u-shape bolts are loaded in a wooden box,wooden boxes with wire PTM rack,bound in crane together with the shipment.

5.2Installation

After the combination that between the crown block and mast is located with2?30 positioning dowels,fix it on the mast with12M30screw bolts.Assemble the derrick of crown block sheave on the land according to the figure,joint it on the crown frame with screw bolts, assemble the anti-strike rubber under the crown block and fasten it.

5.3Application

The steel wire rope of this crown work

6Repair,maintenance and troubleshooting

6.1Before installation,operation,and during operation,it is necessary to make strict inspection on the following items:

6.1.1Check the flexibility of the sheaves,remove blockings.

6.1.2Check the nuts,fasten them timely if some of them loose.

6.1.3Check the combination flexibility between rails,make sure there is no cracks on pipe

table,repair it timely if there is any damages.

6.1.4Check the cages,make sure that they are not damaged,not crashed on sheaves.

6.1.5Inspect whether grease is putted on sheave bearings before operation,lubricate them

according specified time during operation and check the grease pipe carefully to avoid blocking.

6.1.6Inspect all lubricating bearings'operation is normal or not.

6.1.7Inspect the temperature increasing of sheave bearings;make sure it under50°C.

6.2Attrition and repairing Inspection of sheave grooves:

6.2.1The size and shape of sheave groove has a great impact to steel wire lines service life,

so it is necessary to measure the grooves with gauge,the measuring gauge should

accord with the below:

nominal diameter of wire line:?35mm

measure radius:17.75+0.038mm

the repaired grooves should accord with the below:

nominal diameter of wire line:?35mm

bottom radius:18.69+0.038mm

6.2.2The surface rigidity of repaired sheave groove should be HRC45~50 6.3The maintenance:

lubrication chart of crown work chart:

No.Lubrication

position

Number of

lubrication points

Oil

Lubrication

period

1Crown block

bearings

62#lithium base grease1/month

2Lead sheave

bearing

12#lithium base grease1/month

3

Auxiliary

sheave bearing

22#lithium base grease1/month

4Roller wheel32#lithium base grease As required 5Sand pulley12#lithium base grease As required

Lubrication diagrammatic drawing of crown work:

7.Bearing chart

https://www.doczj.com/doc/b07444970.html, and specification Model Quantity

Remarks

1Bearing 90×190×434231822Bearing 260×360×1342097952K 73

Bearing 80×170×39

42316

4

8.Spare parts list

https://www.doczj.com/doc/b07444970.html, and specifications Model/item Quantity

Remarks

1Bearing 260×

360×134

2097952K 22

Dust ring

3H101.05.02

4

天车防碰撞装置使用说明

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吉诺通使用手册(英语版)

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1英语说明书翻译

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450天车使用说明书(英语)

SERVICE MANUAL TC450-16 CROWN BLOCK YZ101.55.00SM Shandong Yuanzheng Petroleum Equipment Co., Ltd

CONTENTS 1 MODEL AND DESCRIPTION (1) 2 APPLICATION AND SCOPE OF USE (1) 3 TECHNICAL SPECIFICATIONS AND PARAMETERS (1) 4 STRUCTURE AND PRINCIPLE OF OPERA TION (1) 5 TRANSPORTATION, INSTALLATION, AND PLACING IN OPERATION ... ... ...... ... ... ... ... ... ... ... ... ... ... ... ... ... (2) 6 MAINTENANCE, OVERHAUL & TROUBLE ELIMINA TION (2) 7 FIGURES ATTACHED (3) FIGURE 1 GENERAL VIEW OF TC450-16 CROWN BLOCK FIGURE 2 SAND LINE PULLEY ASSEMBL Y FIGURE 3 AUXILIARY SHEA VE FIGURE 4 GIN POLE ASSEMBL Y FIGURE 5 ROLLERS

1 MODEL AND DESCRIPTION TC450-16 crown block 2 APPLICATION AND SCOPE OF USE 2.1 Application: The crown block is the stationary piece of the hoisting system of drilling rigs. It is used for making a trip, setting casings, and handling accidents along with the drawworks and the traveling piece of the hoisting system. 2.2 Scope of use: The crown block shall be used along with JJ450/45-K9 mast. 3 TECHNICAL SPECIFICATIONS AND PARAMETERS Max. hook load 4500kN Number of sheaves 7 O.D of sheaves φ1524mm O.D of guide sheaves φ1524mm Diameter of wire rope φ38mm O.D of sand line pulley and Dia. of line φ610/14.5mm Overall dimension (L×W×H) 3300×2902×3760mm Matching mast JJ450/45-K9 mast Theoretical weight 10340kg 4 STRUCTURE AND PRINCIPLE OF OPERATION TC 450-16 crown block is composed of the frame, bearing seat, double-row onical-roller bearings, sheaves, auxiliary sheave, gin pole and guardrail. 4.1 The frame is made of welded structure. The two longitudinal beams and cross beams are welded of 16Mn plates. The major welds are subjected to magnetic particle examination. 4.2The traveling system uses parallel line reeving. The center line of shaft of main cluster makes an angle of 4.3° with the vertical center line of crown frame so that the traveling block is in parallel with the front of mast. The wire rope runs from drawworks through a guide sheave and is led directly to the crown block. 4.3 On the top of sheaves is there a rope guard to prevent the wire rope from out of the sheave grooves. 4.4The sheave grooves are designed to API Spec 8A. The maximum numbers of line for hoisting system is 6×7 and the diameter of wire rope is φ38mm. 4.5A 37961K double-row conical-roller bearing is mounted between each main sheave and guide sheave. It can ensure that the sheaves run freely & smoothly and withstand the axial stress. Each bearing has its lubrication channel to ensure that the bearing is adequately lubricated and the sheaves run freely. 4.6 Connect the crown block to the mast by twoφ40 pins and then fasten it on the mast with 12 M30 bolts.

产品说明书范文英文版

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压链机--英文使用说明-更改打印设置后的效果

FCZ R Hand(power)hydraulic Master Pin Press Installation,operation,and maintenance manual type LCZ5B type LCZ6B type LCZ10B type LCZ15B Thanks for purchasing the FCZ R hand(power)Hydraulic Master Pin Press.

Before use,please read these instructions completely We at Fuda machinery co.ltd would Iike to thank you for purchasing the FCZ hand(power);lydraulic Master Pin Press To get the most out of vour investment,we encourage you to take a moment to read through the Operator’S manual We have been manufacturing hand(power)Hydraulic Master Pin Press since2002.during this time we llave experienced many different scenarios.Our product support team would be happy to lend assistance or share any ricks of the trade We can always be reached by caIling check our web site for tips also. LIMITED WARRANTY 1.Fu Da Machinery Co Ltd warrants that all new rnachines are free of aIl material and manufacturer defects.The Machine warranty covers all pans and workmanship for a period of one year from the original date of invoice. Should defects in any material or workmanship be discovered during the warranty period,the purchaset should notify the factory or the nearest FCZ representative as soon as possible.Fu Da Machinery CoLtd.will have the option to repair or replace the defective part or machine Freight to and from the factory shall be the responsibility,of the customer 2.To expedite repairs,please provide the model,the serial number,the date of purchase,and the invoice number with the returned machine. 3 Warranty shall be void in the following circumstances: DA MAGE CAUSED BY OPERATOR ABUSE oR NEGLECT OAMAGE CAUSED BY THIRD PARTIES. DAMAGE CAUSED DURING SHIPPING. DANIAGECAUSEDBYOPERATIONSBEYOND RATED CAPACITIES. DAMAGECAUSEDBYANYMODlFICATIONSTOTHE MANUFACTURE S ORlGlNAL DESIGN. 4 Fu Da Machinery Co Ltd Co.Ltd liabil ity on any claim,whether in contract,tort(including negligence)or otherwise,for any loss or damage arising out Of,connected with,or resulting from the mannfacture.sale.delivery,resale,repair,replacement or use of any product shall jn no case exceed the price allocated to the product or part there of,which gives rise to the claim,except as specifically provided in the warranty provisions In no event shall the Fu Da Machinery Co.Ltd be liable for special indirect or consequential damages or any damages resulting from loss oflife or damage to property other than the property'that iS tile subject of this warranty.

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