上柴发动机C6121介绍.ppt
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ENGINE ERRORUsually, these two errors often happen about the engine. I collect some data about reasons and diagnosis ways to share with each other. Error one: Engine can not start.This is a usual problem. Usually, the appearance and reasons are divided into these things.Appearance: The start motor can’t turn the engine.When the start motor can’t turn the engine, you should mainly check the start electrical system. You can do it as follows:The start system error diagnosis process:Diagnosis:First check the wire between storage battery and start motor. Then check the capacity of the power, sometimes there is not enough capacity because the low temperature.Check the oil viscosity, at another hand low temperature aslo can lead the oil viscosity becoming high.If it is not the above reason, it may be the machanical problems. For example, the start motor is damaged or the power is bad. You have to change a new one.Appearance: The motor can turn the engine but the engine has no premonitors to start.In this situation, first you should check the low pressure oilchannel and then check the high pressure oilchannel.The low pressure oilchannel diagnosis processThe high pressure oilchannel dignosis processAppearance: The engine has premointor but can’t start. The engine discharges a lot of black smoke and can not start.The dignosis processAppearance: The engine has premointor but can’t start. The engine discharges a lot of gray white smoke and can not start.Reason:(1). the start equipment in low temperature is damaged sothe engine is very cold.(2). the oil atomizer time is wrong that a little eraly or late.(3). the engine can’t supply enough air or fuel.(4). the fuel supply is more or the temperature of cylinder is too low.(5). the oil atomizer is not well and the temperature of cylinder is too low.(6). the needle valve in the oil atomizer is locked at open position.(7). the pressure in cylinder is too low so the fuel can’t burn.The dignosis processError two: Engine is not powerfulAppearance: When the engine runs, the speed is often suddenly becoming low and high regularly. You can’t r aise the speed and you feel the engine is not powerful.Main reason: (1). Speed governor is damagedA.Speed governor or the fuel adjusting system are locked.B.The pinhole of flyweight and the shelf fray seriously.C.The flyweight is too heavy.D.The lubricating oil in the speed governor has became less and bad.E.The spring is damaged.(2). the injection pump is damaged.(3). the pin valve in the oil atomizer of some cylinder is locked. Appearance: When the engine runs, the exhaust system discharge a lot of balck smoke and the engine is not powerful.Mainy reason:(1). the induction system is blockage.You should check the intake air pipe whether it is blockage. And then check the air fliter whether it is blockage serious. At last check the turbocharger whether it is damaged.(2). the fuel supply system has some problem.A. The injection pump has some problem.B. The oil atomizer has some problem.C. The pressure of cylinder is too low so lead to the exhaust discharge a lot of black smoke. You should check the piston and the ring whether they are fraied too seriously to the air in the cylinder is leakout.The diagnosis processAt first you should check the situation that the engine discharges much black smoke. If the engine is at idle speed, it means that the fuel supply quantity is big.When the pressure is low, the exhaust discharges black smoke;The fuel quality is so bad that the fuel cann’t burn completely, the exhaust discharges black smoke;Some cylinder receives more fuel or pulverization is not good, you can try to cut off fuel supply about every cylinde. Do this you can definite that which cylinder is damaged.If all the above are not useful, you can check whether it is the same about the injection interval angle of every cylinder.Appearance: When the engine runs at uneven speed, the exhaust system discharge a lot of white smoke and the engine is not powerful. This error usually shows three items as follows:1.Engine discharges gray white smoke.2.Engine discharges watery white smoke.3.Engine discharges white smoke at first, wait for a monent when thetemperature is high engine discharges black smoke.Mainy reason: (1). because the injection is damaged, the injection time is late.(2). There is water in the cylinder.(3). There is water in the fuel or in the fuel fliter.(4). the pressure in the cylinder is too low.The dignosis process。