6002-1-8661燃烧设备说明书

Power input Limit circuit inputWiring Bundled Neutrals Can Be Attached to Any L2 Terminal IMPORTANT: Reduce Motor Load by Valve Load Latch-Up:Prevents excessive resets by locking out after 3 consecutive resets during any one call for heat. To reset from Latch-Up:1. Depress and hold the red button. Amber light will blink after 10 seconds, red light will stay on solid. 2. After amber light stops blinking (approximately 20 seconds), release red button.Releasing red button during step 1 and 2 will result in the control returning to latch-upStartup & Operation (continued)Power ON O pen all manual oil line valves. Close the line switch. (If Red LED turns on constant , control is in lock-out. See next page to reset.)Self-test 1T he control performs a “boot-up” test to verify internal operation each time power is applied to the L1 wire.The amber LED turns on and the test continues for about 5 seconds. If the test fails, the control turns theamber LED off and repeats this test sequence until successful.Stand-by(No call for heat) If Self-test 1 is successful, amber LED turns off and control waits for heat call.Call for Set thermostat to call for heat. Thermostat circuit must be closed and black wire must receiveheat power from the limit circuit.Self-test 2I f a failure occurs in this self-check, the control won’t start and the amber LED blinks 1 second on, 4 seconds off, until serviced or the problem clears. These failures include CAD cell seeing light, valve leadvoltage on too early, internal fault, or line voltage <90 V. See service section.Burner on After the self-test, amber LED turns off. The ignitor starts, followed 2 seconds later by the motor.Valve delay The oil valve opens after the valve delay-on period (pre-purge). (For oil valve delay on operation, wire oil ON v alve to the violet lead. If not using an oil valve, cap the violet lead to automatically disable pre-purge and post-purge).Pump To enter pump prime: 1. Start a CFH cycle. During Pre-Ignition or Valve Delay On, press Reset until motor Prime t urns off (10 seconds), then release the button. When motor turns back on, within 5 seconds, press the Reset button until the amber LED starts to flash. Y ou are in Pump Prime, release Reset button.O ptional Pump Prime notes: 1) If lost, press Reset for 1 second and release, then if the control is not inPump Prime, restart the sequence. 2) If Reset is released before end of first 10 seconds, the control re-turns to Standby and restarts another CFH cycle. 3) If reset is not pressed the second time, a normal CFHcycle will continue. 4) If motor and igniter are on and amber LED is flashing, the control is in Pump Prime.5) Pump Prime will exit standby if flame is detected, or 60 seconds has elapsed, or loss of TT or Limit, orReset button is pressed.© Copyright 2015 - Carlin Combustion Technology, Inc. MN60200G 022415Startup & Operation (continued)TFI T he CAD cell must sense flame within the TFI time limit (trial for ignition). Insufficient flame puts control into lockout.Run T he burner continues firing during call for heat if the CAD cell is sensing flame. Only the green LED is on during normal running.Lockout I f CAD cell does not sense flame within the TFI time limit after the burner starts, lockout occurs. The con-trol turns the red LED on constant and closes the alarm contact.To Reset Push in and hold reset button for 2 seconds, then release.Latch-up I f the control locks out 3 times during a single call for heat, latch-up occurs. The control turns on both the amber and red LEDs constant. You must use the special procedure below to reset the control after latch-up.R eset after latch-up: only a qualified service technician should attempt to reset the control after latch-up.The problem that caused the repeated burner lockouts must be corrected before returning the burner tonormal operation.Push in and hold the reset button for 10 seconds. The amber LED will begin to flash.A fter the LED begins flashing, continue holding the reset button for 20 seconds. The LEDs will turn off.Release the reset button and the control will restart (releasing the button before the LEDs turn off willcause the control to remain in latch-up).The 60200 control will not reset from lockout or latch-up if power is interrupted.Flame If the CAD cell loses flame signal during operation (after the TFI), the red LED flashes. The burner shuts off failure w ithin 2 seconds. Recycle: Control waits for 65 seconds (with red LED flashing), then begins again at Self-test 2. Red LED goes off.If the green LED is blinking during a run, the flame is weak or unstable which may cause recycle.Motor delay Set thermostat (or Aquastat) to stop call for heat. The oil valve (if installed) will turn off within 2 seconds.OFF T he motor remains on for the motor delay off period (post-purge), then turns off. (If no oil valve is wired to the control, the burner shuts off within 2 seconds after end of call for heat. There is no post-purge.) Stand-by C ontrol remains in stand-by mode until limit circuit sends power to the black wire and thermostat circuit closes (call for heat).© Copyright 2015 - Carlin Combustion Technology, Inc. MN60200G 022415Service & TroubleshootingBurner (control) will not come onNo power to control• C heck limit circuit to the control (at least 102 VAC).• Check all electrical connections.Control is in lockout• R ed LED will be on. Press the reset button for 2 sec-onds.CAD cell seeing light• G reen LED on, and amber LED blinking 1 secondon, 4 seconds off. Remove one yellow lead from FFterminals, and the flame test plug.•I f the amber LED remains flashing and green LEDon, the control is defective.•I f the amber and green LEDs go OFF, the control isOK, and;• light is leaking into the burner housing, or• CAD cell is defective, or• T here is a problem with the CAD cell wiring orholder.• I f appliance was recently shut down, CAD cell maysee residual hot spots in chamber.To troubleshoot:• C heck CAD cell by plugging a 3.5mm mono pluginto the CAD jack after entering TFI, or before a callfor heat (for dark chamber checks). Attach the plugto a multimeter to monitor CAD cell resistance. Darkresistance should be over 50K OHMS, and roomlight resistance (control flipped open) should be atmost 10K OHMS. Replace cell if necessary, or rein-stall and close the burner housing.Control will not start if the plug is inserted.•A lso, if the plug is inserted more than two minutes,the control goes to Standby.• C heck for stray light by measuring the CAD cellresistance looking into the inactive combustionchamber. It should read at least 50 kohms.Other no-start problemsI f the CAD cell is OK, and the amber LED still blinks 1second on, 4 seconds off, the other possible failuresinclude:• V alve lead voltage on too early. Correct bad connec-tion.• L ine voltage <90 VAC (amber LED flashes uniquely,1 second on, 1/2 second off, 1 second on,3 sec-onds off, then repeats).• I nternal fault. If valve has no voltage, and line volt-age OK, the issue may be an internal fault. Replacethe control.Repeated flame failures ( flashing red LED)Check for:• CAD cell is defective. Replace.• A ir leaking into oil line causing flame out.Check oil line connections and filter gasket.• D efective nozzle causing flame to be erratic.Change nozzle.• E xcessive airflow or draft causing flame to leaveburner head.Check for proper air band setting and draft.• E xcessive back pressure causing flame to be er-ratic. Check appliance and flue for sooting/plugging. Control locks out after TFI ( red LED on)Check for:• No oil to burner. Check oil supply, filters, lines.• S horted electrodes. Inspect for cracked porcelainand replace as needed.• P oor spark. Check electrode spacing and conditionper burner manual. Replace or realign if necessary.• Nozzle clogged. Replace nozzle.• Airflow too high. Check air band setting.• Ignitor module defective. Replace if no spark.• CAD cell defective• Oil valve (if used) stuck in closed position.• Check wiring connections.Blinking Green LED• Weak or unstable flame.• Check ohms.• Check CO2 level.F ROZEN PIPES/WATER DAMAGE: This is not a freeze protection device. Suitable freeze protection monitoring orother precautions are recommended to protect against ruptured pipes/water damage caused by fuel outage, safetyrelated fault conditions, or equipment failures.© Copyright 2015 - Carlin Combustion Technology, Inc. MN60200G 022415。

200
TBL 105P TBL 105P
DACA
1,050
320
TBL 130P TBL 130P
DACA 1,300
400
两段火式
TBL 160P TBL 160P
DACA
g/kWh kW
r.p.m.
1.1 2,800
< 185 (Classe II EN 267)
燃烧器使用说明
CN
TBL 85P TBL 85P DACA TBL 105P TBL 105P DACA TBL 130P TBL 130P DACA TBL 160P TBL 160P DACA
TBL 210P DACA
0006081285_200801
注意 - 对燃烧器和系统的操作只能由合格的工作人员来执行。 - 启动燃烧器和进行维护保养前，请仔细阅读本说明手册。 - 在对燃烧器的电气系统进行操作前，请先切断供电电源。 - 如果操作及处理不当，可能会引起危险事故。
- 如果身上有水、潮湿或者脚湿的时候不要身体任何部位接触这些设备。 - 不要拉电线。 - 如果不是适宜型号，不要将这些设备暴露在有危险的环境(如雨天或阳光下)。 - 不要让孩子或不专业的人员操作这些设备。 • 客户不得更换供电电缆。如果电缆损坏，停机，让合格的技术人员进行更换。 • 如果暂时不使用设备，则建议切断系统向所有用电设备(泵、燃烧器等)的供电。 燃料供应
0006081285_200801
使用须知
前言 以下的注意事项是为了保证顾客能够安全地使用民用和烧热水用的加热系统设备。这些注意事项的目的是为了 避免这些设备不会因为安装不当或安装错误以及使用不当或使用错误而引起的损坏和安全问题。同时，本使用 说明提供注意事项也希望能够通过一些技术性的但却易懂的语言，使顾客加深对一般性安全问题的了解。不管 是合同内规定的，还是超出合同范围的，如果是由于顾客的不当或错误的安装和使用，或是因为不遵循制造商 的指导而引起的任何问题或事故，制造商均不负责。 一般性注意事项 • 本说明手册对于产品来说是必要的，是产品不可分割的一部分，一定要提供给顾客。请仔细阅读本手册，其

（感谢您选择本公司的产品，使用前请仔细阅读本说明书）回转窑多通道煤气两用燃烧器说明书郑州恒华建材机械配件有限责任公司目录一、概述.......................................................二型、系列煤煤气两用燃烧器的结构和工作原理--------------------三、现场安装要求---------------------------------------------------------- 四、点火及火焰的调整----------------------------------------------------五、维护和检俢------------------------------------------------------------ 六、常见故障及排除------------------------------------------------------七、对操作人员的要求---------------------------------------------------八、对煤粉系统的要求--------------------------------------------------九、特殊说明---------------------------------------------------------------概述水泥工业是耗能大户，其能耗主要包括：一是热耗约占80％，二是电耗约占20％，当前绝大部分的回转窑都是烧煤，目前我国许多水泥厂的煤耗占水泥成本的30％以上，因此成为当今水泥行业十分关注的，也是最重要的技术经济指标。

而节煤的根本途径就是采用先进的工艺技术装备。

在二十世纪七十年代以前，回转窑普遍使用单风道煤粉燃烧器，它的结构简单，但能耗高、环境污染大。

随着世界能源的日益紧张，国外一些水泥行业发达国家的著名公司在新型干法窑上率先使用双风道和三风道煤粉燃烧器。

实用标准文案精彩文档目录感谢您购买和使用劳博生物质燃烧机，使用前请仔细阅读本说明书，并妥善保存以备日后参考。

一、操作说明………………………………………………1-3二、维护说明………………………………………….......4-8三、售后服务卡…………………………………………..9-10实用标准文案精彩文档操作说明一、操作规范A、开机准备1、将炉膛内和炉桥的料渣、料灰清理干净后关闭密封。

2、加入燃料并盖好料仓盖。

B、开机操作1、冷启动：冷炉或内膛无火种时点动冷启动按钮。

（备注：二次冷启时点动冷启动按钮再点动停机不送料只点火，以免炉膛燃料过多引起点火失败)2、热启动：中途、内膛有火种或手工点火时点动热按钮。

3、手工点火：常按送料后在炉桥底部点燃火把，等燃料燃着点动热启动按钮。

C、停机：关机前点动（不能直接关机于免出现安全隐患）。

D、关机：停机后关闭电源开关。

E、燃烧状态调整：供气量大小和送料速度调整达到无烟最佳燃烧状态，点火时有黑烟属正常现象（燃烧机出厂基础数据请勿随便调整）。

实用标准文案1二、控制面板说明精彩文档实用标准文案2精彩文档实用标准文案三、基础参数设定及说明1、基础参数说明代码代码名称参数设定用途说明1 内胆上限温度高于设备温度100-150℃即可保护内胆和延长使用寿命2 送料时间按出厂参数设定不能调节3-1 最大功率送料速度越小送料越快不能低于出厂设定调节最大功率输出3-2 大火送料速度越小送料越快不能低于最大功率调节加温时温度缓冲4 小火送料速度越大送料越慢不能高于出厂设定调节恒温时控制频率5 循环风机停机延时停机后内胆低于250度保护内胆和延长使用寿命6 点火时间按出厂参数设定燃料完全燃烧才算成功7 点火送料时间燃料堆积位要高于点火口满足点火要求8-1 燃料检测选择按出厂参数设定0有效1无效8-2 供气风机检测选择按出厂参数设定0有效1无效8-3 送料装置检测选择按出厂参数设定0有效1无效8-4 尾气风机检测选择按出厂参数设定0有效1无效8-5 循环风机检测选择按出厂参数设定0有效1无效8-6 回火安全检测选择按出厂参数设定0有效1无效8-7 点火异常检测选择按出厂参数设定0有效1无效精彩文档实用标准文案8-8 燃烧失败检测选择按出厂参数设定0有效1无效8-9 温度异常检测选择按出厂参数设定0有效1无效代码代码名称参数设定用途说明8-10 检测选择按出厂参数设定0有效1检测全部无效9 保温时间选择有需求选择（箱式炉选择）0无效1-99保温时间10 送料方式选择按出厂参数设定0气动≥1电动11 加料时间有需求调节校正加料机工作时间12-1 尾气、供气停机延时按出厂参数设定不能调节12-2 尾气启动延时按出厂参数设定点火效果调节13 一段加温送料速度按出厂参数设定校正启动缓冲送料速度14 一段加温时间按出厂参数设定校正启动燃烧缓冲时间15 二段加温送料速度按出厂参数设定校正启动缓冲送料速度16 二段加温时间按出厂参数设定校正启动燃烧缓冲时间17 三段加温送料速度按出厂参数设定校正启动缓冲送料速度18 三段加温时间按出厂参数设定校正启动燃烧缓冲时间19 自动清灰频率有需求调节（适合大型机）清灰间距时间20 定时保养时间按出厂参数设定提示保养周期时间2、出厂基础参数设定（若需调整请在本公司技术人员指导下进行）精彩文档实用标准文案代码B-20 B-40 B-60 B-80 B-120 B-180 B-240 B-360 RT-40 RT-80 RT-1201 400 400 400 400 400 400 400 400 800 800 8002 10 10 10 5 5 5 5 53 3 33-1 0 0 0 0 0 0 0 0 3 3 3 代码B-20 B-40 B-60 B-80 B-120 B-180 B-240 B-360 RT-40 RT-80 RT-120 3-2 20 20 25 25 25 25 25 25 20 25 254 50 50 50 50 50 50 50 50 50 50 505 10 10 15 15 15 15 15 15 15 15 156 140 160 180 200 220 0 0 0 220 250 2507 60 70 38 50 40 0 0 0 70 45 408-1 0 0 0 0 0 0 0 0 0 0 0 8-2 0 0 0 0 0 0 0 0 0 0 0 8-3 0 0 0 0 0 0 0 0 0 0 0 8-4 0 0 0 0 0 0 0 0 0 0 0 8-5 0 0 0 0 0 0 0 0 0 0 0 8-6 0 0 0 0 0 0 0 0 0 0 0 8-7 1 1 1 1 1 1 1 1 0 0 0 8-8 0 0 0 0 0 0 0 0 0 0 0精彩文档实用标准文案8-9 0 0 0 0 0 0 0 0 0 0 0 8-10 0 0 0 0 0 0 0 0 0 0 09 0 0 0 0 0 0 0 0 0 0 010 2 2 2 2 2 2 2 2 0 0 011 0 0 0 0 0 0 0 0 0 0 012-1 5 6 7 8 8 10 10 10 6 7 8 代码B-20 B-40 B-60 B-80 B-120 B-180 B-240 B-360 RT-40 RT-80 RT-120 12-2 60 60 60 60 60 60 60 60 60 60 6013 15 15 30 35 40 35 35 35 25 35 3514 120 120 180 180 180 180 180 180 180 180 18015 10 10 22 25 30 25 25 25 15 25 2516 60 60 120 120 150 150 150 150 120 150 15017 0 0 15 15 15 15 15 15 10 15 1518 0 0 60 60 100 100 100 100 60 100 10019 5 5 5 5 5 5 5 5 5 5 520 0 0 0 0 0 0 0 0 0 0 0四、智能控制器说明1、恒温控制或压力控制精彩文档实用标准文案精彩文档控制模式控制单元控制说明温控器大小火控制1、大火控制外置AC220V电源输入切换大火送料速度2、小火控制外置AC220V电源输入切换小火送料速度3、超温控制外置AC220V电源输入暂停燃烧加热温控器自整定控制匹配送料速度温度变化匹配合理送料速度锅炉压力控制（B系列机型）1、低压大火控制外置AC220V电源输入切换大火送料速度2、高压小火控制外置AC220V电源输入切换小火送料速度3、超压暂停控制外置AC220V电源输入暂停燃烧加热2、安全保护NO 保护单元保护说明备注1 回火保护料仓温度超过100℃（报警停机异常代码显示）常开2 内胆保护内胆温度超过设定温度损坏内胆（暂停送料）设定可调3 供气风机过异常连锁整机保护（报警停机异常代码显示）常开4 停机延时内胆温度平缓下降（辟免停机高温损坏内胆）时间可调4 尾气风机过异常连锁整机保护（报警停机异常代码显示）11KW采用外部控制5 循环风机过异常连锁整机保护（报警停机异常代码显示）3、自动控制NO 控制单元控制说明实用标准文案1 一键式启动停机自动化程序运行（简化人为操作）2 连锁加料缺料时信号AC220V输出启动加料机3 自动点火启动后自动点火4 自动清灰定时震动输送清灰5 自动加料料仓缺料时输出信号启动加料机4、异常检测N0 异常单元控制说明代码1 燃料不足或没有运行中30秒检测1次有电压信号输出判断无料 E12 供气风机异常运行中全时检测、常闭时判断异常 E23 送料装置异常送料中检测、常开时判断异常 E3N0 异常单元控制说明代码4 尾气风机异常运行中全时热继电器检测、常闭时判断异常 E45 循环风机异常运行中全时热继电器检测、常闭时判断异常 E56 回火（料仓超温）运行中全时热金属片检测、常闭时判断异常 E67 点火异常点火时间过后与启动时内胆温度差异10℃以内判断异常 E78 燃烧失败（内控）运行中设备温度在加热时下降判断异常 E89 温度异常（内控）运行中设备温度超过20℃判断异常 E9 5、日常维护提醒：定时提示精彩文档实用标准文案精彩文档维护说明一、日常维护A、清灰门、检修门：检查关闭时是否能密封。