851-253 Rev. FInstallation, Maintenance& Parts ManualTable of ContentsWarnings − General Safety 2. . . . . . . . . . . . . . . . . . . . Introduction 2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Product Description 3. . . . . . . . . . . . . . . . . . . . . . . . . . Specifications 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Gearmotors 3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2200 Belt Speeds 4. . . . . . . . . . . . . . . . . . . . . . . . . . 2100, 4100 & 6200 Belt Speeds 4. . . . . . . . . . . . . . MPB Belt Speeds 5. . . . . . . . . . . . . . . . . . . . . . . . . . Installation 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Required Tools 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . Mounting 6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . For 4100 and 2100 Flat Belt Conveyors 7. . . . . . For 6200, 2200, MPB and 2100 Cleated Belt Conveyors 8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Preventative Maintenance & Adjustment 9. . . . . . . . . Required Tools 9. . . . . . . . . . . . . . . . . . . . . . . . . . . . Gear Reducer Replacement 9. . . . . . . . . . . . . . . . . . Motor Replacement 10. . . . . . . . . . . . . . . . . . . . . . . Service Parts 12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Side Mount Drive Package for 90_ 60 Hz Motors 124100 Adapter Components 13. . . . . . . . . . . . . . . . . Gearmotors 13. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Return Policy 14. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors 851-253 Rev. F 2Dorner Mfg. Corp.IntroductionIMPORTANT : Some illustrations may show guardsremoved. Do NOT operate equipment without guards.Upon receipt of shipment:D Compare shipment with packing slip. Contact factory re-garding discrepancies.D Inspect packages for shipping damage. Contact carrier regar-ding damage.D Accessories may be shipped loose. See accessory instruc-tions for installation.Dorner has convenient, pre −configured kits of Key Service Parts for all conveyor products. These time saving kits are easy to order, designed for fast installation, and guarantee you will have what you need when you need it. Key Parts and Kits are marked in the Service Parts section of this manual with thePerformance Parts Kits logo.Dorner 2100 Series conveyors are covered by the followingpatent numbers: 5131529, 5174435, and corresponding patents and patent applications in other countries.Dorner 4100 Series conveyors are covered by patent number 3923148 and corresponding patents and patent applications in other countries.Dorner 2200, 6200 & MPB Series conveyors are covered by patent number 5174435 and corresponding patents and patent applications in other countries.Dorner’s Limited Warranty applies.Dorner reserves the right to make changes at any time without notice or obligation.Warnings − General Safety2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors Dorner Mfg. Corp.3851-253 Rev. FRefer to Figure 1 for typical components.A ConveyorB Mounting BracketC GearmotorD CouplingEInspection PlugTypical ComponentsFigure 1AE DBCSpecificationsGearmotor Mounting Package Models:Example:5 Industrial Mount Position = A, B, C or D (see detail to the right)* See “Ordering and Specifications” Catalog for details.22 = 2200 Series Series Conveyors 4 = 4100 Series Conveyor 6 = 6200 Series Conveyor 2P = MPB Series ConveyorTable 1: Gearmotor SpecificationsSingle PhaseThree Phase DC Variable SpeedOutput Power 0.25 hp (0.19 kw)Input Voltage 115 Volts A.C.208 to 230/460 Volts A.C.130 Volts D.C.Input Frequency 60 HzN/A Input Current 5.0 Amperes1.2 /0.6 Amperes2.2 AmperesMotor RPM 17252500Gearmotor Ratios 5:1, 10:1, 20:1, 40:1, 60:1Frame Size NEMA 42 CZMotor TypeTotally Enclosed, Fan-cooledProduct DescriptionTable 2: Belt Speeds for Standard Load Fixed Speed 905 60 Hz Gearmotors on 2200 Series ConveyorsGearmotors Belt SpeedIn lb N mPart Number RPM In-lb N-m Ft/min M/min32M060HL4(vp)F(n)2922625.510.0 3.032M040HL4(vp)F(n)4323726.815.0 4.632M020HL4(vp)F(n)861421630.09.132M010HL4(vp)F(n)173788.861.018.632M005HL4(vp)F(n)34541 4.6121.0*36.9*(vp) = voltage and phase(n) = Reversing Capability11 = 115 V, 1-phase N = No Reversing Capability23 = 208–230/460 V, 3-phase R = With Reversing Capability* = Nosebar transfers operate at maximum 77Ft/min (23.5M/min) belt speedTable 3: Belt Speeds for Standard Load Variable Speed 905 DC Gearmotors on 2200 Series ConveyorsGearmotors Belt SpeedPart Number MaxRPM In-lb N-m Ft/min M/min32M060HLD3DEN4219822.4 1.8–14.00.5–4.532M040HLD3DEN6316318.4 2.6–22.00.8–6.732M020HLD3DEN1259811.1 5.3–44.0 1.6–13.032M010HLD3DEN25054 6.110.0–88.0* 3.2–27.0*32M005HLD3DEN50028 3.221.0–176.0* 6.4–54.0** = Nosebar transfers operate at maximum 77Ft/min (23.5M/min) belt speedTable 4: Belt Speeds for Standard Load Fixed Speed 905 60 Hz Gearmotors on 2100, 4100 & 6200 Series ConveyorsGearmotors Belt SpeedIn lb N mPart Number RPM In-lb N-m Ft/min M/min32M060HL4(vp)F(n)2922625.58.0 2.432M040HL4(vp)F(n)4323726.812.0 3.732M020HL4(vp)F(n)861421625.07.632M010HL4(vp)F(n)173788.849.014.932M005HL4(vp)F(n)34541 4.699.030.2(vp) = voltage and phase(n) = Reversing Capability11 = 115 V, 1-phase N = No Reversing Capability23 = 208–230/460 V, 3-phase R = With Reversing CapabilityTable 5: Belt Speeds for Standard Load Variable Speed 905 DC Gearmotors on 2100, 4100 & 6200 Series ConveyorsGearmotors Belt SpeedPart Number MaxRPM In-lb N-m Ft/min M/min32M060HLD3DEN4219822.4 1.4–120.4–3.632M040HLD3DEN6316318.4 2.1–180.7–5.432M020HLD3DEN1259811.1 4.3–36 1.3–1132M010HLD3DEN25054 6.19.0–71 2.6–2232M005HLD3DEN50028 3.217–143 5.2–43Specifications2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors 851-253 Rev. F4Dorner Mfg. Corp.Specifications Table 6: Belt Speeds for Standard Load Fixed Speed 905 60 Hz Gearmotors on MPB Series ConveyorsGearmotors Belt SpeedIn lb N mPart Number RPM In-lb N-m Ft/min M/min32M060HL4(vp)F(n)2922625.520 6.032M040HL4(vp)F(n)4323726.8298.932M020HL4(vp)F(n)86142165917.9(vp) = voltage and phase(n) = Reversing Capability11 = 115 V, 1-phase N = No Reversing Capability23 = 208–230/460 V, 3-phase R = With Reversing CapabilityTable 7: Belt Speeds for Standard Load Variable Speed 905 DC Gearmotors on MPB Series ConveyorsGearmotors Belt SpeedMaxPart Number RPM In-lb N-m Ft/min M/min32M060HLD3DEN4219822.4 3.4−28 1.0−8.632M040HLD3DEN6316318.4 5.1−42 1.6−12.932M020HLD3DEN1259811.110−853−2632M010HLD3DEN25054 6.120−170*6−52** = Cleated and Sidewall Cleated belts opperate at a maximum of 150 ft/min (45.7 m/min)NOTE: For belt speed other than those listed, contactfactory for details.2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors Dorner Mfg. Corp.5851-253 Rev. F2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors 851-253 Rev. F 6Dorner Mfg. Corp.Required ToolsD Hex key wrenches:3 mm, 5 mmD Large flat-blade screwdriver D Torque wrenchInstallation Component ListF Drive AssemblyG M6 Socket Head Screws (2x)HHex Shaft (2100 & 4100 Flat Belt Conveyor Only)1.Typical components (Figure 2)Figure 2FG HNOTE: Flat belt mounting package shown above (Fig-ure 2), cleated belt mounting package similar.NOTE: Gearmotor may be operated in positions 1, 2,3 or4 (Figure 3).Figure 314322.If required, change gearmotor position by removingfour (4) screws (I of Figure 4). Rotate gearmotor to other position (Figure 3) and replace screws (I).Tighten to 100 in-lb (12 N −m).Figure 4IIInstallationFor 4100 and 2100 Flat Belt Conveyors IMPORTANT:On 4 inch (95 mm) and wider conveyors, the hex broach is offset from center towards the drive side for hex shaft engagement.3a The figures below show gearmotor mounting for 4100 and 2100 series conveyors.Figure 5 −4100 Series Gearmotorand Drive Plate are mounted to Spacer PlateFigure 6− 2100 SeriesGearmotorand DrivePlate aremounted toSpacer Plate4a.Locate drive mounting position and remove two (2) screws (J of Figure 7).Figure 7J5a.Remove inspection plugs (K of Figure 8).Figure 8KHML6a.Insert hex shaft (H of Figure 10) into coupling.NOTE: Coupling has two (2) set screws (L of Figure 9).Figure 9L7a.Jog motor and rotate coupling to align set screw (Lof Figure 8) with access hole (M). Tighten to 32 in-lb(3.7 N−m). Repeat for second set screw.8a.Replace inspection plugs (K of Figure 10). Insert hexshaft (H) into drive pulley hex bushing and slidedrive against conveyor. Install two (2) screws (G).Tighten to 80 in-lb (9 N−m).Figure 10GKHInstallation2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors Dorner Mfg. Corp.7851-253 Rev. F2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors 851-253 Rev. F 8Dorner Mfg. Corp.For 6200, 2200, MPB and 2100 Cleated Belt Conveyors3b The figures below show gearmotor mounting for6200, 2200 and MPB series conveyors.Figure 11 −6200 SeriesGearmotor and Drive Plate are mounted to Spacer PlateFigure 12 − 2200 SeriesGearmotor and Drive Plate are mounted toHead PlateFigure 13 − MPB SeriesGearmotor and Drive Plate are mounted to Head PlateNOTE: 6200 conveyor shown, 2200 and MPB cleatedbelt conveyors similar.4b.Locate drive output shaft. Remove two screws (J ofFigure 14). Install key (N).Figure 14NJ5b.Remove inspection plugs (K of Figure 15).Figure 15FKG6b.Slide coupling over drive output shaft and installdrive assembly (F of Figure 15) with screws (G).Tighten to 80 in-lb (9 N −m).NOTE: Coupling has two (2) set screws (L of Figure 9).7b.Jog motor and rotate coupling to align set screw (Lof Figure 16) with access hole (M). Tighten to 32in-lb (3.7 N −m). Repeat for second set screw.Figure 16LM8b.Replace inspection plugs. (K of Figure 15).Installation2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors Dorner Mfg. Corp.9851-253 Rev. FRequired ToolsD Hex key wrenches:2.5 mm, 3 mm, 5 mmD Large flat-blade screwdriverD Adjustable wrench (for hexagon head screws)D External snap ring pliers D Torque wrenchGear Reducer Replacement1.Remove inspection plugs (K of Figure 15).NOTE: Coupling has two (2) set screws (L of Figure 9).2.Jog motor and rotate coupling to align set screw (Lof Figure 16) with access hole (M). Loosen set screw. Repeat for second set screw.3.Remove two (2) screws (G of Figure 15). Remove drive assembly (F).4.Remove four (4) screws (I of Figure 17) and remove mounting bracket & tube (O).Figure 17IIO5.Loosen two (2) set screws (L of Figure 18) anddetach coupling (P) from gear reducer.Figure 18LP6.Remove four screws (Q of Figure 19). Detach motor(R) from gear reducer (S). Retain shaft key (T).Figure 19QRTWQSVU7.Remove two (2) screws (U) and detach output shaftcover (V).8.Remove gear reducer output shaft key (W).Preventive Maintenance and Adjustment2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors 851-253 Rev. F 10Dorner Mfg. Corp.9.Loosen six (6) set screws (X of Figure 20). Removedrive shaft (Y) and key (Z).Figure 20XYZ10.Apply grease (AA of Figure 21) to shaft.Figure 21AA11.Replace the original shaft components into new gearreducer (see Figure 20).IMPORTANT: Be extremely careful when couplingmotor to gear reducer. Avoid misalignment and forcing the connection causing possible permanent gear reducer seal damage.12.With key (T of Figure 19) in keyway, slide motor (R)and gear reducer (S) together. Install screws (Q) and tighten.13.Attach coupling (P of Figure 18) to gear reducer shaft.Tighten two set screws (L) to 32 in-lb (4.7 N −m).14.Attach mounting bracket & tube (O of Figure 17) to gearmotor. Tighten screws (I) to 103 in-lb (12 N −m).plete installation steps:D See “4100 and 2100 Flat Belt Conveyors” section on page 7.D See “6200 2200, MPB and 2100 Cleated Belt Con-veyors” section on page 8.Motor Replacement1.For single phase motor, unplug power cord fromoutlet.2.For three phase motor:a .Loosen terminal box screws (AB of Figure 22) andremove cover (AC).Figure 22ABACb .Record wire colors connecting to wires 1, 2 and 3.Loosen wire nuts and remove wires 1, 2 and 3.c .Loosen cord grip and remove cord.Preventive Maintenance and Adjustment2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors Dorner Mfg. Corp.11851-253 Rev. F3.For DC variable speed motor, unplug motor cord atdisconnect (AD of Figure 23).Figure 23AD4.Remove four screws (Q of Figure 24). Detach motor(R) from gear reducer (S). Retain motor output shaft key (T).Figure 24Q SIMPORTANT: Be extremely careful when couplingmotor to gear reducer. Avoid misalignment and forcing the connection causing possible permanent gear reducer seal damage.5.With key (T of Figure 25) in keyway, slide motor andFigure 25T6.Replace wiring:D For a single phase motor, reverse step 1 on page 10.D For a three phase motor, reverse step 2, on page 10.D For a DC variable speed motor, reverse step 3 on this page.Preventive Maintenance and Adjustment2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors 851-253 Rev. F 12Dorner Mfg. Corp.NOTE: For replacement parts other than thoseshown on this page, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo. Dorner recommends keeping these parts on hand.Side Mount Drive Package for 90_60Hz Gearmotors3451412810911151261371617Item Part Number Description1300139Drive −Bearing Shaft Cover2616301Outboard Drive Shaft 1” (25mm) Wide 616302Outboard Drive Shaft 2” (51mm) Wide 616303Outboard Drive Shaft 3” (76mm) Wide 616304Outboard Drive Shaft 4” (102mm) Wide 616305Outboard Drive Shaft 5” (127mm) Wide 616306Outboard Drive Shaft 6” (152mm) Wide 616308Outboard Drive Shaft 8” (203mm) Wide 616310Outboard Drive Shaft 10” (254mm) Wide 616312Outboard Drive Shaft 12” (305mm) Wide 203968Outboard Drive Shaft 18” (457mm) Wide (2100 Conveyors)203971Outboard Drive Shaft 21” (533mm) Wide (2100 Conveyors)203974Outboard Drive Shaft 24” (610mm) Wide (2100 Conveyors)3618898Retaining Sleeve 3” − 12” (76mm −305mm) (4100 Conveyors)200399M Retaining Sleeve (2100 Conveyors)200223MRetaining Sleeve (2100 Cleated Conveyors)4450266M Side Drive Plate (2100, 4100, 6200 & MPB Conveyors)242525MSide Drive Plate (2200 Conveyors)5450267M Side Drive Spacer Tube 6450444M Output Shaft 7697863M Spacer Plate (4100)203975M Spacer Plate (2100)8807−996Flex Coupling807−995Flex Coupling (for 4100 & 2100 flat belt)9824−322Plug10912−084Square Key .188 x 1.5011920416M Socket Head Screw M4 x 16mm 12920608M Socket Head Screw M6 x 8mm 13920614M Socket Head Screw for 1−2” (25−51mm)wide 4100 Conveyors M6 x 14mm 920625MSocket Head Screw for 3−12” (76−305mm)wide 4100 Conveyors & 2100 Cleated Conveyors M6 x 25mm920630M Socket Head Screw for 6200 Conveyors M6 x 30mm920635MSocket Head Screw for 2100 Conveyors M6 x 35mm14920690M Socket Head Screw M6 x 90mm 15980416M Square Key 4mm x 16mm 16450027M Spacer Plate (6200)17807−952Groove Pin (6200)Service Parts4100 Adapter Components19202118 22Figure 26Adapter package attached to a 4100 series conveyor.18450374Drive Adaptor Plate19609486Mounting Block 1” (25mm)609487Mounting Block 2” (51mm)609488Mounting Block 3” (76mm)609479Mounting Block 4” (102mm)609480Mounting Block 5” (127mm)609481Mounting Block 6” (152mm)609482Mounting Block 7” (178mm)609483Mounting Block 8” (203mm)609484Mounting Block 10” (254mm)609485Mounting Block 12” (305mm) 20613602P Bolt/Flat Washer Assembly21910−126Hex Nut with Lock Washer22930612M Flat Head Screw M6 x 12mm Gearmotors242628232725ItemPart No.Part Description2362MS411FN Motor, 0.25 Hp (0.19 Kw) 115/230 Volts, 60Hz, 1-Phase62MS411FR Motor, 0.25 Hp (0.19 Kw) 115/230 Volts,60 Hz, 1-Phase with Reversing62MS423Motor, 0.25 Hp (0.19 Kw)208-230/460 Volts, 60 Hz, 3-Phase62MSD3DEN Motor, 0.25 Hp (0.19 Kw) 130 Volts DC 2432M005HS Gear Reducer, 5:1, 42CZ32M010HS Gear Reducer, 10:1, 42CZ32M020HS Gear Reducer, 20:1, 42CZ32M040HS Gear Reducer, 40:1, 42CZ32M060HS Gear Reducer, 60:1, 42CZ25807-996Coupling for 2100, 2200, 4100 and MPBFlat Belt Conveyor807-995Coupling for 2100 Cleated Belt Conveyor807-995Coupling for 6100 Conveyor26450444M Gear Reducer Shaft27912−084Key, Square, 0.188” x 1.5” L28980416M Key, Square, 4mm x 16mm LService Parts2100, 2200, 4100, 6200, MPB Series Side Mount Drive Package for Standard Load 90° Industrial 60 Hz Gearmotors Dorner Mfg. Corp.13851-253 Rev. F。