PKG-008 - Packaging Maintenance and Replacement Guidelines
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DENSODenso ManufacturingMichigan Inc.
Production Control Supplier Manual
Section
PACKAGINGTitle
Packaging
Maintenance and
Replacement
GuidelinesControl No.
PKG-008Purpos
e
Date Issued: 2-23-99 Date
Revised: 9/13/2013
(1)G:PRD_CTRL/SUPPLIER MANUAL UPDATES 2009/SUPPLIER MANUAL UPDATES 2011/ Damaged DMMI owned Supplier ReturnableTo provide a method for packaging maintenance and
replacement of damaged returnable
packaging.1.Supplier General Responsibilities
A. Inspect and reject damaged returnable packaging.
B.Contact PCL personnel for repair if a damaged container or pallet is detected.
Remove damaged unit immediately from the system.
C. Clean returnable containers. Include removing dirt, water, debris, residue, worn
expendable dunnage, etc.. as required. Routine checks should be made and
regular cleaning must occur as needed to ensure part quality and cleanliness
during the life of the container.
D.Ensure the correct number of cardholders holders (2*) are attached to each container,
on adjacent sides. If additional holders are needed please complete Cardholder order
form. This can be found on the Production Control Supplier Manual web site.
Completed forms should be sent to deviation email: dmmi_devation@denso-diam.com.
E. Returnable packaging is designed for inside use only. Suppliers shall store containers
in a manner which allows ease of inventories, maintains cleanliness, and protects
containers from excessive environmental exposure. Supplier assumes cost of repair,
replacement or cleaning if returnable containers are kept outside.
1. Totes
Damaged totes consist of any condition that may jeopardize product quality or safety.
Examples:
•Torn Corners
•Cuts on sides over 4” long
•Missing handle inserts
•Missing corner reinforcements
•Severely creased or torn material that may lower the packaging stacking strength.http://www.tjdxdlec.com 天津电线电缆电力电缆低烟无卤电缆http://www.u51688.com http://www.qiwhy.com2. Racks
Damaged racks consist of any condition that may jeopardize product quality or safety.
Examples:
•Broken Casters
•Broken Shocks
•Broken Pins
•Physical Damage (welds, bent frames, etc)
3. Bulk Containers
Damaged bulk containers consist of any condition that may jeopardize product quality
or safety.
Examples:
•Broken Feet
•Broken Cross Pieces / Fork Supports
•Missing or Broken handles
Packaging Replacement:
•Cosmetic deficiencies are not grounds for dunnage replacement.
•Supplier assumes cost of replacing all packaging damaged by the supplier.
•Functional non-performance of dunnage will determine if it is to be removed from the
system. Items qualifying for non-performance include:
•Plastic corrugate with a hole worn through exposing the bottom of the tote.
•Plastic corrugate assembly coming apart.
•Crosslink foam breaking down and flaking off.
•Crosslink foam separating from plastic corrugate.
•Crosslink foam not securely holding component in its intended position.DENSO
Denso ManufacturingMichigan Inc.Production Control Supplier Manual
(2)G:PRD_CTRL/SUPPLIER MANUAL UPDATES 2009/SUPPLIER MANUAL UPDATES 2011/ Damaged DMMI owned Supplier ReturnableSection
PACKAGINGTitle
Packaging Maintenance and
Replacement GuidelinesControl No.
PKG-008
Date Issued: 2-23-99 Date Revised: 9/13/2013DENSO
Denso ManufacturingMichigan Inc.Production Control Supplier Manual
End of Procedure
(3)G:PRD_CTRL/SUPPLIER MANUAL UPDATES 2009/SUPPLIER MANUAL UPDATES 2011/ Damaged DMMI owned Supplier ReturnableA. Accumulate damaged totes until a full skid is obtained. It is acceptable to mix damaged
packaging types on one pallet. The skid may not exceed 48” in height.
B. If totes, stretchwrap the totes on the pallet.
C. Complete the Damaged Supplier Packaging Form (see FORMS section) and attach
to the pallet on four sides so the sign is clearly visible.
D. Return damaged packaging to DENSO on a regular shipment.
E. Notify PCL group when shipping damaged containers back by e-mail and include
container and quantity.Section
PACKAGINGTitle
Packaging Maintenance and
Replacement GuidelinesControl No.
PKG-008
Date Issued: 2-23-99 Date Revised: 9/13/2013
* Denotes change
