注塑专业英语

钣金 machine cover / upper cover/ side cover 锁模部分 clamping unit射胶部分 injection unit机架 machine frame / base电气系统 electric system液压系统 hydraulic system机械系统 mechanical system机门 safety door / fixed door / movable door 锁模部分 clamping unit电脑控制器 computer controller机械安全锁 mechanical safety interlock射胶部分 injection unit液压系统 hydraulic system电箱 electrical cabinet / cable机架分体线 stand split line机架螺丝孔 foundation bolt hole机架 machine base / supporting frame理论注射容积 theoretical shot volume实际注射量 shot weight螺杆直径 screw diameter注射压力 injection pressure注射速度 injection speed注射速率 injection rate螺杆长径比 screw L/D ratio螺杆行程 screw stroke螺杆转速 screw speed熔胶能力 plasticizing capacity锁模力 clamping force开模/锁模行程 mold clamping / opening stroke 模板尺寸 platen size拉杆间距 distance between tie bars / rods模板最大距离 max. daylight容模量 mold thickness (min. & max.)顶出行程 hydraulic ejection stroke顶出力 hydraulic ejection force顶针数 nos. of ejector pin液压系统压力 hydraulic system pressure油泵马达 pump motor电热量 heating capacity温度控制区数 nos. of temp control zones射嘴接触力 nozzle contact forceInjection射出Cooling time 冷却时间Holding time 锁模时间Injection alarm time 射出警报时间Injection start delayFinal cushion minimum valueChange-over to holding by valuePlasticizing end valueHydrarlic change-over pressure holding Screwvalue for change-over to holdingChange-over to holding by enable valueHydraulic pressure in holding 锁模压力Filling stage pressure limitInjection speed 射出速度Injection注射Cooling time冷却时间Holding timeInjection alarm time注射报警时间Injection start delay注射开始延时Final cushion minimum value最后段位置Change-over to holding by value切换到锁模Plasticizing end value预塑重终点Hydrarlic change-over pressure holding切换到保压Screwvalue for change-over to holding加料Change-over to holding by enable valueHydraulic pressure in holding锁模力Filling stage pressure limit充模压力Injection speed注射速度Plasticizing delay预塑延时1st suck-back speed储料一速度1st suck-back pressure储料一压力Screwrotation speed螺杆转速Decompression value at end of injection注射终点Decompression value at end of plasticizing预塑终点Mould closing关模Mould close force关模压力Mould closing safety time.. 时间Mould closing pressure.. 压力1st closing safety stage pressure合模一段压力1st mould closing speed ...成型速度1st stage mould closing speed1st stage mould closing safety position.....位置High pressure start position高压锁模位置Number of repeat mould closing movement..重复次数Holding time 保压时间Injection start delay 注射延迟Injection注射Cooling time冷却时间Holding time保压时间Injection alarm time注射报警时间Injection start delay注射开始延时(注射延时启动延时)Final cushion minimum value最后段位置（最小余量）Change-over to holding by value切换到锁模（保压由位置切换）Plasticizing end value预塑重终点（熔胶终止）Hydrarlic change-over pressure holding切换到保压Screwvalue for change-over to holding加料Change-over to holding by enable value保压由位置切换Hydraulic pressure in holding锁模力（保压）Filling 填充Injection alarm time 射胶时间Injection start delay 延迟射胶Final cushion minimum value 不知道这个是在哪个页面或项目下，如果是射胶那应该是：最小射胶终点（应该是品质项目设置的）Change-over to holding by value不知道这个是在哪个页面或项目下，如果是射胶那应该是：最大射胶终点（应该是品质项目设置的）Plasticizing end value终点位置。

模具专业英语培训——注塑模English Training——Injection Mold（一）模具专业基本用词Professional Terms1．塑料—plastic, resin2．样件—sample3．钢料—steel4．注塑机—injection machine, press5．产品—part, product, moulding6．模具—mold, mould, toolA 简易模（样板模）—prototype moldB 量产用模具—production mold 7．三维造型（数模）—model, 3D data8．二维产品图—2D part drawing9．设计—design10．制造—manufacture, build up, construction11．检验—check, inspection12．测量—measure, inspection13．修改—change, modify, correction14．工程更改—engineer change15．质量—quality16．数量—quantity17．基准—datum, reference（二）如何解析2D 产品图？How to read 2D part drawing?一．产品几何Geometry1．点—point2．线（边）—line, edge3．面faceA 侧面—sideB 表面—surfaceC 外观面—appearance surface 4．壁厚—wall thickness, stock thickness5．加强筋（骨位）—rib6．孔—hole7．细长的槽—slot8．柱位—boss9．角—cornerA 圆角—filletB 倒角—chamferC 尖角—sharp corner 10．斜度—angle, taper11. 凹槽—recess , groove二．分模信息Splitting1．分型线—parting line (P/L), splitting line2．主分模方向—main direction, line of draw3．浇口设定—gating三．产品标识Part Identification1．产品名称—part name (P/N)2．产品编号+版本号—part number + revision (Rev.)3．型腔号—cavity number4．材料标记—material symbol5．模具编号—mold number (no.)6．日期印—dating insert, date code7．循环印—cycling code8．公司标志—company logo四．技术要求Specification (Special Requirement)1．项目启动表Kick-off sheet1）项目名称—program name, project name2）产品名称—part name, product name, part description3）产品编号—part number (P/N)4）客户模号—customer mold no.5）项目启动日期—kick off date, start date6）项目完成日期—due date,lead time7）内模件用钢—tool steel8）型腔数量—number of cavities9）数模文件编号—data file no.10）注塑材料—resin, plastic, raw material11）收缩率—shrink, shrinkage, shrink factor12）注塑机吨位—molding machine size, injection machine size 13）成型周期—cycle time14）型腔光洁度—cavity polish15）型芯光洁度—core polish16）皮纹（晒纹）—texture, grain17）拔模斜度—draft angle, removal taper18）注塑件颜色及光泽—molded color & gloss19）模具加工地—manufacturing facility20）热流道供应商—manifold manufacturer, manifold supplier 21）浇口位置—gate location / position22）浇口类型—gate type23）产品标识—stamp information, part identification24）特殊要求—special instructions2．产品质量及外观要求Part Quality & Appearance1）尺寸及公差Dimension & Tolerance①重要尺寸—critical dimension, important dim., key dim.②理论尺寸—nominal dimension③实际尺寸—actual dimension④公差—tolerance⑤公差带—tolerance range⑥尺寸超差—dimension deviation⑦接受（合格）—accept, OK⑧拒绝（不合格）—reject, refuse, obsolete, NG⑨让步接受—concession, special admit⑩返工—re-work2）产品缺陷（较常见）Defects (normal)①缩印—sink mark, shrinkage②飞边—flash, burr③段差—mismatch discrepancy④银丝纹—snake marks, streak⑤弯曲—warpage, distortion⑥打不足（缺料）—short shot⑦熔接线—weld line3．产品外观Part Appearance①产品颜色—part color②产品光泽—gloss③皮纹粒度—grain4．常用词汇、词组及短语Normal Word, Short Sentence1）单边—per side2）双边—both sides3）加入，添加—add, incorporate4）去除，取消—remove, cancel5）满足…的要求，符合，与…要求一致—according to, conform to, satisfy, meet 6）要求，需要—require, need, demand7）确认—be approved, agreed by …8）允许—permit, allow9）在…范围之内—within10）不可以，不允许，禁止—free from, prevent, avoid11）…，除非有另指—…unless otherwise specified12）…或少于—…or less13）自动化运作—automatic operation14）未注尺寸（详细形状）见三维造型Non dimensioned contour (detailed shape) see 3D model.15）分型线上的飞边（披缝）或段差应小于…Burrs and discrepancy on the P/L shall be … or less.五．标题栏Title Block1．产品名称—part name2．图纸编号 + 版本号（索引号）—drawing no. + level (index)3．一般公差[的标准] —general tolerance（三）如何阅读制模标准？How to read tooling standard? 一．模具结构术语Mold Construction TerminologyA．模架Mold Base1．模架量化特征Measurement Feature①长X 宽X 高—Length X Width X Height②模具推高尺寸（模厚）—stack height of mould③模具重量—total weight of mould, mould thickness2．定模底板—front plate, top clamping plate, clamp plate, clamping plate 3．定模板—cavity plate, fixed mould plate, A – plate4．动模板—core plate, moving mould plate, B – plate5．支撑板—support plate, backing plate6．模脚—support blocks, rails, risers, spacer block7．顶杆固定板—retaining plate, ejector retaining plate8．顶板—ejector plate9．动模底板—back plate10．导柱—guide pillar, leader pin, guide pin11．导套—guide bush, leader pin bush12．复位杆—return pin, push-back pin13．弹簧—spring14．撑头—support pillar15．推板导柱、导套—ejection guide pin / bush16．挡钉—stop pin, stop button17．站立脚—standing-off pillars18．标牌—plaque scutcheonB．成型零部件moulding components19．型芯—core20．型腔—cavity21．镶针—core pin22．镶块—insert, split23．滑块—slide, sliding split24．斜顶—lifter, angled-lift splitA 斜顶头—lifter headB 斜顶杆—lifter rod, lifter shaft 25．成型顶杆—moulding face pin, form pinC．浇注系统Feed System1．塑料Mouldinga．主流道—sprueb．分流道runner①主分流道—main runner②二级分流道—branch runner分流道断面形状cross-sectional shape of runner①圆形—full round②半圆形—semicircular③梯形—trapezoidalc．浇口gate常用浇口形式normal gate type :①边缘浇口（J型浇口）—edge gate, J – gate②侧浇口—side gate③潜伏式浇口—sub-gate, cashew gate, subsurface gate, submarine gate④潜伏式二次浇口(隧道式浇口) —tunnel gate onto feeder post⑤点浇口—pin gate⑥直接浇口(主流道型浇口) —sprue gate, direct gate⑦护耳式浇口—tab gated．模腔—impressione．冷料井—cold slug wellf．热流道—hot runner2．模具零件mold componentsa．定位圈—locating ring, location ring, register ringb．浇口套—sprue bushc．挡圈—stop ringd．浇口镶块—gate inserte．热流道板—manifoldf．热嘴—hot dropD．分型面及其锁紧、排气Parting Surface, inter-locking & venting1．分型线—parting line ( P/L )2．镶拼线—bodyline, joint line3．平/ 不平的分型面—flat / non – flat parting surface4．封胶面—shut off surfaces, seal-off surfaces5．擦位—shut off6．碰穿位—kiss-off7．管位—parting line lock8．分型面的释放(避空) —relief of parting surface9．分型面的平衡—balancing of parting surface10．锁紧角度—locking angle11．锁紧力—clamping force12．锁模板—safety strap13．精定位—Interlock, die lock14．困气—air trap15．排气槽—vent, vent slotE．滑块机构Slide1．驱动Actuation①斜导柱—angled pin, horn pin, cam pin②弹簧—spring③油缸—hydraulic cylinder2．制动Detention①滑块固定器—slide retainer②弹簧制动器—spring-loaded detention (plunger)③挡钉、挡板—stop pin, stop plate, slide stop3．导轨—gib, guide strip4．锁紧块（楔紧块）—heel block, locking heel, wedge block, chase block 5．耐磨片—wear plate, wear strip6．压板—retainer7．螺钉—screw8．定位销—dowelF．斜顶机构Lifter1．斜顶头—lifter head2．斜顶杆—lifter rod, lifter shaft3．开口销—split pin4．固定板（压板）—retainer plate5．耐磨片—wear plate6．铜导套—bronze bushing7．衬套—spacer8．导轨—L – gib9．滑动块—slideG．顶出系统Ejection System1．基本词汇Basic Word①顶出行程—ejection stroke②模具开档—daylight③粘模—stick④产品脱模—part is push off from, clear part of mould, separation of part 2．顶板机构Ejector plate assembly①顶板（推板）—ejector plate②顶板固定板—retaining plate③推板导柱—ejector guide pin④推板导套—ejector guide bush⑤撑头—support pillar, pillar support3．复位机构Return System①复位杆（回程杆）—return pin, push – back pin②挡钉—stop pin, stop button③压簧—compressed spring④碟簧— a stack of ―Belleville‖ washers⑤早复位机构—early return system⑥强制复位机构—positive return system4．顶出方法Ejection Techniques1）顶杆顶出—pin ejection2）顶管顶出—sleeve ejection3）顶块顶出—bar ejection4）扁顶顶出—blade ejection5）顶板顶出—stripper ejection6）油缸顶出—hydraulic ejection7）气顶—air ejection8）阀门顶出—valve ejection5．顶出元件Ejection Elements1）拉料杆—sprue puller, sucker pin2）顶杆—ejector pin3）阶梯式顶杆—stepped ejector pin4）顶管—ejection sleeve, sleeve5）扁顶—ejector blade, slabbed off ejector pin6）顶块—stripper bar7）顶环—stripper ring8）推板—stripper plate9）加速顶—accelerated ejection6．顶出辅助机构Supplementary operating system1）弹簧柱塞器—spring – loaded plunger2）弹珠定位器—ball catch system3）插销式锁扣—Latch – lock4）尼龙拉杆装置—friction puller device7．电器元件Electric Components1）压力传感器—pressure transducer2）限位开关—limit switchF．冷却系统Cooling System1．基本词汇Basic Word1）温差—temperature variation2）水孔（水道）—waterlines, water-ways, flow-way, channel3）水路—cooling circuit4）水路示意图—water schematic, schematic circuit5）冷却液—coolant, coolant fluid6）内连接—interconnect7）外连接—external connection8）出口、入口—outlet、inlet9）漏水—water leakage2．水路分布Circuits1）阶梯式水路—stepped system2）喷淋—baffled hole system3）斜孔式水路—angled hole system3．水路元件Components1）闷头（螺塞、止水栓）—（threadless）brass pressure plug : female plug & male 2）隔水片—baffle3）密封圈—O – ring4）快插水路接头—quick disconnect fitting, quick connection adaptor5）弯头—elbow6）偶合器（连接器、接头）—adaptor (including a plug & a socket)7）橡皮管—rubber hose8）分水板—water manifoldG．螺纹、螺纹孔& 螺钉Thread, thread hole & screw1．螺纹—thread2．管螺纹—pipe thread3．螺纹孔—screw hole, tapped hole4．起吊孔—handling hole, jack screw hole, eye bolt hole5．螺钉—screw6．内六角螺钉—socket headed cap screw （s.h.c.s.）7．沉头螺钉—flat headed cap screw （f.h.c.s）8．螺栓—bolt, eye bolt9．螺母—nut10．锁紧螺母—locknut11．螺纹标准Thread Standard①公制标准—Metric②英制标准—Imperial③英制管螺纹标准—British Standard Pipe thread （BSP）④美制管螺纹标准—NPT⑤美制粗螺纹标准—United Coarse thread （UNC）⑥美制细螺纹标准—United Fine thread （UNF）H．润滑Lubrication1．润滑槽—grease groove2．加油管—grease line3．油杯—lubrication fittingI．测量仪器Measuring Instruments1．游标卡尺—vernier caliper2．千分尺—micrometer3．高度规—height gauge4．刻度规—dial gauge5．三坐标测量仪—Coordinate Measure Machine（CMM）6．塞规—pin gauge7．圆角量规—radii gauge8．輪廓投影機—profile projectorJ．注塑机参数Injection Machine Parameter1．注塑机规格参数Injection Machine Specification①锁紧类型clamp typea．油缸—hydraulic b．肘杆式—toggle②垂直注塑机导柱间距—tie bar vertical clearance③水平注塑机导柱间距—tie bar horizontal clearance④台板尺寸—platen dim.⑤最小/ 最大模厚—mold height Min. / Max., Min. / Max. mold thickness⑥最小/ 最大注塑机开档—open daylight Min. / Max.⑦锁紧行程—clamp stroke⑧锁紧力—clamping force⑨顶出行程—ejector stroke⑩顶出力—ejector force2．试模工艺参数Moulding Process Parameter, machine setting①时间Timer（TM）, seca．注塑（充填）时间—filling time, injection timeb．冷却时间—cooling timec．补缩时间—packing timed．保压时间—holding timee．成型周期—cycle time②速率、速度Velocity, %、speed, in/seca．注塑（充填）速度—injection speedb．保压速率—hold pressure velocityc．螺杆转速—screw rotation speed③压力Pressure（Prs.）, psia．注塑压力—injection pressureb．保压压力—hold pressurec．回压（背压）—back pressure④温度Temperature（Temp.）, °Fa．注塑机喷嘴温度—nozzle temp.b．料筒前段、中段、后段温度—barrel front、middle、rear temp.c．模温—mould temp.d．料温—purged resin melt temp.e．空射料温—air shot melt temp.关于注塑成型对产品造成的各种缺陷及解决方法(一)熔接痕熔接痕是由于来自不同方向的熔融树脂前端部分被冷却、在结合处未能完全融合而产生的。

模具: mold設備:installation 工藝:technics 工業術語:industrialconcept高分子：macromolecular ; high-polymer縮寫:abbreviation澆注系統：runner system注塑機：injection machine保險絲：fuse牛頓型流體：Newtonian fluid QMS:Quality Management System質量管理體系入水：gate臥式：horizontal過膠圈：collar流變學：rheology DCC:Document Control Centre文件控制中心进入位：gate location立式：vertical墊圈：washer均聚物：homopolymer CDC:Central Document Controller中央文件控制人水口形式：gate type料筒: barrel ; heating cylinder墊片：shim共聚物：copolymer ISO:International Organization for Standardization國際標準化組織大水口：edge gate螺桿：screw法蘭：flange三元共聚物：terpolymer MR:Management Representative 管理者代表细水口： pin-point gate噴嘴：nozzle活塞：piston混合物：compound DMR:Deputy Management Representative副管理者代表水口大小：gate size電熱圈：electric heated band彈簧：spring熱塑性塑料：thermoplastic QM:Quality Manual品質手冊转水口：switching runner/gate熱電偶：thermocouple軸承：bearing熱固性塑料：thermosetting COP:Company Operation Procedure公司運作程序封膠針：valve gate轉盤：turntable潤滑油：lubrication熱敏性塑料：heat-sensitive plastic WI:Working Instruction工作指示唧嘴口径：sprue diameter機械手：robot潤滑脂：grease切敏性塑料：shear-sensitive plastic QA:Quality Assurance品質保證流道： runner模溫機： mold temperature controller表面張力：surface tension酸：acid IQA:Internal Quality Audit内部品質審核热流道：hot runner,hot manifold工業冷水機：industrial chiller靜態：static鹼：alkali QC:Quality Control品質控制热嘴冷流道： hot sprue/cold runner料斗乾燥機 : hopper dryer動態：dynamic鹽：salt IQC:Incoming Quality Control來料品質控制唧嘴直流：direct sprue gate除濕乾燥機：dehumidifying dryer絕緣體：dielectric粘度：viscosity FQC:Final Quality Control最終質量控制圆形流道：round(full/half runner真空乾燥機：vacuum dryer摩擦：friction剪切率：shear rate AQL:Accept Quality Level允收標準流道电脑分析：mold flow analysis乾燥櫃：cabinet dryer係數：coefficient露點：dew point ECN:Engineering Change Note工程更改通知書流道平衡：runner balance抽料機：loader參數：parameter陶瓷：ceramic CCRR:Customer Complaint and Return Record客戶投訴及退貨紀錄热嘴：hot sprue中央供料系統：central conveying system系列：series原料：virgin CPAR:Corrective and Preventive Action Request糾正及預防行動申請表热流道板：hot manifold碎料機：granulator精度：accuracy回用料：reground PIE:Productive and Industrial Engineering生産及工業工程发热管：cartridge heater金屬分離器：metal separator效率：efficiency添加劑：additive PMC:Productive Material Control 生産物料控制探针：thermocouples混料機：mixer容量：capacity色母料：color concentrate MFI:Melt Flow Index熔體流動指數插头：connector plug色母混合機：color doser溶解性：solvency 無定形聚合物：amorphouspolymerFMEA:Failure Mode and EffectAnalysis失效模式和效應分析插座： connector socket電熱箱：electric heated controller穩定性：stability結晶聚合物：crystalline polymer PID:Proportional-Integral-Differential (Controller) 比例積分微分控制器密封/封料： seal過濾器：filter可靠性：reliability極性聚合物：polar polymer AI:Aritificial Intelligence人工智能排氣：exhaust ; venting篩網：screen屈撓性：flex properties嵌段共聚物：block copolymers PLC:Programmable Logic Controller可编程序逻辑控制器运水：water line磁鐵：magnet耐用性：endurance聚合度：degree of polymerization FA:Factory Automation工厂自动化喉塞：line stopper開關：switch 耐磨性：antifriction ;abrasion-resistance加成聚合：addition polymerization喉管：tube不銹鋼：stainless steel 耐化學性：chemical-resistance本體聚合：bulk polymerization塑胶管：plastic tube冷凝器：condenser著色性：color possibility乳液聚合：emulsion polymerization快速接头：jiffy quick connector plug/socker 閥：valve吸濕性：moistureabsorption均相聚合：homogeneous-phasepolymerization模具零件：mold components電磁閥：solenoid valve透明性：transparency 低溫聚合：low temperature polymerization三板模：3-plate mold蒸發器：evaporator 綜合性能：combination ofproperties懸浮聚合：suspensionpolymerization二板模：2-plate mold膨脹器：expansion多功能性：versatility發泡劑：blowing agent边钉/导边：leader pin/guide pin減震器：absorber抗電弧性：arc-resistance沉澱劑：precipitating agent边司/导套：bushing/guide bushing刀片：blade 抗壓裂性：crush-resistance活化劑：activator中托司：shoulder guide bushing加速器：accelerator 抗壓入性：indentation-resistance催化劑：catalyst中托边L：guide pin夾具：jig 抗氧性：oxidation-resistance交聯劑：cross-linking agent頂出機構：ejector mechanism客戶：client ; customer抗刮傷：scratch-resistance稀釋劑：diluent顶针：ejector pin毛重：shot weight 熱封性能：heat sealingproperties固化劑：hardener頂棍：knock-out plug淨重：part weight加工性：processability塑解劑：peptizer 顶针板：ejector retainner plate射膠：injection ; fill密度：density增塑劑：plasticizer 托板：　support plate補壓：packing pressure體積：volume石墨：graphite螺丝： screw保壓：holding pressure直徑：diameter炭黑：carbon black管钉：dowel pin冷卻：cooling液壓：hydraulic 碳-碳鏈：carbon-to-carbon backbone开模槽：ply bar scot回料：plasticising尺寸：dimension氫鍵：hydrogen bond内模管位：core/cavity inter-lock背壓：back pressure功能：function泡沫塑料：cellular plastics司筒：ejector sleeve轉壓點：transfer規格：specification 縮聚方法：condensation polymerization process司筒针：ejector pin成型條件：molding process結構：structure縮合反應：condensation reaction推板：stripper plate速度：speed説明書：instruction 玻璃化轉變溫度：glass transition temperature缩呵：movable core,return core corepuller時間：time操作：operation衝擊強度：impact strength扣机（尼龙拉勾）：nylon latchlock位置：position指示：indication拉伸強度：stretch strength斜顶：lifter壓力：pressure影響：influence注塑成型：injection moulding模胚（架）： mold base溫度：temperature故障排除：troubleshooting分子結構：molecular architecture 上内模：cavity insert射膠量：shot size檢查：inspection分子量：molecular weight下内模：core insert披鋒：flash保養：maintenance有機物：organic substance行位（滑块）： slide缺膠：short shot緊急事件：emergency增強塑料：reinforced plastic镶件：insert縮水：sink marks損耗：consumption自熄性：self-extinguishing压座/斜鸡：wedge黑點：dark spots額定電壓：voltage rating相容性：compatibilization耐磨板/油板：wedge wear plate銀絲紋：sliver marks相：phase韌性：ductility ; nerve压条：plate結合線：weld line防銹油：preventive-rust oil導熱性：thermal conductivity撑头: support pillar噴射紋：jetting防霧劑：antifogging agent應力開裂：stress crack挡板：stop plate水波紋：water wave 輔助穩定劑：auxiliarystabilizer應力鬆弛：stress relaxation定位圈：locating ring流水紋：flow marks防老化劑：antioxidant表面光澤度：surface gloss 锁扣：latch冷料紋：cold slug卸貨：discharge各向異性：anisotropic定位銷：dowel pin拖花：scratch marks隔音：soundproof石棉：asbestos合模裝置：clamping device變色：burnt streaks ; discoloration公差：tolerance瀝青：asphalt定模板：fix platen變形：deformation ; warping脆性：brittleness動模板：moving platen龜裂：stress crack構型：configuration脫模劑：mold release霧氣：moisture streaks構像：conformation多腔模具: multiple piece molds困氣：gas trap化妝品：cosmetic分模線：parting line氣泡：bubble腐蝕：corrosion抛光：polishing黏模：part sticking蠕變：creep形變：deformation分解：decompose分散：dissipate彈性體：elastomer伸長率：elongation纏結：entanglement玻璃纖維：glass fiber柔順性：flexibility流動性：flowability融化：fusing碳氫化合物：hydrocarbon水解：hydrolysis焚化：incineration引發劑：initiator配合劑：ingredient異構體：isomer全同立構：isotactic無規立構：atactic立構規整度：tacticity 改性：modifying取向：orientation顔料：pigment沉澱物：precipitate熱解：pyrolysis急冷：quench自由基：radical取代基：substituent配方：recipe增強：reinforcement廢料：reject剛性：stiffness剛度：rigidity斷裂：rupture焦燒：scorch收縮：shrinkage溶解度：solubility溶質：solute溶劑：solvent協同作用：synergism 無規線團：random coil。

成型工艺流程及条件介绍Molding technique procedure and parameter introduction 第一節成型工艺Section 1 molding technique.1.成型工艺参数类型Sorts of molding parameter.(1).注塑参数Injection parameter.a.注射量Injection rate.b.计量行程Screw back positionc.余料量Cushiond.防诞量Sucking back ratee.螺杆转速Screw speedf.塑化量Plastic0 rateg.预塑背压Screw back pressureh.注射压力和保压压力Injection pressure and holding pressure i.注射速度Injection speed(2)合模参数Clamping parametera.合模力Clamping forceb.合模速度Clamping speedc.合模行程.Clamping stroked.开模力Opening forcee.开模速度Opening speedf.开模行程Opening positiong.顶出压力Ejector advance pressureh.顶出速度Ejector advance speedi.顶出行程Ejector advance position2.温控参数Temperature parametera.烘料温度Dry resin material temperatureb.料向与喷嘴温度Cylinder temperature and nozzle temperature c.模具温度Mold temperatured.油温Oil temperature3.成型周期Molding cyclea.循环周期Cycle timeb.冷却时间Cool timec.注射时间Injection timed.保压时间Holding pressure timee.塑化时间Plant timef.顶出及停留时间Knocking out and delay timeg.低压保护时间Mold protect time成型工艺参数的设定须根据产品的不同设置.Molding technique parameter setting differs depending on type of product 第二节成型条件设定Section 2 Molding parameter Setting按成型步骤:可分为开锁模,加热,射出,顶出四个过程.Molding steps: mold opening/closing, heating injection and knocking out.开锁模条件:Mold opening parameter:快速段中速度低压高压速度High-speedmid-speedLow pressure high pressure speed锁模条件设定:Mold closing parameter setting1锁模一般分:快速→中速→低压→高压Mold closing: high-speed →low-speed →low pressure→high pressure2.快锁模一般按模具情况分,如果是平面二板模具,快速锁模段可用较快速度,甚至于用到特快,当用到一般快速时,速度设到55-75%,完全平面模可设定到80-90%,如果用到特快就只能设定在45-55%,压力则可设定于50-75%,位置段视产品的深浅(或长短)不同,一般是开模宽度的1/3.In high-speed section, Mold closing speed depends on type of mold. For two –plate mold it can set quick and even especially quick usually, it set speed within 55-75%. For full-plate mold it set speed within80-90% while using especially high speed it set speed within 45-55% and pressure within 50-75% position distance setting differs depending on the volume of product and usually it can be set 1/3 of mold opening position.3.中速段,在快速段结束后即转换成中速,中速的位置一般是到模板(包括三板模,二板模)合在一块为止,具体长度应视模板板间隔,速度一般设置在30%-50%间,压力则是20%-45%间.In mid-speed section: Mold closing speed changes into mid-speed after high-speed section finish. Mid-speed start position is where two plates meet (include three-plate mold and two-plate mold ) Distance of mid-speed is up to distance of two plates plate it speed within 30-50% and pressure 20-45%.4.低压设定,低速设定一般是在模板接触的一瞬间,具体位置就设在机台显示屏显示的一瞬间的数字为准,这个数字一般是以这点为标准,,即于此点则起不了高压,高于此点则大,轻易起高压.设定的速度一般是15%-25%,视乎不同机种而定,压力一般设定于1-2%,有些机则可设于5-15%,也是视乎不同机种不同.Low-pressure section: Mold closing sets low-pressure when plates meeting. This position is set to the data of machine screen on this time. This point is the gage of the data. Data lower the point there is no high-pressure. Data higher the point there is high-pressure easily. It set speed within 15-25% and pressure within 1-2% depending on type within 1-2% depending on type of injection molding machine.5.高压设定,按一般机台而言,高压位置机台在出厂时都已作了设定,相对来讲,是不可以随便更改的,比如震雄机在50P.速度相对低压略高,大约在30-35%左右,而压力则视乎模具而定,可在55-85%中取,比如完全平面之新模,模具排气良好,甚至于设在55%即可,如果是滑块较多,原来生产时毛边也较多,甚至于可设在90%还略显不足.High-pressure section: To normal injection molding machine,high-pressure position had been set before they were sent to customer. It can not be modified. For example high-pressure position of CHENHSONG machine is 50P.The speed of high-pressure section is about 30-35% and higher than that of low-pressure. The pressure is up to mold, it can setwithin 55-85% For full-plate mold, it’s eject air well, it can set pressure 55% .If mold has a lot of slides and flash rate high in production, pressure can set 90%.加热工艺条件设定Heating technique parameter setting1.加热段温度设定必须按照产品所使用的原料的不同而不同,但却必须遵循一个这样的规则,即由射口筒到进科段温度是逐步递减的.且递减温度是以10.度为单位.The proper temperature setting differs depending on type of resin material, but it must be abide by a rule that temperature setting should diminish in step 10.C from nozzle to feeding resin material position.2特殊情况下.如料头抽丝,则射口筒温度应降低,如果是比较特殊的原料冷凝比较快的.则射口筒温度则不止比第二节法兰温度高10度.比如PPS.尼龙等.Nozzle temperature setting should low if product line. If resin material such asPPS, PA, cool very soon , Nozzle temperature should higher more 10.C than the second cylinder temperature.3.机台马达启动温度视乎机台不同而不同,一般出于对机台油路中的油封保护需要,油温最好能控制在40度-60度,以免油封长期高压而变化,缩短使用寿命,造成成型不稳定.Pump turning on temperature is different depending on type of injection molding machine. To protect oil seal of machine it set oil temperature within 40.C-60.C, If oil seal work on condition that high pressure and damaged It’s work time will be shorter, it can cause molding stable.第三节注射及熔胶(加料)工艺条件设定Injection and plastic Technique parameter setting一.注射Injection第四节常见塑料原料的有关温度值.原料Resin名称Name熔点℃Melt’s成型温度℃Molding Temperature(’c)分解温度℃Decomposing Temperature(‘C)模具温度℃Mold Temperature(‘c)干燥温度℃Resin dry temperature(‘c)注射是把塑料原料经加热后射进模腔的过程,它一般可分为第一级,第二级,第三级,第四级及保压几段:Injection is a step which inject melt resin material into mold. It consists of stepl,step2 ,step3,step4 and holding pressure step:1.第一级注射一般是注射料头段.具注射量一般可根据料头的轻重来估计其行程,当然也可以依据公式来计算,如公式:Step l injects usually tunnel material, Injection Volume can be estimated according to the weight of course it can be calculated by formula:L=Si=Vi/0.785Ds2L:注射行程; Si:注射行程;L: injection stroke Si: injection strokeVi:理论注射容积; Ds:螺杆直径;Vi: injection volume of theoretical Ds: diameter of screw0.785:是Ω/4的值.0. 785: value ofΩ/4.当然,如果我们在成型时每设定一个参数都要计算一次,要成型出一个产品就要几个小时才能完成了.But it cost a lot of time to produce one product if every time molding parameter is setting by calculation.2.第二级是注塑产品约2/3的阶段,当然,根据产品特殊需要,也允许成型不到2/3阶段,比如避免结合线问题,这一阶段的成型速度及压力一般是整个成型段的最大值段,如果排的产品与机台基本是相吻合的.模具结构合理,排气良好,这一段的压力一般也不会超过80%.速度侧视产品需变,可能大到95%也可,自然一般都是在55%-80%间.Step 2 inject 2/3 of product. It can lower 2/3 of product according to requirement of product. For example to prevent weld line. Molding speed and pressure on this step is the maximum of whole molding section. If Mold suit the injection molding machine and mold structure reasonable and eject air well, pressure of this step should lower 80%. Molding speed setting within 55-80% but it may setting 95% for especial product.3.第三段是注射余下的1/3段,其速度和压力根据产品的需要,一般是小于第二段,速度和压力存在于一个往下降的过程.主要是为了防止产品毛边的产生,但同时又必须把产品充填饱满.Step3 inject remain 1/3 of product. According to product molding speed and pressure lower than that of step2 To prevent flash speed and pressure should decrease but it can’t shot short.4.第四段:一般有机台还有第五,第六段,这段的成型速度和压力相同前,都存在两段一个递减过程.其作用都是起到一个再次充满的作用.Step4 section: Some injection machines have step5,step6 which are same as former molding speed and pressure this step should diminish and inject once more.5.保压段:不论成型什么产品,都存在一个保压过程.任何产品都不同程度的存在一个厚薄不一的问题,正常情况下,较厚的部分都可能存在一个收缩凹陷的现象,为了解决这种现象,就应应用到保压,保压一般来讲都应用较慢的射速,而压力的设置则应看缩水的情况如何,小到25%,大到80%都有可能.Holding pressure step: No matter what product there is a holding pressure step. Any product can’t molding a same thickness. Usually the deeper section may sink mark . To prevent this defect it should set holding pressure, The injection speed of holding pressure step is slow but holding pressure setting within 25-80% depending on sink mark.二.熔胶段工艺Plastic Technique1.再复杂的熔胶旋转过程最多不会超过三段,因为熔胶本身就是存在于把胶熔进料筒的过程,如果原料粘度大,熔胶压力则大,但速度则应取决于原料的分解温度,熔胶速度越快,原料中的剪切力则会越大,料管温度则越高,局部原料产生分解的可能性则会越大,故一般熔胶会采用中速为宜,如45%-75%,熔胶同时会碰到一个比较重要的环节,那就是背压的使用,产品精度要求越大,背压的使用则更大,背压可使原料分子间结构更紧密,成型出的产品则尺寸更稳定,外观越好.当然,背压太大,则会产生流涎,所以背压的使用又应考虙到其它原因.Plastic should lower 3 steps, because plastic is a step to add melt resin material to cyclinder , Higher stick of resin material ,higher screw back pressure. Screw speed differs depending on decomposing temperature of resin material ,Higher screw speed ,Higher trim force of resin, higher cyclinder temperature. Some resin material may decomposes so it set screw speed in mid-speed such as 45-75%, In plastic step setting screw back pressure is very important, Higher screw back pressure ,higher quality of product screw back pressure make resin structure order, Molding product is beautiful and volume stable. But ,it maybe flow if screw back pressure too high . So all factors should be considered when using screw back pressure.2.熔胶过程还有一个比较重要的环节,那就是松退,松退分前松退和后松退,其作用一般是为了防止流涎和抽丝,设定值速度和压力都在20%-50%间,设定的行程一般在2-5cm间,太长的行程可能会使料筒里面贮存空气,导致下一模出现不期望的气泡.In plastic step sucking back is very important too. Sucking back include front sucking back and back sucking back It setting sucking back to prevent flow and line. It sets sucking back speed and pressure within 20-50% and distance within 2-5cm. TOO long distance make cyclinder reserve air and cause bubble at next molding.顶出的工艺设定knocking out technique setting产品经冷却定型后则有一个开模的过程,开模基本上是合模的反过程.开模的未段则有一个慢速设置,开模完成后,产品必须顶出的过程.There is a mold opening step after product cooling taking shape. Mold opening is a reverse step of mold closing. The last step of mold opening speed set slow. Product should be knocked out after mold opened.一.顶前:Knocking out顶前最好分两个阶级,第一阶可分为中压慢速,即是把产品轻轻顶出一部分,然后是中压中速顶,中压中速一般指的是35%-55%,而低速则有可能低到5%,这需视产品不同而言,顶出行程设定是顶出长度稍比产品垂直深度大1-2cm即可.Knocking out includes two steps, Step1 section setting mid-speed, knocks product out partly step2 section setting mid-pressure and mid-speed . Depending on different product, mid-pressure and mid-speed sets within 35-55% but low-speed can set 5%. Distance of knocking out longer 1-2cm than the vertical thickness of product.二.退针Back顶退包括两个过程与顶落的过程基本一致,顶退的终点应预留1-3cm的空间,以保护顶针油管不被顶坏.The same as knocking out, ejector back includes 2 steps. To protect the ejector oil jar, it should make a 1-3mm distance in the ending point of ejector back.三.顶针方式还包括一个多次顶,单次顶及顶针停留的选择,机械手取产品,脱模顺利的情况都采取多项,为了顶针油缸寿命的延长,多次顶就以不超过三次为宜,顶针停留一般用在顶针带着产品退回有可能对增品产生损伤的模具,同时为配合机械手使用,有时也需要较短的顶针停留.The way of knocking out includes knocking out once, Knocking out repeat and ejector delay. Take product by manipulator or take product easy, it should select knocking out once. To longer the work time of ejector oiljar, times of knocking out lower 3 times. Ejector delay used when product will be damaged if ejector back or suit manipulator.成型时间的设定Molding time setting在保证产品质量的前提下,周期时间是越短越好,周期时间又包括如下几项:射胶时间,保压时间,熔胶时间,冷却时间,顶出时间,锁模低压时间,甚至乎关系到时间因素的还有还开模与锁模,及顶出的快慢.Cycle time should shorter on condition that product quality well. Cycle time includes: injection time , holding pressure time, plastic time, cure time, knocking out time and mold protect time. Even mold opening closing sopeed and knocking out speed affect cycle.1.射胶时间包含保压时间,一般看起来,射胶时间越长,产品越饱和,但我们在讲求质量时,同时也须考虑产能,更何况,射胶时间过长,有可能会造成产品过于饱满而寻致粘模顶的变形呎寸偏大等一系列问题,故我们在设置射胶时间时应综合考虑,尽量在合乎质量要求时缩短射胶时间.Injection time consists holding pressure time. Longer injection time, fuller product, we should consider production quantity when we suit for quality. If injection time too long, it may cause a series of defects suck as flash strain. So all sorts of factors should be considered, injection time should be shout if quality suit for requirement.2.熔胶时间的长短取决于熔胶速度设定的快慢,背压设定的大小,但有一点,熔胶时间控制的长短一定要比冷却时间短.Plastic time depends on plastic speed and screw back pressure, but plastic time must shorter than cure time.3.冷却时间:冷却时间的长短直接影响到成型的周期,冷却时间越长,成型时间就越长,造成产能就越低,故我们在设定高压冷却时间时,只要能保证到产品成型顺利,不会直接影响到变形等问题,设定的时间也是越短越好.Cure time: Cure time affects molding cycle. Longer cure time, longer molding cycle, lower production quantity. So it sets cure time short on condition that product molding succed and can’t deformation..4.在大量使用机械手的塑胶公司,我们的顶出时间一般是与机械手配合为宜,全自动使用机械手时顶出停留时间一般保持1.5-2秒,半自动生产,如因顶针退回会导致产品掉落或卡紧,而取不下产品,停留时间则应保持5秒左右.In PCE company, for using manipulator in abundence , knocking out time suits manipulator, Knocking out delay keeps 1.5-2 second when using manipulator full-manipulator, knocking out delay keeps about 5 second when using manipulator semi-manipulator and product will fall or can’t be taken off if ejector back.5.低压保护时间对保护我们人身安全,模具安全起很大作用,配合好模具低压位置和低压压力的调整,低压保护的时间应取1-3秒,保护时间越短,可能造成的危害则越小.Low-pressure protect is very important for safety and protect mold, Mold protect time should adjust within 1-3 second suit low pressure and position of mold protect, shorter protect time, make damaged.。

精心整理注塑、模具专业英语SurfaceAppearance 外观Glossiness/glossfinish 光洁度、粗糙度Mattfinish/mattsurface 毛面Glassfiberrichsurface/glassemergenceonthesurface 玻纤外露、浮纤Blooming/surfaceblooming 表面析出Whitepatchesonsurface 表面白斑Silvermarks/silverstreak银纹Splaymark 水纹、料花VoidPoorcutFlashing 飞边、披锋、溢边Discoloration 变色Offcolor 颜色差异Flowrate 流动速率Viscous/viscosity 粘性的、粘的/黏度Highflow 高流动Lowflow 低流动Sticky 粘的，粘性的Stickingcore 粘后模，粘模芯Stickingsprue 粘水口Stickingcavity 粘前模Moldrelease（agent）脱模(剂) Antioxidant 抗氧剂Flameretardantagent 阻燃剂Heatstabilizer 热稳定剂Choppedglassfiber 短切玻纤Rovingglassfiber 粗纱/长玻纤Glassbeads 玻璃微珠Milledfiber 碾磨纤Molybdenumdisulfide/moly/MoS2 二硫化钼Colorant 着色剂PigmentDye 染料ReducedpinspringSpruerunnercavity 模腔Spruegate 直浇口Pinpointgate 点浇口Tabgate 护耳浇口Fangate 扇形浇口Tunnelorsubmarinegate 潜伏式浇口Jumpgate 跳跃式浇口Diaphragmgate 片状浇口Ringgate 环形浇口Thecavityofthemould 模腔Heatedcylinder 加热料筒Surfacefinish 表面光洁度Sinkmark 缩水Airtrap 困气Gastrapped 气体困着，困气void 空隙，孔galling 烧焦Weldline 熔接痕，熔合线Dragmark 划伤、脱模痕Scratchmark 模具刮花Deformed/warp 变形slidestreakribbossStoppinPushrodplatenozzleAirventspeed:control:控制protectionpressure:保压mold:模set:设定option:选择injection:射胶pressurereducingvalve:减压阀reliefvalve:泄压阀max:最大?max:最大system:系统???proportional:比例AMPgate?dosage。

注塑模具相关专业英语：注射机injection machine三板模：3-plate mold;二板模：2-plate mold;模脚：mold foot动模板movable plate定模板stationary plate水口板runner plate顶针板ejector retainer plate推板ejecting plate方铁space plate动模固定板bottom clamping plate 定模固定板up clamping plate导柱guide pillar导套guide bush回程杆ejector plate return pin回程杆硬块垃圾钉锁模块顶针ejector pin方顶ejector pad斜顶lifter滑块slide斜导柱angle pin垫片wear plate镶件insert动模core定模cavity强行复位机构斜锲wedge顶块ejector pad支撑柱support pillar定位销locating pin运水管water rub tube导滑套bush推管ejector sleeve限位块stop block限位钉stop screw定位圈locating ring浇口套sprue bush活动镶件movable insert排气槽vent斜顶lifter 拉料杆sprue puller分料道拉料杆runner puller圆锥头拉料杆sprue puller, conical headed 扣鸡（尼龙拉钩）nylon latch lock型芯core型腔cavity垫板backing plate浇口gate浇口套口径sprue diameter浇注系统feed system浇口大小gate size直接浇口direct gate环形浇口ring gate侧浇口edge gate盘型浇口disk gate潜伏浇口submarine gate扇形浇口fan gate大水口edge gate细水口pin- point gate转水口switching runner gate流道runner主流道sprue分流道runner梯形流道trapezoidal runner热嘴hot sprue热流道板hot manifold发热管cartridge heater探针thermocouples插头connector plug插座connector socket运水water line喉管tube喉塞lien plug塑胶管plastic tube快速接头jiffy quick connector socket收缩率shrinkage注射压力injection pressure成型压力molding pressure拉伸力drawing force锁模力clamping force开模力mold opening force脱模力ejection force抽芯力core-pulling force 抽芯距core-pulling distance 五金模具相关专业词汇：Progressive forming & punching Die（级进模和冲裁模）凸模垫板 Punch board凹模拼块 Combination die凸模固定板 Punch holder board压料板 Pressing board凹模垫板 Die board小压料板 Mini pressing board小固定板 Mini punch holder下模座 Down mould frame上模座 Up mould frame顶料销b lifter pin b锁模板 Clamping plate导正销a Pilot punches A导正销b Pilot punches b顶料销a lifter pin A侧挡板 Side baffle 抬料块 lifter block固定挡料块 Fixing baffle凸模 Punch导料孚料钉 Guide lifter sets斜契固定板 Cam slide holder斜契 Cam slide units活动呀板 Acting baffle导料孚料钉3 Guide lifter sets 3 导料机构 Guide lifter frameworker 压筋凸模 Pressing punch检测销安装板 Plotes for sensor翻空凸模 Rout up punch压筋凸模2 Pressing punch 2弯边凸模 Bend punch上模座Up mould framestripper guide bushingsstripper guide pins标题栏3、据付板翻边压级模无新词4．据付板拍平冲孔模未显示7.后盖板弯边模无新词9, 2P096439前板1修边冲模第二部分-改模后装配图装配时冲方孔凸模（A）按长短两种间隔排列，如图示技术要求——TECHNOLOGY REQUIREMENT热处理——HEAT TREATING锐角倒钝——Chamfer all the acute edge.所有凸模过孔与凸模配做，带*尺寸与凸模双面间隙0.15-0.20mm，A B C D E F 部及中间大方孔应与相应凸模保证滑动配合。

Injection Machine Parameter1，注塑机规格参数 Injection Machine Specification①锁紧类型 clamp typea．油缸— hydraulic b．肘杆式— toggle②垂直注塑机导柱间距— tie bar vertical clearance③水平注塑机导柱间距— tie bar horizontal clearance④台板尺寸— platen dim.⑤最小 / 最大模厚— mold height Min./ Max., Min. / Max. mold thickness⑥最小 / 最大注塑机开档— open day light Min. / Max.⑦锁紧行程— clamp stroke ⑧锁紧力— clamping force⑨顶出行程— ejector stroke ⑩顶出力— ejector force2，试模工艺参数 Molding Process Parameter, machine setting①时间 Timer（TM）, seca, 注塑（充填）时间— filling time, injection timeb, 冷却时间— cooling time c, 补缩时间— packing timed, 保压时间— holding time e, 成型周期— cycle time②速率、速度 Velocity, %、speed, in/seca, 注塑（充填）速度— injection speedb, 保压速率— hold pressure velocityc, 螺杆转速— screw rotation speed③压力 Pressure（Prs.）, psia, 注塑压力— injection pressure b, 保压压力— hold pressurec, 回压（背压）— back pressure④温度 Temperature（Temp.）, °Fa, 注塑机喷嘴温度— nozzle temp.b, 料筒前段、中段、后段温度— barrel front、middle、rear temp.c, 模温— mould temp. d, 料温— purged resin melt temp.e, 空射料温— air shot melt temp.产品几何 Geometry1．点— point 2．线（边）— line, edge3．面 faceA 侧面— sideB 表面— surfaceC 外观面— appearance surface4．壁厚— wall thickness, stock thickness5．加强筋（骨位）— rib 6．孔— hole7．细长的槽— slot 8．柱位— boss9．角—cornerA 圆角— filletB 倒角— chamferC 尖角— sharp corner10．斜度— angle, taper 11. 凹槽—recess , groove一．分模信息 Splitting1．分型线— parting line (P/L), splitting line2．主分模方向— main direction, line of draw3．浇口设定— gating二．产品标识 Part Identification1．产品名称— part name (P/N)2．产品编号+版本号— part number + revision (Rev.)3．型腔号— cavity number 4．材料标记— material symbol 5．模具编号— mold number (no.) 6．日期印—date code7．循环印— cycling code 8．公司标志—company logo 三．技术要求 Specification (Special Requirement)1．项目启动表 Kick-off sheet5）项目启动日期— kick off date, start date6）项目完成日期— due date, lead time7）内模件用钢— tool steel8）型腔数量— number of cavities9）数据文件编号— data file no.10）注塑材料— resin, plastic, raw material11）收缩率— shrink, shrinkage, shrink factor12）注塑机吨位— molding machine size, injection machine size13）成型周期— cycle time14）型腔光洁度— cavity polish15）型芯光洁度— core polish16）皮纹（晒纹）— texture, grain17）拔模斜度— draft angle, removal taper18）注塑件颜色及光泽— molded color & gloss19）模具加工地— manufacturing facility20）热流道供应商— manifold manufacturer, manifold supplier21）浇口位置— gate location / position22）浇口类型— gate type23）产品标识— stamp information, part identification24）特殊要求— special instructions2．产品质量及外观要求 Part Quality & Appearance Requirement1）尺寸及公差 Dimension & Tolerance①重要尺寸— critical dimension, important dim., key dim.②理论尺寸—nominal dimension ③实际尺寸— actual dimension⑤公差带—tolerance range ⑥尺寸超差— dimension deviation⑧拒绝（不合格）— reject, refuse, obsolete, NG⑨让步接受— concession, special admit2）产品缺陷（常见的）Defects (normal)①缩水— sink mark, shrinkage ②飞边，毛边— flash, burr③段差— mismatch discrepancy ④银丝纹，蛇纹—snake marks, streak⑤弯曲，变形— warpage, distortion⑥打不饱（缺料）— short shot ⑦熔接线— weld line⑧多胶— unwanted plastic ⑨拉伤—damage3．产品外观 Part Appearance①产品颜色— part color ②产品光泽— gloss③皮纹粒度— grain4．常用词汇、词组及短语 Normal Word, Short Sentence1）单边— per side 2）双边— both sides3）加入，添加— add, incorporate 4）去除，取消— remove, cancel5）满足…的要求，符合，与…要求一致—according to, conform to, satisfy, meet6）要求，需要— require, need, demand7）确认—be approved, agreed by …8）允许— permit, allow 9）在…范围之内— within10）不可以，不允许，禁止— free from, prevent, avoid11）除非有另指—… unless otherwise specified12）或少于—…or less13）自动化运作— automatic operation14）未注尺寸（详细形状）见三维造型Non dimensioned contour(detailed shape) see 3D model.15）分型线上的飞边（披缝）或段差应小于…Burrs or discrepancy on the P/L shall be … or less.注塑过程专业术语以及分析1, 热注射成型 thermoplastic injection molding2. 控制面板 control plat 对设备参数控制的简易操作平台3 显示器 pro-face 显示设备必要信息的屏幕4 安全门 safe door 防止事故发生,增大安全系数的保护装置门5 注射座 Injection blend 注射成型机组成部件,支撑并协助注射的金属平台6 螺杆 screw 起旋转计量作用的螺纹状部件.是成型机的核心机械件7 料膛 fabbrel 树脂预塑的炮膛状部件,和螺杆配合俎件质量要求较高8 加热圈 heater 围绕在料膛周围,起迅速并均匀加热作用的片状加热器9 喷嘴 nozzle 连接注射成型机料筒与模具浇口套接触的像针头状的组件10 定模板 plam 可固定模具在成型机上的铁板,是成型机的一部分11 动模板 moving plam成型机曲臂连接板,使模具固定在成型机上做开合模运动的动模板12 成型机顶杆 ejector pin 连接到模具上控制模具顶杆顶出或回退作用的连接杆13 手动操作 man 只能手动单一步骤状态操作14 半自动操作 sengle man 可半自动状态操作15 全自动操作 auto 根据设置的程序在全自动状态动作16 料膛清洗 purge 一般用PE料做**动作来清除或淡化料膛内物料或颜色17 上料机 loader 在料杯树脂不足在传感器监控下吸取储备树脂的成型辅助设备18 温调机，控制模具温度,保持在设定温度以内的温度控制设备19 参数监控画面，对设备具体参数设定的画面,一般配有图表20 生产管理画面 product menut 在全自动生产状态下对产品质量和数量控制的页面21 模板控制画面 plam control 模板动作状态控制页面22 顶出控制画面 ejector control 顶出动作状态控制画面23 加热管理画面 heat control 材料加热控制画面24 注射速度画面 speed control 注射过程中对速度控制的画面25 注射压力画面 fulling pressure control 注射过程中注射压力控制画面26 保压控制画面 packing pressure control注射后保持设定压力提高制品质量的控制画面27 计量控制画面 excit control 计量尺寸和相关参数控制画面28 报警显示画面 alarm view 设备动作异常或监控报警预览29 最大高度 maximum daylight 成型机模板打开的最大尺寸30 最小高度minimum daylight 能满足成型机性能的最小模具厚度31 锁模力 clamping force成型过程中为保证动，定模相互紧密配合而需施加的在模具上的力32 锁模系统 clamping system 模板控制系统,注塑机上系统的一部分33 控制系统 control system 计算机通过检测、处理信息并重新输入计算机进行控制相关参数34抽芯距 core-pulling distance 将侧型心抽至不防碍制品脱落的滑块滑动的距离35 抽芯力 core-pulling force 从模内的成型塑件中，抽**侧型心所需要的力36 生产周期 Cycle time 生产每个制品的时间或是单位时间内生产制品的个数37 液压系统 hydraulic system 液压动力注射机上的压力系统38 短射 short shot 由于一次注射压力不足或速度偏低引起的浇不足现象39 ** jetting 材料水份超标,结构不良引起的表面气泡等不良现象40 白化，制品破坏前变形引起的颜色差异41 缩痕 shrinkage 热熔体在收缩情况下表面会形成凸凹状现象的统称42 收缩差异 asymmetric shrinkage 制品厚度不均匀或分子排列不同引起的不均匀收缩43 熔接线 lines 两股或多股熔体结合位置形成的线状痕迹44 亮线 color change 一种有明亮痕迹的注塑成型缺陷，一般为线状少为带状45 冷熔接 Cold welding 低温区域的熔接，多见于冲填结束，不同塑料熔前交汇造成46 困气 air traps 又称包气,熔体流动将气体堵住或包住不能及时排出47 烧伤 burn 填充时模具内部气体不能迅速排出产生压缩高温,导致制品局部变色48黑斑 black specks 注射成型过程中因高温或树脂分解等原因引起的黑色不良现象49 料纹 black streads树脂在模具腔内流动时由于层流因素引起的外观不良现象51 烧焦 burn marks 因高温引起的成型缺陷的一种52 色差 discoloration制品本身颜色有其他杂质颜色混入形成的不良现象53 脆化 brittleness 成型缺陷（因树脂性质发生变化引起的脆化或者破裂）54 蠕变 Creep高聚物在恒定温度和应力下，长度随时间延长而逐步深长的现象55 位移 Displacement熔体内部压力差引起高压部份向低压部分推移现象,可产生层次感56 分层表面剥离 delamination同一树脂或不同树脂发生层流后产生的现象57 三角洲效应 delta effect局部温度差58 方向收缩 diectional shrinkage由大分子链排列引起的具有方向特性的收缩59 尺寸变化 dimensional variation生产出的制品在不同的环境下都会产生尺寸的变化60 尺寸稳定性 dimensional stability制品尺寸的稳定性和一致性61 密度 Density 单位体积的质量62 翘曲 warpage 有多种原因引起的变形现象,如收缩翘曲,配向翘曲等63 变形 distortion 产品在内应力或外力的作用下产生的尺寸变化以及形状变化64 迟滞 hesitation 熔体的某一部份发生停止流动或极缓慢流动的现象65 垂直于流动方向的收缩 cross-flow shrinkage 发生在垂直于熔体流动方向上的收缩66 热变形温度 deflection temperature热力的作用下，塑料可以发生变形的温度67 脱模 demolding 保压后制品在模具内部成型完毕脱离模具的现象68 脱模斜度 draft 方便成型制品脱离模具而设计的角度69 脱模困难 ejection difficulties 成型制品不容易脱离模具的现象70 内应力 internal stress 残留在制品内部因各种原因产生的应力71 长链高分子 long chain macromolecules 很多小分子连接而成的具有较大质量的长分子连72 凝固层比例 frozen layer fraction 熔体在模具内冷却状态之一的数学表示方法73 取出 removal 成型后制品拿出的过程74 粗加工 rough machining 毛坯加工或留有大量余量的待加工品75 伺服马达 servomotor 配合CPU工作的马达76 工序 workstage 完成一个组件或产品经过的步骤77 塑料件 plastic parts 以塑料为原料生产的制品78 注射模 injection mould 通过注射方式成型的模具79 斜销 angle pin / finger cam 倾斜于分型面、随模具的开闭产生相对运动的圆柱零件80 斜滑块 angled-lift / splits 斜向镶块或滑动的镶块81 悬臂搭扣连接 cantilever snap joints组合方式之一82 模套 chase / bolster / frame 使镶件或拼块定位并紧固在一起的框套形结构零件83 型芯 Core 成型模具内表面突起的组件84 支架 ejector housing / mould base leg 使动模能固定在压机或注塑机上的L型垫块85 推块 ejector pad 在腔内起部分成型作用，并在开模时把塑件从型腔内推出的零件86 推杆 ejector pin 用于推出塑件或浇注系统凝料的杆件87 推板 ejector plate 支撑推出和复位零件，直接传递机床推出力的板件88 复位杆 push-pack pin 借助模具的闭合动作，强制推出机构复位的杆件89 浇口尺寸 Gate dimensions(sizes) 浇口的相关尺寸90 直接浇口 direct gate ; sprue gate 熔融塑料经主流道直接进入型腔的进料方式91 盘式浇口 disk gate 沿塑料件内圆周扩展进料的浇口92 侧浇口 edge gate 设置在模具的分型处从塑件的内或外侧进料的方式93 扇形浇口 fan gate 从分流道道型腔方向的宽度逐渐增加的呈扇型的浇口94 浇口镶块 gating insert 浇口以镶块的形式存在95 圆柱头推杆 ejector pin with cylindrical head 头部形状是圆柱型形推杆96 扁顶杆 flat ejector pin 工作截面为矩形的顶杆97 连接推杆 ejector tie rod 连接推件板与推杆固定板，传递推力的杆件98 导套 guide bush 与导柱相配合，用于初步确定模具99 导柱 guide pillar 起导向作用的部件，一般为圆柱体100 浇口 gate 连接分流道合型腔的进料通道101 浇口长度 gate length 浇口的长度102 浇口位置 Gate location 树脂流入模腔的点相对整体模腔的位置103 嵌件 insert 成型中埋入或随后压入塑件中的金属或其他材料的部件104 楔紧块 heel lock 带有楔角,用于合模时楔紧滑块的零件105 凹模 cavity plate 成型塑件外表面的凹壮零件(包括零件的内腔和实体两部分)106 凹模拼块 cavity splits 母模中的镶件拼块107 定模座板 fixed clamp plate 使定模固定在注塑机的固定工作台面上的板件108 顶出系统设计 ejection system design顶出制品机构的类型109 顶出时间ejection time 制品脱离模具可安全取出的时间110 推板导套 ejector bushing 与导柱滑配合，用于推出机构导向的圆柱形零件成型工艺 Molding technique procedureA 成型工艺 Section 1 molding technique.1.成型工艺参数类型 Sorts of molding parameter.(1). 注塑参数 Injection parameter.a.注射量 Injection rate.b.计量行程Screw back positionc.余料量Cushiond.防诞量Sucking back ratee.螺杆转速Screw speedf.塑化量Plastic0 rateg.预塑背压Screw backpressureh.注射压力和保压压力Injection pressure and holding pressurei.注射速度Injection speed(2)合模参数Clamping parametera.合模力Clamping forceb.合模速度Clamping speedc.合模行程.Clamping stroked.开模力Opening forcee.开模速度Opening speedf.开模行程Opening positiong.顶出压力Ejector advance pressure h.顶出速度Ejector advance speedi.顶出行程Ejector advance position2.温控参数Temperature parametera.烘料温度Dry resin material temperatureb.料向与喷嘴温度Cylinder temperature and nozzle temperaturec.模具温度Mold temperatured.油温Oil temperature3.成型周期Molding cyclea.循环周期Cycle timeb.冷却时间Cool timec.注射时间Injection timed.保压时间Holding pressure timee.塑化时间Plant timef.顶出及停留时间Knocking out and delay timeg.低压保护时间Mold protect time成型工艺参数的设定须根据产品的不同设置.Molding technique parameter setting differs depending on type of product成型条件设定 Molding parameter Setting按成型步骤:可分为开锁模,加热,**,顶出四个过程.Molding steps: mold opening/closing, heating injection and knocking out.开锁模条件:Mold opening parameter: 快速段中速度High-speed mid-speed低压高压速度Low pressure high pressure speed锁模条件设定:Mold closing parameter setting1锁模一般分: 快速→中速→低压→高压Mold closing: high-speed →low-speed →low pressure→ high pressure。