DYT BZ 磁力耦合器安装维护手册(DYT-BZ75)

Installation, Operation a nd Maintenance InstructionsERIEZ MAGNETICSH EADQUARTERS: 2200 ASBURY ROAD, ERIE, PA 16506–1440 U.S.A.W ORLD AUTHORITY IN ADVANCED TECHNOLOGY FOR MAGNETIC, VIBRATORY and INSPECTION APPLICATIONSSM-321DIntroductionThis manual applies to the two basic types of Eriez Magnetics SE-2400 electromagnets: chute style and suspended type. The slight differences in installation and maintenance procedures for these magnets are detailedin the text.A careful reading of these Installation, Operation and Maintenance Instructions will assure your magnet’s most efficient and dependable performance.If there are any questions or comments about the manual, please call Eriez Manufacturing at 814/835-6000 for assistanceCAUTION ‑ STRONG MAGNETThis equipment includes one or more extremely powerful magnetic circuits. The magnetic field may be much stronger than the Earth’s background field at a distance several times the largest dimension of the equipment.• If you use a heart pacemaker of similar device you must neverapproach the equipment because your device may malfunction in the magnetic field, with consequences up to and including death.• To avoid serious pinch‑type injuries caused by objects attracted to the magnet, keep all steel and iron objects well away from the equipment. Do not allow hands, fingers, and other body parts to be caught between the equipment and “workpiece” being lifted.• Keep credit cards, computer disks, and other magnetic storage devices away from the equipment because magnetically stored information may be corrupted by the magnetic field.• Keep electronic devices, such as computers or monitors, away from the equipment because exposure to the magnetic field may result in malfunction or permanent damage to such devices. Contact Eriez if you have a question regarding these precautions.CAUTIONSafety labels must be affixed to this product. Should the safety label(s) be damaged, dislodged or removed, contact Eriez for replacement.Suspended Electromagnets3Table of ContentsSUSpENDED ElECTROMAGNETSDESCRIPTION ......................................................................................................4INSTALLATIONGeneral ............................................................................................................5 Magnet Positions .............................................................................................5 Suspension Height (6)Burden Depth (6)Wiring ..............................................................................................................6OPERATION ..........................................................................................................7MAINTENANCE For Chute Type & Manual Cleaning Models . (7)For Self-Cleaning Models (7)WARNING .............................................................................................................8TROuBLESHOOTINGRectifier Troubleshooting Data Sheet (9)General ..........................................................................................................10 Adjustment Guide for Chute Magnets ...........................................................10 Adjustment Guide for Manual Cleaning units (11)Adjustment Guide for Self-Cleaning units (11)4Suspended electromagnets are heavy duty DCpowered separators designed for removing iron from material that is being moved on wide, non-troughed belts or other wide flat conveyors. The speciallydesigned box-shaped structure houses oil-cooled coils that generate a powerful magnetic field.These units are furnished in two styles: chute style and suspended, with the later being available in either a manual cleaning type or self-cleaning type.Suspended units can be installed in either Position 1 (over the conveyor head pulley) or Position 2 (across the width of the conveyor). Sizes are readily available to accommodate most any conveyor width.DescriptionManual cleaning magnets are intended for use where the amount of iron to be retrieved is not abnormally high. An adjustable means of suspension is achieved through use of four turn-buckles supplied with the unit. T o clean accumulated tramp iron from the magnet it is necessary to shut off the power.Self-cleaning units are basically manual cleaning magnets with short belt conveyors built around them to provide automatic discharge of tramp iron. They are suspended in the same manner as manual cleaners.FIGURE 1Typical SE-2400 suspended electromagnetFIGURE 2Typical SE-2400 chute electromagnetSuspended Electromagnets5InstallationGENERAluse care in uncrating to avoid damage to the equipment.Check the area where the magnet is to be installed for magnetic material. All magnetic material within the field of the magnet (up to 4' (122 cm) may become induced and tend to attract iron. This can interfere with the magnet’s performance. Change to non-magnetic material.For Chute Style: These are shipped with mounting pads suitably positioned for installation at the angle specified on the order (usually 45-60°). When positioned at the specified angle, the integral oil expansion chamber will be properly oriented. For Suspended Models: Be sure the magnet is oriented properly. In all installations, the external oil expansion chamber must be at right angles to the direction of material flow and on the high side if installed at an angle.Check the pressure relief valve located on the high end of the oil expansion chamber to make sure it is free to operate. This is done by pulling the stem and releasing it. It is spring loaded and will re-seat itself when released.MAGNET POSITIONS Chute StylePlace the magnet on a foundation with the face on the same plane as the working face of the chute. Holes are provided for foundation bolts to secure the unit in place once it has been positioned. Joints between the magnet and chute work should be as smooth as possible to assure an uninterrupted material flow and provision should be made for gaining access to the magnet face for removing accumulated iron (See Figure 3).Suspended Style position 1 (in‑line)The installation of a suspended magnet over thetrajectory of material discharged from the belt conveyor is referred to as POSITION 1 (See Figure 4 & 5).For optimum separation in Position 1 installations, provisions must be made to adjust the location of the magnet to suit the trajectory of the material.For Position 1 installations with conveyor belt speeds of less than 350 fpm (107 m/min), greater separation will be achieved by using a non-magnetic head pulley.If a Self-Cleaning unit is being installed, examine the area to make sure that the self-cleaning belt around the separator has adequate room to run properly and that provisions have been made to collect thedischarged tramp iron. A hinged non-magnetic splitter, adjustable in length, will be required to preventextracted tramp iron from re-entering the product.FIGURE 4Manual cleaning position 1FIGURE 5Self-cleaning position 1FIGURE 36FIGURE 6Manual cleaning position 2FIGURE 7Self-cleaning position 2Position the magnet so that the face of the belt is approximately 2" (50 mm) from the trajectory of the material being discharged. The centerline of the magnet should be approximately perpendicular to the material at that point.position 2 (Cross‑belt)Installation of the separator over the moving bed of material at right angles to the conveyor is referred to as POSITION 2 (See Figures 6 and 7). This location sometimes presents a more difficult separation problem than Position 1 and may require a lower suspension. Position 2 mounting is generally not recommended where belt speed is in excess of 350 fpm (107 m/min.).For Position 2 installations, steel conveyor idlers cannot be used in the length of the conveyor beneath the separator. Any conveyor idlers beneath the separator must be made of rubber, wood, or some other non-magnetic material.Both the Manual Cleaning and the Self-Cleaning units should be installed on the centerline of the material conveyor.SUSpENSION HEIGHTThese magnets are designed for 20" (51 cm)suspension height. This height should be considered a maximum and the magnet should be lowered as close to the actual burden as possible. When lowering the magnet to the burden, be sure that plowing does not occur. If the unit is a self -cleaning magnet, make sure that the separator belt has room to operate and discharge tramp iron properly. A clearance of 3" (75 mm) between the magnet or belt and the top of the burden should be maintained for self-cleaning units. This clearance can be reduced to 2" (50 mm) for manual cleaning units.BURDEN DEpTHThe best separator performance is achieved by controlling the burden depth. A plow or levelerpositioned above the conveyor and before the magnet will help level high spots or surges in Position 2 installations. For Position 1 installations, therecommended installation location is calculated on expected tonnage. Any variation from this rate changes the trajectory of the burden with respect to the workingsurface of the magnet and may result in poor separation.WIrINGWiring for Eriez electromagnets is very simple (See Figure 8). Connect the two DC leads from the DC power source to the two terminal posts in the magnet outlet box and tighten the terminal nuts.CAUTIONAfter installation and prior to start‑up, check the oil level at the Oil level plug located on the side corner of the magnet near the expansion tank. If the level is low, add oil of the type specified on the plate attached to the top of the magnet beside the Oil Fill plug.Installation (cont.)Suspended Electromagnets7CAUTIONDo not attempt to turn the terminal poststhemselves. This may result in internal damage.FIGURE 8Power from existing DC sourceLeads from DC Power SourceDC Kick- Absorbing SwitchOperationSTArT -UP OF SELF-CLEANING UNITS1. Be sure the frame is visibly square and has notbeen damaged or twisted.2.After installation, momentarily close the AC switch to the belt drive to determine if the belt tends to wander and, if so, in which direction.3.Belt Adjustmenta. The SE-2400 magnets have a four-pulley design and two tracking adjustments. The bottom tail pulley is initially used to take up the slack and track the belt. If tracking cannot be achieved by this adjustment, the small pulley located on the same end has a horizontal adjustment available to aid in tracking the belt.b. To track the belt, the pulley should be moved in a direction to tighten the belt on the side to which the belt wanders.NOTE: Never start the belt drive and allow it to run continuously until the belt is properly tracked.MaintenanceFOr CHUTE TYPE &MANUAL CLEANING MODELS:1. The oil level should be checked periodically. Thelevel must be maintained. Replace the oil as required with the same brand and type as noted on the plate beside the Oil Fill Plug. Do not attempt to mix brands or types since many substitutes for the original are not compatible. Check the oil level only when the magnet is cold.2. Be sure the expansion tank pressure relief valve is free. This should be checked frequently.NOTE: Normal external operating temperature of Eriez oil-cooled electromagnets is approximately 160°F (70°C) for air-cooled magnets,approximately 150°F (65°C). These temperatures are extremely hot to the touch. Skin burns at 130°F .FOr SELF-CLEANING MODELS:1. Lubricate bearings on a schedule consistent withother equipment in use with your product and environment. An NGL1 No. 2 lithium-base grease is recommended.2.Check V-belt tension frequently. Adjust by tightening the reducer torque arm as required.3.For motor and reducer maintenance, refer to the manufacturer’s instruction sheets packed with the shipment.4.If the separator is to be installed inside afabricated enclosure, provisions must be made to maintain and adjust moving parts as required.5. After 250 hours of running check pulley hubs and tighten set screws to 17 lb. ft. torque.6.Belt tracking should be checked frequently and adjusted as necessary. Tighten the belt on the side to which the belt wanders.7.Once the belt has been tracked, furtheradjustment may be required to achieve proper tension. Excess tension applied in an effort to keep the belt flat against the face of the magnet can lead to pulley, shaft or bearing failure.It is normal for the belt to sag due to its own weight and this becomes more prevalent on thelarger units. Efficient operation can be achieved without applying excess tension so the belt should be tightened only enough to prevent slipping on the pulleys when it is conveying iron off the face of the magnet. usually a sag of up to 2" (50 mm) is not detrimental unless it interferes with material flow. See Figure 9.About every two years, have the oil tested for the dielectric rating. Minimum should be 20 kv. If lower than 20 kv, oil can be filter pressed to bring back a higher dielectric rating or replace with new oil using the same brand.Belt is too tightBelt is too looseFIGURE 9 Suspended electromagnets with self-cleaning belts are normally suspended above conveyor belts away from personnel working areas. Eriez has no control over this location or adjacent areas.under certain conditions it may be necessary for the user to install additional safety devices to protect operating personnel.Suspended electromagnets with self-cleaning belts have pinch points where the belt goes over the pulleys. When the belt is running, this is a hazardous area. Workers should be instructed not to perform duties on this equipment unless it is shut down and the electric supply source is locked out.Warning and caution plates and decals on the magnet must not be removed or painted over. It is important that these warnings and cautions be legible and that they be followed.WarningBelt must just touch the magnet corners8TroubleshootingSuspended Electromagnets9Troubleshooting (cont.)pROBlEM pROBABlE CAUSE SOlUTIONMagnet will not attract iron a. Magnet is not turned on or the magnetvoltage is lowb. Parts not being attracted are non-magneticc. Induced iron in the area of the magnetprohibits the extraction of tramp irond. Magnet is overheatede. Magnet coils are groundedf. Magnet coil is shorted or opena. Check power switch and check DC voltage at magnetterminals. Adjust as required.b. Check missed tramp iron with small permanent magnetto confirm that it is magnetic.c. Check area around the separator with a small steelprobe to see if the structure or conveyor componentsare themselves acting as a magnet and attracting iron.R eplace with a non-magnetic material as required.d. Check for proper DC voltage at the magnet terminalsand check for proper current. Current should not beless than approximately 30% lower than nameplatecurrent. Correct voltage. Allow magnet to cool.e. Take megohm reading between each magnet terminaland ground. 50 megohms should be minimum reading.f. Check for rated current at rated voltage at magnet ormeasure DC resistance of cold magnet. The resistanceshould equal the nameplate voltage divided bynameplate amperes.Oil Leak a. Damaged unitb. Excessive internal pressurea. Check and repair as required. Magnet may be weldedor patched as required BuT EXTREME CAuTIONMuST BE TAKEN TO PREVENT FIRE DuRING ANYWELDING.b. Check freedom of pressure relief valve and replaceif required.TABlE 1General troubleshooting chartpROBlEM pROBABlE CAUSE SOlUTIONMagnet will not attract iron a. Magnet face is overloaded withalready-extracted irona. Examine face of the magnet for build-up of excessiveq uantities of extracted tramp iron. Discharge morefrequently as required.TABlE 2Adjustment guide for chute magnets.(All general items also apply)10Suspended Electromagnets 11pROBlEM pROBABlE CAUSE SOlUTIONMagnet will not attract iron a. Magnet face is overloaded with already-extracted iron b. Magnet set too far from burden c . Magnet set too close to burden d. Magnet is not installed at the proper suspension heighta. Examine face of the magnet for build-up of excessive q uantities of extracted tramp iron. Discharge more frequently as required.b. Check for proper clearance between the magnet and burden. Adjust for proper gap.c. Check for proper clearance between the magnet and the burden. If too close, material surges can occur and the surge may act as a wiper.d. Check location of magnet with respect to burden and confirm that it is within the recommended suspension height at the centerline of the magnet.TABlE 3Adjustment guide for manual cleaning units .(All general items also apply)pROBlEM pROBABlE CAUSE SOlUTIONTramp iron re-entering the product a. Not enough clearance for the iron to be discharged from the product magnet b. Splitter improperly positioned c . Magnet is not installed at the proper suspension heighta. For self-cleaning units in position 2, check to see that enough clearance has been allowed between bottom of magnet and edge of conveyor belt for maximum sizes to be discharged. Adjust as necessaryb. For self-cleaning units in position 1, check splitter for proper location and clearance with respect to the magnet. A djust splitter angle and length as requiredc . Check location of magnet with respect to burden and confirm that it is within the recommended suspension height at the centerline of the magnet.TABlE 4Adjustment guide for self-cleaning units .。

一．用途TD75型通用固定带式输送机（以下简称TD75型）由于输送量大、结构简单、维护方便、成本低、通用性强等优点而广泛地在冶金、煤炭、交通、水电等部门中用来输送散状物料或成件物品。

根据输送工艺的要求，可以单机输送，也可以多台或与其它输送机组成水平或倾斜的输送系统。

TD75型在环境温度+40 ～12 的范围内使用，输送物料的温度在50℃以下。

对于有防爆、防水、防腐蚀及耐热、耐寒等特殊要求的场合，应另行采取相应措施。

二、技术特征和主要参数本系列按带宽分为：500、650、800、1000、1200、1400毫米等七种规格；按驱动功率分为： 1.5、2.2、3.0 、4.、5.5、7.5 、11 、15、18.5、22 、30、40 、55、75 、100、115、130、155 185 KW等十九种。

按带速分为：0.8、1.0、 1.25 、1.6 、2.0、2.5、 3.15、4.0m/s等八种。

此外还有0.3m/s的带速系手选带式输送机专用.TD75型以输送物料的容积应在2.5吨/米以下。

本系列最大输送量见表1表中的输送量是在物料容积r=1.0t/m3,输送机倾角0°～7°,物料动堆积角为30°的条件下计算出的。

三、结构概述1、整机布置：TD75型的整机布置应由设计者根据物料输送工艺及其它要求进行主参数选择及某些计算后，选用本系列的各个部件组成一台完整的输送机。

制造厂按总图或部件清单生产并供货，设计者应对整机主要性能负责，制造厂应对部件本身的性能及质量负责。

一般整机布置有下面几种基本形式：图1水平输送机图2倾斜输送机图3带凸弧段输送机图4带凹弧段输送机图5带凸弧段输送机2、输送带：是曳引和承载物料的主要部件，TD75型采用普通型橡胶输送带和塑料输送带两种。

输送带的接头可采用机械卡或硫化连接。

采用机械卡连接时带强将由于接头强度的降低面降值使用此点对整芯塑料带尤为显著。

W Z B Q-6型微机监控保护装置(磁力启动器)产品使用说明书中国电光防爆电气有限公司2004年2月目录前言1、概述1 2．结构特征与工作原理1 3．技术特征2 4．按键及用户界面说明4 5．操作程序136、维护147、贮存、运输148、开箱检查149、定货须知1410、附录A14附录B15 11、附图15前言欢迎使用QJZ系列矿用隔爆兼本质安全型智能化真空电磁起动器。

本说明书介绍了该起动器的的结构和技术特征，以及应用范围、安装接线、操作维护等方面的内容。

本起动器的操作务必是在获得用户主管部门的授权并仔细阅读了本说明书后方可进行。

本起动器所用的保护装置的一些重要操作，如修改定值等均设有授权密码。

本说明书解释权归中国电光防爆电气有限公司开发部所有，如有疑问或本说明书未涵盖的技术问题，请向中国电光防爆电气有限公司开发部咨询。

注意：如不按本说明书的要求进行操作，则有可能造成不良后果！1、概述1．1主要用途及使用范围QJZ系列矿用隔爆兼本质安全型智能化真空电磁起动器（简称起动器），适用于含有爆炸性气体环境（甲烷、煤尘）的煤矿井下。

在交流50Hz，电压为1140V、660V或380V的供电线路中，对隔爆型三相鼠笼型交流异步电动机进行起动、停止、反转及联台等控制，并能对电动机及供电线路进行保护，控制方式可采用就地控制或远方控制，并可在停机时进行换向，以下说明以400A为例。

1．2使用环境装置应能在下列环境下正常工作：a) 海拔不超过2000米，周围环境压力为（0.8~1.1）×105Pa；b) 周围环境温度为－5℃~+40℃；c) 周围空气相对湿度不大于95%（+25℃）；d) 须能防止水或其它液体浸入起动器内部；e) 无剧烈振动、颠簸以及与水平面安装斜度不超过15°。

1．3产品型号含义与类型Q J Z －□/ □(Z)智能化额定电压(V)额定电流(A)真空智能型隔爆兼本安起动器2、结构特征与工作原理2．1结构特征本开关采用准快速开门结构，结构简单合理，操作方便；采用简单的控制线路，实现开关的多功能（多用途），使开关能作为普通开关的单机、联控，便于管理和维护；本开关容量大，相对体积小，减小了电气设备的占地面积，减少了电气设备之间的连线。

For other service manuals visit our website at:/service_manuals.aspDORNER MFG. CORP .INSIDE THE USA OUTSIDE THE USA P .O. Box 20 • 975 Cottonwood Ave.TEL: 1-800-397-8664TEL: 262-367-7600Hartland, WI 53029-0020 USA FAX: 1-800-369-2440FAX: 262-367-58272100, 2200, 4100, 6200 & MPB Series Bottom Mount Drive Pack. for Heavy Load 90° Industrial 60 Hz GearmotorsInstallation, Maintenance & Parts ManualTable of ContentsIntroduction (2)Warnings − General Safety (3)Product Description (4)Specifications (4)Installation (9)Required Tools (9)Mounting (9)Preventive Maintenance and Adjustment (13)Required Tools (13)Timing Belt Tensioning (13)Timing Belt Replacement (13)Drive or Driven Pulley Replacement (14)Gear Reducer Replacement (14)Motor Replacement (16)Service Parts (18)2100, 2200, 4100, 6200 Series (All) and MPBSeries (Flat Belt) Bottom Mount Drive Package (18)MPB Series Cleated Belt Bottom MountDrive Package (20)4100 Series Adapter Package (22)Gear Motor (22)Notes (23)Return Policy (24)IntroductionUpon receipt of shipment:•Compare shipment with packing slip. Contact factory regarding discrepancies.•Inspect packages for shipping damage. Contact carrier regarding damage.•Accessories may be shipped loose. See accessory instruc-tions for installation.Dorner 2100 Series conveyors are covered by the following patent numbers: 5131529, 5174435, and corresponding patents and patent applications in other countries.Dorner 2200 and MPB Series conveyors are covered by patent number 5174435 and corresponding patents and patent applications in other countries.Dorner 4100 Series conveyors are covered by patent number 3923148 and corresponding patents and patent applications in other countries.Dorner 6200 Series conveyors are covered by patent numbers: 6685009, 5174435, 6109427 and corresponding patents and patent applications in other countries. Dorner’s Limited Warranty applies.Dorner reserves the right to make changes at any time without notice or obligation.Dorner has convenient, pre−configured kits of Key Service Parts for all conveyor products. These time saving kits are easy to order, designed for fast installation, and guarantee you will have what you need when you need it. Key Parts and Kits are marked in the Service Parts section of this manual with the Performance Parts Kits logoIMPORTANTSome illustrations may show guards removed. Do NOT operate equipment without guards.Warnings − General SafetyA WARNINGThe safety alert symbol, black triangle with white exclamation, is used to alert you to potential personal injury hazards.Climbing, sitting, walking or riding on conveyor will cause severe injury.KEEP OFF CONVEYORS.DO NOT OPERATE CONVEYORS IN AN EXPLOSIVE ENVIRONMENT.A WARNINGExposed moving parts can cause severe injury.LOCK OUT POWER before removing guards or performing maintenance.A WARNINGGearmotors may be HOT.DO NOT TOUCH Gearmotors.A WARNINGExposed moving parts can cause severe injury.REPLACE ALL GUARDS BEFORE RUNNING CONVEYOR.A WARNINGDorner cannot control the physicalinstallation and application of conveyors. Taking protective measures is the responsibility of the user.When conveyors are used in conjunction with other equipment or as part of a multiple conveyor system, CHECK FOR POTENTIAL PINCH POINTS and other mechanical hazards before system start-up.A WARNINGMPB Series Conveyors are not reversible. Reversing creates pinch points which can cause severe injury.DO NOT REVERSE MPB SERIES CONVEYORS.Product DescriptionRefer to Figure 1 for typical conveyor components.Figure 1SpecificationsGearmotor Mounting Package Models:Example:A ConveyorB Mounting BracketC GearmotorD Timing Belt TensionerE CoverF Timing BeltG Drive Pulley HDriven PulleyABCDEHFGSpecificationsTable 1: Gearmotor SpecificationsTable 2: Belt Speeds for Heavy Load Fixed Speed 90° 60 Hz Gearmotors on 2100, 2200 (Gang Drive), 4100 and 6200 Series Conveyors(vp) = voltage and phase:11 = 115 V , 1-phase 23 = 230V , 3-phase (n) = reversing capability:N = no reversing switchR = with reversing switch (115V , 1 phase only)Single PhaseThree PhaseDC Variable SpeedVFD Variable SpeedOutput Power 0.50 hp (0.37 kw)Input Voltage 115 VAC 208– 230 / 460 VAC 90 VDC 230 VAC Input Frequency 60 Hz N/A10 – 60 Hz Input Current 7.4 Amperes2.1 – 2/ 1 Amperes 5.0 Amperes 1.6 AmperesMotor RPM1725 25001725Gearmotor Ratios 5:1, 10:1, 20:1, 40:1, 60:1Frame Size NEMA 56CMotor TypeT otally enclosed, Fan-cooledGearmotorsBelt Speed DrivePulley Driven Pulley Part NumberGear RatioRPMIn-lbN-m Ft/minM/min32M060HS4(vp)F(n) 60:129 270 30.5 6 1.7223232M060HS4(vp)F(n) 60:129 27030.58 2.4 323232M060HS4(vp)F(n) 60:1 29 270 30.5 12 3.7 483232M040HS4(vp)F(n) 40:1 43 247 27.912 3.7 32 3232M040HS4(vp)F(n) 40:1 43247 27.9 18 5.5 48 3232M020HS4(vp)F(n)20:1 8690 10.2257.6 323232M020HS4(vp)F(n) 20:1 8690 10.237 11.3 48 3232M010HS4(vp)F(n) 10:1 173 45 5.1 49 14.9 323232M010HS4(vp)F(n)10:1 173 45 5.1 74 22.6483232M005HS4(vp)F(n)5:1 345 25 2.8 9930.2 32 3232M005HS4(vp)F(n)5:1 34525 2.8148 45.148 3232M005HS4(vp)F(n) 5:1 34525 2.8169 51.548 2832M005HS4(vp)F(n)5:134525 2.8197 60.044 2232M005HS4(vp)F(n) 5:1 34525 2.8215 65.5482232M005HS4(vp)F(n)5:1345252.8249 75.948 19SpecificationsTable 3: Belt Speeds for Heavy Load Fixed Speed 90° 60 Hz Gearmotors on 2200 Series Conveyors (Excluding Gang Drive)(vp) = voltage and phase:11 = 115 V , 1-phase 23 = 230V , 3-phase(n) = reversing capability:N = no reversing switchR = with reversing switch (115V , 1 phase only)Table 4: Belt Speeds for Heavy Load Fixed Speed 90° 60 Hz Gearmotors onMPB Series Conveyors(vp) = voltage and phase 11 = 115 V , 1-phase 23 = 230V , 3-phase (n) = reversing capability N = no reversing switchR = with reversing switch (115V , 1 phase only)GearmotorsBelt Speed DrivePulleyDriven Pulley Part NumberGear RatioRPMIn-lbN-mFt/minM/min32M060HS4(vp)F(n) 60:1 29270 30.5 6 1.7 193232M060HS4(vp)F(n) 60:1 29 270 30.5 10 3.0 282832M040HS4(vp)F(n) 40:1 43 247 27.9 15 4.6 282832M060HS4(vp)F(n) 60:1 29 270 30.5 16 4.9 44 2832M040HS4(vp)F(n)40:14324727.924 7.3 442832M020HS4(vp)F(n) 20:186 90 10.2 309.1 28 2832M020HS4(vp)F(n) 20:1 8690 10.2 4814.6 44 2832M010HS4(vp)F(n) 10:1 173 145 5.1 6118.6 282832M010HS4(vp)F(n) 10:1 173 45 5.195 29.0 44 2832M010HS4(vp)F(n) 10:1173455.1104 31.7482832M005HS4(vp)F(n) 5:1345 25 2.8 121 36.928 2832M005HS4(vp)F(n) 5:1 345 25 2.8 13842.1 32 2832M005HS4(vp)F(n) 5:1345252.8176 53.6 32 2232M005HS4(vp)F(n)5:134525 2.8208 63.4 482832M005HS4(vp)F(n)5:1 34525 2.8 24273.8 44 2232M005HS4(vp)F(n)5:1345252.8264 80.54822GearmotorsBelt Speed Drive PulleyDriven Pulley Part NumberGear RatioRPMIn-lbN-mFt/minM/min32M060HS4(vp)F(n) 60:1 29 270 30.5 13 4.0 223232M060HS4(vp)F(n) 60:1 29 270 30.5 20 6.0 282832M040HS4(vp)F(n) 40:1 43 247 27.9 29 8.9 282832M040HS4(vp)F(n) 40:1 43 24727.9 44 13.4 48 3232M020HS4(vp)F(n) 20:1 8690 10.2 59 17.9 28 28SpecificationsTable 5: Belt Speeds for Heavy Load Variable Speed 90° VFD Gearmotors on 2100, 4100 and 6200 Series Conveyors* At 60 HzTable 6: Belt Speeds for Heavy Load Variable Speed 90° VFD Gearmotors on2200 Series Conveyors (Excluding Gang Drive)Table 7: Belt Speeds for Heavy Load Variable Speed 90° VFD Gearmotors onMPB Series Conveyors* At 60 HzGearmotorsBelt Speed DrivePulley Driven Pulley Part Number Gear RatioRPMIn-lbN-m Ft/minM/min 32M060HS423EN 60:1 29 22635.50.6−5.6 0.2−1.7223232M060HS423EN 60:1 29 22635.5 0.8−8.20.3−2.532 3232M040HS423EN 40:1 43 247 27.91.2−12 0.4−3.8282832M020HS423EN 20:1 86 24827.92.5−25 0.8−7.5323232M010HS423EN 10:1 173 15617.64.9−49 1.5−15323232M005HS423EN 5:1 345 819.1 9.9−99 3−3032 3232M005HS423EN 5:1 345 81 9.1 14−148 4.5−45483232M005HS423EN 5:1345 58 6.5 19−197 6−6044 2232M005HS423EN5:1 345586.524−249 7.6−76 4819GearmotorsBelt Speed DrivePulley Driven Pulley Part Number Gear RatioRPMIn-lbN-m Ft/minM/min32M060HS423EN 60:1 29 27030.50.6−6 0.2−1.8 193232M060HS423EN 60:1 29 27030.51−10 0.3−3.1 282832M040HS423EN 40:1 43 24727.9 1.5−15 0.5−4.628 2832M020HS423EN 20:1 86 16718.93−300.9−9.2282832M010HS423EN 10:1 173115136−60 1.8−18282832M010HS423EN 10:1 1731151310−104 3.2−32482832M005HS423EN 5:1 345 58 6.512−121 3.7−37282832M005HS423EN5:1 345 58 6.526−264 8.1−814822GearmotorsBelt Speed Drive Pulley Driven Pulley Part Number Gear RatioRPM In-lb N-m Ft/min M/min 32M060HS423EN 60:12927030.5 1.3−13.4 0.4−4.1223232M060HS423EN 60:12927030.52−190.9−5.9282832M040HS423EN 40:14324727.9 2.9−290.9−8.9282832M020HS423EN 20:18616718.9 5.9−59 1.8−18282832M010HS423EN 10:11731151311−117 3.6−36282832M010HS423EN 10:11731151317−175 5.4−54483232M005HS423EN5:1345586.523−2347.1−712828SpecificationsTable 8: Belt Speeds for Heavy Load Variable Speed 90° DC Gearmotors on 2100, 2200 (Gang Drive), 4100 and 6200 Series ConveyorsTable 9: Belt Speeds for Heavy Load Variable Speed 90° DC Gearmotors on 2200 Series Conveyors (Excluding Gang Drive)Table 10: Belt Speeds for Heavy Load Variable Speed 90° DC Gearmotors on MPB Series Conveyors* = Cleated and Sidewall Cleated belts operate at a maximum of 150 Ft/min (45.7 m/min)GearmotorsBelt Speed Drive Pulley Driven Pulley Part Number Gear RatioRPM In-lb N-m Ft/min M/min 32M060PSD3DEN 60:14227030.5 1.0−8.20.3−2.5223232M060PSD3DEN 60:14227030.5 1.4−120.4−3.6323232M040PSD3DEN 40:16321524.3 2.1−180.7−5.4323232M020PSD3DEN 20:11259010.2 4.3−36 1.3−11323232M010PSD3DEN 10:1250728.19−71 2.6−22323232M005PSD3DEN 5:150025 2.817−143 5.2−43323232M005PSD3DEN 5:150025 2.826−2147.8−65483232M005PSD3DEN5:1500252.829−2459.0−754828GearmotorsBelt Speed Drive Pulley Driven Pulley Part Number Gear RatioRPM In-lb N-m Ft/min M/min 32M060PSD3DEN 60:14227030.5 1.8−140.5−4.5282832M040PSD3DEN 40:16321524.3 2.6−220.8−6.7282832M060PSD3DEN 60:14227030.5 2.8−230.8−7442832M020PSD3DEN 20:11259010.2 5.3−44 1.6−13282832M010PSD3DEN 10:1250728.110−88 3.2−27282832M005PSD3DEN 5:150025 2.817−1385−42442832M005PSD3DEN 5:150025 2.821−176 6.4−54282832M005PSD3DEN5:1500252.833−27610−844428GearmotorsBelt Speed Drive Pulley Driven Pulley Part Number Gear RatioRPM In-lb N-m Ft/min M/min 32M060PSD3DEN 60:14227030.5 2.3−190.7−5.9223232M060PSD3DEN 60:14227030.5 3.4−281−8.6282832M040PSD3DEN 40:16321524.3 5.1−42 1.6−12.9282832M060PSD3DEN 60:14227030.5 5.3−44 1.6−13442832M020PSD3DEN 20:11259010.210−853−26282832M020PSD3DEN 20:11259010.215−127 4.7−39483232M010PSD3DEN 10:1250728.120−1706−52282832M010PSD3DEN10:1250728.131−2559−774832NOTEFor belt speed other than those listed, contact factory for details.InstallationRequired Tools •Hex key wrenches:2 mm, 2.5 mm,3 mm, 5 mm •Torque wrench MountingInstallation Component List:1.Typical components (Figure 2)Figure2Figure3A WARNINGExposed moving parts can cause severeinjury.LOCK OUT POWER before removing guardsor performing maintenance.A WARNINGMPB Series Conveyors are not reversible.Reversing creates pinch points which cancause severe injury.DO NOT REVERSE MPB SERIESCONVEYORS.I Bottom Mount AssemblyJ Drive PulleyK CoverL M4 Socket Head Screws (4x)M Driven PulleyN KeyO Timing BeltP M6 Socket Head Screws (2x)Q M6 Socket−Head Screws & Hard Washers (4x)R End Support BracketS Hex Support Posts (2x)T Gearhead/Conveyor Support PlateU Support Plate SpacerV M6 Socket Head Screws (2x)W M6 Socket Head Screws (2x)NOTE2100, 2200, MPB and 6200 2” & 3” (51mm &76mm) and 4100 1” through 6” (25mm –152mm) conveyors do not include (Figure2,item R through W).NOTEGearmotor may be operated in positions 1 &3 (Figure 3).OIMPJKLNQRT UWSVQInstallation2.If required, change gearmotor position by removing four screws (Figure 4,item X) from bottom mount assembly and two screws (Figure 5,item Y) from gear reducer support. Rotate gearmotor to other position and install screws. Tighten screws to 103 in-lb (12 Nm).Figure 4Figure 53.For your reference, the following figures show theattachment area of complete mounting packages for the various conveyor series.2200 Series Figure66200 SeriesFigure 74100 Series Figure 82100 SeriesFigure 9MPB Series Figure10XXYNOTE6200 conveyor shown, other Series similar.Installation4.Locate drive output shaft (Figure 11,item Z) and remove two screws (AA).Figure 11For 2100, 2200 and 6200 − 2” & 3” (51mm & 76mm) wide conveyors and 4100 − 1” through 6” (25mm – 152mm) wide conveyors:5.Attach bottom mount assembly (Figure 12,item I) with screws (P). Tighten to 80 in-lb (9 Nm). Proceed to step 10.Figure 12For 2100, 2200, 6200 and MPB − 4” (102mm) and wider conveyors and 4100 − 8” (203mm) and wider conveyors: 6.On side opposite drive output shaft, remove two screws (Figure 13,item AB).Figure 137.Attach bottom mount assembly (Figure 12,item I) with two screws (P). Tighten to 80 in-lb (9 Nm).8.Install hex support posts (Figure 14,item S). Tighten posts to 80 in-lb (9 Nm).Figure 149.Install spacer (Figure 15,item U) (2100 & 6200 Only) and gearhead/conveyor support plate (T) with screws (V). Install end support bracket (R) with screws (W). Tighten screws (V & W) to 80 in-lb (9 Nm).Figure 15NOTERefer to Figure 6 through Figure 10 whiledoing step 7.AAZIPADABA WARNINGDrive shaft keyway may be sharp.HANDLE WITH CARE.SURTVWInstallation10.Install key (Figure 16,item N).Figure 1611.Wrap timing belt (O) around driven pulley (M) anddrive pulley (J). Install driven pulley (M) onto conveyor shaft.12.Remove cam bearing and spacer (Figure 12,item AD).Place cam bearing and spacer (Figure 17,item AD) next to driven pulley (M). Ensure flanges of driven pulley are aligned with cam bearing. Tighten driven pulley set screws (AA). This will allow for proper belt alignment while conveyor is in use. Install cam bearing and spacer (AD).Figure 1713.Depending on direction of conveyor belt travel (1 or 2of Figure 18), position belt tensioner (AE) as shown. Tension belt to obtain 0.125¨ (3 mm) deflection for 1.0 lb (456 grams) of force at belt mid-point (AF). Tighten tensioner screw to 103 in-lb (12 Nm).Figure 1814.Install cover (Figure 19,item K) with four screws (L).Tighten to 35 in-lb (4 Nm).Figure 1915.Mount assembly to support structure with four hardwashers and screws (Figure 20,item Q). Tighten to 80 in-lb (9 Nm).Figure 20NOJMAAADM1AFAF2KLQPreventive Maintenance and AdjustmentRequired Tools•Hex key wrenches:2 mm, 2.5 mm,3 mm, 5 mm•Adjustable wrench (for hexagon head screws)•Torque wrenchTiming Belt Tensioning1.Remove four (4) screws (Figure 19,item L) and remove cover (K).2.Loosen tensioner (Figure 21,item AE).Figure 213.Depending on direction of conveyor belt travel (1 or 2 of Figure 18), position belt tensioner (AE) as shown. Tension belt to obtain 0.125¨ (3 mm) deflection for 1.0 lb (456 grams) of force at belt mid-point (AF). Tighten tensioner screw to 103 in-lb (12 Nm).4.Install cover (Figure 19,item K) with four (4) screws (L). Tighten to 35 in-lb (4 Nm).Timing Belt Replacement1.Remove four (4) screws (Figure 19,item L) and remove cover (K).2.Loosen tensioner (Figure 21,item AE).3.Remove timing belt (Figure 22,item O).Figure 224.Install new timing belt.5.Depending on direction of conveyor belt travel (1 or 2 of Figure 18), position belt tensioner (AE) as shown. Tension belt to obtain 0.125¨ (3 mm) deflection for 1.0 lb (456 grams) of force at belt mid-point (AF). Tighten tensioner screw to 103 in-lb (12 Nm).6.Install cover (Figure 19,item K) with four (4) screws (L). Tighten to 35 in-lb (4 Nm).A WARNINGExposed moving parts can cause severe injury.LOCK OUT POWER before removing guards or performing maintenance.AE OA WARNINGExposed moving parts can cause severe injury.LOCK OUT POWER before removing guards or performing maintenance.NOTEIf timing belt does not slide over pulley flange, loosen driven pulley set screws (Figure22,item AG) and remove pulley with belt (O). For re-installation, see steps 11 and Figure 16 on page 12.AGOPreventive Maintenance and AdjustmentDrive or Driven Pulley Replacementplete steps 1 through 3 of “Timing BeltReplacement” section on page 13.2.Loosen set screws and remove drive or driven pulley.3.Complete steps 11 through 14 of “Installation” section on page 12.Gear Reducer Replacement1.Remove four (4) screws (Figure 19,item L) and remove cover (K).2.Loosen tensioner (Figure 21,item AE).3.Loosen drive pulley set screws (Figure 23,item AG). Remove drive pulley (J) and timing belt (O).Figure 234.Remove screws (Figure 24,item V & W) and remove support bracket (R), support plate (T) and spacer (U).Figure 245.Remove hex support posts (Figure 25,item S).Figure 25A WARNINGExposed moving parts can cause severe injury.LOCK OUT POWER before removing guards or performing maintenance.NOTEIf drive pulley (Figure 23,item J) is replaced, wrap timing belt around drive pulley and complete step 3.A WARNINGExposed moving parts can cause severe injury.LOCK OUT POWER before removing guards or performing maintenance.OJAGURTVWSPreventive Maintenance and Adjustment 6.Remove two (2) bracket screws (Figure 26,item AL)and remove bracket (AM).Figure267.Remove four (4) gear reducer mounting screws (Figure27,item AN). Remove gearmotor.Figure278.Remove four screws (Figure 28,item AO). Detachmotor (AP) from gear reducer (AQ). Retain motor output shaft key (AR).Figure289.Remove two (2) screws (AS) and detach output shaftcover (AT).10.Remove gear reducer output shaft key (AU).11.Loosen six (6) set screws (Figure 29,item A V). Removedrive shaft (AW) and key (AX).Figure29AMALANAPAQATA SAOAOAUARAV AWAXPreventive Maintenance and Adjustment12.Apply grease (Figure 30,item AY) to shaft.Figure 3013.Replace the original shaft components into new gearreducer (see Figure 29). Tighten set screws (A V) to 26 in-lb (3 Nm).14.With key (Figure 28,item AR) in keyway, slide motor(AP) and gear reducer (AQ) together. Install screws (AO) and tighten.15.Reverse steps 4 through 7 beginning on page 14.plete steps 11 through 15 of “Installation” sectionon page 12.Motor Replacement1.For single phase motor, unplug power cord from outlet.2.For three phase and VFD variable speed motor:a.Loosen terminal box screws (Figure 31,item AZ) and remove cover (BA).Figure 31b.Record wire colors on terminals 1, 2 and 3. Loosen wire nuts and remove wires 1, 2 and 3.c.Loosen cord grip and remove cord.3.For DC variable speed motor, unplug motor cord at disconnect (Figure 32,item BB).Figure 32IMPORTANTBe extremely careful when coupling motor to gear reducer. Avoid misalignment and forcing the connection causing possible permanent gear reducer seal damage.NOTEDrive pulley (Figure 23,item J) is removed. Wrap timing belt around drive pulley and complete step 16.A WARNINGExposed moving parts can cause severe injury.LOCK OUT POWER before removing guards or performing maintenance.AYHazardous voltage will cause severe injury or death.LOCKOUT POWER BEFORE before wiring.AZBABBPreventive Maintenance and Adjustment4.Remove four screws (Figure 33,item AO). Detach motor (AP) from gear reducer (AQ). Retain motor output shaft key (AR).Figure 335.With key (Figure 34,item AR) in keyway, slide motor and gear reducer together. Install screws (AO) and tighten.Figure 346.Replace wiring:•For a single phase motor, reverse step 1 on page 16.•For a three phase and VFD variable speed motor, reverse step 2 on page 16.•For a DC variable speed motor, reverse step 3 on page 16.IMPORTANTBe extremely careful when coupling motor to gear reducer. Avoid misalignment and forcing the connection causing possible permanent gear reducer seal damage.APAOAQARARAOService PartsNOTEFor replacement parts other than those shown in this section, contact an authorized Dorner Service Center or the factory. Key Service Parts and Kits are identified by the Performance Parts Kits logo . Dorner recommends keeping these parts on hand.2100, 2200, 4100, 6200 Series (All) and MPB Series (Flat Belt) Bottom Mount Drive PackageService PartsItem Part NumberDescription1 202390MNut2920625M Socket Head Screw M6x25mm (2100 & 2200)920616M Socket Head Screw M6x16mm (4100)920630MSocket Head Screw M6x30mm (6200)3450375MCover Mounting Bracket4450445 Spacer 5802−046 Bearing 6920845M Socket Head Screw M8x45mm 7920410M Socket Head Screw M4x10mm 8920693M Socket Low Head Screw M6x16mm 9450443M Grove Mounting Plate 10980422M Square Key 4mm x 22mm 11912−084Square Key, 0.188 x 1.5”12450444M Grove Output Shaft 12mm 13300139Drive −Bearing Shaft Cover 14920616M Socket Head Screw M6x16mm 15920608M Socket Head Screw M6x8mm 16605279P Hard Washer17450441M Gearhead Support Bracket 184533WWM Gearhead Support Hex Post 19450440M End Support Bracket20450442M Gearhead/Conveyor Support Plate 697869MGearhead/Conveyor Support Plate w/Spacer (4100 Only)21450027M Drive Spacer [2100 − 4”−24” (102mm − 610mm) and All 6200]22807−952Grooved Pin [2100 − 4”−24” (102mm −610mm) and All 6200]23920620MSocket Head Screw M6x20mm24450376M Drive Guard 25807−226 Snap −out Plastic Plug 26920406M Socket Head Screw M4x6mm 27980422M Square Key 4mm x 22mm912−053 Square Key, 0.125 x 0.75” [4100 − 1”(25mm) Conveyor Only]28814-104 Timing Belt, 15mm W x 450mm L 814-105 Timing Belt, 15mm W x 460mm L 814-065 Timing Belt, 15mm W x 475mm L 814-112Timing Belt, 15mm W x 495mm L 814-101 Timing Belt, 15mm W x 500mm L 814-108 Timing Belt, 15mm W x 520mm L 814-064 Timing Belt, 15mm W x 535mm L 814-099Timing Belt, 15mm W x 565mm L 29450365MP Driven Pulley, 19Tooth, 12mm bore 450366MP Driven Pulley, 22Tooth, 12mm bore 450367MP Driven Pulley, 28Tooth, 12mm bore 450368MPDriven Pulley, 32Tooth, 12mm bore 30450365MP Drive Pulley, 19Tooth, 12mm bore 450366MP Drive Pulley, 22Tooth, 12mm bore 450367MP Drive Pulley, 28Tooth, 12mm bore 450368MP Drive Pulley, 32Tooth, 12mm bore 450369MP Drive Pulley, 44Tooth, 12mm bore 450370MPDrive Pulley, 48Tooth, 12mm boreWW = Conveyor width ref.: 01, 02, 03, 04, 06, 08, 10, 12, 18, 21, 24Item Part Number DescriptionService PartsMPB Series Cleated Belt Bottom Mount Drive Package27851-279 Rev. I21Dorner Mfg. Corp.2100, 2200, 4100, 6200 & MPB Series Bottom Mount Drive Pack. for Heavy Load 90° Industrial 60 Hz Gearmotors Service PartsItem Part Number Description1202390M Nut2920692M Socket Low Head Screw M6 x 12mm 3920625M Socket Head Screw M6x25mm 4802−046Bearing 5807−1133Washer6920845M Socket Head Screw M8x45mm 7450445Spacer8243402Cover Mounting Angle9920693M Socket Low Head Screw M6x16mm 10243401Mounting Plate11920416M Socket Head Screw M4x16mm 12980422M Square Key 4mm x 22mm 13912−084Square Key, 0.188 x 1.5”14450444M Grove Output Shaft 12mm 15300139Drive −Bearing Shaft Cover 16920616M Socket Head Screw M6x16mm 17605279P Hard Washer18450441M Gearhead Support Bracket 194533WWM Gearhead Support Hex Post 20450440MEnd Support Bracket21243403Gearhead/Conveyor Support Plate 22920620M Socket Head Screw M6x20mm 23300871M Drive Cover24920408M Socket Head Screw M4x8mm 25450367MP Driven Pulley, 28T ooth, 12mm bore 450368MP Driven Pulley, 32T ooth, 12mm bore 26450366MP Drive Pulley, 22Tooth, 12mm bore 450367MP Driven Pulley, 28T ooth, 12mm bore 450369MP Drive Pulley, 44Tooth, 12mm bore 450370MP Drive Pulley, 48Tooth, 12mm bore 27814-101Timing Belt, 15mm W x 500mm L 814-108Timing Belt, 15mm W x 520mm L 814-064Timing Belt, 15mm W x 535mm L 814-099Timing Belt, 15mm W x 565mm L 814-109Timing Belt, 15mm W x 580mm L 814-115Timing Belt, 15mm W x 600mm L 814-110Timing Belt, 15mm W x 615mm LWW = Conveyor width ref.: 04, 06, 12, 18, 24Item Part Number DescriptionDorner Mfg. Corp.22851-279 Rev. I2100, 2200, 4100, 6200 & MPB Series Bottom Mount Drive Pack. for Heavy Load 90° Industrial 60 Hz Gearmotors Service Parts4100 Series Adapter Package Gear MotorItem Part No.Part Description1609486Mounting Block 1” (25mm)609487Mounting Block 2” (51mm)609488Mounting Block 3” (76mm)609479Mounting Block 4” (102mm)609480Mounting Block 5” (127mm)609481Mounting Block 6” (152mm)609482Mounting Block 7” (178mm)609483Mounting Block 8” (203mm)609484Mounting Block 10” (254mm)609485Mounting Block 12” (305mm)2613602P Bolt & Flat Washer Assembly 3450374Drive Adapter Plate 4910−126Hex Nut with Lock Washer 5930612MFlat Head Screw M6 x 12mmItem Part No.Part Description162MH411FN Motor, 0.5 hp (0.37 Kw) 115/230 Volts,60 Hz, 1-Phase, non −reversing 62MH411FR Motor, 0.5 hp (0.37 Kw) 115/230 Volts, 60 Hz, 1-Phase, reversing62MHD9DEN Motor, 0.5 hp (0.37 Kw) 90 Volts DC 32MS423EN Motor, 0.5 hp (0.37 Kw) 230V , 10– 60Hz, Inverter Duty, 3 Phase62MH423Motor, 0.5 hp (0.37 Kw) 208−230/460 Volts, 60 Hz, 3-Phase 232M005HS Gear Reducer, 5:1, 56C 32M010HS Gear Reducer, 10:1, 56C 32M020HS Gear Reducer, 20:1, 56C 32M040HS Gear Reducer, 40:1, 56C 32M060HSGear Reducer, 60:1, 56C21Notes2100, 2200, 4100, 6200 & MPB Series Bottom Mount Drive Pack. for Heavy Load 90° Industrial 60 Hz Gearmotors 851-279 Rev. I23Dorner Mfg. Corp.Dorner Mfg. Corp. reserves the right to change or discontinue products without notice. Allproducts and services are covered in accordance with our standard warranty. All rights reserved. © Dorner Mfg. Corp. 2010DORNER MFG. CORP.975 Cottonwood Ave., PO Box 20Hartland, WI 53029-0020 USATEL 1-800-397-8664 (USA)FAX 1-800-369-2440 (USA)Internet: Outside the USA:TEL 1-262-367-7600FAX 1-262-367-5827Return PolicyReturns must have prior written factory authorization or they will not be accepted. Items that are returned to Dorner without authorization will not be credited nor returned to the original sender. When calling for authorization, please have the following information ready for the Dorner factory representative or your local distributor:1. Name and address of customer.2. Dorner part number(s) of item(s) being returned.3. Reason for return.4. Customer's original order number used when ordering the item(s).5. Dorner or distributor invoice number (if available, part serial number).A representative will discuss action to be taken on the returned items and provide a Returned Goods Authorization (RMA)number for reference. RMA will automatically close 30 days after being issued. To get credit, items must be new and undamaged. There will be a return charge on all items returned for credit, where Dorner was not at fault. It is the customer’s responsibility to prevent damage during return shipping. Damaged or modified items will not be accepted. The customer is responsible for return freight.Conveyors and conveyor accessoriesStandard catalog conveyors 30%MPB, 7200, 7300 Series, cleated and specialty belt50%AquaGard & AquaPruf Series conveyors non-returnable itemsEngineered to order products case by caseDrives and accessories30%Sanitary stand supports non-returnable itemsPartsStandard stock parts30%Plastic chain, cleated and specialty belts non-returnable itemsReturns will not be accepted after 60 days from original invoice date. The return charge covers inspection, cleaning, disassembly, disposal and reissuing of components to inventory. If a replacement is needed prior to evaluation of returned item, a purchase order must be issued. Credit (if any) is issued only after return and evaluation is complete.Dorner has representatives throughout the world. Contact Dorner for the name of your local representative. Our Customer Service Team will gladly help with your questions on Dorner products.For a copy of Dorner's Warranty, contact factory, distributor, service center or visit our website at .For replacement parts, contact an authorized Dorner Service Center or the factory.851-279 Rev. I Printed in U.S.A.。

前言感谢您购买Siemens Energy Subsea 产品。

本文档涵盖DigiTRON 连接器产品系列的保护、存储、运输、开箱、部署和维护相关信息。

重要信息请在使用前仔细阅读请妥善保存，以供日后参考修订摘要本页记录了整个文件的修订状态及其发行授权。

版权所有 © 2020 Siemens Energy Subsea Connectors（Siemens Energy plc 的一个分部），Subsea Excellence Centre, Ulverston, Cumbria, LA12 9EE, England。

版本编制人日期批准人发布日期受影响的页面/备注1 R Wyatt 2020 年 11月 6 日M. Tucker 2020 年 11月 6 日第一期。

[取代已作废的 IOM 10071599]目录1本手册涵盖的产品 (6)2基本信息和快速参考 (7)2.1产品概览 (7)2.2产品规格和认证 (8)2.3联系信息和反馈 (9)2.4产品建议标签 (9)2.5产品标志 (10)2.6产品示例 (10)3产品安全 (13)3.1与操作相关的警告 (13)3.2预期用途 (13)3.3一般安全信息 (14)3.4相关文档 (17)3.5危害健康物质管制条例 (COSHH) (18)4缩写 (19)5规格 (20)5.1连接器规格 (20)6准备产品的使用或储存 (21)6.1产品保护和包装 (21)6.2开箱 (22)6.3存储、保护和使用寿命终止 (22)7安装和装配 (24)7.1阴极保护 (24)7.2穿板（密封法兰）ROV 插座连接器 (24)7.3兼容的法兰安装 ROV 插座连接器 (25)7.4停车插座 (26)7.5测试连接器 (27)8正常运行和故障状态期间的用户信息 (28)8.1视觉信号 (28)8.2正常和故障/危险操作 (28)8.3故障排除 (28)9产品操作与维护 (29)9.1安全注意事项 (29)9.2产品维护和保养 (29)9.3产品保护；端盖和环回连接器 (29)9.4带电插拔 (30)9.5去除海洋微生物和钙沉积物 (30)9.6产品测试 (31)9.7插接产品前的检查 (32)9.8ROV 连接器的插拔 (32)9.9连接器的手动插拔 (34)10客户意见/反馈 (38)表格表 1 与 DigiTRON 产品系列相关的其他安装、操作和维护手册列表 (6)表 2 DigiTRONf 产品系列标识 (7)表 3 DigiTRONf 产品规格和认证 (8)表 4 DigiTRON 产品联系信息 (9)表 5 产品故障排除联系信息 (28)图示图 1 产品建议标签 (9)图 2 DigiTRONf 产品上的产品标志 (10)图 3 典型穿板式安装（密封法兰）连接器，带干式插接连接器选件 (10)图 4 软管端接的典型连接器 (11)图 5 典型水下保护盖 (11)图 6 飞线插头的典型停放位置 (12)图 7 典型测试线束 (12)图 8 可接受的装运包装 (21)图 9 不可接受的包装和存储 (21)图 10 密封式隔板插座连接器 (25)图 11 ROV 兼容安装插座 (25)图 12 符合ROV 的安装截面图，以识别安装和部件 (26)图 13 典型停放插座 (26)图 14 运输保护盖（左）和保护盖（右） (29)图 15 允许的喷水清洗 (31)图 16 对齐标记和唇形密封配合指示器 (33)图 17 手动插拔工具，零件号 S1U10509147 (35)图 18 插拔杆臂枢轴销位置 (35)图 19 插头安装至插接工具 (36)图 20 插座安装至插接工具 (36)图 21 插接操作 (37)图 22 拔出操作 (37)1 本手册涵盖的产品本手册涵盖有关 DigiTRON f（光纤）单连接器的信息，包括其光学和机械规格。

高压成套元器件High-voltage Components GLOBALElectrical SystemsD X N-Q德勒控股集团德勒控股集团德勒控股集团德勒控股集团L-3户内高压带电显示器JSY-Ⅰ注：反向电磁锁要定做CG5-10Q/95×130(130.140.145.150)4-M10VS1-3150A 触臂材料：紫铜硫化处理（注：该型触臂为加长型，适用于大电流隔离车）VS1-4000A 触臂材料：紫铜硫化处理E ECL2601488105240330962425C10-9X19C外形及安装尺寸型号规格L E C JN15-12/31.5-150JN15-12/31.5-210JN15-12/31.5-27553565581015021027539651664627527575810185软连接两孔距L=400mm20-9X19969696主轴母线解触头4060404-φ113271101736462025170701602303558858240R 277外形及安装尺寸主要技术参数外型及安装尺寸使用场所低压使用场所电容使用场所配电(S)注：1、虚线框为计数器显示部分的外形尺寸，此图为柜门正面图；2、只需在柜门上开三个安装孔（3-Φ3.4)和一个信号线插件孔Φ21；3、将计数器背面的三个安装孔与柜门上开的三个安装装孔一一对应，然后在柜门内侧用自攻螺丝拧紧，信号连接线插头通过Φ21的孔插入计数器背面的信号线插件孔中。

TBP系列三相四相组合式过电压保护器（组合式避雷器）6KV、10KV、35KV接线端子示意图24.724132LL10-W 安装支架外形尺寸138.325050138.320LL10-W 灯体LL10-W 安装支架装配好的LL10-W可通过卡脚或螺钉装配。

装配时先固定安装支架，外形及安装尺寸图外形图199139118单位：mm注意：本产品需在柜门上开具尺寸为179±0.5mm 图）作为固定本产品用。

电力机车自动过分相装置地面磁性设备技术规格及安装规程目录第一节工作原理 (1)1.1工作原理 (1)（1）概述 (1)（2）主要性能 (1)（3）系统技术性能 (2)1.2 地面磁性设备组成及外形 (4)（1）信号轨枕 (6)（2）磁性感应装置 (6)（3）无碴设备防护罩及其它附件 (6)第二节技术条件参数 (7)2.1 采用技术标准 (7)2.2 应用范围 (7)2.3 工作和环境条件 (7)2.4主要技术性能参数 (8)第三节地面磁性设备的安装 (10)3.1 有碴轨道磁性设备的安装 (10)3.1.1 安装作业流程 (10)3.1.2 信号轨枕位置标示流程 (11)3.1.3 中性区段的确定 (12)3.1.4 安装距离的确定 (13)3.1.5 抽换安装 (15)3.1.6磁性装置的安装(现场组装情况下) (15)3.1.7 注意事项 (16)3.2 无碴轨道磁性设备的安装 (18)3.2.1 安装作业流程 (18)3.2.2 地面磁性设备位置标示流程 (20)3.2.3地面磁性设备螺孔位置标示注意事项 (21)3.2.4 中性区段的确定 (22)3.2.5 安装距离的确定 (22)3.2.6 高速和重载线路的安装位置要求 (25)3.2.7 注意事项 (25)第四节地面磁性设备的日常维护和定期检修 (26)4.1 巡道检查 (26)4.2 检测地面磁性设备纵向位置 (26)4.3 检测磁性装置的磁场感应强度 (27)4.4 需要更换或修复情况 (28)4.5 避免随意移动、抽除信号轨枕 (28)第一节工作原理1.1工作原理（1）概述电力机车自动过分相地面磁性设备是基于免维护地面定位技术的车载自动过分相控制系统的地面磁性设备。

机车通过感应地面定位信号确定机车与分相点的相对位置，地面定位和机车感应信号分别采用斜对称埋设和备份接收，以保证自动过分相的安全和可靠。

（2）主要性能电力机车通过时会发出相应信号给机车，通过车载感应接收器和过分相控制装置自动完成电力机车断电过分相。

SZZ-730/75型转载机使用说明书（执行标准：MT/T 106-1996）编制时间：2006年4月目录前言 (2)一、使用说明及配套形式 (3)二、型式、基本参数及技术特征 (3)三、主要组成部分及传动系统 (4)四、结构特点及作用 (5)五、转载机的铺设安装 (8)六、转载机的操作及运转 (9)七、转载机的润滑及维护 (9)八、转载机的故障及处理方法 (10)九、主要部件重量及外型尺寸 (11)图例 (12)前言直接使用本设备的工作人员及有关管理人员应认真仔细的阅读本说明书。

本说明书将有助于您熟悉和了解正在选型或使用设备的功能及使用范围。

有助于您做出明智、经济的选择。

本说明书内容包含了有关安全操作，正确经济的使用设备的详细说明及有关建议。

认真仔细的阅读本说明书将有助于预防事故，降低维修成本节省维修时间，提高设备的可靠性，并可延长设备的使用寿命。

为保证设备安全可靠的运行，合理的组织及适当的预防措施，是十分重要的。

本说明书所定的维护周期是最大的，仅为推荐值。

应根据现场的具体情况及工作环境做进一步的调整。

应遵守安全操作规程，特别是在井下预防事故及安全运行的规定。

在安装设备的现场应备有说明书，操作中除遵守安全方面的规定外，还要遵守起重、运输、电工、钳工等方面的有关规定。

应遵守附件生产厂家相应的操作说明，如电动机、真空开关等，只允许使用合格的附件。

随机供应的备件是按正常工作状态提供的，是可以使设备处于长久的良好运行状态，在特殊情况下损坏和提前失效的零部件必须用同样的零部件更换。

由于操作人员训练不足或操作不当均可出现危险，所以只有受过良好训练的、合格的人员才允许操作设备。

在操作设备之前，请认真危险提示是使您引起对危险性的注意，否则将导致严重受伤或死警告提示是使您引起对危险性的警惕，否则将导致受伤或死亡，注意提示是使您引起对危险性的注意，否则将导致人身伤害或设备损坏。

这类危险性通常是不严重的。

但发展下去后果是可怕的，如果不采取合适的预防措施，甚至会发生致命伤害。

干式变压器安装维护使用说明书福州天宇电气股份有限公司FUZHOU TIANYU ELECTRIC CO.,LTD.1．适用范围本说明书适用于本公司生产的额定容量在20000kV A及以下，电压等级35kV及以下的无励磁调压和有载调压干式变压器。

2．使用条件2．1海拔不超过1000m，环境温度不超过40°C。

若环境温度高于40°C或海拔超过1000m时，应按GB6450的规定作适当的调整。

电源电压的波形近似于正弦波。

三相变压器所连接的电源电压近似对称。

2.2外壳防护等级有IP00、IP20、IP30等型式。

2.3冷却方式有空气自冷(AN)和强迫风冷(AF)两种。

要求变压器室必须具有良好的通风能力，每1kW损耗所需要的空气流量不小于4m^3/min。

3.产品装卸3.1装卸时严格按国家标准及装卸规程操作。

3.2装卸设备可采用起重机、汽车吊或叉车等起吊设备。

3.3产品吊装可采用以下三种方式进行。

A：同时使用变压器上的所有吊板起吊，吊升时吊索与垂线的角度不超过30°。

调整吊索的长度使吊钩正对变压器重心。

如图a。

B：若因吊高限制不能符合条件，应在包装箱底板的四角垫木处（滑木倒角处附近）挂吊索，同时保证吊索与垂线的角度不超过30°。

调整吊索的长度使吊钩正对变压器重心。

如图b。

C：带外壳的变压器，除可以采用图b所示的应用包装箱底板垫木处挂吊索起吊外，还可以采用变压器上的吊板起吊，方法是先打开包装箱顶盖，可以看到如图c所示的变压器顶窗，打开顶窗，将吊索伸入变压器外壳，如图d，并按方法A起吊。

有载调压变压器若有载开关与变压器连接在一起整体包装，仅采用变压器上的所有吊板起吊。

3.4用户应采用开箱专用工具或合适的工具(钉锤、扳手、螺丝刀等)将包装箱打开，不可用金属物或其它工具撞击包装箱，以免损坏产品。

3.5干式变压器除温控箱外一般为整体运输，温控箱按原包装固定在变压器本体包装箱内。