2-IN-1 CARGO CARRIERAND BIKE RACKOWNER’S MANUALWARNING:Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating. Failure to follow the safety rules and other basic safety precautions may result in serious personal injury.Thank you very much for choosing the Product! For future reference, please complete the owner’s record below:Model: _______________ Purchase Date: _______________Save the receipt, warranty and these instructions. It is important that you read the entire manual to become familiar with this product before you begin using it.This product is designed for certain applications only. The distributor cannot be responsible for issues arising from modification. We strongly recommend this product not be modified and/or used for any application other than that for which it was designed. If you have any questions relative to a particular application, DO NOT use this product until you have first contacted the distributor to determine if it can or should be performed on the product.Technical SpecificationsIMPORTANT SAFETY INSTRUCTIONSSafety Warnings and PrecautionsWARNING: When using product, basic safety precautions should always be followed to reduce the risk of personal injury and damage to equipment.Read all instructions before using this product!1. Keep work area clean. Cluttered areas invite injuries.2. Observe work area conditions. Keep work area well lighted.3. Store idle equipment. When not in use, the Carrier must be stored in a safe and clean location.Always lock up products and keep out of reach of children.4. Use the right product for the job. There are certain applications for which the Cargo Carrier wasdesigned. Do not modify the Cargo Carrier and do not use the Cargo Carrier for a purpose for which it was not intended.5. Check for damaged parts. Before using any product, any part that appears damaged should becarefully checked to determine that it will operate properly and perform its intended function. Check for any broken or damaged parts and any other conditions that may affect its operation. Replace or repair damaged or worn parts immediately.6. Replacement parts and accessories. When servicing, use only identical replacement parts. Useof any other parts will void the warranty.7. Do not exceed the produc t’s maximum load capacity of 500 lbs.8.Only use the Cargo Carrier with a properly installed 2 inch hitch receiver capable ofsupporting the Cargo Carrier and its load. If the Cargo Carrier is installed on a class II receiver, total weight, including carrier, is limited to 350 lbs.9. Use eye protection. Always wear ANSI approved impact safety goggles when setting up, loadingand unloading the Cargo Carrier. Wear gloves and avoid sharp edges when assembling andwhen loading and unloading the Cargo Carrier.10. Do not allow children to play on, stand upon or climb into the Cargo Carrier. The CargoCarrier is not for carrying people or animals.11. Always check hardware and assembled parts after assembling. All connections should be tightand hardware tightened.12. Always distribute objects in the Cargo Carrier evenly. Uneven weight distribution could causetipping.13. Be aware of dynamic loading! Suddenly dropping or bouncing a load on the Cargo Carrier maycreate, for a brief instant, an excess load, which may result in damage to the product and/or personal injury. Additionally, if the vehicle hits a bump, a slight play in the receiving hitch or a movement in the load could result in a momentary dynamic loading effect that could dramatically increase the actual weight load. Check the hitch-to-carrier connection for any looseness. This momentary dynamic loading effect could result in damage to the Cargo Carrier, the load and possible personal injury.14.WARNING: Be aware of the possible risk of fire and damage to property resulting fromthe vehicle’s exhaust system pointing at or running near the cargo loaded on the Cargo Carrier.Before installing the Cargo Carrier, check to make sure that the exhaust pipe is not pointing in the direction of the cargo. Flammable cargo can ignite from exposure to heat. Other cargo can be damaged from the heat. Always be aware of this potential danger, and never use the Cargo Carrier if the risk exists.15.Follow DOT guidelines for installation and use.16.Do not exceed 65 MPH while carrier is attached.WARNING: The warnings, cautions, and instructions discussed in this instruction manual cannot cover all possible conditions and situations that may occur. It must be understood bythe operator that common sense and caution are factors which cannot be built into thisproduct, but must be supplied by the operator.IMPORTANT SAFETY INFORMATION FOR BIKE RACK1. The bike rack is used as a stabilizing support only.2. All bikes MUST be tied down with straps and/or secured with a chain.3. Check all hardware connections (nuts & bolts) before each use.4. Bike Rack is designed to carry most bikes or small motor bikes where the wheels fit inside thecradle arms.5. For added security, use a locking bike chain.Assembly for Cargo CarrierIt is important that you read the entire manual to become familiar with the product BEFORE you assemble and use the Cargo Carrier. Before assembling and operating the Cargo Carrier, be sure that you have all parts described in the Parts List and Assembly Diagram located on the last pages of this manual.See part diagram for reference:1． Place both halves of the Platform (6) together, then place Top Brace (12) on the top center of the Platform Assembly, aligning the corner holes on the Top Brace (12) and corresponding holes on Platform (6), secure them with four Bolts (7) and four Lock Nuts (9). Hand tighten.2． Put the Platform Assembly onto the 2in. Square Tube (13), then place the Support Bridges (8) down the 2in. Square Tube (13), align the holes on the above parts.3． Connect Top Brace (12), Platform Assembly, 2in. Square Tube (13) and Support Bridges (8) with eight Bolts (7), two Bolts (11) and ten Lock Nuts (9). Hand Tighten.4． Connect the Platform Assembly and Support Bridges (8) with four Bolts (7) and four Lock Nuts (9).Hand Tighten.5． Align Platform Assembly to be level, and then tighten down all the Bolts and Lock Nuts.6． Attach the Reflector (17) onto the back side rail of the Platform Assembly with Spring Washers (18) and Nut (19).Assembly for Bike Rack1. Place three Bike Rack Runners (2) and one offset Bike Rack Runner (3) in line on one side of thePlatform (6), and slide the Long Shaft (4) through the mounting holes on the Platform (6), holes on Bike Rack Runners (2) and Bike Rack Runner (3), secure the Long Shaft (4) in place with R-pin (5).2. Repeat the above step on the opposite side of the Platform (6); make sure the offset Bike RackRunners (3) are in the same position.3. Attach the Magic Straps (1) onto the top loop of each Bike Rack Runner.4. Insert the Tie down Bracket (10) into the 2in. Square Tube (13) from back end and secure them withPin (14) and R-pin (5).OperationWARNING: The load weight must be centered or evenly distributed across the Carrier platform. Always use appropriate tie-down restraints to securely attach any cargo loaded onto the Cargo Carrier before moving your vehicle any distance. Do not leave loose items on the platform while operating the vehicle. Always use Reflectors. Make certain to use the appropriate red flags when moving a load. Check with your local traffic enforcement agency to make certain that you are correctly following all local laws.a) Find the assistance of another adult to help lift the Cargo Carrier.b) Lift the Cargo Carrier and place the 2in. Square Tube (13) into the 2in. Hitch Receiver mounted toyour vehicle.c) Line up the hole in the 2in. Square Tube (13) with the hole in your hitch. With the holes lined up,slide a Hitch Pin (15) through the holes and insert a Lock Pin (16).d) Put down all Bike Rack Runners down on the Platform Assembly.Your Cargo Carrier can be loaded with up to 500 lb. of evenly distributed cargoif an appropriately rated hitch is used.WARNING:The load weight must be centered or evenly distributed across the Carrier platform. Always use appropriate tie-down restraints to securely attach any cargoloaded onto the Cargo Carrier before moving your vehicle any distance. Do notleave loose items on the platform while operating the vehicle.Note: Any load over 320 lb. requires a Class 3 hitch on the vehicle.(Class 2 Hitch = 350 lb. maximum tongue weight, add Carrier weight of about 30 lb.)(Class 3 Hitch = 500 lb. maximum tongue weight)Always use Reflectors. Make certain to use the appropriate red flags whenmoving a load. Check with your local traffic enforcement agency to makecertain that you are correctly following all local laws.Operation as a Bike Carrier1. Before each use, ensure all bolts are secured tightly.2. Remove the Pin (14) and R-pin (15) and pull Tie down Bracket (10) out a bit, then replace the Pin(14) and R-pin (15).3. Tip the Bike Rack Runners to make sure they slant toward the outside of the vehicle.4. Place the wheels of bike into the Bike Rack Runners and secure the wheels with Magic Straps (1).5. When all bikes are in place and secure, weave tie-down straps through the bike frames and lock intoplace.MAINTENANCE•Maintain your cargo and bike carrier. It is recommended that the general condition of the carrier be examined before it is used. Check all nuts and bolts to make sure they are tightened on a regular basis as part of a maintenance schedule. If you hear any abnormal vibrations or noise, have the problem corrected before further use. Have necessary repairs made by qualified service personnel.Parts and Assembly DiagramFor technical questions: 218-943-6296 WARRANTY12 months limited parts warranty.。
Quick N EZThis manual contains safety, assembly, use and maintenance instructions. Read these instructions carefully before use and keep them for future reference. Your child’s safety may be affected if you do not follow these instructions. The InStep Bicycle Trailer must be assembled by an adult who has read and understands the instructions in this manual. Keep the packaging away from children and dispose all packaging before use. Do not return to store. Call toll free 1-800-242-6110 for assistance and replacement parts.Important! Keep instructions for future reference.ContentsSafety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Children . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 Additional Warnings for Customers in the European Union . . . .3 Parts and Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5Unfold the Canopy Frame . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 Attach the Bumper Guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Attach the Canopy . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Extend and Secure the Tow Bar . . . . . . . . . . . . . . . . . . . . . . . . .6 Attach the Rear Wheels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Insert the Safety Flag . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 Trailer Attachment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Attaching to a Bicycle with Quick Release Axles . . . . . . . . . . . .10 Removing the Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11 Using the 5-Point Safety Harness . . . . . . . . . . . . . . . . . . . . . . . .12 Using the 5-Point Safety Harness with Two Children . . . . . . . . .12 Adjusting the Shoulder Strap Height . . . . . . . . . . . . . . . . . . . . .12 Converting the Safety Harness for One Child . . . . . . . . . . . . . .13 Using the 5-Point Safety Harness with One Child . . . . . . . . . . .14 Use as a Stroller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Attaching the Front Wheel . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Attach the Handlebar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15 Using the Parking Brake Strap . . . . . . . . . . . . . . . . . . . . . . . . . .16 Storing the Trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17Thank YouFor purchasing the InStep Bicycle Trailer. You willbe sure to enjoy hours of pleasurable exercise andfamily time. If you have any questions orcomments our customer service hours are:8:00 AM - 5:00 PM Monday through Friday CST.You may also reach us through the following:Contact us:Phone: 1-800-242-6110The Web: Email: ***************Address: 4730 East Radio Tower LaneOlney, IL 62450Important!Do not return the product to the store. Pleasecontact customer service at 1-800-242-6110 forassistance and replacement parts.1SafetyFAILURE TO FOLLOW THE SAFETY INSTRUC-TIONS LISTED BELOW MAY RESULT IN SERI-OUS INJURY OR DEATH. Always read and under-stand the information and warnings in this manual before using the Bicycle Trailer.If you are unsure of any information in this manual or have a question regarding assembly or use please call customer service. Always keep this manual for reference and include it with resale of the Bicycle Trailer.Assembly• An adult who has read and understandsthe information and warnings in the manual shall assemble this product according to manufacturer’s instructions.• Do not use the product if there are any missing or damaged parts. Do not return the productto the store. Please contact customer service at 1-800-242-6110 for assistance and replacement parts.• Dispose of all plastic bags and wrapping material immediately.• Check the assembly (i.e.: crossbar locked, screws tight) before using the product.• Never allow children to assemble, fold, or disassemble the trailer.ChildrenWARNING The maximum weight capacityper child is 40 lbs. The total weight (childrenand cargo) in the trailer cannot exceed 92 lbs.WARNING Avoid serious injury from falling orsliding out. Always use the 5-PointSafety Harness.WARNING Never leave children unattendedin or around the trailer.• Never have more than two children in the trailer at one time.• This vehicle is intended for use with children at least 12 months old and weighing up to 40 lbs. • Never use with children that cannot support their own head.UseWARNING Do not add a seat pad (mattress)thicker than 2.5” (63.5mm).WARNING Any load attached to the handleaffects the stability of the trailer (pram/pushchair). Unstable hazardous conditions mayexist if package carrying accessories areadded to the product.WARNING Parcels or accessories placedon the trailer may cause the trailer tobecome unstable. Do not place items on thetrailer. Hazardous conditions may exist ifpackage carrying accessories are added tothe product.• The maximum weight that can be carried in the cabin pockets is 1 lbs. each. The maximum weight that can be carried in the rear storage area is 10 lbs.• Attach a rearview mirror on the bicycle to check on the (child/children) in the trailer.• When using the double trailer with one child, seat them in the center.The manufacturer recommends the bicycle to be used with the trailer undergo a safety check with a qualified bicycle mechanic before attaching the trailer.Before each use check:• The brakes work properly! Braking distance is increased when pulling a trailer.• The trailer for damage. Do not use if damaged.23• The tire pressure. If necessary inflate the tires to within the range shown on the tire sidewall. Always use a foot or hand pump to inflate the tires.• The fasteners are tight. Tighten if necessary.• The safety flag and reflectors are in place.Do not use the trailer without the safety flag and reflector in place.During use be sure to:• Take proper steps (clothing, ventilation,hydration) to protect the child from exposure hazards such as wind chill and heat exhaustion. These hazards will have a greater impact on the less active passenger.• Always have the canopy in place.• Avoid braking suddenly.• Always maintain a safe speed. The trailer is not intended for use at high speeds. Do not exceed 10 MPH.• The trailer requires a wide turning radius. Do not turn sharply. Sharp changes in direction may cause a tip over.• Use caution when turning on loose or uneven surfaces and when going downhill.• Allow extra clearance for the trailer when near curbs, parked cars, and other obstacles. • Do not ride over curbs, bumps or holes.• Do not use the trailer in hazardous weather or at night.• Do not pull or push the trailer with a vehicle.• Accessories not approved by the manufacturer shall not be used.• Always engage the parking brakes when stopping, releasing the handle or loading orunloading children.Storage• Use caution to avoid pinch points when folding or unfolding the Jogging Trailer.• Do not use cleaning solvents; clean only with mild soap and water.Additional Warnings for Customers in the European UnionWARNING Use the harness as soon as your child can sit unaided. WARNING The seat unit is not suitable for children under 6 months old. WARNING This product is not suitable for running or skating. WARNING Check the trailer (pram) body or seat unit attachment devices are correctly engaged before use. WARNING Always use the crotch strap in combination with the waist belt.Parts and Features• Bumper• Bicycle coupler• Rear wheel brackets• Front wheel bracketwith release lever45AssemblyUnfold the Canopy FrameThere are pinch points between the sidewalls and the frame of the trailer that may cause injury. Fold or unfold the trailer slowly using caution. Keep children clear when folding or unfolding the trailer.Ensure that all locking devices are engaged before use.1. Standing behind the trailer, lift the right sideSnap CanopyUnroll rain protector from elastic (if needed)7Trailer Attachment9Removing the Trailer11Using the 5-Point Safety Harness1.2.3. 4. Place the shoulder straps over the child’sshoulders with the waist belt under thechild’s arms. See Adjusting the Shoulder Strap Height below for more detail.1.2.front. the strap is properly anchored on the seatAvoid serious injury from falling or sliding out.Always properly secure the passenger with the5-Point Safety Harness.It may be dangerous to leave your child unattend-Using the 5-Point Safety Harness with Two Children12Using the 5-Point Safety Harness with One Child141. Slide the front wheel bracket onto the end ofthe tow bar.2. Align the hole on the front wheel bracket withthe hole on the tow bar.3. Insert the bolt through the front wheel bracketand tow bar.4. Insert the washer and the knob on the end ofthe bolt and tighten.Washer Front wheel knobFront wheel bracketFront wheelBolt Attach the HandlebarWARNING!If the handlebar is not securely in place it mayfall off the trailer, causing in the operator to lose control and result in serious injury or death. Always check the handlebar is securely in place before use of the trailer as a stroller.1. Snap the handlebar on to the rear of the frame.2. Turn the attachment knobs (both sides) untilthey are firmly in place.3. Check the handlebar by pulling back and forthto ensure it is securely attached to the frame.Use as a StrollerAttaching the Front WheelNote: If the trailer is attached to the bicycle seeRemoving the Trailer on Page 11.WARNING!Do not use the Stroller with inline or roller skates.When using the front stroller wheel, wrap thesafety strap around the tow bar so it doesn’tinterfere with the front wheel operation.15Storing the Trailer1. Remove the flag and pole. Separate the flagpole sections.2. Remove the rear wheels:a. Find the release lever on the wheel bracket.b. Pull the release lever straight out and hold.c. Remove the wheel.d. Release the lever.3. Remove the locking pin from the tow barbracket (located at the front corner of thetrailer).4. Fold the tow bar underneath the trailer.5. Place the locking pin back through the tow barand bracket.6. Place all loose items inside the passenger compartment.7. Carefully fold the frame down.8. Store in a dry place.Important! If the storage area is hot then releasesome air from the tires. This will help prevent excessive expansion or popping.WARNING!There are pinch points between the sidewalls and the frame of the trailer that may cause injury. Always fold or unfold the trailer slowly and with caution. Keep children clear when folding or unfolding the trailer.and around the back of the trailer frame.of the brake strap.17WarrantyPacific Cycle warrants this product to be free of defective materials and workmanship for 1 year from the date of original purchase.THIS LIMITED WARRANTY IS THE ONLYWARRANTY APPLICABLE TO THIS PRODUCT,AND IS EXPRESSLY IN LIEU OF ANY OTHERWARRANTY. ANY IMPLIED WARRANTIES, INCLUDING ANY WARRANTY OFMERCHANTABILITY AND WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE IS LIMITED IN DURATION TO THE DURATION OFTHE EXPRESS WARRANTY. This limited warranty give you specific legal rights and youmay also have other rights which may vary from state to state.This warranty is extended only to the originalconsumer purchaser for non-commercial use and does not cover tires or tubes, grips, brake pads, or other wear parts, ordinary wear and tear, abuse, misuse, neglect, theft, or damage due to accident.PACIFIC CYCLE IS NOT RESPONSIBLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. THIS LIMITED WARRANTY DOES NOT COVER ANY PERSONAL INJURIES, DAMAGE TO, OR, FAILURE OF THE PRODUCT OR ANY OTHER LOSSES DUE TO ACCIDENT, ABUSE, MISUSE, ALTERATION, NEGLECT, NORMAL WEAR AND TEAR, IMPROPER ASSEMBLY, IMPROPER FIT, IMPROPER MAINTENANCE OR USE OFUNAUTHORIZED REPLACEMENT PARTS NOT DESIGNED FOR THE PRODUCT.To make a claim under warranty, notification of such defect must be given to Pacific Cycle, Inc. the address stated on the previous page . You will be instructed on how the product or part needing replacement should be shipped postpaid to Pacific Cycle, Inc.AccessoriesThe following accessories can be ordered from .• Additional Coupler Kits (includes; coupler plate, tab washer and locking pin)•Additional Stroller Kit (includes front wheel,padded handlebar, parking brake)Maintenance• To clean the trailer: use only mild soap and water. Do not use cleaning solvents.•Routinely check that all fasteners andequipment (wheels, reflectors, flat, etc) are tight and properly assembled.•Check the tire pressure often. Therecommended tire pressure range is printed on the tire. Only use a foot pump to inflate.•Have a qualified bicycle mechanic perform routine safety checks on your bicycle before using the trailer.•Routine bicycle maintenance is recommended to be performed every year.Manufactured for Pacific Cycle, Inc (A Division of Dorel Industries) Pacific Cycle, Inc., 4902 Hammersly Rd., Madison, WI 53711© 2014 Pacific Cycle, Inc. · Made in China · Printed 2014 InStep™ is a registered trademark of Pacific Cycle, Inc. 。
®Quadratec ®Spare Tire Mounted Bike RackTO REDUCE RISK OF SERIOUS INJURY OR PROPERTY DAMAGE:READ ALL SAFETY MESSAGES AND UNDERSTAND ALL INSTRUC-TIONS AND PROCEDURE NOTICES BEFORE ATTEMPTING TO INSTALL OR USE THIS PRODUCT. FOLLOW ALL INSTRUCTIONS AND WARNINGS WITH PRODUCT & VEHICLE OWNERS MANUAL.RISK OF EYE INJURY! SAFETY GLASSES MUST BE WORN AT ALL TIMES WHILE INSTALLING OR MAINTAINING THIS PRODUCT.TORQUE AND RECHECK FASTENERS AFTER 250 MILES AND FREQUENTLY THEREAFTER. DO NOT USE IF DAMAGED. MAKE CERTAIN BICYCLES ARE PROPERLY SECURED BEFORE DRIVING ON PUBLIC ROADS. FAILURE TO DO SO COULD CAUSE PROPERTY DAMAGE OR PERSONAL INJURY.Installation Manual: Designed for Jeep ’76-’18 CJ, YJ, TJ & JK Wrangler Vehicles#92034.1005TO REDUCE RISK OF SERIOUS INJURY OR PROPERTY DAMAGE:INSTALL ACCORDING TO INSTRUCTIONS. TORQUE AND RECHECK FASTENERS AFTER 250 MILES AND FREQUENTLY THEREAFTER.INSPECT AND DO NOT USE RECEIVER/RACK IF DAMAGED.ALWAYS FOLLOW ALL SAFETY WARNINGS, CAUTIONS AND NOTICES IN THE INSTALLATION INSTRUCTIONS AND DOCUMENTATION THAT CAME WITH YOUR BIKE RACK. THIS DOCUMENT ONLY REFERS TO BIKE RACK ASSEMBLY AND INSTALLATION.MAKE CERTAIN BICYCLES ARE PROPERLY SECURED BEFORE DRIVING ON PUBLIC ROADS. FAILURE TO DO SO COULD CAUSE PROPERTY DAMAGE OR PERSONAL INJURY.®Before You Begin Installation:Congratulations on your purchase of Spare Tire Mount Bike Rack for Wran-gler vehicles. When unpacking, check to make sure all parts are included and not damaged due to shipping.If any part is missing or broken, please call Customer Service at 800-745-6037as soon as possible.Regarding Bike Rack Safety: Always check that the rack and bicycles are securely mounted on your vehicle.Failure to do so could cause property damage or personal injury.Thank you again for your purchase and let’s start the installation process.a hazardous situation which, if not avoided, could result in death orserious injury. You CAN be KILLED or SERIOUSLY HURT if you don’t follow instructions.a hazardous situation which, if not avoided, could result in minor or moderate injury. You CAN be moderately HURT and also may suffer property damage if you don’t follow instructions.Careful attention is required to this instruction or operation but does generally not relate to personal injury. Damage to your Quadratec ®product or other property may result if you don’t follow instructions.A Few Words About Product Safety: Your Spare Tire Mount Bike Rack is intended to enhance the utility and enjoyment of your off road capablevehicle. Before installation, please take a moment to review the following safetyinformation and installation instructions Important safety information is gener-ally preceded by one of three signal words indicating the relative risk o injury. The signal words mean:Put on safety glasses. Locate and select the appropriate mounting extension.There are three extension lengths provided to accommodate different size tires and wheels.The shortest extension is appropriate for most original equipment wheels. Larger aftermarket wheels and tires will require one of the larger extensions.®Installation Hardware:PARTS LIST:A) Main Rack Assembly Qty 1B) Mounting BaseQty 1C) Mounting Extensions (4 Lengths)Qty 4D) Rubber Retainer Straps Qty 4E) Webbed Retainer Strap Qty 1F) Button Head Bolt Qty 1G) Flat WashersQty 2H) Threaded Knob With Lock Qty 1I) Curved Washer Qty 1J) KeysQty 2SUPPLIED TOOLS: K) 9/16” WrenchQty 1L) 7/32” Hex Wrench Qty 1M) 5mm Hex WrenchQty 1REQUIRED TOOLS: Safety Glasses¾” Socket And Driver or Lug WrenchECCCDCDFGIHJKLMBABike Rack Assembly:Install a flat washer and nylock nut onto the other end of the bolt and tighten it with a 9/16 wrench while holding the bolt with a hex key.Position the Bike cradles vertically on the upper arm as shown and snug the Allen bolts with the supplied 5mm Hex wrench. Final adjustment of the bike cradles can be made later when the rack is installed.®Bike Rack Assembly:Locate the mounting plate and place the extension over the boss on the mounting plate making sure to align the holes as shown. There should be two oval slots at the top of the plate and one facing the bottom.Using a 7/32” hex wrench thread the button head bolt and a flat washer through the extension and into the mounting plate. Snug the bolt withthe hex key.®Bike Rack Assembly & Installation:Install the round end of the rubber re-taining straps by pulling them over the square retaining tabs on the cradles.Start by removing the vehicle’s spare tire with a ¾” socket and drive or the appropriate lug wrench.Install the assembled mounting plate and extension on to the spare tire mounting studs as shown. Make sure that the button head bolt on the mounting plate and extension is parallel to the ground.Remove the center cap from your sparetire and remount it on the spare tire car-rier so that the Bike rack mounting plate is sandwiched between the spare tire and the tire mount. The Bike rack mounting extension should beprotruding through the wheel.Bike Rack Installation:The threaded knob has a built in keyedlock that prevents the knob from beingloosened and works as an anti-theft fea-ture.Remove the retention clip and retainingpin from the upper hinge and swing therack arms into position.Install the main rack assembly over themounting extension. Make sure that theextension is inserted into the main rackat least to the marked line (or further)to ensure proper engagement.Secure it with the threaded knob.Tighten the knob until the bike rack isin contact pressing on the spare tire.If the knob stops turning before rack ispressing firmly on the tire, a shortermounting extension should be used.®Bike Rack Installation:®Reinstall the pin and retention clip into the lower hole. Place the bike into the cradles as shown. (The position of the cradles can be adjusted using the provided 5mm hex wrench as shown previously in the assembly portion.)Pull the rubber retaining straps over the frame of the bike and secure it on the rectangular hook.Thread the provided safety strap through the loop on the front of thevertical arm of the rack.Continue the thread the strap through both wheels and secure it using thebuckle.®Quadratec ® Exclusive Three Year Limited WarrantyYour Quadratec ®branded accessories are covered by the following Limited Warranty provided exclusively by Quadratec, Inc., 1028Saunders Lane, West Chester PA 19380.This Limited Warranty is the only warranty made in connection with your purchase.Quadratec neither assumes nor authorizes any vendor, retailer or other person or entity to as-sume for it any other obligation or liability in connection with this product orLimited War-ranty . This Limited Warranty does not apply and is not cumulative to any accessory or part distributed by Quadratec for which the Manu-facturer provides a separate written warranty. What is Covered:Subject to the terms, exclu-sions and limitations herein and with respect only to Quadratec branded accessories first sold in the United States, Quadratec warrants to the initial retail purchaser only that yourQuadratec accessory shall be free of defects in material and workmanship: for a period of three (3) years from date of retail purchase.This Limited Warranty is not assignable and shall terminate upon sale of the vehicle upon which the Quadratec accessory is installed or other transfer third persons.All other warranties are hereby disclaimed, ex-cept to the extent prohibited by applicable law in which case any implied warranty of mer-chantability or fitness for a particular purpose on this product is limited to 3 year from date of initial retail sale. Quadratec reserves the rights to: (a.) require invoice or other proof your ac-cessory is within the terms of this Limited Warranty as a condition of warranty service and, (b.) make future revisions to this product and Limited Warranty without prior notice or obligation to upgrade your product.What is Not Covered:Your Quadratec Limited Warranty does not cover products or parts Quadratec determines to have been damaged by or subjected to:(a.) installation damage, alteration, modifica-tion, combination with other parts, failure to maintain or improper repair or service, (b.) nor-mal wear & tear, cosmetic damage or damage from moisture or water immersion, (c.) Acts of God, accidents, misuse, negligence, inadequate mounting or impact with vehicle(s), obstacles or other aspects of the environment, (d.) theft,vandalism or other intentional damage.Remedy Limited to Repair/Replacement:The exclusive remedy provided hereunder shall,upon Quadratec inspection and at Q uadratec’s option, be either repair or replacement of prod-uct or parts (new or refurbished) covered under this Limited Warranty.Customers requesting warranty consideration should first contact Quadratec to obtain a RGA number(610-701-3336). All labor, removal, shipping and installation costs are customer’s responsibility.Other Limitations - Exclusion of Damages -Your Rights Under State Law:In consideration of the purchase price paid, nei-ther Quadratec nor any independent Quadratec distributor/licensee are responsible for any time loss, rental costs, or for any incidental, conse-quential, punitive or other damages you may have or incur in connection with any part or product purchased. Your exclusive remedy hereunder for covered parts is repair/replace-ment as described above.This Limited Warranty gives you specific rights.You may also have other rights that vary from state to state. For example, some states do not allow limitations of how long an implied war-ranty lasts and /or do not allow the exclusion or limitation of incidental or consequential damages, so the limitations and exclusions herein may not apply to you.©Quadratec, Inc. 2018. All Rights Reserved.4.18.18 A4 Version Part #12999.3101。
SMARTrack System Surface / Recessed 48V Track System48V Remote Power Supply:RA48-75W RA48-200W (1x 75W, 70W max. per channel; RA48-75W Spec Sheet)(2x 100W, 95W max. per channel; RA48-200W Spec Sheet)Example: SMTS048-2Track Type Length (Nominal)FinishSMTS SMTR (Surface Track)(Recessed Track)048072096(4’)(6’)(8’)-2-3(Black)(White)SMARTrack DiagramData (+)48 Vdc (+)JOBNAMECATALOGNUMBERNOTES TYPESMARTrack SystemSMARTrack 48V Track Recessed Covers3-3/4”3-3/4”5/8”1-5/8”2-3/4”48” (4’)3-3/4”2-7/8”3-3/4”2-7/8”2-7/8”Recessed Stright CoverSMTC241-2SMTC241-3(Black)(White)Recessed X CoverSMTC244-2SMTC244-3(Black)(White)Recessed Track Cover for SMTR Recessed Track Can be used with surface, pendant and recessed SMARTrack. Track cover are Field cut-ableSMTC048-2 SMTC048-3(Black)(White)Recessed End Feed CoverSMTC210-2 SMTC210-3(Black)(White)Recessed L CoverSMTC242-2SMTC242-3(Black)(White)Recessed T CoverSMTC243-2SMTC243-3(Black)(White)Recessed Conduit End Feed CoverSMTC211-2 SMTC211-3(Black)(White)1-1/4”2-3/8”3-5/8”2-1/2”1-1/4”1-1/4”L-Connector, LeftSMT242L-21SMT242L-31(Black)(White)L-Connector, RightSMT242R-21SMT242R-31(Black)(White)Live End Feed, LeftSMT210L-2SMT210L-3(Black)(White)Live End Feed, RightSMT210R-2SMT210R-3(Black)(White)Live End Conduit Feed, LeftSMT211L-21SMT211L-31(Black)(White)Live End Conduit Feed, RightSMT211R-21SMT211R-31(Black)(White)T-Connector, Left 1SMT243L1-21SMT243L1-31(Black)(White)T-Connector, Left 2SMT243L2-21SMT243L2-31(Black)(White)2-1/2”3-3/4”2-1/2”2-1/2”Straight ConnectorSMT241-21SMT241-31(Black)(White)3-3/4”Note:1. 1/2” KO feedable and stem mount1-1/4”T-Connector, Right 1SMT243R1-21SMT243R1-31(Black)(White)T-Connector, Right 2SMT243R2-21SMT243R2-31(Black)(White)3-3/4”2-1/2”POLARITY GROOVETrackTrackCircuit PathPolarity GrovePolarity GroveMini ConnectorSMT230-2SMT230-3(Black)(White)Flex ConnectorSMT240-23SMT240-33(Black)(White)Angle Adjustable Connector, 60° - 300°SMT245-23SMT245-33(Black)(White)SMARTrack End CapSMT220-2SMT220-3(Black)(White)ISO Mini Connector With StopperSMT233-2SMT233-3(Black)(White)L-Connector, LeftSMT242L-21SMT242L-31(Black)(White)L-Connector, RightSMT242R-21SMT242R-31(Black)(White)T-Connector, Left 1SMT243L1-21SMT243L1-31(Black)(White)T-Connector, Left 2SMT243L2-21SMT243L2-31(Black)(White)T-Connector, Right 1SMT243R1-21SMT243R1-31(Black)(White)T-Connector, Right 2SMT243R2-21SMT243R2-31(Black)(White)X-ConnectorSMT244-22,3SMT244-32,3(Black)(White)Mini Connector With StopperSMT232-2SMT232-3(Black)(White)Straight ConnectorSMT241-21SMT241-31(Black)(White)Note:1. 1/2” KO feedable and stem mount2. 1/2” KO for stem mount only (not feedable)3. No Power Feed1-1/4”2-3/8”2-3/8”3/4”5/8”1-1/4”1-1/4”2-3/8”2-1/2”3-3/4”2-1/2”3-3/4”2-1/2”3-3/4”4-1/8”3-3/4”1-1/4”2-1/2”4-1/8”2-1/2”3-3/4”2-1/2”Clamp Mount, Ceiling Mount or ¼-20 Rod(includes 2x ¼-20 Nuts)SMTM130-2 SMTM130-3 (Black)(White)Threaded Coupler 3/8-18 Support Accessory (For L, T, X, Straight & Conduit End Feed)SMTM150-2 SMTM150-3 (Black)(White)Low Profile 48” Fixed Stem & Canopy, 3/8-18”; Factory Adjustable.SMTM401-48-21SMTM401-48-31(Black)(White)Clamp Mount, 15/16” T-Bar clipSMTM140-2SMTM140-3(Black)(White)Clamp Mount, 9/16” T-Bar clipSMTM141-2SMTM141-3(Black)(White)Ceiling Mount J-Box CoverSMTC300-2SMTC300-3(Black)(White)Field Adjustable 48” Stem With Swivel Canopy,3/8-18”; Slope Ceiling / CA SeismicSMTM400-48-2SMTM400-48-3(Black)(White)Clamp Mount, Threaded Coupler 3/8-18 StemSMTM142-2SMTM142-3(Black)(White)1-5/8”1”5”5”1-3/8”2-5/8”1-5/8”1/2”1-3/8”5”1-1/2”1-1/4”Note:1. Shallow canopy with rigid stem connection shall be used in jurisdictions that DO NOT require light fixtures to freely swing in lateral directions, complying with local and national building codes.*Maximum 4ft Spacing Between MountsNOTESTYPE*Maximum 4ft Spacing Between Mounts Base Mounting Options FinishSMT SMARTrackM100M110M120M130M140M141M200M210M220M3001Low Profile Slide-on mount, with Cable Gripper Low Profile Slide-on mount, with ¼-20 Coupler Clamp mount, with Cable Gripper Clamp mount, Ceiling Mount or ¼-20 Rod (includes 2x ¼-20 Nuts)Clamp mount, 15/16” T-Bar clip Clamp mount, 9/16” T-Bar clipCeiling Cup Aircraft Cable Kit (Includes 10’ Aircraft Cable)(includes 10ft aircraft cable)T-Bar aircraft cable kit(includes 10ft aircraft cable, with 15/16” and 9/16” clips)Ceiling Cup (for ¼-20 Rod)4ft ¼-20 threaded Rod (includes coupler)-2-3(Black)(White)Note:1. No finish option for rigid rod 1-3/8”4-3/4”1-3/8”4-3/4”4-3/4”1-3/8”*Maximum 4ft Spacing Between Mounts Base Mounting Options Finish SMT SMARTrackM140M141M142M150M400-48M401-482C300T-Bar EZclick Caddy To Track 15/16 T-Bar T-Bar EZclick Caddy To Track 9/16 T-Bar Clamp Mount, Threaded Coupler 3/8-18 StemThreaded Coupler 3/8-18 Support Accessory (For L, T, X, Straight And Conduit End Feed)Field Adjustable 48” Stem With Swivel Canopy, 3/8-18”; Slope Ceiling / CA Seismic.Low Profile 48” Fixed Stem And Canopy, 3/8-18”; Factory Adjustable.Ceiling Mount J-Box Cover-2-3(Black)(White)Note:1. No finish option for ¼-20 rigid rod2. Shallow canopy with rigid stem connection shall be used in jurisdictions that DO NOT require light fixtures to freely swing in lateral directions, complying with local and national building codes.243R1, 243R2242L, 242RM1501. 1 x SMT210L, live end feed2. OPTIONAL: 1 x SMT211L, conduit feed3. 1 x SMT-210R, live end feed4. OPTIONAL: 1 x SMT211R, conduit feed5. 1 x SMT243R2, T connector, R26. 1 x SMT243L2, T connector, L27.1 x SMT243L1, T connector, L18. 1 x SMT243R1, T connector, R19. 3 x SMT232/233, mini connector with stopper 10. OPTIONAL: 3 x SMT-230, mini connector 11. 2 x SMT244, X connector 12. 1 x SMT242R, L connector, R 13. 1 x SMT242L, L connector, L 14. 4 x SMT220, end cap1. 3 x SMTR048, recessed SMARTrack2. 7 x SMTC048, cut to length track cover3. 1 x SMT211 L/R, power end feed, conduit4. 1 x SMTC211, recessed end feed cover5. 1 x SMT242L/R, L connector, L/R6. 1 x SMTC242, recessed L cover7. 1 x SMT220, end cap8.1 x SMT232/233, mini connector with stopperSMARTrack SystemDesign Guide: Surface & Recessed Track159101010987141413632141291111144Surface Mount - Product KeyRecessed Mount Track - Product Key721156224318JOB NAME CATALOG NUMBER NOTESTYPE。
