升降平台毕业论文 (1)
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液压升降舞台系统设计毕业论文目录摘要.................................... 错误!未定义书签。
Abstract ................................................. 错误!未定义书签。
一.绪论 (1)1.1液压技术的应用与特点 (1)1.1.1液压技术的应用 (1)1.1.2液压传动的特点 (2)1.1.3液压系统的组成 (2)二.液压升降舞台结构分析与设计 (5)2 .1升降舞台的简介 (5)2.2 升降舞台的液压系统方案的确定 (6)2.2.1升降台机构的设计 (6)2.2.2 升降舞台升降过程示意图 (7)2.2.3降台工艺参数 (8)三.升降舞台液压系统设计计算 (9)3.1执行元件类型、数量、和安装位置 (9)3.2升降舞台升降部分的设计 (9)3.2.1 确定液压系统的工作要求 (9)3.2.2 分析液压系统给的工况 (10)3.2.3确定液压缸的主要参数 (10)四.液压系统的设计与分析 (15)4.1液压回路的选择 (15)4.1.1确定油路方式 (15)4.1.2确定调速方法 (16)4.1.3速度换接回路的选择 (16)I目录4.1.4换向回路的选择 (16)4.1.5压力控制回路的选择 (17)4.1.6其他回路的分析与选择 (17)4.2升降舞台液压系统工作原理图的确定和分析 (18)4.2.1升降舞台液压系统工作原理图 (18)4.2.2液压系统组成及工作原理 (18)4.3液压元件的选择 (19)4.3.1 液压泵及电动机的选择 (19)4.3.2液压阀的选择 (20)4.3.3流量控制阀 (20)4.3.4 方向控制阀 (21)4.3.5其它辅助元件的确定 (22)4.4液压元件的连接 (24)4.5液压系统的演算 (25)4.5.1判断流动状态 (25)4.5.2压力损失 (25)4.5.3局部压力损失(油液流经阀的损失) (25)五.液压系统性能的验算 (27)5.1系统压力损失计算以及泵压力的调整 (27)5.2系统发热及温升计算 (28)六.电气控制回路的设计 (31)6.1液压和电气控制系统 (31)6.2液压系统和电气系统的仿真 (32)七.升降舞台液压系统的安装调试 (40)7.1液压系统的安装 (40)7.1.1系统安装前注意事项 (40)7.1.2系统安装时的注意事项 (40)7.1.3 系统安装方法 (42)7.2液压系统的调试 (43)7.2.1调试的目的 (43)7.2.2调试的步骤 (43)7.2.3调试的主要内容 (44)八.液压系统污染的控制 (46)8.1污染的控制 (46)8.1.1污染物种类和来源 (46)8.1.2油液污染物的控制 (47)8.2泄露控制 (48)8.2.1控制泄露 (48)8.2.2液压系统泄露的排除方法 (49)总结 (51)参考文献 (52)致谢 (53)III目录一.绪论本次毕业设计是根据我们机械及其自动化专业的学生,所掌握的专业知识而编写的。
目录1绪论 (1)2液压举升机概述概述 (4)2.1举升机的介绍 (4)2.2举升机的作用 (4)2.3举升机的种类 (5)3液压系统在工程中的应用及优缺点 (6)3.1液压系统在工程中的应用 (6)3.2液压系统的优点 (7)4液压系统的设计步骤与要求 (8)4.1设计步骤 (8)4.2设计要求 (8)5制定基本方案和绘制液压系统图 (9)5.1基本方案 (9)5.1.1调速方案的选择 (9)5.1.2压力控制方案 (9)5.1.3顺序动作方案 (9)5.1.4选择液压动力源 (10)5.2绘制液压系统图 (11)6双柱液压式汽车举升机液压系统工作原理及特点 (12)6.1液压系统的工作原理 (12)6.2液压系统的工作特点 (13)7液压系统主要参数的确定及工况分析 (14)7.1升降机的工艺参数 (14)7.2工况分析 (14)8 液压系统主要参数的计算 (14)8.1初步估算系统工作压力 (14)8.2 液压执行元件的主要参数 (15)8.2.1液压缸的作用力 (15)8.2.2缸筒内径的确定 (15)8.2.3活塞杆直径的确定 (16)8.2.4液压缸壁厚的确定 (18)8.2.5液压缸的流量 (18)8.3速度和载荷计算 (19)8.3.1执行元件类型、数量和安装位置 (19)8.3.2速度计算及速度变化规律 (19)8.3.3执行元件的载荷计算及变化规律 (20)9液压元件的选择及计算 (22)9.1液压泵的选择 (22)9.1.1泵的额定流量 (22)9.1.2泵的最高工作压力 (23)9.1.3确定驱动液压泵的功率 (23)9.2选择电机 (25)9.3连轴器的选用 (25)9.4 控制阀的选用 (26)9.4.1 压力控制阀 (26)9.4.2 流量控制阀 (27)9.4.3 方向控制阀 (27)9.5 管路,过滤器选择计算 (28)9.5.1 管路 (28)9.5.2 过滤器的选择 (29)9.6 辅件的选择 (30)9.6.1温度计的选择 (30)9.6.2压力表选择 (30)9.6.3油箱 (30)10 液压系统性能验算 (31)10.1系统压力损失验算 (31)10.2 计算液压系统的发热功率 (32)总结 (34)致谢 (34)参考文献 (35)1 绪论本次毕业设计是根据我们机电一体化专业的学生,所掌握的专业知识而编写的。
伸缩升降台伸缩系统设计目录1. 国内外伸缩升降台的发展形势 (I)1.1国外伸缩升降台的发展形势 (I)1.2国内伸缩升降台的发展形势 (II)1.3 课题研究的目的意义及主要内容 (II)1.3.1 课题研究的目的意义 (II)1.3.2 课题研究的主要内容 (III)2 伸缩升降台的应用及其受力分析的讨论 (III)2.1伸缩升降台的二种结构形式 (III)2.2 伸缩升降台机构的位置参数计算 (IV)2.3伸缩升降台机构的动力参数计 (V)2.4 针对性比较小实例:................................. 错误!未定义书签。
2.5伸缩升降台机构中分析............................... 错误!未定义书签。
2.5.1问题的提出:..................................... 错误!未定义书签。
2.5.2两种布置方式的分析和比较:....................... 错误!未定义书签。
3台板与叉杆的设计计算. (VI)3.1确定叉杆的结构材料及尺寸 (VII)3.2横轴的选取 (IX)4 伸缩升降台基于三维虚拟制造与运动仿真 (X)4.1 建模 (X)4.1.1支撑杆 (X)4.1.2长横杆 (X)4.1.3短横杆 (XI)4.1.4导向轴 (XI)4.1.5连接杆 (XI)5.1.6平台 (XII)5.1.7机座 (XII)5.2 装配 (XIII)4.3 仿真 (XIII)4.3.1工作表 (XIII)4.3.2运动曲线 (XIV)4.3.3创建连杆 (XIV)4.3.4创建运动副 (XIV)5 伸缩升降台数学模型的建立 (XIV)5.1 伸缩升降台简介 (XIV)5.2 伸缩升降台的模块划分 (XV)5.3 伸缩升降台数学模型分析 (XV)5.3.1虚位移原理 (XV)5.3.2单杆的运动分析 (XVI)结论 (XX)致谢 (XXI)参考文献 (XXII)摘要长期以来伸缩升降台的研制一直采用传统的方法,它的生产周期长,物理样机制造成本高,而且当产品制出后,经常会出现部件、零部件之间相互干涉,而无法装配等问题。
摘要 (3)ABSTRACT (4)前言 (5)1 概述 (7)1.1 PLC的概述 (7)1.1.1 PLC的基本概念 (7)1.1.2 PLC的特点 (7)1.1.3 PLC的分类 (8)1.2电梯的发展、分类 (8)1.2.1电梯的定义及现状 (8)1.2.2电梯的分类 (9)1.2.3电梯的基本结构 (9)1.2.4电梯定性分析 (12)2变频技术在电梯控制中的应用 (13)2.1变频拖动系统 (13)2.1.1电梯变压变频(VVVF)拖动控制系统的原理 (13)2.1.2电梯变频矢量控制原理 (14)2.2 变频电梯系统运行原理 (14)2.3 电梯拖动调速系统 (15)3 PLC电梯控制系统的组成 (17)3.1 可编程序逻辑控制器(PLC) (17)3.2 输入、输出部分 (18)3.3 电梯控制过程 (18)4 FX2N系列PLC集选控制四层四站交流双速电梯控制系统 (18)4.1 控制要求 (19)4.2 PLC的机型和I/O点的点数选择 (19)4.3 I/O编号分配 (19)4.4 拖动回路、门电路及系统连接 (21)4.5 控制系统各环节的作用及其梯形图实现 (22)4.6系统的调试运行 (29)5 PLC电梯位移控制应用 (29)5.1 硬件电路 (30)5.1.1 主电路 (30)5.1.2 PLC控制电路 (30)5.1.3 电流、速度双闭环电路 (31)5.1.4 位移控制电路 (31)5.2 程序设计 (31)5.2.1 楼层计数 (32)5.2.2 快速换速及原理 (32)5.2.3 门区信号 (34)5.2.4 脉冲信号故障检测 (34)6 FX2N系列PLC在电梯变频调速控制系统中的应用 (34)6.1 系统总体构成 (35)6.2 电梯驱动系统介绍 (35)6.3 控制系统介绍 (36)6.3.1硬件系统组成 (36)6.3.2软件部分说明 (37)6.4 电梯逻辑控制系统 (41)6.5 控制系统特点 (41)结论 (43)致谢 (44)参考文献 (45)摘要PLC(可编程控制器)作为一种工业控制微型计算机,它以其编程方便、操作简单尤其是它的高可靠性等优点,在工业生产过程中得到了广泛的应用。
升降平台动力学分析升降平台动力学分析机械的动态特性研究成了国内外研究学者的研究热点,对于提高机械系统的可靠性和改善系统的动态响应特性有着重要的作用。
本文运用虚拟样机技术,以升降平台为研究对象,对升降平台的机械动力学特性进行深入的分析研究。
虚拟样机技术借助成熟的三维计算机图形技术、图形用户界面技术、信息技术、集成技术、多媒体技术、并行处理技术等对虚拟的产品原型进行设计优化、性能测试、制造仿真以及使用仿真,不仅可以提高仿真精度,而且可以缩短产品设计周期,对于工程实际具有重要的现实意义。
本文主要内容如下:1.介绍虚拟样机技术的基本内容,阐述虚拟样机国内外研究现状,论证进行虚拟样机分析的必要性和意义。
2.阐述多刚体系统动力学建模求解过程,建立升降平台的三维实体模型,并对模型进行合理的简化,采用ADAMS与Pro/E共同支持的文什交换格式Parasolid,把升降平台的实体模型转换到ADAMS中,完成虚拟样机模型的建立。
3.仿真分析升降平台的运动学和动力学特性,得出升降平台上升的位移、速度、加速度,对丝杆的振动分析、螺栓的强度校核等,为下一步实际样机的开发设计提供了理论基础和试验数据。
1.I虚拟样机技术虚拟样机技术又称为动态仿真技术,是指在产品设计开发过程中,将分散的零部件设计和分析技术(指在单一系统中零部件的CAD和CAE技术)柔和在一起,在计算机上建造出产品的整体模型,并针对该产品在投入使用后的各种工况进行仿真分析,预测产品的整体性能,进而改进产品设计、提高产品性能的一种新技术。
虚拟样机技术源于对多刚体系统动力学的研究,多刚体系统动力学是在经典力学基础上发展起来的专门解决复杂系统运动学和动力学问题的新的学科分支。
其主要任务是:建立系统的运动学和动力学模型,并且开发相应的软件系统,户只需要输入基本数据,计算机将自动列写出所需要的方程;建立有效、稳定的数值算法,自动求解运动学和动力学方程:提供计算机仿真结果的图形输出,将分析结果传送给用户。
学校代码:10410序号:055020 本科毕业设计题目:液压升降台江西农业大学毕业设计(论文)任务书设计(论文)液压升降台设计课题名称学生姓名院(系)工学院专业指导教师龚水泉职称副教授学历本科毕业设计(论文)要求:有以下图纸和技术文件:装配图零件图液压原理图摘要本次设计任务是液压升降台,它是一种升降稳定性好,适用范围广的货物举升设备。
其起升高度800mm,举升重量3T,幅面尺寸2600×1400 mm.其动作主要是由两个双作用液压缸推动“X”型架,带动上板移动来实现的。
该液压升降台主要由两部分组成:液压部分和机械部分。
设计液压部分时,先确定了液压系统方案。
选择液压基本控制回路时,换向回路选择三位四通电磁换向阀;平衡回路选择用液控单向阀。
确定各种基本回路后,又确定了液压系统传动形式,拟定液压系统原理图,然后对液压元辅件进行了设计、选择,并对其进行校核。
经过计算后液压缸直径选定为70毫米,液压泵选叶片泵。
根据系统工作的最大功率选Y90S-4三相异步电动机。
在确定泵后,又对其他的元辅件进行了合理的选择,最后确定阀块的设计及效率计算。
机械部分主要由上板架、下板架、内连杆和外连杆四部分组成。
通过设计、选择机械部分材料与结构,并对其进行受力分析与强度校核,结果证明机械部分结构设计可以满足要求,进一步完成了本次设计题目。
关键词:液压;升降平台;上板架;下板架;内连杆;外连杆hydraulic lift platformAbstract:The task of this design is hydraulic lift platform, it is an carpo lifting equipment with good stablity of taking off and landing. Its lifting height is 800mm, weight lifting is three tons, and frame size is 2600 × 1400 mm. Its action is mainly composed of two pairs of hydraulic cylinders to promote the "X" aircraft, leding to realize the mobile plate.The hydraulic lifting platform is mainly composed of two parts : hydraulic parts and mechanical parts. In the design of the hydraulic parts, I first made sure the hydraulic system. In the process of selecting the basic of hydraulic control loop ,the direction loop I chosen to use three position four-way electromagnetic valve,and the balance loop I chosen to use pilot-controlled check value.After the identification of the basic loop, I also made sure the form of hydraulic transmission system, the development of the hydraulic system schematic diagram, and then I designed,selected the hydraulic components and accessories, and checked them. After calculating I selected two 70 mm hydraulic cylinder, I selected the vane pump as the hydraulic pump. According to the maximum power of this system I chosen Y90S-4 three-phase asynchronous motor. After determining the pump, I also chosen the other components and accessories reasonly and finaly I designed the valve block and calculated the efficiency. The mechanical parts is mainly composed of inside and outside link and On board aircraft, the next board aircraft. Through the design, choice of materials and the structure and after the stress analysisand strength of their check, the results proved that the mechanical parts can satisfy the design requirements,which further completed the design of the subject.Key words: Hydraulic; take-off and landing platform;Inside and outside link目录1 总论 (1)2 确定液压系统方案 (4)2.1确定液压基本回路 (4)2.1.1换向回路 (4)2.1.2平衡回路的确定 (7)2.2液压传动系统的形式确定 ....................................................... 错误!未定义书签。
双铰接剪叉式液压升降台的设计双击自动滚屏文章来源:至诚工作室 ? 发布者:至诚 ? 发布时间:2008-11-8 10:51:20 ? 阅读:1088次目录第一章绪论 11.1 举升机的发展简史 11.2 汽车举升机的设计特点 21.3 汽车举升机的安全保证措施 31.3.1 设计制造方面的安全保证措施 ?31.3.2 使用维护方面的安全保证措施 ?4第二章剪叉式升降台的应用及其受力分析的讨论 ?52.1剪叉式升降平台的三种结构形式 ?52.2 双铰接剪叉式升降平台机构的位置参数计算 ?62.3 双铰接剪叉式升降平台机构的动力参数计算 ?82.4 剪叉式升降平台机构设计时应注意的问题 92.5 针对性比较小实例: 92.6双铰接剪叉式升降平台机构中两种液压缸布置方式的分析比较 122.6.1问题的提出:132.6.2两种布置方式的分析和比较:142.6.3实例计算 15第三章液压传动系统的设计计算 203.1明确设计要求制定基本方案: ?203.2制定液压系统的基本方案 ?203.2.1确定液压执行元件的形式 203.2.2 确定液压缸的类型 223.2.3 确定液压缸的安装方式 223.2.4 缸盖联接的类型 223.2.5拟订液压执行元件运动控制回路 223.2.6液压源系统 223.3确定液压系统的主要参数 233.3.1载荷的组成与计算:233.3.2初选系统压力 253.3.3计算液压缸的主要结构尺寸 263.3.4确定液压泵的参数 283.3.5管道尺寸的确定? 303.3.6油箱容量的确定 313.4液压缸主要零件结构、材料及技术要求 313.4.1缸体 313.4.2活塞 323.4.3活塞杆 333.4.4活塞杆的导向、密封和防尘 333.4.5液压缸的排气装置 343.4.6液压缸安装联接部分的型式及尺寸 353.4.7绘制液压系统原理图 35第四章台板与叉杆的设计计算 394.1确定叉杆的结构材料及尺寸 394.2横轴的选取 ?43结论 ?44致谢 ?45参考文献 ?46?第一章? 绪??? 论汽车举升机是现代汽车维修作业中必不可少的设备,它的主要作用就是为发动机、底盘、变速器等养护和维修提供方便。
摘要基于UG移动式可倾斜升降平台的运动仿真长期以来升降平台的研制一直采用传统的方法,它的生产周期长,物理样机制造成本高,而且当产品制出后,经常会出现部件、零部件之间相互干涉,而无法装配等问题。
本文介绍了应用美国公司UG软件进行升降平台单体虚拟制造和运动仿真的过程。
利用UG对建立的升降平台单体的各零部件三维实体模型进行约束和连接装配,形成升降平台单体整体装配,然后通过软件UG进行运动仿真,仿真结果表明,可以利用该仿真平台对升降平台进行性能和结构设计分析,这种方法提高了升降平台设计的效率和准确性,具有一定的实用价值,为将来样机实验奠定了基础。
关键词:虚拟样机技术;UG仿真;升降平台Abstract:Since long ago the elevator development always uses traditional the method, its production cycle is long, the physical prototype production cost is high, moreover after product generating, can appear between frequently the part, the spare part interferes mutually, but is unable to assemble and so on the questions. This article introduced software carries on the elevator monomer hypothesized manufacture and the movement simulation process using American UG.. Carries on the restraint and the connection assembly using GU to the establishment elevator monomer various spare parts three dimensional full-scale mockup, forms the elevator monomer whole assembly, then inducts through connection software UG to carry on the movement simulation, the simulation result indicated, This method enhanced the efficiency and the accuracy which the precision planter designs, has certain practical value, will be the future prototype experiment has laid the foundation.Key word:Virtual prototyping; UG simulation ; Elevat目录目录 (I)1. 国内外升降台的发展形势 (1)1.1国外升降台的发展形势 (1)1.2国内升降台的发展形势 (2)1.3 课题研究的目的意义及主要内容 (3)1.3.1 课题研究的目的意义 (3)1.3.2 课题研究的主要内容 (3)2 剪叉式升降台的应用及其受力分析的讨论 (3)2.1剪叉式升降平台的三种结构形式 (3)2.2 水平固定式剪叉式升降平台机构的位置参数计算 (4)2.3水平固定式剪叉式升降平台机构的动力参数计 (6)2.4 针对性比较小实例: (6)2.5水平固定式剪叉式升降平台机构中两种液压缸布置方式的分析 (7)2.5.1问题的提出: (7)2.5.2两种布置方式的分析和比较: (8)2.5.3实例计算 (9)3液压传动系统的设计计算 (10)3.1制定液压系统的基本方案 (10)3.1.1确定液压执行元件的形式 (10)3.1.2 确定液压缸的类型 (11)3.2.3 缸盖联接的类型 (11)3.2.4拟订液压执行元件运动控制回路 (11)3.2.5液压源系统 (11)3.3确定液压系统的主要参数 (12)3.3.1载荷的组成与计算: (12)3.3.2计算液压缸的主要结构尺寸 (13)3.3.3管道尺寸的确定 (15)3.4液压缸主要零件结构、材料及技术要求 (16)3.4.1缸体 (16)3.4.2活塞 (16)3.4.3液压缸安装联接部分的型式及尺寸 (17)3.4.4绘制液压系统原理图 (18)4台板与叉杆的设计计算 (20)4.1确定叉杆的结构材料及尺寸 (20)4.2横轴的选取 (22)5 剪式升降台基于UG三维虚拟制造与运动仿真 (24)5.1 建模 (24)5.1.1支撑杆 (24)5.1.2长横杆 (24)5.1.3短横杆 (25)5.1.4液压缸 (25)5.1.5活塞 (25)5.1.6平台 (26)5.1.7机座 (26)5.2 装配 (27)5.3 仿真 (27)5.3.1工作表 (27)5.3.2运动曲线 (28)5.3.3创建连杆 (28)5.3.4创建运动副 (28)6 剪叉式液压升降台数学模型的建立 (29)6.1 剪叉式液压升降台简介 (29)6.2 升降台的模块划分 (30)6.3 升降台数学模型分析 (30)6.3.1虚位移原理 (30)6.3.2单杆的运动分析 (31)6.3.3Ⅱ级杆组的运动分析 (32)6.3.4有源组的运动分析 (33)结论 (35)致谢 (36)参考文献 (37)附录 (39)1. 国内外升降台的发展形势1.1国外升降台的发展形势对垂直运送的需求与人类的文明一样久远,最早的升降平台使用人力、畜力和水力来提升重量。
小型运输升降机的设计机械设计制造及其自动化[摘要]本课题以小型运输升降机为设计对象,研究实施重物升降移动的方案,对其减速传动机构及执行机构进行参数设计和校核,从而实现小型运输升降机升降移动重物的功能。
本课题首先对现有的升降机的类型、结构及其工作原理进行了回顾;其次以小型运输升降机为设计对象,对其进行了整体方案设计;接着对其传动系统、执行机构及其制动机构进行了结构设计,并对其关键零部件进行了强度校核。
本设计通过动力机构电动机带动传动系统——减速器,再带动执行机构卷筒上的钢丝绳,然后经过一定的滑轮组装置实现对轿厢上重物的升降移动,而制动机构则通过选取合适的制动器来实现制动。
[关键词]运输升降机,减速器,卷筒,钢丝绳,制动器,滑轮Design of Small Transport ElevatorMajor of mechanical design, manufacturing and automation YangzhichuangAbstract: The small transport elevator was taken as the design object in this thesis, and the solution for the rising and falling of the weight was studied to realize the function of the small transport elevator through the parameter design and verification of the deceleration transmission mechanism and an actuating mechanism.At first, the types, the structures and the working principle of the existing elevator were reviewed. Secondly, the small transport elevator was taken as the design object, and its overall solution design was carried on. At last, the structures of the transmission system, the actuating mechanism and the brake mechanism were designed, and the strengths of the key parts were checked subsequently. In the design, the steel wire rope wined around the coiling block is driven by the transmission system of the reducer, which is driven by the motor drive system previously. The steel wire rope can put the weight up and down by the pulley device, while an appropriate brake is chosen to realize brake.Key words: transport elevator, reducer, coiling block, steel wire rope, detent, pulley目录1 绪论 (1)1.1 运输升降机的应用 (1)1.2 升降升降装置机的分类 (1)1.3 升降机的发展趋势 (1)1.4 本课题的研究内容及目的 (3)2 小型运输升降机的设计要求及方案确定 (4)2.1 设计要求 (4)2.2. 确定设计方案 (4)3 小型运输升降机的设计与计算 (7)3.1 电动机的选择 (7)3.2 小型运输升降机减速装置的设计与计算 (8)4 小型运输升降机制动装置的选择 (31)4.1 制动器的选择要求 (31)4.2 选择合适的制动器 (31)5 钢丝绳的选择与卷筒的设计 (33)5.1 钢丝绳的选择 (33)5.2 卷筒的设计计算 (36)6 小型运输升降机执行机构的设计分析 (43)6.1 轿厢架的计算分析 (43)7 减速器实物的制作 (49)结束语 (51)附录 (53)参考文献 (55)致谢 (56)1 绪论1.1 运输升降机的应用运输升降机主要用于装卸和搬运重物,其广泛应用于工厂、港口、建筑等生产领域。
桂林理工大学本科毕业设计·论文I学号:题目类型: 设计(设计、论文、报告)桂林理工大学GUILIN UNIVERSITY OF TECHNOLOGY毕业设计(论文)题目: 基于PLC的施工升降机控制系统设计学院: 机械与控制工程学院专业(方向):自动化(控制)班级:学生:指导教师:摘要施工升降机是建筑施工中必不可少的机械设备之一.升降机作为现代高层建筑的垂直交通工具,与人们的生活紧密相关,随着人们对升降机运行安全性、高效性、舒适性等要求的不断提高,升降机得到快速发展。
其拖动技术已经发展到了调频调压调速,其逻辑控制也由PLC代替原来的继电器控制.升降机采用了PLC控制,用软件实现对升降机运行的自动控制,可靠性大大提高.控制系统结构简单,外部线路简化,可方便的增加或改变控制功能,也可以进行故障自动检测与报警显示,提高运行安全性,并便于检修.而电动机交流变频器调速技术是当今节电、改善工艺流程以提高产品质量、改善环境、推动技术进步的一种主要手段.变频器调速以其优异的调速性能和起制动性能、高效率、高功率因素和节电效果,广泛的适用范围及其它许多优点而获国内外公认为最有发展前途的调速方式。
因此,PLC控制技术加变频器调速技术已成为现代升降机行业的一个热点。
本设计考虑到施工场地升降机的实际操作功能,所设计的控制系统针对的是四层升降机.代替传统的继电控制系统,由变频器实现对升降机的拖动调速,使PLC 与调速拖动装置相结合,构成PLC集成控制系统,实现了升降机的各种控制功能,提高了升降机运行的可靠性,降低了故障率。
关键词:升降机;PLC控制;变频调速;变频器Design of PLC-based control system for constructionelevator control systemStudent:LIANG Jian Teacher:ZHAO HongAbstract:The Construction hoist is one of the essential mechanical devices in the construction. As the vertical transport of modern high—rise buildings,the elevator and the lives of people closely related with the continuous improvement of the people on the elevator operational safety,efficiency,comfort requirements,the elevator rapid development。
1文献综述进入21 世纪以后, 随着经济的发展和需求的提高, 对物流行业提出越来越高的要求。
剪叉式举升机构具有结构紧凑、承载量大、通过性强和操控性好的特点,因此在现代物流、航空装卸、大型设备的制造与维护中得到广泛应用[1]。
升降机通常采用液压驱动,所以又叫液压升降机,整机由主机、液压系统、电气系统组成。
液压升降机是一种相对简单,且适应能力很强的起重机械。
与其他起升设备相比,它速度低,能精确定位在各种高度,适合于不需要经常性提升货物的场所。
按功能来分,液压升降平台可分为起重平台及维修安装平台。
最新的液压升降平台还装备了行走机构,可在轨道上行驶,在仓库中被广泛用作拣货设备。
升降机种类丰富,类型繁多,总的来讲,按照升降结构的不同,可分为剪叉式升降机、升缩式升降机、套筒式升降机、升缩臂式升降机及折臂式升降机等。
其中剪式又分为单剪支臂液压机和双剪支臂液压机两种型式。
单剪支臂液压机的起重能力为500—10000kg;双剪支臂液压机有两种,一种是两个剪式支臂平行布置,另一种是两个剪式支臂垂直串联。
平行布置的剪式支臂液压机用来提升车辆或长大件货物,垂直布置支臂的液压机用在提升高度较大的场合[2]。
本次根据任务内容,着重介绍剪叉式液压升降机。
1.1世界升降机发展现状和升降机发展趋向近20年世界工程升降机行业发生了很大变化。
RT(越野轮胎升降机)和AT(全地面升降机)产品的迅速发展,打破了原有产品与市场格局,在经济发展及市场激烈竞争冲击下,导致世界工程升降机市场进一步趋向一体化。
目前世界工程升降机年销售额已达75亿美元左右。
主要生产国为美国、日本、德国、法国、意大利等,世界顶级公司有10多家,主要集中在北美、日本(亚洲)和欧洲。
美国既是工程升降机的主要生产国,又是最大的世界市场之一。
但由于日本、德国升降机工业的迅速发展及RT和AT产品的兴起,美国厂商在20世纪60~70年代世界市场中占有的主导地位正逐步受到削弱,从而形成美国、日本和德国三足鼎立之势。
Original AbstractHydraulic lifting platform is a versatile crane lifting equipment, widely used in factories, docks, construction, transportation, sports, equipment maintenance and other high-altitude operations and maintenance. Existing hydraulic lifting platform there are many, can be roughly divided into: four-wheel mobile lifting platform, push-type lift platform, car load lifting platform, fixed platform lift, scissor lift platform, four-post lift The two column lift and so on.In recent years, with the rapid increase in the use of cars, China's booming auto industry, especially the car industry. This makes the auto repair industry has grown, demand for automotive maintenance equipment rapid expansion, but also the maintenance requirements in the automotive tools and equipment requirements on the increasingly high lift vehicle repair workshop is essential and most important maintenance machinery and equipment. The role of auto lift car is in need of repair, a smooth upgrade to the appropriate height, so that maintenance workers at the bottom of the car chassis maintenance and inspection. Generally divided into high column car lift and scissors. Either way, are required to meet the synchronous lifting the car, cornering can not happen, and asked for the empty chassis bottom for easy maintenance workers for maintenance work which requires lifting platform synchronous lifting, running smoothly. Therefore, maintenance of the car lifting platform equipment is generally driven by hydraulic system.With the expanding service sector, as well as the further development of automation, the maintenance staff to reduce labor intensity, making the easy maintenance, and can better improve the efficiency of vehicle maintenance, and car maintenance service quality, so the hydraulic lift Platform automation requirements are also rising. Vehicle maintenance is currently required to meet the synchronization control, lifting the platform lift system depends mainly on the hydraulic system and electrical control and drive systems, but the lift platform is currently owned by the widespread leakage, internal leakage, short life, the operation not flexible, synchronous operation and low defects. To avoid these disadvantages, require more precise synchronization to ensure that the hydraulic lifting platform lift precision, and now most of the hydraulic lifting platform simultaneously phasing out all traditional hydraulic valves, the use of more precise control of the new electro-hydraulic servo valve, electro-hydraulic proportional digital electro-hydraulic valve and valve to control the hydraulic system, to achieve synchronization and high precision. As a form of electro-hydraulic proportional valve type of diverse, easy to use composition of a variety of electrical and computer-controlled hydraulic system, control of high precision, installation flexibility and strong anti-pollution and many other advantages.Currently used in the automotive repair Hydraulic synchronous lift platform vehicle maintenance plays an important role in synchronous lifting platform on a variety of hydraulic valves, hydraulic cylinders, hydraulic pump station innovation and improvement, making a hydraulic lifting platform synchronization smoothrunning, low noise, fast response, high precision synchronization of the repair and maintenance in the car played a crucial role.With the hydraulic lift platform in the automotive repair industry, application and further improvement and innovation in the maintenance of hydraulic lifting platform has the car can achieve more complex functions, the structure of the platform, drive on, and a variety of control systems, has been greatly improved. The current lift platform lift system is mainly driven by the hydraulic system, of course, do not rely on hydraulic pressure, as well as dual-use diesel electric rotary lift platform, now appeared battery driven lift platform, continuously variable transmission can be achieved with safer, more convenient and low noise advantages. Lifting platform is currently widespread leakage, internal leakage, short life, the operation is not flexible, synchronous operation and low defects. To avoid these disadvantages, require more precise synchronization to ensure that the hydraulic lifting platform lift precision, and now most of the hydraulic lifting platform simultaneously phasing out all traditional hydraulic valves, the use of more precise control of the new electro-hydraulic servo valve, electro-hydraulic proportional digital electro-hydraulic valve and valve to control the hydraulic system, to achieve synchronization and high precision. As a form of electro-hydraulic proportional valve type of diverse, easy to use composition of a variety of electrical and computer-controlled hydraulic system, control of high precision, installation flexibility and strong anti-pollution and many other advantages, applications become increasingly broadened.In China, although synchronous hydraulic lifting platform for such development, production started late, but with China's rapid economic development, in order to adapt to China in various fields used by the synchronous hydraulic lifting platform development needs and take the large-scale, standardized , intensive, product support services, achieving mechanical, electrical, fluid integration platform in the application of synchronous movements. The use of synchronous hydraulic lifting platform surface, the service has been expanding, is now in rapid development stage, and now hydraulic lifting platform reliability, security, easy operation and simple directness, and other aspects greatly improved, and with the the popularity and development of computer and mechanical, electrical, fluid integration progress of the study, major domestic and foreign companies have to compete with the computer (electronic) control system to improve overall performance and reduce the use of hydraulic components, machine, reducing the whole size and weight, improve the sensitivity of control and synchronization accuracy. In particular, the manufacturers actively introducing and digesting foreign advanced technology, development of new varieties, improving product technology and quality level, has been part of the hydraulic lifting platform synchronized at or close to the international level of similar products.Currently used in the automotive repair Hydraulic synchronous lift platform vehicle maintenance plays an important role in synchronous lifting platform on a variety of hydraulic valves, hydraulic cylinders, hydraulic pump station innovation and improvement, making a hydraulic lifting platform synchronization Smooth running, low noise, fast response, high precision synchronization, for the repair and maintenance of the car plays an irreplaceable role in a wide range prospects.Therefore, the lifting platform for further research and improvement, optimize system performance and structure to further improve to make up for the shortcomings of existing technology has important significance.The subject of the design of the hydraulic lifting platform main use of theoretical research and design, through the understanding and study of the hydraulic system, as well as existing control technologies and more in-depth research and development, in the hydraulic system components and further understanding and learning , Combined with the modernization of hydraulic components and automation and control components within the hydraulic control through traditional high-tech components and control elements of existing comparative and comprehensive application of the traditional hydraulic system, based on the research and design more innovative set of machines , Electricity, liquid in one of the hydraulic control system, makes the system more stable and faster to achieve the advantages.Hydraulic lift platform system, requires the ability to achieve four-wheeled vehicles in a controlled synchronous lifting height lifting range, to achieve safe and reliable control of the two front, two rear, two revolvers, two rounds of synchronous lifting the right and to ensure synchronous movements accuracy. The hydraulic lift system also must have a fast response speed, hydraulic power units, small size, compact structure, large power weight ratio, ease of manipulation and control, labor-saving convenience and easy to implement automated, with overload protection for high reliability requirements system, excellent technical performance, while ensuring synchronous hydraulic lifting platform can be anywhere in the vertical direction on a longer time (60 min or longer) within a reliable locking, the system can work continuously and reliably, the system energy efficient, easy to maintain low cost. Hydraulic lift platform to meet system design requirements, synchronous movements smooth, and the design to achieve the functional requirements, develop the system closed-loop control of hydraulic systems, hydraulic systems used to satisfy the synchronization requirements of precision and control to achieve the four-wheeled vehicles in a controlled synchronous lifting height lifting range, to achieve safe and reliable control of the two front, two rear, two revolvers, two rounds of synchronous lifting the right and to ensure the accuracy of synchronous movements.To meet the synchronous lifting hydraulic system, the system needs to have synchronization control device to achieve synchronization. Synchronization of hydraulic system is currently running multiple control methods, mainly mechanical synchronization method, pump or motor parallel method, double rod cylinder in series, control valve, synchronizer, synchronization control valve circuit, servo and so on.According to the design of machinery and equipment requirements for the realization of a better two-car front-wheel, two rear, two revolvers, two synchronous lifting the right wheel, respectively, the flexible control, the design of the four hydraulic cylinders used for its intended to achieve their respective parts of the wheel lift and flexible control. Synchronization to achieve higher accuracy and more flexible control, the design does not use the traditional control valves to control, but intends to adopt more new electro-hydraulic proportional control valve to control. Electro-hydraulic proportional control valve is between the ordinary hydraulic valveand servo valve between a fluid control valves, servo valves with similar functions, but also has its specific advantages. Proportional solenoid valve is replaced by the proportion of ordinary hydraulic valve adjustment and control devices and form, it can be given input voltage or current signal proportional continuous, remote control of the direction of flow, pressure and flow. Reasonable use of electro-hydraulic proportional control valve can improve the automation and accuracy, and simplify the system. Commonly used proportional valve can be divided into: proportional pressure valve, proportional flow valves and proportional directional valve three.The design uses electro-hydraulic proportional control system, closed-loop feedback control system, the detection by the sensor and fed back through the electro-hydraulic proportional plc valve, electro-hydraulic proportional control valve opening size corresponding to the achievement of the hydraulic cylinder to achieve synchronous lifting control accuracy. To ensure the hydraulic cylinder to achieve at work to ensure self-locking, hydraulic system should be in each cylinder fuel supply system with check valve to achieve self-lock function to ensure the safety of hydraulic lifting platform. Overload protection to ensure the realization of the hydraulic system, hydraulic system relief valve in the hydraulic pump that needs to be installed to ensure the safety of the system to provide a certain pressure. Oil to the system to meet the system requirements to run and quality of hydraulic oil, hydraulic system should be in the inlet and outlet port to install filters. In order to meet the hydraulic system can be fully automated, the system of hydraulic directional control valve solenoid valve are used. In order to better respond to energy problems, you can, where necessary, instead of using the accumulator motor-driven pump provides the pressure accumulator to provide the direct use of the hydraulic cylinder pressure to meet the relevant sport.In order to achieve self-locking hydraulic cylinder to the function of the hydraulic system in the bottom of each cylinder are equipped with check valve, check valve can achieve one-way self-locking, two-way communication function of the oil. In order to provide security to meet the hydraulic system pressure, not suddenly as high pressure hydraulic system of the adverse effects or even damage some of the hydraulic components, so as a safety valve with pressure relief valve to prevent hydraulic overload protection. In order to achieve automation of the hydraulic system to meet the simultaneous operation of the system is more accurate, and the realization of the system's high efficiency, rapid response requirements, the use of electro-hydraulic proportional directional control valve to high precision, fast response to the synchronization control. Most of the traditional manual control valve, which controlled comparison machinery, it is difficult to achieve automation. Electromagnetic valve, use the pull solenoid valve to control the direction of control of the commutation circuit to achieve better automated results. Shunt valve assembly, also known as synchronous valve, is a hydraulic diversion valve, valve functions in one set of the independent hydraulic device. Shunt valve synchronization is the set speed sync, that is, when two or more cylinders cylinder under different loads, respectively, the shunt valve set pressure and flow through the sensitive internal components automatically adjust the fuel tank of exercise to maintain synchronization.Shunt valve assembly is mainly used in multi-cylinder hydraulic cylinder and the synchronization control system. Split set by the synchronous control flow valve hydraulic system has a simple structure, low cost, design, sets, debugging and ease of use, reliability and many other advantages, which shunt valve assembly in the hydraulic system has been widely used, so there will also be a reasonable set of flow diversion valve used to achieve simultaneous control of two hydraulic cylinders. In the hydraulic system, the oil cleanliness of the normal operation of the hydraulic system has a vital role, so the oil pump and fuel tank return port port filters have been installed in order to ensure that the cleaning fluid degrees, which is an indispensable circuit hydraulic system attachment.In this system, due to the beneficial effects of gravity, the decline in the course of lifting platform, you can completely rely on gravity to provide power, where only one-way valve on the hydraulic control valve port for remote control of the pressure to provide, in under the action of gravity to allow check valve can be decreased to achieve oil return channel, as the pressure is not big, so no need to re-use of oil pump drive motors to achieve the check valve through the oil pressure can be used directly to provide the pressure accumulator, so the treatment, not only simplifies the system control, and can better save energy and avoid frequent start the motor, can effectively extend the life of the motor and pump, and to improve the efficient use of the hydraulic system, which can be said that the biggest advantage of the system design.Hydraulic platform of exercise is to achieve the various hydraulic cylinders rise and fall, but the rise and fall during the lifting phase will be a period in the acceleration of movement, until the required speed to the speed, the platform will achieve a uniform motion and then decelerate to stop. Throughout the campaign process, the hydraulic lifting platform mainly by the external load platform of the car's own weight of gravity and composition. Therefore, the size of the external load is relatively stable and unchanging, and only in the acceleration phase of operation of the entire platform will have a maximum load.Hydraulic lifting platform synchronized variety of mechanical structure, a four-wheel mobile lifting platform, elevating platform vehicle-mounted, fixed landing platform, sets of cylinder-type lift platform, four-column lifting platform, the two-column lifting platform, scissor Lifting platform, and other mechanical structure, and mechanical structure of different ways to achieve different movements to meet the different, specific ways of working and working environment.The design of synchronous hydraulic lifting platform is designed to meet the car repair industry in the use of lifting platform. Maintenance workers to consider maintenance when the car convenient and comfortable, you need to lift the car a certain height, but such use conditions, most of the requirements of hydraulic lifting platform is fixed, so the fixed hydraulic lift platform. While the four cylinder design can be fixed in the foundation, and to consider their own characteristics and the hydraulic cylinder the height, you can dig a pit in the maintenance shop type of foundation, the four cylinder bolts to fully firmly fixed to the ground by on. In order to be able to check and repair chassis, hydraulic lifting platform not designed for the whole plate fixed on the hydraulic cylinder in the bottom four shelves, is thoughtful, Idesigned the mechanical structure to meet the four-wheel placed in the middle hollow of the platform structure, so that not only meet the maintenance requirements, but also save a portion of material, making the structure more simple and beautiful. Taking into account the car body as a whole if there is a need to use floating platform from the condition, for example, remove the wheels need repair or need to dress up tires, etc., are required to meet all hold up the whole body, this, this design in each set of two plates of another set of lifting devices, lifting devices to facilitate use of the vehicle chassis will hold up, to achieve overall body vacant. To consider the overall open on the car platform, hold up the car fixed and plate lifting devices, and can be used scissor lift to reach the level of a structure. The biggest advantage of using this structure is not hold up in the chassis to the plate when retracted within this structure, so that the overall structure is beautiful and practical. To meet the car on the platform do not slip and stable place on the platform, placed on the plate anti-slip skid plate.Programmable Logic Controller (PLC) is an industrial control computer, is the succession of computer, automatic control technology and communication technology as one of the new automatic device. It has strong anti-interference ability, low price, reliability, programming is simple, easy to use and so on, in the industrial field operators by the likes of engineering, so PLC in all areas of industrial control is widely used.The design is based on the ratio of the hydraulic cylinder piston rod valve position control system, namely the use of PLC control signal generated by electro-hydraulic proportional valve driver to control the exact location of the hydraulic cylinder. Hydraulic cylinder piston rod displacement sensor displacement feedback signal output by the A / D converted into digital signals into the computer, the PLC signals within a given comparison, and the control algorithm according to the set after the output control signal, after D / A converted to analog voltage or current signal proportional electro-hydraulic control valve spool position to control the flow of the hydraulic cylinder transmission, drive hydraulic cylinder, to achieve the position of the piston with a load control system as a whole constitute a closed-loop control for precise positioning .原文摘要液压升降平台是一种多功能起重升降设备,广泛应用于工厂、码头、建筑、交通、体育馆、设备检修等高空作业及维修。
密级:学号:本科生毕业(设计)论文全液压升降机的设计系别:专业:班级:学生姓名:指导老师:完成日期:摘要在日常的生产活动中,往往需要对较重的物件进行高低方向往返运输,同时还要满足快速、准确、安全的要求,这需要液压升降机来完成工作。
本论文介绍了液压升降机简要设计过程。
通过分析升降机结构形式和运动机理得到升降机设计结构,详细解释运动过程,并对支架进行优化选择。
针对升降机所需动力分析液压系统总体方案并自主设计液压缸体结构,从标准件选择液压元件及其连接形式,最终设计结果为双单叉开式液压系统升降机。
本液压升降机系统结构简单,能有效减少机械能量损失,同时零件以标准件为主,方便维修更换且成本较为低廉,整机设计实现简易、实用、低成本设计目标。
本液压升降机可以对2500kg货物实行1.5m的举升,可用于门面装饰、仓库货运、市政园林等场合。
关键字:升降机;支架;液压系统;执行元件AbstractIn daily production activities, a heavier needs to be high and low round-trip transportation, whilst conform to the demands of high-speed, accurate, secure. The hydraulic lift is required to complete the work.The thesis briefly describes the design process of hydraulic lift. By analyzing the structural form and moving mechanism of the elevator get the design framework and explain the campaign process in detail, to optimize the bracket selection. Analysis power needed to lift to formulate overall plan and design of hydraulic system of hydraulic cylinder structure, and select from the standard form of hydraulic components and their connections. Results of final design for open-type hydraulic system of double single fork lift.The hydraulic lift system structure is simple which can effectively reduce the mechanical energy loss. At the same time, the mainly parts is some standard parts which conform easy maintenance replacement and low costly. This design enables simple, practical, low cost design goals. The hydraulic lift to move goods to 2500Kg to 1.5m high. It can be used for facade decoration, storage transportation, municipal gardens, and other occasions.Keywords: Elevator; Bracket; Hydraulic Pressure System; Actuator目录第一章绪论 (3)1.1选题目的意义 (3)1.1.1全液压升降机意义 (3)1.1.2全液压升降机设计要求 (3)1.1.3解决的问题 (3)1.2液压升降机在国内外的发展状况 (4)1.3主要研究内容 (4)1.4本章小结 (4)第二章液压升降机总体分析 (5)2.1升降机结构形式和运动机理 (5)2.1.1机械结构形式 (5)2.1.2升降机的运动机理 (5)2.2液压系统方案的选择 (6)2.2.1油路循环方式的分析和选择 (6)2.2.2开式系统油路组合方式的分析选择 (7)2.2.3调速方案的选择 (8)2.2.4液压系统原理图的确定 (8)2.3本章小结 (8)第三章升降机机械结构的设计 (9)3.1升降机机械结构的设计 (9)3.1.1升降机结构参数的确定 (9)3.1.2升降机机械结构计算 (9)3.2升降机支架和上顶板结构的确定 (12)3.2.1上顶板结构和强度校核 (12)3.2.2强度校核 (14)3.2.3支架的结构 (19)3.3.4升降机底座的设计 (21)第四章升降机液压系统的设计 (22)4.1执行元件速度和载荷 (22)4.1.1执行元件类型、数量和安装位置 (22)4.1.2速度和载荷计算 (22)4.1.3执行元件的载荷计算及变化规律 (23)4.2液压系统主要参数的确定 (24)4.2.1系统压力的初步确定 (24)4.2.2液压执行元件的主要参数 (25)4.2.3缸筒内径的确定 (25)4.2.4活塞杆直径的确定 (26)4.2.5液压缸壁厚,最小导向长度,液压缸长度的确定 (28)4.2.6液压缸的流量 (29)4.3液压元件的计算选择及其连接 (30)4.3.1油泵和电机选择 (30)4.3.2控制阀的选用 (33)4.3.3管路,过滤器,其他辅助元件的选择计算 (34)4.3.4液压元件的连接 (37)4.4油箱及附件 (37)4.4.1油箱的容积 (37)4.5液压泵站的选择 (39)4.5.1液压泵站的组成及分类 (39)4.5.2液压泵站的选择 (40)4.6液压缸的结构设计 (40)4.6.1缸筒与缸盖的连接形式 (40)4.6.2活塞和活塞杆 (42)4.6.3活塞杆导向套 (44)4.6.4排气装置 (44)4.6.5进出油口尺寸的确定 (45)4.6.6密封结构的设计选择 (45)第五章液压系统性能验算 (46)5.1系统压力损失验算 (46)5.2系统的总效率验算 (47)5.3本章小结 (47)总结与展望 (48)参考文献 (49)致谢 (50)第一章绪论1.1选题目的意义1.1.1全液压升降机意义采用全液压系统控制有以下特点(1)在同等的体积下,液压装置能比其他装置产生更多的动力,在同等的功率下,液压装置的体积小,重量轻,功率密度大,结构紧凑,液压马达的体积和重量只有同等功率电机的12%。
1 绪论 目前,升降平台广泛用于汽车、集装箱、模具制造,木材加工,化工灌装等各类工业企业及生产流水线,满足不同作业高度的升降需求,同时可配装各类台面形式(如滚珠、滚筒、转盘、转向、倾翻、伸缩),配合各种控制方式(分动、联动、防爆),具有升降平稳准确、频繁启动、载重量大等特点,有效解决工业企业中各类升降作业难点,使生产作业轻松自如。 如今的主要几种升降机构: 按照升降平台构的不同分:剪叉式升降平台、升缩式升降平台、套筒式升降平台、升缩臂式升降平台、折臂式升降平台。 按移动的方法不同分:固定式升降平台、拖拉式升降平台、自行式升降平台、车载式升降平台、可驾驶式升降平台。 其中液压升降台,采用液压技术,升降平稳、噪音低。垂直丝杠升降台采用丝杠传动方式,实现双层台面的升降,根据需要可多块组成升降台群,能在行程范围内组成不同的台阶,满足会议和演出的需要,是舞台上搭设亭、台、楼的理想道具。水平丝杠升降台,该结构的升降台具有土建量小、所需基坑浅、行程大,运行平稳,噪音低定位准确、造价低等优点,采用水平丝杠传动,通过剪叉结构实线台面的升降运动,在行程范围内可任意停止。链条式升降台具有良好的导向机构,保证设备运行时无倾斜。齿轮齿条式升降台,传动精确,造价高。 螺旋器升降台具有普通升降台的全部功能,主要特点是设备占用基坑小,行程大。设备高度仅200~500mm,行程可达14m。当舞台建在2层以上的建筑物时,因空间受到限制时尤为适合。 本次设计的升降台是采用液压的驱动方式,它结构坚固,升降平稳,操作简单,维护方便等特点。适用于仓库、机场、车站、工厂等需要搬运、装卸和高空作业的场所。本设计的优点是: (1)利用国内外先进技术和成功经验,结合剪叉式液压升降台的具体使用要求,用最少的液压元件来实现单叉式液压升降台应具备的各种动作(如:起动、上升、下降、快降、停止等)。 (2)设计采用两片剪叉式机构,升降平稳,升降行程放大作用突出,结构简单可靠。 升降台的发展现状 升降台是一种当前应用广泛,发展良好的将人或货物升降到某一高度的设备。我国目前正处于建设的发展阶段,升降台的研制,开发虽然在一定的程度上得到发展成熟,但是有些地方还需要完善和改进,还需要进一步的研究。升降台种类丰富,类型繁多,总的来讲,按照升降结构的不同,可分为剪叉式升降台、升缩式升降台、套筒式升降台、升缩臂式升降台及折臂式升降台等。按移动的方法不同分:固定式升降台、拖拉式升降台、车载式升降台、可驾驶式升降台等。根据液压升降台的工作原理可分为:剪式举升台(非叉式)、移动式液压举升台、剪叉式固定液压升降台以及直桶式液压升降台等。剪叉式升降台又可以分为电动剪叉式和液压剪叉式。根据其传动系统的不同又可分为:液压传动、链条传动、蜗轮蜗杆传动、齿轮齿条驱动、大螺旋驱动等。车载式升降台是为了提高升降台的机动性,将升降台固定在电瓶搬运车或货车上,它接取汽车引擎动力,实现车载式升降台的升降功能,以适应厂区内外的高空作业。车载式升降台适用范围广泛应用宾馆,大厦,机场,车站,车间,仓库等场所的高空作业等,也可作为临时性的高空照明,广告宣传等。 液压传动是机械设备中发展最快的技术之一,特别是近年来随着机电一体化技术的发展,与微电子、计算机技术相结合,液压与气压传动进入了一个新的发展阶段。现今,采用液压传动的程度也成为衡量一个国家工业水平的重要标志之一,如发达国家的生产的95%的工程机械,90%的数控加工中心,95%以上的自动线都采用了液压传动。 目前使用比较成熟,效果较好的液压缸斜置驱动的剪叉式升降台,具有机构紧凑、运行平稳、噪声小、频响快、传递功率大、易于操作等优点。但在实际使用中也存在一些不足,比如负载不能太大、起重动力矩与负载的比偏大,起始高度较高,有时液压升降平台还会因为长时间的负载而引起漏油,有些升降台体积较大,占用空间等。 (1)升降台的发展前景 升降台是现代机械行业不可缺少的基本设备,为了满足不同的升降高度,升降台分为单级,双级以及多级;为了满足不同的功能要求,台面有棍道式,旋转式和翻转式等。 随着科技的发展,为了更好的控制升降台的升降速度,引入计算机控制系统代替开关液压阀的形式控制液压系统,运用计算机的智能处理能力,根据需要同时控制升降台的位置和速度,既能保证速度均匀稳定,又能更准确的定位。液压升降台正朝着人体化,智能化、集成型和环保节能的方向发展,逐渐运用在各个领域。 几种典型的升降机 固定式升降机是一种升降稳定性好,适用范围广的货物举升设备主要用于生产流水线高度差之间货物运送;物料上线、下线;工件装配时调节工件高度;高处给料机送料;大型设备装配时部件举升;大型机床上料、下料;仓储装卸场所与叉车等搬运车辆配套进行货物快速装卸等。 根据使用要求,可配置附属装置,进行任意组合,如固定式升降机的安全防护装置;电器控制方式;工作平台形式;动力形式等。各种配置的正确选择,可最大限度地发挥升降机的功能,取得最佳的使用效果。 固定式升降机的可选配置有人工液压动力、方便与周边设施搭接的活动翻板、滚动或机动辊道、防止轧脚的安全触条、风琴式安全防护罩、人动或机动旋转工作台、液动翻转工作台、防止升降机下落的安全支撑杆、不锈钢安全护网、电动或液动升降机行走动力系统、万向滚珠台面。 液压升降机广泛适用于汽车、集装箱、模具制造,木材加工,化工灌装等各类工业企业及生产流水线,满足不同作业高度的升降需求,同时可配装各类台面形式(如滚珠、滚筒、转盘、转向、倾翻、伸缩),配合各种控制方式(分动、联动、防爆),具有升降平稳准确、频繁启动、载重量大等特点,有效解决工业企业中各类升降作业难点,使生产作业轻松自如。 液压升降机的原理 液压升降机由行走机构,液压机构,电动控制机构,支撑机构组成的一种升降机设备。液压油由叶片泵形成一定的压力,经滤油器、隔爆型电磁换向阀、节流阀、液控单向阀、平衡阀进入液缸下端,使液缸的活塞向上运动,提升重物,液缸上端回油经隔爆型电磁换向阀回到油箱,其额定压力通过溢流阀进行调整,通过压力表观察压力表读数值。 液缸的活塞向下运动(既重物下降)。液压油经防爆型电磁换向阀进入液缸上端,液缸下端回油经平衡阀、液控单向阀、节流阀、隔爆型电磁换向阀回到油箱。为使重物下降平稳,制动安全可靠,在回油路上设置平衡阀,平衡回路、保持压力,使下降速度不受重物而变化,由节流阀调节流量,控制升降速度。 为使制动安全可靠,防止意外,增加液控单向阀,即液压锁,保证在液压管线意外爆裂时能安全自锁。安装了超载声控报警器,用以区别超载或设备故障。电器控制系统通过防爆按钮SB1—SB6来控制电机的转动,隔爆型电磁换向阀的换向,以保持载荷提升或下降,且通过“LOGO”程序调整时间延迟量,避免电机频繁起动而影响使用寿命。
a)结构示意 b)液压控制回路 图1-1 两套剪式升降机构 目前我国的升降台一般分为液压升降台和机械升降台两种类型:液压升降台
主要是油缸斜置结构的单刀撑式升降台以及油缸垂直直顶结构的油缸直顶式升降台,油缸直顶式升降台由于其要求基坑深度特别深且油缸太长、成本高,在国内目前还没有厂家生产这种类型的升降台:国内液压升降台普遍采用单刀撑式升降台,这种类型的液压升降台占用基坑浅,是中小型升降台优先选用的一种驱动形式,但由于其结构上固有的一些原因,特别在大行程要求下受到较大的限制,无法满足现代机械高速、重载、大行程的要求。另外,液升降台由于受国产液压元件可靠性、稳定性的限制也影响到该类设备的应用前景。 传统的机械升降台通常都是采用一台驱动机通过长地轴至减速器一丝杠螺母传动或齿轮齿条传动、链条链轮传统、钢丝绳牵引等来实现升降台的运动,机械升降台相对于液压升降台而言,总的说来,它弥补了液压升降台的主要缺陷,但机械升降台设备要求基坑较深,而且由于这种传动形式的传动。链较长,所以驱动机功率大、效率较低,在安装、调试过程中要求精度较高,最主要的是一般在台面形状为矩形、圆形等规则形状的场合使用,不便于在不规则台面形状的场合下布置传动。 在国际上目前己有先进的螺旋升降器为驱动单元,多驱动单元组成大型升降台升降驱动的设备。但其驱动单元的造价昂贵,而且驱动单元的核心部件所用材料目前在国内还无法制造、加工。故在机械升降台中,要推出多种能满足各种不同台面形状要求、结构简单、安装方便、定位精度高的新型升降台就显得格外的重要和必要。 本次设计的20英尺双叉式升降台主要用于仓库、机场、码头、车站等地。该装卸平台为自行式单升降平台结构,平台滚轮采用横向传送方式;结构紧凑,在机场上可作短距离移动。采用从飞机后舱门装卸货物,对飞机装卸时,装卸平台由飞机尾部横向移动自行接近,并与机内输送装置接轨,对接方便快捷。与其他纵向传送平台相比,极大地节省了与飞机的对接时间,提高了作业效率。平台主要由机架及行走装置、货物输送装置、液压系统、动力单元和电气控制系统五大部分组成。装货时,装卸平台自行至飞机后舱门,将运输车上的集装货物滚至平台上,液压举升装置将集装货物举升至飞机后舱机内传送装置高度,由螺旋式万向滚轮传送系统将集装货物输送至机舱内。卸货程序相反。 1.3.1基本结构设计 根据多年的研究,借鉴国内外先进经验,研制开发的重型升降台采用液压驱动,选用大功率、大排量的液压泵站,满足重型载荷的要求;采用液压双锁结构,使自锁性更可靠;采用滚轮导轨,使升降台升降有导向,减少水平偏摆量;采用重型撑梁、单片剪刀撑结构,焊接式底座和台面梁,保证台面垂直升降,运行平稳,行程大。剪刀撑结构将内外支架体连接成剪刀叉状,剪刀叉开合撑起或降下台面梁,该结构是单层升降台中最常用、最可靠、也最容易实现的结构,它通过选用不同功率不同流量的泵站,布置不同数量的液压缸,设计不同大小的内外支架撑梁体,采用不同片数的支撑等,可实现不同载荷、不同行程、不同台面规格的任意单层升降台如1-2所示。