AT200安装调试操作手册
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用户手册User’s GuideRev.B固件说明:适用于主程序Rev.A2.0及以上的版本AT5220多路电池测试仪20通道扫描测试43/4位交流电阻读数,5位直流电压读数电阻测试范围:0.01mΩ~3.3000kΩ电压测试范围:0.0001V~60.000VDC0.5%的电阻准确度,0.05%的电压准确度HANDLER 接口RS-232C接口@常州安柏精密仪器有限公司.江苏省常州市钟楼区宝龙国际61-3层电话:*************传真:*************销售服务电子邮件:*****************技术支持电子邮件:****************©2005-2016 Applent Instruments Ltd.2 AT5220 用户手册安全须知当你发现有以下不正常情形发生,请立即终止操作并断开电源线。
立刻与安柏科技销售部联系维修。
否则将会引起火灾或对操作者有潜在的触电危险。
●仪器操作异常。
●操作中仪器产生反常噪音、异味、烟或闪光。
●操作过程中,仪器产生高温或电击。
●电源线、电源开关或电源插座损坏。
●杂质或液体流入仪器。
安全信息为避免可能的电击和人身安全,请遵循以下指南进行操作。
免责声明用户在开始使用仪器前请仔细阅读以下安全信息,对于用户由于未遵守下列条款而造成的人身安全和财产损失,安柏科技将不承担任何责任。
仪器接地为防止电击危险,请连接好电源地线。
不可在爆炸性气体环境使用仪器不可在易燃易爆气体、蒸汽或多灰尘的环境下使用仪器。
在此类环境使用任何电子设备,都是对人身安全的冒险。
不可打开仪器外壳非专业维护人员不可打开仪器外壳,以试图维修仪器。
仪器在关机后一段时间内仍存在未释放干净的电荷,这可能对人身造成电击危险。
不要使用已经损坏的仪器如果仪器已经损害,其危险将不可预知。
请断开电源线,不可再使用,也不要试图自行维修。
不要使用工作异常的仪器如果仪器工作不正常,其危险不可预知,请断开电源线,不可再使用,也不要试图自行维修。
1.FortiGate-200Afortigate-200a设备包装盒中部件:1 fortigate-200a防火墙设备2 一根橙色以太网交叉线缆(fortinet 部件号:cc300248)3 一根灰色以太网普通线缆(fortinet 部件号:cc300249)4 一根rj-45到db-9串连线缆(fortinet 部件号:cc300302)5 两个19英寸大小的安装架6 一根电源线7 fortigate-200a设备快速启动指南册页8 fortinet技术手册cd一张图1:fortigate-200a设备部件安装fortigate-200a可以固定在标准的19英寸的机架上。
需要占据机架1u的垂直空间。
fortigate-200a 设备也可作为独立的器件放置在任何水平的表面。
表1:技术参数尺寸:16.8×10×1.75英尺(42×25.4×4.5厘米)重量:7.3磅(3.3千克)功率:最大功率:50w工作需求:ac输入电压:100至240vacac输入电流:1.6a频率:50至60hz工作温度:32至104华氏度(0至40度摄氏度)工作环境:放置温度:-13至158华氏度(-25至70摄氏度)湿度:5至95%(非冷凝)2.启动FortiGate设备1. 确定fortigate设备背面的电源开关是关闭的。
2. 将电源线与位于fortigate设备背面的电源接口连接。
3. 将电源线连接到电源插座。
4. 闭合电源开关。
数秒后, led 显示system staring(系统启动)。
系统启动后,led显示menu (主菜单)。
fortigate设备开始运行,led指示灯亮起。
fortigate设备启动过程中led状态指示灯闪烁并在设备启动后保持亮着状态。
表6:led显示关闭fortigate设备请在闭合电源开关之前,关掉fortigate操作系统,以免造成硬件损伤。
通讯设备安装与调试技术手册第1章设备安装基础知识 (3)1.1 设备安装前的准备工作 (3)1.2 安装工具及设备的选择 (3)1.3 安装现场环境要求 (4)第2章通讯设备安装流程 (4)2.1 设备拆箱与检查 (4)2.2 设备定位与安装 (4)2.3 设备接线与连接 (4)第3章通讯设备调试基础 (4)3.1 调试工具与设备 (4)3.2 调试前的准备工作 (4)3.3 调试方法与技巧 (4)第4章传输设备安装与调试 (4)4.1 传输设备安装步骤 (4)4.2 传输设备调试要点 (4)4.3 传输设备故障排查 (4)第5章交换设备安装与调试 (4)5.1 交换设备安装步骤 (4)5.2 交换设备调试方法 (4)5.3 交换设备功能测试 (4)第6章无线设备安装与调试 (4)6.1 无线设备安装流程 (4)6.2 无线设备调试要点 (4)6.3 无线设备信号优化 (4)第7章网络设备安装与调试 (4)7.1 网络设备安装步骤 (4)7.2 网络设备调试方法 (4)7.3 网络设备功能测试 (4)第8章通信电源设备安装与调试 (4)8.1 通信电源设备安装要点 (4)8.2 通信电源设备调试方法 (4)8.3 通信电源设备维护保养 (4)第9章综合布线系统安装与调试 (5)9.1 综合布线系统安装流程 (5)9.2 综合布线系统调试方法 (5)9.3 综合布线系统故障排查 (5)第10章通讯设备安全与防护 (5)10.1 设备安全措施 (5)10.2 设备防护措施 (5)10.3 安全处理 (5)第11章通讯设备验收与维护 (5)11.1 设备验收标准 (5)11.2 设备验收流程 (5)11.3 设备维护与保养 (5)第12章通讯设备常见问题与解决方案 (5)12.1 设备安装常见问题 (5)12.2 设备调试常见问题 (5)12.3 设备运行常见问题 (5)第1章设备安装基础知识 (5)1.1 设备安装前的准备工作 (5)1.1.1 熟悉设备资料 (5)1.1.2 准备安装工具 (5)1.1.3 检查设备配件 (5)1.1.4 确定安装位置 (6)1.2 安装工具及设备的选择 (6)1.2.1 安装工具的选择 (6)1.2.2 设备的选择 (6)1.3 安装现场环境要求 (6)1.3.1 环境温度 (6)1.3.2 环境湿度 (6)1.3.3 环境清洁度 (6)1.3.4 安全防护 (6)第2章通讯设备安装流程 (6)2.1 设备拆箱与检查 (6)2.2 设备定位与安装 (7)2.3 设备接线与连接 (7)第3章通讯设备调试基础 (7)3.1 调试工具与设备 (7)3.1.1 调试工具 (8)3.1.2 调试设备 (8)3.2 调试前的准备工作 (8)3.2.1 熟悉设备原理和结构 (8)3.2.2 准备调试工具和设备 (8)3.2.3 确认设备工作状态 (8)3.2.4 阅读调试手册 (8)3.3 调试方法与技巧 (8)3.3.1 系统调试 (9)3.3.2 分段调试 (9)3.3.3 对比调试 (9)3.3.4 逐步调试 (9)3.3.5 实时监测 (9)第4章传输设备安装与调试 (9)4.1 传输设备安装步骤 (9)4.2 传输设备调试要点 (10)4.3 传输设备故障排查 (10)第5章交换设备安装与调试 (11)5.1 交换设备安装步骤 (11)5.2 交换设备调试方法 (11)5.3 交换设备功能测试 (12)第6章无线设备安装与调试 (13)6.1 无线设备安装流程 (13)6.1.1 准备工作 (13)6.1.2 安装步骤 (13)6.2 无线设备调试要点 (13)6.2.1 设备配置 (13)6.2.2 信号测试 (13)6.2.3 故障排除 (13)6.3 无线设备信号优化 (14)第7章网络设备安装与调试 (14)7.1 网络设备安装步骤 (14)7.2 网络设备调试方法 (15)7.3 网络设备功能测试 (15)第8章通信电源设备安装与调试 (16)8.1 通信电源设备安装要点 (16)8.2 通信电源设备调试方法 (16)8.3 通信电源设备维护保养 (17)第9章综合布线系统安装与调试 (17)9.1 综合布线系统安装流程 (17)9.2 综合布线系统调试方法 (18)9.3 综合布线系统故障排查 (18)第十章通讯设备安全与防护 (19)10.1 设备安全措施 (19)10.2 设备防护措施 (19)10.3 安全处理 (20)第11章通讯设备验收与维护 (20)11.1 设备验收标准 (20)11.2 设备验收流程 (21)11.3 设备维护与保养 (21)第12章通讯设备常见问题与解决方案 (22)12.1 设备安装常见问题 (22)12.2 设备调试常见问题 (22)12.3 设备运行常见问题 (23)第1章设备安装基础知识1.1 设备安装前的准备工作1.2 安装工具及设备的选择1.3 安装现场环境要求第2章通讯设备安装流程2.1 设备拆箱与检查2.2 设备定位与安装2.3 设备接线与连接第3章通讯设备调试基础3.1 调试工具与设备3.2 调试前的准备工作3.3 调试方法与技巧第4章传输设备安装与调试4.1 传输设备安装步骤4.2 传输设备调试要点4.3 传输设备故障排查第5章交换设备安装与调试5.1 交换设备安装步骤5.2 交换设备调试方法5.3 交换设备功能测试第6章无线设备安装与调试6.1 无线设备安装流程6.2 无线设备调试要点6.3 无线设备信号优化第7章网络设备安装与调试7.1 网络设备安装步骤7.2 网络设备调试方法7.3 网络设备功能测试第8章通信电源设备安装与调试8.1 通信电源设备安装要点8.2 通信电源设备调试方法8.3 通信电源设备维护保养第9章综合布线系统安装与调试9.1 综合布线系统安装流程9.2 综合布线系统调试方法9.3 综合布线系统故障排查第10章通讯设备安全与防护10.1 设备安全措施10.2 设备防护措施10.3 安全处理第11章通讯设备验收与维护11.1 设备验收标准11.2 设备验收流程11.3 设备维护与保养第12章通讯设备常见问题与解决方案12.1 设备安装常见问题12.2 设备调试常见问题12.3 设备运行常见问题第1章设备安装基础知识设备安装是工程项目中的环节,为保证安装质量和工程顺利进行,以下是设备安装的基础知识。
AT-200 AIR-POWERED CRIMPING TOOLOperating and Maintenance Instructions withWith Optional Bench Adapter and Foot Switch shownOrder No. 19279-0001▪Description▪Operation▪MaintenanceSafety Warnings and InformationThis symbol is used to call your attention to hazards or unsafe practices which could result in an injury or property damage. The signal word, defined below, indicates the severity of the hazard. The message after the signal word provides information for preventing or avoiding the hazard.DANGERWARNINGCAUTIONAlwaysOperating or servicing this equipment. Heavy ObjectTo avoid muscle strain or back injury, use lifting aids and proper lifting techniques when removing or replacing.NeverThat could potentially hang into the equipement and get caught. Neverconnected to any electrical power source. Disconnect power by unplugging the press from its power source.Nevermachine without proper instruction and without first reading and understanding the instructions in this manual and all applicable press and/or Neverconnected to the compressed air source.Neverdevices that are intendedto prevent hands from remaining in the die space.Always wear proper ear protection when Operating or servicing this equipment.CAUTIONThe Molex at-200 air powered crimping tool is designed to be used with air powered crimp tools heads and tooling supplied by Molex. Use of tool heads or tooling from any other source may result in damage or injury.Molex will not be liable for any damage or injury from use of non-Molex components in this tool.Never perform any service or maintenance other than as described in this manual.NeverMolex crimp specifications are valid only when used with Molex terminals, applicators and tooling.Tooling Technical AssistanceMolex offers tooling technical assistance for customers who may need some guidance for tooling adjustments. This support can be obtained by calling either of the two numbers listed below and asking for the Molex Tooling Group. Call Toll Free 1-800-786-6539 (US) 1-630-969-4550 (Global).This assistance is limited to the operation and set-up of a c ustomer’s tool. Questions with regard to Molex connector products or how to identify the proper tooling and/ or tooling documentation should be directed to your local Molex personnel or Customer Service Representative.When calling for service on the press a copy of the Operation Manual and Specific Applicator Tooling Specification Sheet should be present and a person that is familiar with the applicator should be present. Be sure the following information is supplied:1.Customer name2.Customer address3.Person to contact such as (name, title, e-mail, and telephone number4.Applicator order number (Lease number also if applicable)5.Serial number (Lease number also if applicable)6.Molex Connector product order number7.Urgency of request8.Nature of problemMolex Application Tooling Group2200 Wellington CourtLisle, IL 60532, USATel: +1 (630) 969-4550Fax:+1 (630) 505-0049Visit our Web site at Table of ContentsContentsAT-200 AIR-POWERED CRIMPING TOOL (1)Order No. 19279-0001 (1)Safety Warnings and Information (2)Table of Contents (4)Section 1 (5)General Description (5)1.1Description (6)1.2Features (6)1.3Technical Specification (6)1.4Delivery Check (6)1.5Tools (6)1.6Specification Sheets (6)Section 2 (7)2.1Set-Up (8)2.2Operation (9)Section 3 (10)Adjustments (10)3.1Changing Crimp Tool Heads (11)3.2Insulation Support Crimp Adjustment (12)3.3Insulation Support Crimp Adjustment (12)3.4Terminal Crimping (12)3.5Maintenance (12)3.6Warranty (13)Section 4 (14)Parts List and Assemblies (14)4.119279-0001 Parts List and Assembly Drawings (15)4.219279-0135 Parts List (16)4.219279-0135 Assembly Drawings (17)4.319078-0307 (Optional) Parts List and Assembly Drawings (18)4.464001-4000 (Optional) Parts List and Assembly Drawing (19)4.519279-0099 Parts List and Assembly Drawings (20)Section 1 General Description1.1 Description1.2 Features1.3 Technical Specifications1.4 Delivery Check1.5 Tools1.6 Specification SheetsGeneral Description1.1 DescriptionThe AT-200 Air-Powered Crimping Tool is a hand held pneumatic tool weighting less than two pounds. It is designed to crimp high quality and consistent crimped terminals. This tool operates on standard shop air (85 to 95 PSI) and crimps wire ranges from 26 to 8AWG.1.2 Features▪Crimping dies are easily and quicklyinterchanged to reduce production down time. ▪Complete portable system that allows tool to be moved and stored easily.▪Tool may be used as a Potable tool, suspended over head or bench mounted.▪Higher volume output with less operator fatigue.1.3 Technical Specification Pneumatic:Supply Pressure: 100 PSI (6.9 Bars) maxCycle Time:15 secondsWeight0.9kg (2lbs)1.4 Delivery CheckCarefully remove the AT-200 Air-Powered Crimping Tool from its shipping container and determine that the following items are included in the package.✓19279-0001 Air-Powered Crimping Tool✓19279-0140 Air Hose 1/8 NPT Male✓TM-192790001 Instruction Manual 1.5 ToolsThe following tools are recommended for setup and adjustments to this tool.1.Metric standard hex wrench set2.Inch standard hex wrench set3.Adjustable wrench4.Wire stripper / cutter5.Screw driverCan Also Be Used With:19078-0307 Bench Adapter Assembly with FootSwitch64001-4000 Electrical Control Box1.6 Specification SheetsMolex ships specification sheets with every Air Crimp Tool Head. These Tool Heads are not included with the AT-200 Air-Powered Crimp Tool. They are ordered separately. The specification sheet contains the following:▪Terminal numbers▪Wire AWG ranges▪Insulation diameter ranges▪Strip lengths▪Pull Force▪Crimp heights▪Bell mouth▪Bend, twist and roll limits▪Tooling parts list and assemblyThese are available on the Molex website ().Section 22.1 Setup2.2 OperationCONNECT TUBING FROM FOOT SWITCHRead the following instructions before attempting to operate this tool.2.1 Set-Up1. Connect the air hose to the tool and to the air supply 85 to 95 PSI. Do not exceed 100 PSI. May cause injuryIf changing to the Optional bench adapter (Order No. 19078-0307) remove the air hose (Order No. 19279-0140) from the Air-Powered Crimp Tool and connect the tubing from the footswitch. See Figure 2-2. If using the Optional Electrical Controls (Order No. 64001-4000), see Appendix A.(SAFETYSQUEEZE HERE Note: Always use the safety or disconnect air supply when changing crimping heads.2.2 Operation1.For the proper crimping head, use the tool order number specified on the label of connector container.2.Strip the proper wire to the length specified on the label of connector container or on the air powered crimptool head specification sheet.3.Load the desired terminal into the crimp nest. Insert the properly stripped wire into the terminal barrel.For the Bench Mount Application1.Slide the Air Powered Crimp Tool into the base. The safety will bump against the base top and the trigger onthe crimp tool will unlock. See Figure 2-3.CAUTION: Air-Powered Crimp Tool will not operate if the safety in trigger is locked.1.2.Remove the crimped terminal. Inspect for proper crimp location.For Hand Held Application3.Push on the wire to assure it is fully seated in the terminal.4.Activate the AT-200 Crimp Tool by sliding the safety on the trigger forward using your thumb and thensqueezing the trigger until the crimp jaws are fully closed. See Figure 2-4.5.Release the trigger and remove the crimped terminal. Inspect for proper crimp location.Section 3 Adjustments3.1.Changing Crimp Tool Heads3.2.Insulation Support Crimp Adjustment(Older style fixed jaw air powered crimp tools heads) 3.3.Insulation Support Crimp Adjustment(Newer style insertion air powered crimp tools heads) 3.4.Terminal Crimping3.5.MaintenanceFigure 3-23.1a) position trigger is up.b) c) 4. shown in Figure 3-3. 5. into the body of the power unit until the side plates of the crimp tool head butt against the steps in the power unit. Be sure thejaw return springs clear the cam in the power unit. See Figure 3-3.6. Line up the holes in the crimp tool head with the holes in the housing of the power unit.7. Replace the (2) #1/4-20 screws and tighten securely. The tool is now ready for use.BUTTS UP AGAINST STEPS SCREWS (2)3.2 Insulation Support Crimp Adjustment(Older style fixed jaw air powered crimp tools heads)1.The crimp tool heads for the insulated terminals and theconnectors feature an adjustable insulation support crimp toaccommodate varying wire insulation diameters (See Figure3-4) for old style crimp tool head.2.The adjustment screw on each crimp head tool is set at thefactory at the M position. This setting will give the bestcrimp on most wires. Two other adjustment settings areavailable: S, the smallest configuration and L, the largestconfiguration.3.Crimp a terminal or connector and inspect the insulationsupport sleeve crimp or configuration. A properly crimped sleeve snugly grasps the wire insulation.4.If the crimp configuration is too loose, change the adjustment setting by removing the air powered crimp toolhead from the AT-200 and setting adjustment screw to the S position. Re-insert the air powered crimp tool head into the AT-200 and crimp, and inspect the insulation support sleeve.5.If crimp configuration is too tight, change adjustment setting by removing the air powered crimp tool head fromthe AT-200 and setting adjustment screw to the L position. Re-insert the air powered crimp tool head into the AT-200 and crimp, and inspect insulation support sleeve.3.3 Insulation Support Crimp Adjustment(Newer style jaw air powered crimp tools)For the new style crimp head tools, if the insulation part of the crimp needs to be adjusted, first loosen the M4 screw on the bottom tool jaw, then insert a 3/32” Hex wrench (supplied) into the bottom of the lower die. See Figure 3.1. A clockwise (CW) rotation decreases the insulation crimp while a counter-clockwise (CCW) rotation increases the insulation crimp. After adjusting retighten the M4 screw.3.4 Terminal CrimpingSpecifications and Instructions for crimping are included with the individual air powered crimp tool heads.3.5 MaintenanceCAUTION: Always disconnect air supplybefore all maintenance.It is recommended that each operator of the toolbe made aware of, and responsible for, thefollowing maintenance steps:1.Remove dust, moisture and othercontaminants with a clean brush, or soft,lint-free cloth.2.INSULATION CRIMPING3.Make certain all pins; pivot points and bearing surfaces are protected with a thin coat of high quality machineoil. Do not oil excessively. This tool needs cleaning and lubrication for a maximum service life of trouble-free crimping. Using a light oil, such as 30 weight automotive oil on the oil points shown in Figure 3-5, every 5,000 crimps or monthly will significantly enhance the tool life and ensure a stable calibration.4.When tool is not in use store the tool in a clean, dry area.3.6 WarrantyThis tool is for electrical terminal crimping purposes only. This tool is made of the best quality materials. All vital components are long-life tested. All tools are warranted to be free of manufacturing defects for a period of 30 days. Should such a defect occur, we would repair or exchange the tool free of charge. This repair or exchange will not be applicable to altered, misused or damaged tools.If seals are damaged the warranty is invalid.CAUTION: Molex crimp specifications are valid only when used with Molex terminals and tooling.Section 4Parts List and Assemblies 4.1 19279-0001 Parts List and Assembly Drawings4.2 19279-0135 Parts List and Assembly Drawings4.3 19078-0307 Parts List and Assembly Drawings (Optional) 4.4 64001-4000 Parts List and Assembly Drawings (Optional) 4.5 19279-0099 Parts List and Assembly Drawings4.1 19279-0001 Parts List and Assembly Drawings4.2 19279-0135 Parts List4.2 19279-0135 Assembly Drawings4.5 19279-0099 Parts List and Assembly Drawings(See ATS-19279-00099 specification sheet for installation)This assembly is included in the AT-200 Air-Powered Crimp Tool 19279-0001 however for older models of this tool it is recommended to purchase the Trigger Safety Kit 19279-0099.Visit our Web site at 。
INTRODUCTION:The 4-20mA Transmitter is designed to operate over 90º, 180º, 360º (option dependent) rotation with ± 5° of over-travel at each end. The Transmitter is direct acting, reverse acting and is also suitable for split ranging (typical setting: 4-12mA or 12-20mA). Position feedback is accomplished through a precision potentiometer that is conductive resin and environmentally sealed. The Triac transmitter features a non-interactive zero and span for easy one step calibration.INSTALLATION:A.Attach proper actuator mounting kit to the transmitter housing using the M6x8 socket head cap screwsprovided.B.Align the switch output shaft to the top of the actuator accessory output shaft and engage the two shaftstogether (or use coupler with non-ISO/NAMUR actuators).C.Attach the bracket assembly to the actuator but do not tighten. Stroke the actuator to allow thetransmitter and actuator to self-align.D.Tighten the transmitter assembly on to the actuator. Note: Steps 3 and 4 can be done prior to calibration. CALIBRATION:A.First select the ‘Action’, direct or reverse. This is accomplished through the location of thepotentiometer ribbon connector plug. Brown wire to ‘D’ for direct or brown wire to ‘R’ for reverse.Factory default setting is ‘D’B.Wire output (+ and -) of transmitter to a regulated current source such as Transmation TM, Altek TM, orFluke TM, meter.C.Operate valve to 50% position (45°). The large spur gear is attached to the drive shaft with a setscrew.Loosen setscrew to disengage the gear. Rotate small spur gear on potentiometer until 12mA is visible on meter. Re-engage large spur gear and tighten the setscrew.D.Rotate actuator closed and turn zero potentiometer (clockwise for higher and counter-clockwise forlower) until meter reads 4mA.E.Rotate actuator open and turn span potentiometer (clockwise for higher and counter-clockwise forlower) until meter is at 20mA.F.For split ranging follow steps 3, 4 and 5 setting zero and span to proper split range: 4 to 12mA or 12 to20 mA.G.Important Note: Disconnect test equipment supply power prior to removing test meter wiring (thetransmitter has CMOS circuitry and is sensitive to voltage/current surges).H.The transmitter is ready for field wiring. Note: If more than one current device is in the loop with thetransmitter, they must be wired in series. Damage may occur if wired incorrectly.SHIELDING:The transmitter is a sensitive precision instrument and if not properly wired is susceptible to intrinsic noise.This could include EMF from inductive loads or RFI from wand held radios.A.The size of wire is dependent on the length of run, it is recommended to use no less than 18 gaugeshielded wire.B.The shield should only be grounded at one end (preferably the source). This acts as an antenna anddirects all noise to ground.TROUBLESHOOTING:1. Problem:Output not continuous throughout actuator/valve stroke (experience a band of max. output).Probable Cause/Solution:Potentiometer out of adjustment (see calibration steps 3 through 9).2. Problem:Transmitter does output 4 or 20mA at desired end of travel.Probable Cause/Solution:Zero or span trim potentiometer is out of adjustment (see calibration steps 4 and 5).3. Problem:Transmitter module has no current signal or provides a constant signal.Probable Cause/Solution:Circuit Board LED not lit:1. Loose or shorted signal connection (no loop power)2. Controller board not responding (replace board).3. Check control sourceCircuit Board LED lit:1. Potentiometer disengaged2. Defective potentiometer or controller board (replace).3. Check control source.SPECIFICATIONS:OHM10KPotentiometer30VDC–12VoltageSupplyLinearity ± 0.5% of full scaleDeadband ± 0.25% of full scaleHysterisis&Action Direct or ReverseZero – Span 20 Turn Trim Potentiometer (Non-interactive)CMOS-ASICLogic/ProcessorA-T Controls products when properly selected, is designed to perform its intended function safely during its useful life. However, the purchaser or user of A-T Controls products should be aware that A-T Controls products might be used in numerous applications under a wide variety of industrial service conditions. Although A-T Controls can provide general guidelines, it cannot provide specific data and warnings for all possible applications. The purchaser / user must therefore assume the ultimate responsibility for the proper sizing and selection, installation, operation, and maintenance of A-T Controls products. The user should read and understand the installation operation maintenance (IOM) instructions included with the product, and train its employees and contractors in the safe use of A-T Controls products in connection with the specific application.While the information and specifications contained in this literature are believed to be accurate, they are supplied for informative purposes only. Nothing contained in this literature should not be considered certified or as a guarantee of satisfactory regarding any matter with respect to this product. Because A-T Controls is continually improving and upgrading its product design, the specifications, dimensions and information contained in this literature are subject to change without notice. Should any question arise concerning these specifications, the purchaser / user should contact A-T Controls.For more information about A-T ControlsFor product specifications go to /A-T Controls, Inc.11363 Deerfield RoadCincinnati, OH 45242Phone: (513) 530-5175Fax: (513) 247-5462。
变送器现场技术指导手册1.表头无显示无输出:●供电电源是否为DC 16V-45V(标准24V);●电源极性是否接反;●接线端子是否有被腐蚀或强电击坏;●表头的电源插线(红、白色)是否插好;●是否有进水、腐蚀等现象2.测量值与实际值不符,误差大:●过程连接是否正确、连接管道有微漏;●零点与量程设置是否正确;●卸压通大气后是否归零,如表头压力显示不为零请清零键归零;●变送器输出函数方式是否正确(开方输出/线性输出);●导压管有渣滓沉淀等;●阀门未完全开或关3、表头无显示有信号输出●液晶显示屏有虚焊●主板电路故障4、法兰表安装完成后出现漂移、缓慢周期性变化●变送器使用环境温度是否有变化过大●安装时法兰膜片是否使膜片损坏●安装时密封圈是否压到膜片●毛细管是否固定有震动源5、表头显示HL或单显H、L:●显示HL检查表头主板与信号板的排线是否连接正常或腐蚀;●显示HL也可为信号板坏;●单独显示H、L为过压保护(不排除传感器被压坏的可能);6、测量值比实际值大/小●安装好后未调零点或带压校零,卸压后重新清零;●高低端接反;●量程设置错误(迁移);●检查短路或多点接触;●导压管可能存在液体管道中的气体或气体管道中的液体或渣滓沉淀等;●在现场安装时引压管可能会比取压口高或者低,此情况会对压力有明显影响,应消除这种影响。
(迁移或者调零)7、进水,起雾:●变送器壳体的前后盖是否拧紧;●电缆线应该由下而上引入变送器电缆接头处;●变送器表头应该垂直向上,传感器部分应该垂直向下(可以有一定的倾斜角度尽量垂直)●变送器不能安装在有蒸汽能够直接喷射到的位置,应采取隔离措施;●对于已经进水的变送器应立即拆下电路板将水擦干并烘干;8、法兰表清零开始使用后短时间内表头变为负值:●在密码管理项输入“050110“取消ZSC功能●是否有带压清零,应取消零点校准功能;9、加压无反应:●引压管堵;●量程设置错误;●被测介质的粘度太大,流动性差;●传感器故障;●在对大气的情况下,检查SUB 10的no.0项值如果大于0.2则表明传感器存在故障;10、室外低温环境下使用:●尽量采用垂直安装方式;●当环境温度过低时须加伴热(不低于零下40℃);11、高温环境下使用:●介质温度较高时必须采取隔离措施(加隔离液、冷凝罐等);●环境温度较高时应有防护措施远离高温源(环境温度不高于80℃)12、测量差压时输出最大或最小:●H/L端其中一端有堵或微漏;●H/L端接反;●如果电流低于3.9mA或高于21mA,主板电路有故障;●三阀组阀门故障;13、汽包水位调试●测汽包水位时通常为负迁移表,调试时需要将L端灌满水将4mA校准;13、流量测量注意事项●测量蒸汽流量时,取压口应开在管道侧面,变送器安装位置应比取压口低。
安装调试操作手册目录1. 概述 (4)2. 存放 (5)3. 安装和启动3.1 接线 (5)3.2 液位输出标定 (5)3.2.1 通过按钮标定 (5)3.2.2 通过LCD设置菜单标定 (6)3.3 反安装3.3.1 如果倒置安装 (6)3.3.2 倒转标定的步骤 (6)3.4 挑选一个主要变量 (7)3.5 挑选测量所用的工程单位 (7)3.6 挑选温度单位 (7)3.7 温度输出标定 (7)3.8 液位偏移 (8)3.9 阻尼 (8)3.10 跳线设定 (8)3.11 温度重置 (8)4. 通信选项HART协议界面选项 (8)4.14.1.1用A 268 罗斯蒙特通讯器或等同设备 (8)4.1.2 用A 265 罗斯蒙特通讯器或等同设备 (9)4.2 HONEYWELL DE 协议 (9)4.2.1 协同性和适应等级 (9)4.2.2 操作模式 (9)5. 体积计量表5.1 计量表是如何工作的 (9)5.2 设定(或重设)计量表 (10)5.3 设定输入模式(自动或手动) (10)5.4 设定计量表点 (10)5.5 计量表用法注意事项 (10)5.6 存储/载入一个计量表 (11)5.7 基于体积设定电流输出 (11)6. 故障处理信息6.1 确认变送器正确上电 (11)6.2 确认电流输出稳定 (12)6.3 起始液位调节 (12)7.附录A7.1 接线图 (13)7.2 典型回路接线图 (15)LCD操作菜单 (16)1. 概述K-TEK AT200变送器(外挂于KM26液位指示器)在世界范围内广泛应用于过程容器的精确液位测量。
高精度和免维护成为选择这种产品的两个重要原因。
拥有高达800℉/427℃和3000PSI/207bar的可选等级, K-TEK磁致伸缩液位变送器几乎适合所有的应用条件。
HART和HONEYWELL DE通讯协议选项使AT200和大多数的控制系统更加方便的进行数字连接。
内置LCD可以提供4-20MA,百分比,和其他工程单位显示。
当用在储罐上时,考虑到高精度、低维护和合理的开销,促使用户安装KM26带可视指示并用AT200连接到DCS系统。
可选的内置20节增长表允许AT200在卧罐或球罐中提供精确的输出。
(见体积计量表第4节)K-TEK家族的AT200系列用做“浮筒替代器”。
在动态处理时大多数浮筒液位计都在操作中重复发现如下问题:大多数输出误差是由比重改变,扭波管渗漏,过程介质黏结在扭波管和转换器上产生的。
为AT200提供的新的外浮筒(KM26液位指示器)可以解决上述问题。
精度也可以实现巨大的提高。
另外,这是一个更新气动浮筒变送器的非常方便的办法。
磁致伸缩液位计可以被用于界面测量。
AT200是目前最好的液位界面测量和控制的技术。
K-TEK家族AT200系列可以提供两个独立输出:一,界面;二,总体液位。
可以适用于比重差降至0.02的情况。
常用于油水界面的测量,和其它包括酸罐,丙烷容器,除盐器和污水池等。
利用AT200系列的非接触式测量AT200可以用做阀门定位器。
在阀门尾部粘附着一块磁铁,AT200就置于阀门尾部的旁边。
AT200变送器所固有的0.01%的高精度使其可以比其它产品能更好的测量和控制阀门位置。
在进行精确控制时不需要重新标定。
AT200也可以用做设备定位器。
工业设备需要对仪器精确定位。
这可以通过磁致伸缩(非接触测量)实现。
它应用于许多器具,包括,大门,天窗,风门,液压缸等。
K-TEK有按键结构,和4-20MA的输出优势,复杂的设计结构保证了用户有简易的安装和长期的使用寿命。
AT200系列变送器的特征包括高精度0.01%满量程;简易按键标定;遗忘技术(永不需要重新标定);不受电介质,水蒸气成分,温度压力变化影响。
2. 存放如果需要,应该存放在优于安装条件的环境温度下并置于室内。
不要超出以下条件:温度范围:-40-65.5℃。
湿度:0-100% R.H. 无冷凝警告:带/SW3选项的变送器,其探头为柔性软缆,外有不蜜蜂的不锈钢护套,当把柔性软缆滩头移出不锈钢护套时,小心不要使探头受潮,并防止水分进入不锈钢护套。
3. 安装和启动3.1 接线连接导线到1/2"电器接口,连接18线规双绞线到变送器外壳。
参照所附接线图。
变送器按以下方式回路供电:VDC(+14VDC最小到+36VDC最大)# TerminalBlock+:24Block-:共同端# TerminalBlock:接地# Terminal3.2 液位输出标定本产品是一个不需要重复标定的数字变送器。
如果需要重新标定,可以通过按键或HART通讯装置(针对已选HART选项)或者LCD驱动菜单(针对已选LCD选项的装置)来改变。
3.2.1 用按键标定设定4毫安点:同时按下UP和DOWN一秒钟进入标定模式。
使浮球置于0%处按住DOWN键一秒钟设定输出为4.00毫安。
设定20毫安点:同时按下UP和DOWN一秒钟进入标定模式。
使浮球置于100%处按住UP键一秒钟设定输出为20.00毫安。
注意:上述步骤可以根据需要任意重复。
3.2.2 用LCD设置菜单标定:设定4毫安点:在CAL菜单下,进入LRV(低范围值)选项。
按SELECT改变要设定的4毫安点的值(以工程单位表示)。
设定20毫安点:在CAL菜单下,进入URV(高范围值)选项。
按SELECT改变要设定的20毫安点的值(以工程单位表示)。
注意:上述步骤可以根据需要任意重复。
3.3 反安装如果需要,变送器输出可以通过以下步骤被反转(注意:仅仅反转4-20mA输出,不是工程单位读数)3.3.1 如果倒置安装:移去固定电子模块的两个直缝螺钉。
把黑线和白线用连接器连接。
将接线器反转180度。
重置电子模块。
在倒转标定之前倒转安装。
3.3.2 倒转标定的步骤使浮球置于50%处(+或-10%)同时按下UP和DOWN一秒钟进入标定模式。
按住DOWN键一秒钟设定输出为4.00毫安。
使浮球置于新的满量程点同时按下UP和DOWN一秒钟进入标定模式。
按住UP键一秒钟设定输出为20.00毫安。
使浮球置于需要设定的零点同时按下UP和DOWN一秒钟进入标定模式。
按住DOWN键一秒钟设定输出为4.00毫安。
重设满量程点同时按下UP和DOWN一秒钟进入标定模式。
按住UP键一秒钟设定输出为20.00毫安。
3.4 选择一个主要变量(PrimAry Variable)注意:这部分仅仅适用于双浮球变送器。
对一个双浮球变送器来说,主要变量(LL1或LL2)决定着用来计算输出电流的浮球。
如果主要变量设为LL1,将由最靠近变送器外壳的浮球决定电流输出。
相反,如果PV值设为LL2,将由最远离变送器外壳的浮球决定电流输出。
设定PV在SET菜单下,进入CFG子菜单,然后找到PV=菜单选项。
按SELECT,然后按UP或DOWN循环选择LL1和LL2(选择时LCD会闪光)。
当LCD上显示您需要的选项时,再按一次SELECT确定PV值(这时将停止闪光)。
3.5 选择测量所用的工程单位本装置可以用英寸,英尺,毫米,厘米,米,或百分数来显示液位输出。
在CFG菜单下,找到EUN菜单选项。
按SELECT,然后按UP或DOWN循环选择工程单位。
当LCD上显示您需要的单位时,再按一次SELECT确定工程单位(这时将停止闪光)。
3.6 选择温度单位注意:这部分只针对有温度输出选项的变送器。
温度值将以摄氏度或华氏度显示。
在CFG菜单下,找到EUN TMP菜单选项。
按SELECT,然后按UP或DOWN选择摄氏或华氏。
当LCD上显示您需要的单位时,再按一次SELECT确定温度单位(这时将停止闪光)。
3.7 温度输出标定注意:这部分只针对有温度输出选项的变送器。
本装置出厂时标定到有±0.5℃精确度,大约-200~300℃的测量范围。
要对自定义量程的正确标定和调整可以通过以下步骤:设定低温微调(LTT)把传感器(位于变送器探头的底部)置于温度范围低端的温度下。
在CFG菜单下,找到LTT选项。
按SELECT来改变LTT到现在传感器的温度。
设定高温微调(UTT)把传感器(位于变送器探头的底部)置于温度范围高端的温度下。
在CFG菜单下,找到LTT选项。
按SELECT来改变UTT到现在传感器的温度*见手册最后用一个Decade Box模拟温度。
**必须在厂家标定可接受的10℃以内微调。
3.8 液位偏移如果需要,液位输出可以与厂家标定偏移。
改变液位偏置找到L1O(Level 1 Offset液位1偏移)菜单选项,按SELECT改变需要的液位偏移值(以工程单位表示)。
对于双浮球装置,液位2可以在L2O菜单选项里通过上述步骤偏移。
3.9 阻尼输出阻尼可以如下方式改变(厂家默认设置是 .8 Sec)同时按住SELECT和UP键一秒可使阻尼增加一倍。
同时按住SELECT和DOWN键一秒可使阻尼减少一倍。
注意:阻尼值范围从 .1Sec到 36Sec。
3.10 跳线设定跳线位于电子模板的左上角,可以设置如下:报警:(左跳线)当有信号丢失,或变送器故障时,把跳线置于低位使输出变为21.00mA。
当有信号丢失,或变送器故障时,把跳线置于低位使输出变为3.62mA。
注意:为了使变化生效,变送器电源需要循环开关。
写保护(右跳线)当跳线在低位时,变送器配置不可以通过LCD或手持通讯器改变。
3.11 温度重置如果需要,本装置的温度设定(LTT和UTT)可以被重置为出厂时默认标定,只需要找到TMP RSET菜单选项,按SELECT就可以了。
4. 通讯选项4.1 HART协议界面选项K-TEK变送器可以订购有HART协议选项的,它在厂家作为电子生产线的一部分进行装配。
当变送器有HART协议选项时,变送器可以和以下通讯器兼容。
4.1.1 用A 268 罗斯蒙特通讯器或等同设备由于K-TEK变送器不是大家所熟知的罗斯蒙特产品,所以268就在GENERIC模式里提上日程。
这个模式支持有限数量的命令。
主要如下:读写输出高低范围值。
读写输出阻尼值。
读写变送器标识,描述,信息,日期等。
执行输出数字微调。
测试循环输出。
设置轮询地址。
4.1.2 用A 275 罗斯蒙特通讯器或等同设备在K-TEK产品设备描述内没有安装的A275将默认GENERIC模式。
在这个模式里,可用命令和用268通讯器的一样。
4.2 HONEYWELL DE 协议4.2.1 协同性和适应等级HONEYWELL DE协议选项针对精巧变送器利用了HONEYWELL专有的数字增强协议。
适应登记支持如下:DCS配置应该设为Class 0, 4字节模式。
0:以脉冲形式连续发送下列参数:ClassPV1:主要变量;LEVEL #1 in%PV2:次要变量(针对双浮球);LEVEL #2 in%PV状态:好,临界,坏4.2.2 操作模式具有HONEYWELL DE 协议选项的K-TEK变送器可以用两种方法操作,这两种方法可以通过本装置上的设置菜单选择。