ADED3615-00A改善增加治具排废-沈林-制造部.
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Parts Manual cFor Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234Push Pull-Hyd Platen 35E-PHS-Q011R0ModelSerial Number cascadeாcorporationPublicationsPART NO.DESCRIPTIONParts Manual686455Service Manual684945Operators Guide685531Operators Pocket Guide684944Installation Instructions680664Servicing Cascade Cylinders-VHS 679929Tool Catalog673964Literature Index Order FormDecalsPlaten Group45EREF QTY PART NO.DESCRIPTION3008460Platen Group113008498Platen – R.H.213008501Platen – Center313008495Platen – L.H.410769583Capscrew510681467Lockwasher6x3008509Shim – .030 in. (.762 mm)7x3008510Shim – .021 in. (.533 mm)823008508Hook923008504Hook10x3008505Shim – .030 in. (.762 mm)11x3008506Shim – .021 in. (.533 mm) 1213008465Hydraulic Component Group s x Quantity as required.s See Hydraulic Components page for part breakdown.45EREF QTY PART NO.DESCRIPTION3008465Hydraulic Component Group 113008466Cylinder – L.H. x213008467Cylinder – R.H. x34617917Fitting, 4-444617641Fitting, 4-4522451Fitting, 4-462222939Fitting, 4-472763024Capscrew82679828Nut923008477Hose s1013008478Hose s1113008479Hose s1226002109Hose sx See Cylinder page for parts breakdown.s Included in Hose Group 3009543.45EREF QTY PART NO.DESCRIPTION3008466Cylinder - L.H.113008471x Piston Rod223008470x Retainer313008469x Tube412712x O-Ring52615116x Back-up Ring623008474x Nylon Ring72641332Seal823008476Washer923017Snap Ring1013008475x Platex Parts cannot be serviced.Order complete Cylinder if replacement needed.45EREF QTY PART NO.DESCRIPTION3008467Cylinder - R.H.113008471x Piston Rod223008470x Retainer313008469x Tube412712x O-Ring52615116x Back-up Ring623008474x Nylon Ring72641332Seal823008476Washer923017Snap Ring1013008475x Platex Parts cannot be serviced.Order complete Cylinder if replacement needed.Frame Group45EREF QTY PART NO.DESCRIPTION3008459Frame Group 113008480Frame222453Fitting, 6-645EREF QTY PART NO.DESCRIPTION3008458Mounting Group 113008621Anchor Bracket22671165Upper Bearing32682814Lower Bearing413008624Sideshift Cylinder s52666984Fitting, 4-662675550Restrictor72208378Rod End Cap82208355Retainer92761170Capscrew102685906Nut112768529Capscrew122787398Washer1312680Fitting, 6-61412375Fitting, 6-61512453Fitting, 6-61622669Fitting, 6-4172617641Fitting, 4-41822451Fitting, 4-41913008659Tube2013008660Tube2113008662Tube2213008661Tubes See Sideshift Cylinder page for parts breakdown.Sideshift Cylinder45EREF QTY PART NO.DESCRIPTION3008624Sideshift Cylinder 1110042-615x Piston Rod22218324Threaded Retainer31218323x Retainer4110041-245x Tube52218326x Back-up Ring61218325x Piston Seal71218322x Retainer82562132Rod Seal92415866O-Ring102562131Wiperx Parts cannot be serviced.Order complete Cylinder if replacement needed.Quick-Change Lower Hook Group ITA IIREF QTY PART NO.DESCRIPTION683179Lower Hook Group ITA II12678832Pin22675514Hook3 4 683182 Capscrew42675515Guide35E/45EREF QTY PART NO.DESCRIPTION204644Mechanism Group 11204691Arm-Inner Secondary R. H.21204692Arm-Secondary Outer R. H.34683154s Bushing4q683161Shim (.030)5q683162Shim (.060)64205070Roller7q683163Shim (.030)8q683164Shim (.060)94683155s Bushing101682821Pin11156229Washer122685661Capscrew1315682999Eye-Pin142682822Pin-Head152205065Pin166683153s Bushing17q204532Shim (.12)182204694Arm-Outer Primary 194204533Pin-Frame204204535s Bushing214204695Pin221204604Arm-Inner Primary 231204693Arm-Secondary Outer L. H. 241204690Arm-Inner Secondary L. H. 252204696Pin-Outer262682823Pin-Rod272683165Spacer2813767961Capscrewq Quantity as required.s Included in Bushing Service Kit 205075.REF QTY PART NO.DESCRIPTION582635Cylinder Assembly 11—Spacer 21562552s Seal 317348Snap Ring 41562334Piston 51562716Shell 61558626Rod 71559705s Seal 812785s O-Ring91615128s Back-Up Ring 101559696Retainer 111636853s Wiper 124559697Bearing 131559698Spacer 141678019Nut151671047s Seal Loader Kits Included in Service Kit 562338.Reference:S-3424.CylinderHydraulic Group35E/45EREF QTY PART NO.DESCRIPTION685828Hydraulic Group ITA II 11685831Hose22683173Hose312375Fitting, 6-648604511Fitting, 6-651682812s Valve62765329Capscrew, M8x1.25x20-8.8 72685978Hose ITA II82684956Cable tie94605235Fitting 5-6101200647Tube112604510Plug, 6121200649Tube131200648Tubes See Valve page for parts breakdown.ValveLoad Push/PullREF QTY PART NO.DESCRIPTION682812Valve Assembly 11677125Sequence Valve (Retract) 22669597Service Kit31682813Body45663694Fitting, 351677124Sequence Valve (Extend) 61659058Gripper Check Valve 71667516Service Kit45EREF QTY PART NO.DESCRIPTION3008461Faceplate Group3008552Gripper Jaw Assembly 113008549Faceplate213008553Gripper Jaw31206403Gripper Bar41672712Gripper Pad55787375Capscrew656444Lockwasher723008558Gripper Cylinder v82220628Nut913008561Manifold Valve 102787373Capscrew118617915Fitting, 4-41226525Cotter Pin1323008562Hose1423008563Hose1523008564Stop166779010Capscrew172604511Fitting, 6-6182686573Bearing192200877Drive Pinv See Gripper Cylinder page for parts breakdown.Gripper Cylinder45EREF QTY PART NO.DESCRIPTION3008558Gripper Cylinder 11646540w Seal 21636850w Wiper 312718w O-Ring 412710w O-Ring51615122w Back-Up Ring 613008559Shell 71685663Rod 81685664Retainer 91685665Piston 101563462Nut 111563916Ring1213137Snap Ring 131663728w Piston SealwIncluded in Service Kit 684827.Solenoid Adaption Groups See Solenoid Valve page for parts breakdown.q See Solenoid Valve page for parts breakdown.v See Control Knob page for parts breakdown.RacineREF QTY PART NO.DESCRIPTION11614089Solenoid Valve – 12V 21665044Coil – 12V685012Service KitREF QTY PART NO.DESCRIPTION6009146Solenoid Valve Assembly 11204978Valve Body21221193Coil - 12V316002084Valve Cartridge416009164Service KitReference: S-21076Control KnobTwo Function – Sideshift Only35E/45EREF QTY PART NO.DESCRIPTION355058Knob Group11665250Snap Ring21355059Cover31665012Knob41665076Strain Relief51677112s Switch615902Nut, 3/8 NC71665081Adapter81667718Cable Assembly92667752Connector-Grays This switch may be purchased without wires. Order part number 665004. Soldering is required.P A R T S O R D E R I N G L O GP U R C H A S E S E R I A L R E F C A S C A D E C U S T O M E R D A T EO R D E R N U M B E RP A G E N O .Q T Y P A R T N O .P A R T N O .D E S C R I P T I O N P R I C EDo you have questions you need answered right now? Call your nearest Cascade Parts Department. Visit us online at Cascade (UK) Ltd.15, Orgreave Crescent Dore House Industrial Estate HandsworthSheffield S13 9NQ EnglandTel: 742-697524FAX: 742-695121Cascade Scandinavia AB Box 124Hammarvägen 10567 23 Vaggeryd SwedenTel: 42-0-393-36950 FAX: 46-0-393-36959Cascade N.V. European Headquarters P.O. Box 30091300 El Almere Damsluisweg 561332 ED AlmereThe NetherlandsTel: 31-36-5492911 FAX: 31-36-5492964Cascade Norway Østerliveien 37A 1153 Oslo NorwayTel: 47-22-743160 FAX: 47-22-743157Cascade France S.A.R.L.1D Rue De CharaintruBP 18, 91360 Epinay-Sur-OrgeMorangis Cedex, FranceTel: 33-1- 64547500FAX: 33-1-64547501Cascade Hispania S.A.Carrer 5 Sector CZona Franca DuaneraPoligono de la Zon Franca08040 Barcelona, SpainOffice No. 256Tel: 93-264-07-30FAX: 93-264-07-31Cascade Canada Inc.5570 Timberlea Blvd.Mississauga, OntarioCanada L4W-4M6Tel: 905-629-7777FAX: 905-629-7785Cascade GmbHD-41199 MonchengladbachKlosterhofweg 52GermanyTel: 49-216-668230FAX: 49-216-6682323Cascade N.V.Benelux Sales and ServiceP.O. Box 30091300 El AlmereDamsluisweg 561332 ED AlmereThe NetherlandsTel: 31-36-5492950FAX: 31-36-5492974Cascade FinlandAlbert Petreliuksenkatu 301370 VantaaFinlandTel: 358-9-836-1925FAX: 358-9-836-1935Cascade Corporation2501 Sheridan AvenueSpringfield, OH 45505Tel:888-CASCADE (227-2233)FAX: 888-329-0234Cascade Japan Ltd.5-5-41,Torikai KamiSettsu, OsakaJapan, 566Tel: 81-726-53-3490FAX: 81-726-53-3497Cascade Korea108B, Namdong Ind Complex 658-3 Gojan-Dong Namdong-GuInchon, 405-310 KoreaTel: 82-32-821-2051FAX: 82-32-821-2055Cascade Australia1445 Ipswich RoadRocklea, QLD 4106AustraliaTel: 1-800227-223FAX: (07) 3373-7333Cascade New Zealand15 Ra Ora DriveEast Tamaki, AucklandNew ZealandTel: 9-273-9136FAX: 9-273-9137Cascade (Africa) Pty. Ltd.P.O. Box 625, Isando 160060A Steel RoadSparton, Kempton ParkSouth AfricaTel: 27-11-975-9240FAX: 27-11-394-1147Cascade-XiamenNo. 668 Yangguang Rd. Xinyang Industrial Zone Haicang, Xiamen City Fujian ProvinceP.R. China 361026 Tel: 86-592-651-2500 FAX: 86-592-651-2571Cascade (Singapore) Trading Co.Four Seasons Park Autumn Block - Apt. 1802 12 Cuscaden Walk SingaporeTel: 65-834-1935FAX: 65-834-1936c。
承认审核作成朱五李四张三Who(谁)沈叶周玉黄峰Who(谁)玄日保广詹警Who(谁)玄日保广詹警Who(谁)玄日保广詹警Who(谁)玄日保广詹警沈叶① 敝司在今后对所有电线规格≤AWG26电线,均禁止使用旧机(A-01、A-02、A-03)生产,选用新机(A-04、A-05)生产,可以完全避免刀口上粘附线皮造成线芯切断不良;2011-6-5日期:2011-6-6Corrective Action 8D Report纠 正 措 施 报 告 书Problem title(问题标题,有必要时请加入照片)32000223导线端子压着不良8D-Report No.(8D报告号)Start Date(开始日期)CH-IQC-11XXXXXX0012011-6-5Implement Date:(执行日期)2011-6-5敝司新全自动A-04机上生产,不会造成上述不良,且已对敝司库存品Implement Date:(执行日期)2011-6-5 2000PCS进行通电重检无导通不良。
出货至贵司标识“库存返工品”。
① 敝司的全自动切断压着机(A-01、A-02、A-03)旧机台,针对规格≤回的样品为挤压造成);Implement Date:(执行日期)② 芯线电子检测器已进行更换(附维修记录),实施电脑监控(若电子检测器不工作则整个机器无法运行);③ 不良样品及图片进行传阅,并对检查员进行指导,对于贵社规格≤④ 作成检测治具进行导通测试,后继横向展开到贵司其它机种。
AWG26电线,装配前使用8倍数的放大镜进行全检;2011-6-5Implement Date:(执行日期)2011-6-5Implement Date:(执行日期)D7. Action to prevent problem recurrence(预防措施)贵司部品均为规格≤AWG26电线,今后选用在新机上生产,后续组装完成品进行导通检测。
生技:沈叶、周女、品质:李发良,芯线压着位已被部分压断(7芯只剩3芯),造D6. Implement permanent corrective actions(实施持久纠正措施)同上5方案成导通不良。
精华电子(苏州)有限公司
INFO-TEK ELECTRONICS CO., LTD
控制要点
使用表单
作业内容
PE
TE
ME
IE
业务/业管
治具室
PR
治工具的制作业务/业管会签专用设备、治工具申请表
会签
签呈
验收单
待报废的治工具治工具待报废明細表
治工具的验收附件一:治工具开发&制作作业流程
开发治工具的必要性
治工具开发评估表
表单填写
成本估算
专用设备、治工具申请表SMT制程载具数量评估表波峰焊载具数量评估表
PE 依据产品的制程要求评估出生产线开发治工具的必要性及估
ME 依据产品的制程要求评估出生产线开发治工具的必要性及估
TE 依据产品的制程要求评估出生产线开发治工具的必要性及估
IE 依客戶产能需求作出治工具数量评估表
治工具制作完成后验收入库,标示客供资材列入管理(治具室)
治具室每三個月针对未使用资产列出是否达使用寿命,提报报废;报废治工具未达寿命在资产报废单上注明制作时间,客戶,机种,使用次
数
IE 将【专用设备、治工具申请表】及数量评估表送业务/业管会签是否执行的意见,文
PE 依据签加结果
ME 依据签加结果
TE 依据签加结果
OK
不开发新治
NG
治工具制作或请购治工具制作或请购治工具制作或请购
未达到使用标准次数,应由业务/业
管收款退客戶。
Important NoteUL1363a, Paragraph 14.1(d) States "The SPRPT shall be permanently attached to the medical equipment by a means such that it is only removable with the use of a tool." To achieve compliance, one must use the PSCLAMP.Safe-IT UL 1363A Medical-Grade Power Strip for Patient-Care Vicinity, 6x15A Hospital-Grade Outlets, Safety Covers, 15 ft. CordMODEL NUMBER:PS-615-HG-OEMSupplies power to movable plug-connected components mounted to IV poles, mobile carts, crash carts and mobile medical workstations in operating rooms and patient-care vicinities.DescriptionThe PS-615-HG-OEM Medical-Grade Power Strip supplies power to movable plug-connected components mounted to a rack, table or pedestal in operating rooms, patient-care vicinities, therapy rooms, imaging environments and administrative areas. Compliant with UL 1363A specifications, this120V, 50/60 Hz power strip features a NEMA 5-15P-HG hospital-grade plug and six NEMA 5-15R-HG hospital-grade outlets that include integrated locking safety covers.The power strip is protected by a antimicrobial powder coating. Antimicrobial protection helps prevent the growth of bacteria, viruses, fungi, mold and mildew. The coating meets the requirements of JIS Z2801:2000, an international standard for evaluating efficacy in antimicrobial products.Two built-in resettable 15A circuit breakers control power to all outlets and protect the power strip against overloads. Switchless design prevents the unit from being accidentally shut off. The 15-foot (4.6-meter) power cord provides ample reach to the power source.Mounting tabs and flanges let you install the PS-615-HG-OEM on a wide variety of surfaces, such as IV poles, mobile carts, crash carts and mobile medical workstations. The all-metal housing ensures safety and is guaranteed to last a long time in demanding environments.FeaturesPower Distribution Anywhere in Any Medical Facility Ideal for use in operating rooms, patient-care vicinities, therapy rooms, imaging environments and administrative areasFor use on IV poles, mobile carts, crash carts and mobile workstations, when properly mounted120V, 50/60 Hz power strip complies with UL 1363A specificationsExclusive Antimicrobial Protection Antimicrobial coating helps resist the growth of bacteria, viruses, fungi, mold and mildewCoating meets the requirements of JIS Z 2801:2000, an international standard for evaluating efficacy in antimicrobial products HighlightsAntimicrobial protection helpsprevent the growth of bacteria,viruses, fungi, mold and mildew qApproved for use in patient-care vicinities when properlymountedqComplies with UL 1363A andNFPA 99 specificationsq6 NEMA 5-15R-HG hospital-grade outlets with integratedlocking safety coversq15 ft. (4.6 m) cord with NEMA 5-15P-HG hospital-grade plugqPackage IncludesPS-615-HG-OEM UL 1363AMedical-Grade Power Strip with six 15A Hospital-Grade Outlets, Safety Outlet Covers and 15-ft.(4.57 m) CordqOwner's Manual withmaintenance requirementsqSpecificationsVersatile Medical-Grade Solution 6 NEMA 5-15R-HG hospital-grade outlets provide consistent power15-ft. (4.57 m) power cord provides ample reach to the power sourceRugged, all-metal housing for long life in demanding environmentsPremium Safety Features Integrated locking outlet safety covers block access to unused outletsDual,resettable built-in 15A circuit breakers protect against dangerous overloadsSwitchless design prevents accidental shut-offReady to Use Right Out of the Box Built-in mounting tabs and flanges make the PS-615-HG-OEM easy to install on a variety of surfaces© 2023 Eaton. All Rights Reserved. Eaton is a registered trademark. All other trademarks are the property of their respective owners.。
注塑车间作业改善方案范文英文回答:In order to improve the operations in the injection molding workshop, I have come up with several suggestions. Firstly, we should implement a visual management system to enhance communication and efficiency. This can be achieved by using color-coded labels, charts, and signs to indicate the status of different machines, materials, and products. For example, green can represent machines that are operating smoothly, while red can indicate machines that require maintenance or repair. This visual management system will help operators easily identify issues and take appropriate actions.Secondly, we should focus on optimizing the production process to reduce cycle time and improve productivity. One way to achieve this is by conducting time studies to identify bottlenecks and eliminate unnecessary steps. For instance, we can analyze the time taken for each operationand identify any delays or inefficiencies. By streamlining the process and eliminating non-value-added activities, we can significantly reduce the cycle time and increase the output.Furthermore, it is important to invest in training and development programs for the employees in the injection molding workshop. By providing comprehensive training on machine operation, maintenance, and troubleshooting, we can empower the operators to handle any challenges that may arise. Additionally, we can encourage cross-training among the team members to enhance flexibility and ensure smooth operations. This will not only improve the overall skill level of the workforce but also boost their morale and job satisfaction.Moreover, implementing a preventive maintenance program is crucial to ensure the longevity and reliability of the machines. By conducting regular inspections, cleaning, and lubrication, we can prevent breakdowns and minimize downtime. For example, we can create a checklist for daily, weekly, and monthly maintenance tasks, and assignresponsibilities to different team members. This proactive approach will help us avoid costly repairs and maintain a consistent production schedule.Lastly, we should establish a system for continuous improvement and feedback. This can be done by setting up regular meetings or forums where employees can share their ideas, suggestions, and concerns. By actively listening to their feedback and taking appropriate actions, we can foster a culture of continuous learning and improvement. Additionally, we can implement a reward and recognition program to encourage and motivate employees to actively participate in the improvement initiatives.中文回答:为了改善注塑车间的作业,我提出了几个建议。