英国深海DSE5110控制器
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深海控制器 DSE8610模块功能介绍DSE POWER® 优控系列 DSE8610 自启动负载分配模块一、DSE8610功能介绍 二、DSE8610监控方式一、DSE8610功能介绍1、 多端口可同时使用- RS232、 RS485、USB和网络端口 2、 具有数据采集和分析功能(data logging ) 3、 超强的PLC逻辑功能 4、 DSE8610模块的兼容性 5、 模块与调速器、调压板直接相连 6、 负载分配特性 7、 其他功能1、 多端口可同时使用- RS232、 RS485、网络端口、USB和程序设定端口2、 具有数据采集和分析功能(data logging )3、 超强的PLC逻辑功能举例:①当发动机的水温大于100°C,机组以额定功率的60%输出②当发动机的水温小于95°C,机组以额定功率的90%输出4、 DSE8610模块的兼容性5、 模块与调速器、调压板直接相连5.1 模块与调速器、调压板直接相连5.2 模块与数字调速器、数字调压板直接相连6、 负载分配特性6.1 自动模式下三种启动方式 ① 远程启动信号设置为Remote start on load ,无论哪台机组如果远程信号有效,都会自启动,然后并联。
接线如下图:② 远程启动信号设置为Remote start on load demand,根据负载 的大小,自动调用或停止除主机之外其它机组 。
接线如下图:软件设置如下图:③ 远程启动信号设置为Remote start on load demand,刚开始启动时,启动 所有的机组,然后根据负载的大小,自动调用或停止除主机之外其它机 组 。
接线如下图:软件设置如下图:6.2 削峰调节白天傍晚/黄昏晚上/夜间白天傍晚/黄昏晚上/夜间DSE8610负载分配百分比DSE8610负载分配百分比7、 其他功能7.1 可设4套工作模式和保护参数可预设4种工作模式和保护参数。
5110使用说明书一、按钮符号说明
二、状态/测量单位符号说明
三、故障符号说明
四、操作说明
1、手动模式:
按动→按动→按动→机组进入手动启动状态;机组正在手动运行状态→按动→机组进入停车状态。
2、自动模式:
按动→按动→监测到模块端号10的输入有效或常用电源故障→机组进入自动启动状态;机组正在自动运行状态→监测到模块端号10的输入无效或常用电源故障恢复→机组进入冷机状态→机组进入自动停车状态。
3、手动启动转自动模式:
按动→按动→按动→机组进入手动启动状态→机组进入手动运行状态→按动→机组进入自动运行状态。
4、故障清除及系统复位:
按动→清除故障报警状态,系统复位之后进入停车状态。
五、典型应用接线图
转速
传感器。
511M A N UA L S T A R TIssue 3 03/03/05 APD E E P S E A E L E C T R O N I C SF E A T U R E S►Micro-processor based design ►PC configuration►Automatic shutdown on fault condition►Provides engine operational status and alarm status►LED alarm indication►Configurable input and output functionsDESCRIPTIONThe Model 511 is a Manual Engine Control Module which has been designed to allow the OEM to meet demand for increased capability within the industry. The module is used to start and stop the engine, indicating the operational status and fault conditions; automatically shutting down the engine and indicating the engine failure by means of a flashing LED. Any simultaneous faults are indicated by a steady LED.Selected operational sequences, timers and alarms can be altered by the customer. Alterations to the system are carried out using a PC and the 808 interface. This also provides the operator with real time diagnostic facilities to monitor the operation of the system.Operation of the module is via a two position key switch mounted on the front panel with STOP and RUN positions. A START pushbutton is fitted to facilitate engine cranking.Microprocessor control allows enhanced manual start operation, Crank inhibit if the engine is running, automatic crank disconnect and also a crank limit timer to prevent starter motor damage in the event of a fail to start occurring. DESCRIPTION(Continued)Relay outputs are provided for FuelSolenoid Output, Start Output and twoconfigurable outputs. The relays arefactory configured as pre-heat andalarm output, however the relayfunction is configurable to activate on arange of functions, conditions oralarms. The relays supply positiveplant supply out.Configurable inputs are available forLow Oil Pressure, High EngineTemperature and Remote Fuel On.This allows the module to function withN/O or N/C switches. Two fullyconfigurable auxiliary inputs areprovided to give protection expansion.These can be selected to be indication,warning or shutdown inputs eitherimmediate or held off during start up.Uncommitted LEDS allow forannunciation.Multiple alarm channels are providedto monitor the following:- Overspeed,Charge Fail, Emergency Stop, Low oilpressure, High engine temperature,and programmable inputs as selected.First up alarm is indicated by a flashingLED. Subsequent alarms aredisplayed by a steady LED.The Remote Fuel On facility isintended for use where a dual enginestart position is required. The modulewill turn on the fuel supply and provideall normal protections to the engine.However engine cranking must beperformed externally to the module viaa key switch or push-button connectedin parallel with the module crank relay.The 500 series modules have beendesigned for front panel mounting. Themodule is fitted into the cut-out with thefixing clips removed. These are thenfitted from the rear. Connection is vialocking plug and socket connectors.SPECIFICATIONDC Supply:8V to 35 V Continuous.Cranking Dropouts:Able to survive 0 V for 50 mS,providing supply was at least 10 Vbefore dropout and supplyrecovers to 5V.This is achievedwithout the need for internalbatteries.Max. Operating Current:150 mA at 12 V. 180 mA at 24 V.Max. Standby Current:15 mA at 12 V. 21 mA at 24 V.(Instop position consumption is zero.)Alternator Input Range:15V - 300 V ac RMSAlternator Input Frequency:50Hz - 60 Hz at rated enginespeed.Magnetic Input Range:0.5 V to +/- 70 V (Clamped bytransient suppressors)Magnetic Input Frequency:10Hzto 10,000 Hz at rated enginespeed.Start Relay Output:16 Amp DC at supply voltage.Fuel Relay Output:16 Amp DC at supply voltage.Pre-heat/Auxiliary RelayOutputs:5 Amp DC at supply voltage.Dimensions:72mm x 144mm x 118.5mm(2.8” x 5.7” x 4.7”)Excluding Key-switchCharge Fail / Excitation Range:0 V to 35 VOperating Temperature Range:-15ºC to +55°CFF FNOTE:- When connected to a completed Panel/Gen-set Real time diagnostic status display is availableConfigurable relay outputsTwo configurable inputsALTE RNATOR orMAGNE TIC PICK-UP 1718808(Factory Selected)Charge Fail/Excitation144.0mm7.5mm(5.7”)(0.3”)(2.7” x 5.4”)。
DSE POWER ®DSE7520 MK1 Mains Control ModuleDocument Number 057-090Author : Anthony MantonDeep Sea Electronics PlcHighfield HouseHunmanbyNorth YorkshireYO14 0PHENGLANDSales Tel: +44 (0) 1723 890099Sales Fax: +44 (0) 1723 893303E-mail: sales@Website: DSE Model 7520MK1 AMF controller operator manual© Deep Sea Electronics PlcAll rights reserved. No part of this publication may be reproduced in any material form (including photocopying or storing in any medium by electronic means or other) without the written permission of the copyright holder except in accordance with the provisions of the Copyright, Designs and Patents Act 1988. Applications for the copyright holder’s written permission to reproduce any part of this publication should be addressed to Deep Sea Electronics Plc at the address above.The DSE logo and the names DSEUltra, DSEControl, DSEPower, DSEExtra, DSEMarine and DSENet are UK registered trademarks of Deep Sea Electronics PLC.Any reference to trademarked product names used within this publication is owned by their respective companies.Deep Sea Electronics Plc reserves the right to change the contents of this document without prior notice. Amendments since last publicationAmd. No. Comments1 Converted 5520 V8 manual to 7520 V102 Update to wiring diagrams (issue10.1)2057-0907520 OPERATING MANUAL ISSUE 10.1 06/11/08 AMTABLE OF CONTENTSSection Page 1BIBLIOGRAPHY (5)2INTRODUCTION (6)3SPECIFICATIONS (7)3.1PART NUMBERING (7)3.1.1SHORT NAMES (7)3.1POWER SUPPLY REQUIREMENTS (8)3.2TERMINAL SPECIFICATION (8)3.3GENERATOR VOLTAGE / FREQUENCY SENSING (8)3.4INPUTS (8)3.4.1DIGITAL INPUTS (8)3.4.2CHARGE FAIL INPUT (9)3.4.3MAGNETIC PICKUP (9)3.5OUTPUTS (9)3.5.1OUTPUTS A & B (FUEL AND START) (9)3.5.2CONFIGURABLE OUTPUTS C & D (LOAD SWITCHING) (9)3.5.3CONFIGURABLE OUTPUTS E, F & G (9)3.6COMMUNICATION PORTS (10)3.7ACCUMULATED INSTRUMENTATION (10)3.8SOUNDER (10)3.9DIMENSIONS AND MOUNTING (11)3.9.1FIXING CLIPS (12)3.9.2CABLE TIE FIXING POINTS (13)3.9.3SILICON SEALING GASKET (13)3.10APPLICABLE STANDARDS (14)4INSTALLATION (15)4.1USER CONNECTIONS (15)4.1.1DC SUPPLY, FUEL AND START OUTPUTS, OUTPUTS E,F,G (16)4.1.2ANALOGUE SENSOR (16)4.1.3MAGNETIC PICKUP, CAN AND EXPANSION (17)4.1.4LOAD SWITCHING AND GENERATOR VOLTAGE SENSING (18)4.1.5BUS / MAINS VOLTAGE SENSING (18)4.1.6GENERATOR CURRENT TRANSFORMERS (19)4.1.7MAINS CURRENT TRANSFORMERS (19)4.1.8CONFIGURABLE DIGITAL INPUTS (20)4.1.9PC CONFIGURATION INTERFACE CONNECTOR (21)4.1.10EXPANSION INTERFACE CONNECTOR (21)4.1.11RS485 CONNECTOR (22)4.1.12RS232 CONNECTOR (22)4.1.13ENGINE CONTROL UNIT INTERFACE (23)4.1.14LED INDICATORS AND LOGO INSERT (24)4.2TYPICAL WIRING DIAGRAMS (25)4.2.1 3 PHASE, 4 WIRE WITH RESTRICTED EARTH FAULT PROTECTION (25)4.3ALTERNATIVE TOPOLOGIES (26)4.3.1 3 PHASE, 4 WIRE WITHOUT EARTH FAULT PROTECTION (26)4.3.2SINGLE PHASE WITH RESTRICTED EARTH FAULT (27)4.3.3SINGLE PHASE WITHOUT EARTH FAULT (27)4.3.4 2 PHASE (L1 & L2) 3 WIRE WITH RESTRICTED EARTH FAULT (28)4.3.5 2 PHASE (L1 & L2) 3 WIRE WITHOUT EARTH FAULT (28)4.3.6 2 PHASE (L1 & L3) 3 WIRE WITH RESTRICTED EARTH FAULT (29)4.3.7 2 PHASE (L1 & L3) 3 WIRE WITHOUT EARTH FAULT MEASURING (29)4.3.8 3 PHASE 4 WIRE WITH UNRESTRICTED EARTH FAULT MEASURING (30)5OPERATION (31)5.1CONTROL (31)057-0907520 OPERATING MANUAL ISSUE 10.1 06/11/08 AM 35.1.1DESCRIPTION OF CONTROLS (32)6CONTROL PUSH-BUTTONS (33)6.1AUTOMATIC OPERATION (35)6.1.1MAINS FAILURE (35)6.1.2REMOTE START IN ISLAND MODE (37)6.1.3REMOTE START ON LOAD (39)6.2MANUAL OPERATION (41)6.3TEST OPERATION (43)7PROTECTIONS (45)7.1WARNINGS (46)7.2ELECTRICAL TRIPS (47)7.3ROCOF / VECTOR SHIFT (48)7.3.1MAINS DECOUPLING TEST MODE (48)7.3.2SYNCHROSCOPE OPERATION (49)7.4COMPLETE INSTRUMENTATION LIST (50)7.4.1BASIC INSTRUMENTATION (50)7.5THE FRONT PANEL CONFIGURATION EDITOR (51)7.5.1ACCESSING THE FRONT PANEL CONFIGURATION EDITOR. (51)7.5.2LIST OF ADJUSTABLE PARAMETERS IN ‘MAIN CONFIGURATION EDITOR’ (52)7.6RUNNING EDITOR (53)7.6.1ACCESSING THE ‘RUNNING’ CONFIGURATION EDITOR (53)8COMMISSIONING (54)8.1COMMISSIONING SCREENS (54)8.1.1SCREEN 1 (54)8.1.2SCREEN 2 (54)8.1.3SCREEN 3 (54)9FAULT FINDING (55)10APPENDIX (56)10.17520MK1 IDMT TRIPPING CURVES (TYPICAL) (56)10.27520MK1 SHORT CIRCUIT TRIPPING CURVES (TYPICAL) (56)10.3ACCESSORIES (57)10.3.1OUTPUT EXPANSION (57)RELAY OUTPUT EXPANSION (157) (57)LED OUTPUT EXPANSION (548) (57)10.3.2INPUT EXPANSION (P130/P540/P541) (57)10.4COMMUNICATIONS OPTION (58)10.4.1DESCRIPTION (58)10.4.2CONTROLLER TO PC (DIRECT) CONNECTION (58)10.4.3CONTROLLER TO MODEM CONNECTION (59)10.4.4RS485 LINK TO CONTROLLER (60)TYPICAL BUILDING MANAGEMENT SCHEME USING RS485 MONITORING (61)10.4.5MODBUS (61)10.5ENCLOSURE CLASSIFICATIONS (62)IP CLASSIFICATIONS (62)NEMA CLASSIFICATIONS (63)10.6IEEE C37.2 STANDARD ELECTRICAL POWER SYSTEM DEVICE FUNCTION NUMBERS (64)4057-0907520 OPERATING MANUAL ISSUE 10.1 06/11/08 AM1 BIBLIOGRAPHYThis document refers to and is referred to by the following DSE publications which can be obtainedfrom the DSE website 053-053 DSE7520 installation instructions057-004 Electronic Engines and DSE wiring manual057-078 DSE7500 Series Configuration Suite manual057-046 DSE Guide to Synchronising and Load Sharing Part 2 – Governor and AVR Interfacing056-047 Load Share Design and Commissioning053-055 DSE850 installation instructions053-040 DSE157 expansion relay board installation instructions051-157 DSE130 input expansion module installation instructionsAdditionally this document refers to the following third party publicationsISBN 1-55937-879-4IEEE Std C37.2-1996 IEEE Standard Electrical Power System Device Function Numbers and Contact Designations. Institute of Electrical and Electronics Engineers IncISBN 0-7506-1147-2 Diesel generator handbook. L.L.J.MahonISBN 0-9625949-3-8 On-Site Power Generation. EGSA Education Committee.057-0907520 OPERATING MANUAL ISSUE 10.1 06/11/08 AM 52 INTRODUCTIONThis document details the installation and operation requirements of the DSE7500 Series modules, part of the DSEPower® range of products.The manual forms part of the product and should be kept for the entire life of the product. If the product is passed or supplied to another party, ensure that this document is passed to them for reference purposes.This is not a controlled document. You will not be automatically informed of updates. Any future updates of this document will be included on the DSE website at The DSE7520 Mk1 controller is an update to the popular DSE5520. It maintains all the functions and flexibility of the DSE5520 while being packaged in DSE7000 series styling bringing with it the advantages of the DSE7000 series terminal compatibility easing system upgrades.The DSE7520 is NOT for use in a multiple generator load share system.The DSE 7520MK1 Module allows the OEM to meet demand for increased capability within the industry. It allows the user to start and stop the generator and if required, transfer the load to the generator either manually or automatically. The user also has the facility to view the system operating parameters via the LCD display.Utilising the inbuilt synchronising, volts matching and paralleling functions, the controller is able to parallel with the mains supply for peak.The DSE 7520MK1 module also monitors the engine, indicating the operational status and fault conditions, automatically shutting down the engine. Exact failure mode information is indicated by the LCD display on the front panel.The powerful Microprocessor contained within the module allows for many features to be incorporated as standard;•Full Multilingual LCD display (including non-western character fonts).•True R.M.Ss. voltage monitoring.•Power measurement.•Communications capability (RS485 or RS232)•Check Sync capability•Automatic Sync capability•Load control capability•Fully configurable inputs for use as alarms or a range of different functions also available on P130 expansion inputs (optional)•Extensive range of output functions using built in relay outputs or relay expansion available. •Instrumentation and diagnostics from electronic engines when connected to an engine ECU. Selective operational sequences, timers and alarm trips can be altered by the customer via a PC using the 75xx For Windows ™ software and 810 interface or via the integral front panel configuration editor.Access to critical operational sequences and timers for use by qualified engineers, can be protected by a security code. Module access can also be protected by PIN code. Selected parameters can be changed from the module’s front panel.The module is housed in a robust plastic case suitable for panel mounting. Connections to the module are via locking plug and sockets.6057-0907520 OPERATING MANUAL ISSUE 10.1 06/11/08 AM057-090 7520 OPERATING MANUAL ISSUE 10.1 06/11/08 AM 73 SPECIFICATIONS3.1 PART NUMBERING-At the time of this document production, there have been no revisions to the module hardware.3.1.1 SHORT NAMESDescription DSE7000All modules in the DSE7000 Series DSE7500All modules in the DSE7500 sync/load share range DSE7520DSE7520 moduleDSE 7520 AMFcontroller andATS ModuleRevision 13.1 POWER SUPPLY REQUIREMENTS Minimum supply voltage 8V continuousCranking dropouts Able to survive 0V for 50mS providing the supply was at least 10V before the dropout and recovers to 5V afterwards.Maximum supply voltage 35V continuous (60V protection) Reverse polarity protection -35V continuousMaximum operating current TBAmA at 24V TBAmA at 12VMaximum standby current TBAmA at 24V TBAmA at 12VPlant supply instrumentation displayRange 0V-60V DC (note Maximum continuous operating voltage of 35V DC) Resolution 0.1VAccuracy 1% full scale3.2 TERMINAL SPECIFICATIONConnection type Screw terminal, rising clamp, no internal springMin cable size 0.5mm² (AWG 24)Max cable size 2.5mm² (AWG 10)3.3 GENERATOR VOLTAGE / FREQUENCY SENSINGMeasurement type True RMS conversionSample Rate 5KHz or betterHarmonics Up to 10th or betterInput Impedance 300K Ω ph-NPhase to Neutral 15V to 333V AC (max)Phase to Phase 25V to 576V AC (max)Common mode offsetfrom Earth100V AC (max)Resolution 1V AC phase to neutral2V AC phase to phaseAccuracy ±1% of full scale phase to neutral±2% of full scale phase to phaseMinimum frequency 3.5HzMaximum frequency 75.0HzFrequency resolution 0.1HzFrequency accuracy ±0.2Hz3.4 INPUTS3.4.1 DIGITAL INPUTSNumber 9Arrangement Contact between terminal and groundLow level threshold 40% of DC supply voltageHigh level threshold 60% of DC supply voltageMaximum input voltage DC supply voltage positive terminalMinimum input voltage DC supply voltage negative terminalContact wetting current 2.5mA @12V typical5mA @ 24V typicalOpen circuit voltage Plant supply8057-0907520 OPERATING MANUAL ISSUE 10.1 06/11/08 AM3.4.2 CHARGE FAIL INPUTMinimum voltage 0VMaximum voltage 35V (plant supply)Resolution 0.2VAccuracy ± 1% of max measured voltageExcitation Active circuit constant power outputOutput Power 2.5W Nominal @12V and 24VCurrent at 12V 210mACurrent at 24V 105mA3.4.3 MAGNETIC PICKUPType Single ended input, capacitive coupledMinimum voltage 0.5V RMSMax common mode voltage ±2VMaximum voltage Clamped to ±70V by transient suppressers, dissipation not to exceed 1W. Maximum frequency 10,000HzResolution 6.25 RPMAccuracy ±25 RPMFlywheel teeth 10 to 5003.5 OUTPUTS3.5.1 OUTPUTS A & B (FUEL AND START)Type Fuel (A) and Start (B) outputs. Supplied from DC supply terminal 2.Rating 3A @ 35VProtection Protected against over current & over temperature. Built in load dump feature.3.5.2 CONFIGURABLE OUTPUTS C & D (LOAD SWITCHING)Type Fully configurable volts free relays. Output C – Normally Closed, Output D –Normally OpenRating 8A @ 230V ACProtection Protected against over current & over temperature. Built in load dump feature.3.5.3 CONFIGURABLE OUTPUTS E, F & GType Fully configurable, supplied from DC supply terminal 2.Rating 3A @ 35VProtection Protected against over current & over temperature. Built in load dump feature.057-0907520 OPERATING MANUAL ISSUE 10.1 06/11/08 AM 910 057-090 7520 OPERATING MANUAL ISSUE 10.1 06/11/08 AM3.6 COMMUNICATION PORTS810 portFor connection to the DSE810 interface only Expansion portFor connection to DSE130, DSE157, DSE545, DSE548 expansion modules only DSENetDSE7510 Mk1 controller does nothave DSENet expansion capability CAN PortEngine CAN Port Standard implementation of ‘Slow mode’, up to 250K bits/s Non Isolated. Internal Termination provided (120Ω) RS485 SerialIsolated Data connection 2 wire + commonHalf DuplexData direction control for Transmit (by s/w protocol)Max Baud Rate 19200External termination required (120R)Max common mode offset 70V (on board protection transorb) Max distance 1.2km (¾ mile)3.7 ACCUMULATED INSTRUMENTATIONEngine hours runMaximum 99999 hrs 59 minutes (approximately 11yrs 4months) Number of starts1,000,000 (1 million)3.8 SOUNDERDSE7000 Series features an internal sounder to draw attention to warning, shutdown and electrical trip alarms.Sounder level 84db @ 1m057-090 7520 OPERATING MANUAL ISSUE 10.1 06/11/08 AM 113.9 DIMENSIONS AND MOUNTINGDIMENSIONS240.0mm x 181.1mm x 41.7mm (9.4” x 7.1” x 1.6”)PANEL CUTOUT220mm x 160mm (8.7” x 6.3”)WEIGHT0.7kg (1.4lb)12 057-090 7520 OPERATING MANUAL ISSUE 10.1 06/11/08 AM3.9.1 FIXING CLIPSThe module is held into the panel fascia using the supplied fixing clips.• Withdraw the fixing clip screw (turn anticlockwise) until only the pointed end is protrudingfrom the clip.• Insert the three ‘prongs’ of the fixing clip into the slots in the side of the 7000 series modulecase.• Pull the fixing clip backwards (towards the back of the module) ensuring all three prongs ofthe clip are inside their allotted slots.• Turn the fixing clip screws clockwise until they make contact with the panel fascia.• Turn the screws a little more to secure the module into the panel fascia. Care should betaken not to over tighten the fixing clip screws.057-090 7520 OPERATING MANUAL ISSUE 10.1 06/11/08 AM 133.9.2 CABLE TIE FIXING POINTSIntegral cable tie fixing points are included on the rear of the module’s case to aid wiring. This additionally provides strain relief to the cable loom by removing the weight of the loom from the screw connectors, thus reducing the chance of future connection failures.Care should be taken not to over tighten the cable tie (for instance with cable tie tools) to prevent the risk of damage to the module case.Cable tie fixing pointWith cable and tie in place3.9.3 SILICON SEALING GASKETThe supplied silicon gasket provides improved sealing between the 7000 series module and the panel fascia.The gasket is fitted to the module before installation into the panel fascia.Take care to ensure the gasket is correctly fitted to the module to maintain the integrity of the seal.3.10 APPLICABLE STANDARDSBS 4884-1 This document conforms to BS4884-1 1992 Specification for presentationof essential information.BS 4884-2 This document conforms to BS4884-2 1993 Guide to contentBS 4884-3 This document conforms to BS4884-3 1993 Guide to presentationBS EN 60068-2-1(Minimumtemperature)-30°C (-22°F)BS EN 60068-2-2(Maximumtemperature)+70°C (158°F)BS EN 60950Safety of information technology equipment, including electrical businessequipmentBS EN 61000-6-2EMC Generic Immunity Standard (Industrial)BS EN 61000-6-4EMC Generic Emission Standard (Industrial)BS EN 60529 (Degrees of protection provided by enclosures)IP65 (front of module when installed into the control panel with the supplied sealing gasket)IP42 (front of module when installed into the control panel WITHOUT being sealed to the panel)UL508 NEMA rating (Approximate) 12 (Front of module when installed into the control panel with the supplied sealing gasket).2 (Front of module when installed into the control panel WITHOUT being sealed to the panel)IEEE C37.2 (Standard Electrical Power System Device Function Numbers and Contact Designations)Under the scope of IEEE 37.2, function numbers can also be used to represent functions in microprocessor devices and software programs. The 7000 series controller is device number 11L-7000 (Multifunction device protecting Line (generator) – 7000 series module).As the module is configurable by the generator OEM, the functions covered by the module will vary. Under the module’s factory configuration, the device numbers included within the module are :2 – Time delay starting or closing relay27AC – AC undervoltage relay27DC – DC undervoltage relay30 – annunciator relay42 – Running circuit breaker50 – instantaneous overcurrent relay51 – ac time overcurrent relay52 – ac circuit breaker59AC – AC overvoltage relay59DC – DC overvoltage relay62 – time delay stopping or opening relay74– alarm relay81 – frequency relay86 – lockout relayIn line with our policy of continual development, Deep Sea Electronics, reserve the right to change specification withoutnotice.14057-0907520 OPERATING MANUAL ISSUE 10.1 06/11/08 AM057-090 7520 OPERATING MANUAL ISSUE 10.1 06/11/08 AM 154 INSTALLATIONThe DSE7000 Series module is designed to be mounted on the panel fascia. For dimension and mounting details, see the section entitled Specification, Dimension and mounting elsewhere in this document.4.1 USER CONNECTIONSTo aid user connection, icons are used on the rear of the module to help identify terminal functions. An example of this is shown below.16 057-090 7520 OPERATING MANUAL ISSUE 10.1 06/11/08 AM4.1.1 DC SUPPLY, FUEL AND START OUTPUTS, OUTPUTS E,F,G1DC Plant Supply Input (Negative)2.5mm² AWG 132 DC Plant Supply Input (Positive)2.5 mm² AWG 13 (Recommended Maximum Fuse 15A anti-surge)Supplies the module (2A anti-surge requirement) andOutput relays E,F,G & H3 Emergency Stop Input 2.5mm² AWG 13 Plant Supply Positive. Also supplies outputs 1 & 2.(Recommended Maximum Fuse 20A)4 Output relay A (FUEL) 2.5mm² AWG 13 Plant Supply Positive from terminal 3. 15 Amp rated. Fixed as FUEL relay if electronic engine is not configured.5 Output relay B (START) 2.5mm² AWG 13 Plant Supply Positive from terminal 3. 15 Amp rated. Fixed as START relay if electronic engine is not configured.6 Charge fail / excite 2.5mm² AWG 13 Do not connect to ground (battery negative).If charge alternator is not fitted, leave this terminal disconnected.7 Functional Earth 2.5mm² AWG 13 Connect to a good clean earth point.8 Output relay E 1.0mm² AWG 18 Plant Supply Positive from terminal 2. 3 Amp rated. 9 Output relay F 1.0mm² AWG 18 Plant Supply Positive from terminal 2. 3 Amp rated. 10Output relay G1.0mm² AWG 18Plant Supply Positive. from terminal 2. 3 Amp rated.4.1.2 ANALOGUE SENSORPIN NoDESCRIPTIONCABLE SIZENOTES15 Sensor Common Return 0.5mm² AWG 20 Return feed for sensors* 16 Oil Pressure Input 0.5mm² AWG 20 Connect to Oil pressure sensor17 Coolant Temperature Input 0.5mm² AWG 20 Connect to Coolant Temperature sensor 18 Fuel Level input0.5mm² AWG 20 Connect to Fuel Level sensor19Flexible sensor(not available on 7200 series controller)0.5mm² AWG 20Connect to additional sensor (user configurable)057-090 7520 OPERATING MANUAL ISSUE 10.1 06/11/08 AM 174.1.3 MAGNETIC PICKUP, CAN AND EXPANSION22 Magnetic pickup Positive 0.5mm² AWG 20 Connect to Magnetic Pickup device23 Magnetic pickup Negative 0.5mm² AWG 20 Connect to Magnetic Pickup device 24 Magnetic pickup screen Shield Connect to ground at one end only25 CAN port H 0.5mm² AWG 20 Use only 120ΩCAN approved cable 26 CAN port L 0.5mm² AWG 20 Use only 120Ω CAN approved cable 27CAN port Common0.5mm² AWG 20Use only 120ΩCAN approved cable4.1.4 LOAD SWITCHING AND GENERATOR VOLTAGE SENSING39 Output relay C1.0mmAWG 18Normally configured to control mains contactor coil(Recommend 10A fuse)40 Output relay C1.0mmAWG 18Normally configured to control mains contactor coil41 Output relay D1.0mmAWG 18Normally configured to control generator contactor coil(Recommend 10A fuse)42 Output relay D1.0mmAWG 18Normally configured to control generator contactor coil18057-0907520 OPERATING MANUAL ISSUE 10.1 06/11/08 AM4.1.6 GENERATOR CURRENT TRANSFORMERSPINNoDESCRIPTION CABLESIZENOTES7500seriesNo earth fault measuring54 DO NOT CONNECT55Common for CTs connected toL1,L2,L32.5mm²AWG 13 Restricted earth fault measuring54Common for CTs connected toL1,L2,L3,N2.5mm²AWG 1355Connect to CT on the neutralconductor2.5mm²AWG 13 Un-restricted earth fault measuring(Earth fault CT is fitted in the neutral toearth link)54Connect to CT on the neutral toearth link55Common for CTs connected toL1,L2,L32.5mm²AWG 13 4.1.7MAINS CURRENT TRANSFORMERSPINNoDESCRIPTIONCABLESIZENOTES56 CT Secondary for Mains L12.5mm²AWG 13Connect to s1 secondary of L1 monitoring CT57 CT Secondary for Mains L22.5mm²AWG 13Connect to s2 secondary of L2 monitoring CT057-0907520 OPERATING MANUAL ISSUE 10.1 06/11/08 AM 1920 057-090 7520 OPERATING MANUAL ISSUE 10.1 06/11/08 AMCT CONNECTIONS4.1.8CONFIGURABLE DIGITAL INPUTSDESCRIPTIONCABLE SIZENOTES60 Configurable digital input A 0.5mm² AWG 20 Switch to negative 61 Configurable digital input B 0.5mm² AWG 20 Switch to negative 62 Configurable digital input C 0.5mm² AWG 20 Switch to negative 63 Configurable digital input D 0.5mm² AWG 20 Switch to negative 64 Configurable digital input E 0.5mm² AWG 20 Switch to negative 65 Configurable digital input F 0.5mm² AWG 20 Switch to negative 66 Configurable digital input G 0.5mm² AWG 20 Switch to negative 67 Configurable digital input H 0.5mm² AWG 20 Switch to negative 68Configurable digital input I0.5mm² AWG 20Switch to negative057-090 7520 OPERATING MANUAL ISSUE 10.1 06/11/08 AM 214.1.9 PC CONFIGURATION INTERFACE CONNECTOR8-way connector allows connection to PC via 810 configuration interface. Module can then be re-configured utilising the 5xxx for Windows™ software.4.1.10 EXPANSION INTERFACE CONNECTOR4-way connector allows connection to the P130 inputexpansion, P157 relay expansion module or 545/548 LED expansion modules.A maximum of 2 relay or LED expansion modules may be connected in series to this port.22 057-090 7520 OPERATING MANUAL ISSUE 10.1 06/11/08 AM4.1.11 RS485 CONNECTORA Two core screened twisted pair cable. 120Ω impedance suitable for RS485 use. Recommended cable type - Belden 9841Max distance 1000m (1km) when using Belden 9841 or direct equivalent.B SCRRS232 CONNECTORNOTES1 Received Line Signal Detector (Data Carrier Detect)2 Received Data3 Transmit Data4 Data Terminal Ready5 Signal Ground6 Data Set Ready7 Request To Send8 Clear To Send9 Ring IndicatorView looking into the male connector on the 7000 series moduleLocation of RS485 connector4.1.13 ENGINE CONTROL UNIT INTERFACEThe module is capable of interfacing with the ECU fitted to electronically controlled engines. Different manufacturers of engines utilise various different interfaces and protocols. As this is a rapidly developing area, we recommend checking with DSE Support as to which engines are currently supported.The module will monitor the engines operating parameters such as engine speed, oil pressure, engine temperature (among others) in order to closely monitor and control the engine. The data gathered by the engine controller is transmitted via an industry standard communications interface. This allows generator controllers such as the DSE 75xxMK1 range to access these engine parameters with no physical connection to the sensor device.Utilising the technology present on the engine in this way gives fewer connections to the engine, higher reliability and better diagnosis of engine related problems.057-0907520 OPERATING MANUAL ISSUE 10.1 06/11/08 AM 2324 057-090 7520 OPERATING MANUAL ISSUE 10.1 06/11/08 AM4.1.14 LED INDICATORS AND LOGO INSERTUSER CONFIGURABLE LED’sThese LEDs can be configured by the user to indicate any one of 100+ different functions based around the following:-• INDICATIONS - Monitoring of a digital input and indicating associated functioning user’sequipment - Such as Battery Charger On or Louvre Open, etc .• WARNINGS and SHUTDOWNS - Specific indication of a particular warning or shutdowncondition, backed up by LCD indication - Such as Low Oil Pressure Shutdown, Low Coolant level, etc.• STATUS INDICATIONS - Indication of specific functions or sequences derived from themodules operating state - Such as Safety On, Pre-heating, Panel Locked, Generator Available, etc.These LEDs are annunciated using a removable insert card. Additionally the module’s logo can be changed to suit generator manufacturer’s requirements. This can be used for instance to give custom branding to the module, or even include the service telephone number.DSE have produced the ‘insert card creator’ software, shipped with the DSE SoftwareCD to ease the production of text and logo insert cards to suit your application.Removal and insertion of the LED text insert cardRemoval and insertion of the Logo insert card057-090 7520 OPERATING MANUAL ISSUE 10.1 06/11/08 AM 254.2 TYPICAL WIRING DIAGRAMS4.2.1 3 PHASE, 4 WIRE WITH RESTRICTED EARTH FAULT PROTECTION26 057-090 7520 OPERATING MANUAL ISSUE 10.1 06/11/08 AM4.3 ALTERNATIVE TOPOLOGIESThe 7000 controller is factory configured to connect to a 3 phase, 4 wire Star connected alternator. This section details connections for alternative AC topologies. Ensure to configure the 7000 series controller to suit the required topology.4.3.1 3 PHASE, 4 WIRE WITHOUT EARTH FAULT PROTECTION057-090 7520 OPERATING MANUAL ISSUE 10.1 06/11/08 AM 274.3.2 SINGLE PHASE WITH RESTRICTED EARTH FAULT4.3.3 SINGLE PHASE WITHOUT EARTH FAULT28 057-090 7520 OPERATING MANUAL ISSUE 10.1 06/11/08 AM4.3.4 2 PHASE (L1 & L2) 3 WIRE WITH RESTRICTED EARTH FAULT4.3.5 2 PHASE (L1 & L2) 3 WIRE WITHOUT EARTH FAULT057-090 7520 OPERATING MANUAL ISSUE 10.1 06/11/08 AM 294.3.6 2 PHASE (L1 & L3) 3 WIRE WITH RESTRICTED EARTH FAULT4.3.7 2 PHASE (L1 & L3) 3 WIRE WITHOUT EARTH FAULT MEASURING。
英国深海DSE5110控制器:带LCD显示的微处理器控制多功能型发动机自动启动模块,具有多种不同类型的故障关断保护功能和由LED组成的状态显示,其最大特点是由图形LCD实时显示发电机的各种参数:三相电压、三相电流、机组频率、冷却水温、机油压力、发动机转速、电池电压、累计运行时间、故障原因等,并可设备各种保护条件:发电机超速/欠速、低油压、高水温、启动失败、紧急停车、转速成信号丢失、充电故障。
还可设置启动时间、次数、可远程启动、自动记录停车故障并可查询,还有系统密码锁定功能等
DSE 5110控制器显示参数:
发电机相电压L1-N,L2-N,L3-N;
发电机线电压L1-L2,L2-L3,L3-L1;
发电机电流L1,L2,L3;
发电机频率Hz;
发电机转速RPM;
发动机机油压力(PSI&Bar);
发动机水温(℃&°F);
电瓶电压;
机组运行时间;
DSE5110控制器报警/停机保护:
欠速/超速,报警/停机;电瓶充电失败,报警;紧急停机,停机;
低油压,报警/停机;
高水温,报警/停机;
起动失败,报警;
转速信号丢失,停机;。
深海控制器说明书篇一:深海5110控制器5110使用说明书一、按钮符号说明二、状态/测量单位符号说明三、故障符号说明四、操作说明 1、手动模式:按动?按动?按动? 机组进入手动启动状态;机组正在手动运行状态 ?按动按动? 机组进入停车状态。
? 监测到模块端号102、自动模式:?按动的输入有效或常用电源故障 ? 机组进入自动启动状态;机组正在自动运行状态 ? 监测到模块端号10的输入无效或常用电源故障恢复 ? 机组进入冷机状态 ? 机组进入自动停车状态。
3、手动启动转自动模式:按动?按动?按动? 机组进入手动启动状态 ? 机组进入手动运行状态 ?按动按动? 机组进入自动运行状态。
4、故障清除及系统复位:? 清除故障报警状态,系统复位之后进入停车状态。
五、典型应用接线图篇二:深海7320控制器接线图深海7320控制器接线图:篇三:英国深海DSE5110控制器自动化控制器介绍(英国深海DSE51101、概述控制器)英国深海DSE5110是一个发动机自动控制模块,该模块可被OEM商用于大多数复杂的工业控制。
它能自动启动和停止发动机,指示发动机的工作状态和故障情况。
当发动机出现停机故障时,能自动停机并通过面板上的液晶显示屏和闪烁的LED指示灯来指示发动机的故障情况。
客户可在控制面板上进行编辑来改变操作定时时间和故障报警类型,而不需要其它的特别设备。
用户可通过面板上的“停机”、“自动”、和“手动”按钮来操作模块。
液晶显示屏旁边的向下翻页按钮用于滚动液晶显示屏来察看更多的仪表测量数据。
测量数据显示信息及测量数据报警显示图标该模块采用微处理器控制技术,并提供多个定时器和预设定程序清单,可使用户实现较复杂的控制功能。
控制器LCD液晶显示功能:发电机组三相相电压L1-N, L2-N, L3-N 发电机组三相线电压L1-L2, L2-L3, L3-L1 发电机组三相电流 L1, L2, L3 发电机组频率 Hz 发动机转速 RPM 发动机机油压力发动机冷却水温度电池电压发动机运行小时模块报警保护功能:超速/欠速充电(本文来自: 小草范文网:深海控制器说明书)故障紧急停车低油压高水温启动失败恢复停车失败转速序号丢失另外,指示、告警或停机等可设定的报警输入均能通过液晶显示屏和LED指示灯来标识。
DSE 5110控制器面板DSE 5110控制器显示参数:发电机相电压L1-N,L2-N,L3-N;发电机线电压L1-L2,L2-L3,L3-L1;发电机电流L1,L2,L3;发电机频率Hz;发电机转速RPM;发动机机油压力(PSI&Bar);发动机水温(℃&°F);电瓶电压;机组运行时间;DSE 5110控制器报警/停机保护:欠速/超速,报警/停机;电瓶充电失败,报警;紧急停机,停机;低油压,报警/停机;高水温,报警/停机;起动失败,报警;转速信号丢失,停机;DSE 5110控制器设置调整方法:(1)接通直流电源(电瓶);(2)发动机处于停机状态;(3)将位于控制器背面右上角的设置开关拨到“设置(configure)”位置,按钮AUTO√旁边的发光管开始闪动,表明控制器处于可设置状态。
同时,液晶显示屏上显示第一个可设置的参数;(4)根据参数设置表,按动按钮“+”和按钮“-”进行设置参数选择;选定设置参数后,按动按钮AUTO√,此时,液晶显示屏出现闪动的符号↑↓,表明进入该参数调整状态;(5)根据参数调整完毕后,按动按钮“+”和按钮“-”进行参数调整;(6)参数调整完毕后,按动按扭AUTO√,调整的参数被保存并退出参数调整状态,按动按扭STOP,调整的参数不被保存并退出参数状态;同时,液晶显示屏出现闪动的符号↑↓消失,此时,控制器处于参数选择状态;(7)重复上述步骤对需要设置的参数选择,调整;(8)全部参数调整完毕后,将设置开关拨回“正常(normal)”位置。
完成控制器参数设置过程。
无论是停机状态还是运行状态,均可以通过连续按动液晶显示屏左侧的按钮滚动查看发电机组的实时参数。
DSE 5110控制器基本参数出厂设置:参数功能设置类型出厂设置值允许设置最大值0-起动延时计时器0s60s1-预加热计时器0s60s2-起动时间计时器10s60s3-起动间隔时间计时器10s60s4-安全延时计时器8s60s5-暖机时间计时器0s60s6-返回延时计时器0s60 min7-冷机时间计时器 5 min60 min8-ETS线圈保持时间计时器060s9-低油压停机停机20 psi150 psi10-高水温停机停机102 ℃150 ℃11-欠速保护停机1250 rpm3600 rpm12-超速保护停机1750 rpm5000 rpm13-低频保护停机42 hz60 Hz14-超频保护停机57 hz72 Hz15-充电失败报警8VDC25VDC16-飞轮齿数机组实际值30017-互感器初级电流机组实际值6000A18-发电机极数0,2,4,6,819机油压力传感器0-开关闭合有效,1-开关打开有效,3-VDO 0-10bar,4-Datcon 0-bar,5-Datcon 0-10bar 20-冷却液温度传感器0-开关闭合有效,1-开关打开有效,2-VDO 0-120℃,3- Datcon 4-Datcon High21-快速加载能力0-没有,1-有22-交流系统1-单相二线,3-三相四线23-机油压力显示单位0-Bar/PSI ,1-Kpa注:(1)如果将飞轮齿数设置为“0”,发动机转速信号取自于交流发电机,转速传感器无效。
自动化控制器介绍(英国深海DSE5110控制器)
1、概述
英国深海DSE5110是一个发动机自动控制模块,该模块可被OEM商用于大多数复杂的工业控制。
它能自动启动和停止发动机,指示发动机的工作状态和故障情况。
当发动机出现停机故障时,能自动停机并通过面板上的液晶显示屏和闪烁的LED指示灯来指示发动机的故障情况。
客户可在控制面板上进行编辑来改变操作定时时间和故障报警类型,而不需要其它的特别设备。
用户可通过面板上的“停机”、“自动”、和“手动”按钮来操作模块。
液晶显示屏旁边的向下翻页按钮用于滚动液晶显示屏来察看更多的仪表测量数据。
测量数据
显示信息及测量数据
报警显示图标
该模块采用微处理器控制技术,并提供多个定时器和预设定程序清单,可使用户实现较复杂的控制功能。
控制器LCD液晶显示功能:
发电机组三相相电压L1-N, L2-N, L3-N
发电机组三相线电压L1-L2, L2-L3, L3-L1
发电机组三相电流L1, L2, L3
发电机组频率Hz
发动机转速RPM
发动机机油压力
发动机冷却水温度
电池电压
发动机运行小时
模块报警保护功能:
超速/欠速
充电故障
紧急停车
低油压
高水温
启动失败
恢复停车失败
转速序号丢失
另外,指示、告警或停机等可设定的报警输入均能通过液晶显示屏和LED 指示灯来标识。
2、功能特征
※基于微处理器的设计
※自动启动及停止发动机
※自动故障状态紧急停机
※用户化图形按钮显示模式
※ LCD显示发动机、发电机数据
※显示发动机报警及状态信息
※前面板设定输入、输出、报警及时间
※LED & LCD 报警指示
3、控制器规格
直流电源: 8 --35 V 连续.
启动电压下跌:
在启动前提供的电压不小于10V,电压恢复电压达到5V的状况下,可以确保控制系统在0V电压经过50mS后维持正常。
完全没有必要加装内置电池。
启动继电器输出:16 Amp DC系统直流电压
燃油继电器输出:16 Amp DC系统直流电压.
辅助继电器输出:5 Amp DC 系统直流电压.
工作温度范围:-30 to +70°C
充电失败/励磁范围:0 V to 35 V
最大操作电流:425mA (12 V). 215 mA (24 V).
最大备用电流:250 mA(12 V). 125 mA (24 V).
发电机输入范围:75 V(ph-N) --277 V 三相四线AC (+20%)
发电机输入频率:50 - 60 Hz在额定发动机转速(最小:15V AC Ph-N)
磁性转速探头输入电压范围:+/- 0.5 V -- 70 V 峰值
尺寸:240 mm X 172 mm X57 mm
注:面板参数的设定,请咨询康菱公司技术人员。
4、控制器面板介绍
页面选择健
LCD显示屏LED报警指示用户设定指示
操作及
设置按钮
注:若在启动计时过程中,远程启动信号丢失,控制器将返回到待机状态。
如果机组未出现任何报警,控制器LCD
显示屏上没有报警图标
机组一旦出现警告信号,控制器LCD将显示该警告的图标。
在此期间,如果出现停机故障,控制器将继续显示该警告图标,同时显示此停机故障图标。
如下图所示:
充电故障报警(信号稳定)
充电故障图标指示一直存在,普通报
警指示变为停机信号指示,并且超速
停机报警指示开始闪烁。
6.1警告报警
警告报警是非重要的报警,它不会影响发电机组的运行,但它会提醒操作者注意,以便采取措施而达到正常的运行状态。
警告报警是自动复位的,一旦故障被排除,输入端被复位。
警告报警一旦出现,控制器LCD显示图标。
DSE5110控制器模块有以下警告报警功能:
充电故障:在安全计时器计时结束后,充电机电压低于预置电压,充电故障指示灯亮。
停机失败:当停机失败时间计时器计时完毕而模块检测到发电机组仍然在运行,则模块将显示停机失败警告。
必须满足两个条件才会产生停机成功的信号,即发电机已停机,油压低,且感应不到来自电磁传感器或交流发电机的速度信息。
辅助输入:若设置一个辅助输入端作为报警输入,相应的LED指示灯亮。
油压开关,若油压过低,控制器只仅仅试图启动发动机(而发动机处于停机而非运转状态),发动机不运转也有可能是油压开关损坏。
此时普通报警LED 指示灯亮。
6.2停机故障报警
当发生停机故障时,发电机组将停机,此故障必须被清除,按下“停机/复位”,按钮,故障才能被复位。
停机故障一旦出现,“停机故障”LED 指示灯将闪烁。
注意:复位前须将故障排除,否则不可能使控制器复位(除非是低油压报警,因为发动机在未启动时油压低)。
DSE5110控制器模块设有以下停机报警:
启动失败停机:若发动机经过预置的启动次数而仍未起动成功,发动机将停止启动,启动失败LED指示灯闪亮。
紧急停机,将直流电源的正极端从急停按钮的输入端移走,将发生以下现象:首先将关闭发电机组,阻止任何重新启动发电机组的企图,直到急停按钮复位。
,其次将切断燃油线圈和启动马达螺线圈的正极电源供应。
在自动或手动工作模式下该电源总是保持的。
紧急停机LED指示灯闪亮。
注意:急停信号必须一直保持,否则控制器将停机。
低油压停机:当安全计时器计时完毕,有低油压信号输入时,控制器将给出停机信号。
低油压LED指示灯闪亮。
油压传感器开路:当模块检测不到油压传感器信号(油压传感器开路)时,机组应立即停机,低油压停机故障LED指示灯亮(稳定)。
油压传感器故障是不延时的,一旦出现,立即停机。
发动机高温停机:当安全计时器计时完毕,有发动机高温信号输入,控制器将给出停机信号,发动机高水温LED指示灯闪亮。
超速停机:若发动机转速超过预置转速,控制器将给出停机信号。
超速LED 指示灯亮,当出现超速时会立即停机而非延时停机。
低速停机:在安全计时器计时完毕后,若发动机转速降到低于预置转速,控制器给出停机信号,普通报警LED闪亮。
辅助输入:若设置一个辅助输入作为停机输入,相应的LED指示灯将亮。
转速信号丢失:若在启动过程中,速度感应信号丢失,发电机组将关机,启动失败LED指示灯亮(稳定)。
注意:仅在启动过程中,速度感应信号丢失,发电机组将关机,普通报警LED 闪亮。
若在正常运行中发生的转速信号丢失,发电机组将关闭,并给出低速报警。
DSE5110控制器没有20-34号端子。
感器返回线接到47号端子,同时将47号端子连接到地。
详见下图。
DSE5110控制器接线端子排布置如下图:
附:DSE5110控制器模块典型接线图。