J107联动试运行合格证书
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中华人民共和国行业标准石油化工工程建设交工技术文件规定Regulation of technical document for construction completion of petrochemical industry projectSH 3503-2001主编单位:中国石化集团北京燕山石油化工有限公司主编部门:中国石油化工集团公司批准部门:中华人民共和国国家经济贸易委员会2002 北京1 总则1.0.1 为加强基本建设工程管理,保证工程质量,根据国家有关部门对基本建设工程竣工验收的有关规定和标准的要求,结合石油化工工程建设的实际情况,特制定本规定。
1.0.2 本规定适用于炼油、石油化工生产装置(以下简称石油化工装置)及其配套设施的新建、扩建和改建工程。
1.0.3 石油化工工程建设中有关铁路、公路、港口码头、电信工程、35kV以上送变电工程、工业电梯以及油田、长输管道和城镇建设等工程的交工文件内容及格式应按相关行业标准或有关部门的规定执行。
石油化工工程的工业建筑物、构筑物所用的交工文件内容和格式,除本规定所列表外,还应按国家标准及有关行业标准或工程所在地建设行政主管部门的规定执行。
1.0.4 锅炉安装、压力容器现场组焊和特种设备安装工程的交工文件应按建设单位所在地锅炉压力容器和特种设备安全监察机构认可的内容和格式执行。
1.0.5 本规定所列的交工文件是施工承包单位在施工过程中形成的技术资料,应做为工程竣工档案资料的一部分。
在办理工程交工时,施工承包单位应按本规定的要求向建设单位提交工程建设交工技术文件(以下简称交工文件)。
1.0.6 建设单位与施工承包单位签订工程承发包合同或与工程承包单位签订工程项目总承包合同时,应在承包合同中明确规定对交工文件的要求和参与工程建设各方关于交工文件的管理责任。
1.0.7 交工文件应具有真实性、完整性和系统性。
建设单位、监理单位和施工承包单位应从工程开始就指定有关部门和人员负责交工文件的编写、整理、签证和汇总,并负责办理交接。
附录 A交工文件格式及编号综合与通用序号名称编号1封面J101A 2封面J101B 3交工技术文件总目录J102 4交工技术文件目录J103 5交工技术文件说明J104 6动工报告J105 7工程中间交接证书J106 8联动试运行合格证书J107 9工程交工证书J108 10交工技术文件移交证书J109 11未竣工程项目明细表J110 12重要质量事故办理判断报告J111 13工程联系单J112 14设计改正一览表J113 15工程联系单一览表J114 16隐蔽工程记录J115 17合格焊工登记表J116 18防腐工程施工质量检查记录J117 19隔热工程施工质量检查记录J118 20防腐绝缘层电火花检测报告J119 21安全阀调整试验记录J120 22安全附件安装检查记录J121 23热办理报告J122 24射线检测报告(一)J123— 1 25射线检测报告(二)J123— 2 26超声波检测报告J124 27超声波检测报告(续表)J124- F 28超声波测厚报告J125 29磁粉检测报告J126 30磁粉检测报告(续表)J126- F 31浸透检测报告J127 32浸透检测报告(续表)J127- F 33安装记录J128建筑工程序号名称编号1地基验槽(坑)记录J201 2工程定位测量记录J202 3基础复测记录J203 4块体式设施基础赞同误差项目复测记录J204 5整体框架式设施基础赞同误差项目复测记录J205 6储罐基础赞同误差项目复测记录(一)J206-1 7储罐基础赞同误差项目复测记录(二)J206-2 8球罐基础赞同误差项目复测记录J207 9基础沉降观察记录J208 10钢筋混凝土构件吊装查收记录J209 11水池满水试验记录J210 12钢结构安装记录J211 13钢吊车梁安装记录J212 14钢桁架安装记录J213 15钢网架安装记录J214 16塔架及管筒安装记录J215 17高强螺栓连接检查记录J216 18建筑工程防腐化施工检查记录J217 19防水工程试水检查记录J218 20防火层施工检查记录J219设施安装工程序号名称编号1设施开箱检验记录J301 2立式设施安装记录J302 3卧式设施安装记录J303 4塔盘安装记录J304 5设施填充记录J305 6现场设施组焊记录J306 7催化反应(沉降)器附件安装记录J307 8催化再生器附件安装记录J308 9衬里施工质量检查记录J309 10空冷器构架安装记录J310- 1 11空冷器风机安装记录J310- 2 12机器安装记录J311 13机器拆检及组装记录J312 14联轴器对中记录J31315机器单机试车记录(一)J314— 116机器单机试车记录(二)通用类J314—2A17机器单机试车记录(二)往来式压缩机(2页)J314—2B18机器单机试车记录(二)离心式压缩机(2页)J314—2C19机器单机试车记录(二)汽轮机(燃气轮机)( 2页)J314—2D20湿式气柜几何尺寸检查记录J31521储罐整体试验记录J31622设施强度和严实性试验记录J317- A23换热设施强度和严实性试验记录J317- B24工业炉管板、管架安装检查记录J31825工业炉砖架安装检查记录J31926工业炉筑炉施工质量检查记录J32027工业炉安装质量检查记录J32128烘炉记录J32229火炬安装质量检查记录J323管道安装工程序号名称编号1阀门试验记录J4012管道补偿器安装记录J4023管道组成件校验性检查记录J4034SHA级管道管螺纹、密封面加工记录J4045高压、 SHA级管道弯管加工记录J4056管道静电接地测试记录J4067管道系统安装检查与压力试验记录J4078管道系统泄漏性 / 真空试验记录J4089管道吹洗、冲刷(脱脂)记录J40910给排水压力管道强度及严实性试验记录J41011给排水无压力管道严实性试验记录J411电气工程序号名称编号1电气设施交接试验记录首页J5012交流电动机试验记录J5023直流电机试验记录J5034电力变压器试验记录J5045电压互感器试验记录J5056电流互感器试验记录J5067断路器试验记录J5078电力电缆试验记录J508 9并联电容器试验记录J509 10阀式避雷器试验记录J510 11氧化锌避雷器试验记录J511 12交流耐压试验记录J512 13绝缘油试验记录J513 14电流(压)继电器试验记录J514 15GL型电流继电器试验记录J515 16时间继电器试验记录J516 17中间、信号继电器试验记录J517 18电测量指示仪表检验记录J518 19零序保护系统试验记录J519 20接地电阻测量记录J520 21试验记录J521 22交流电动机安装检查及空载运行记录J531 23电机抽芯检查记录J532 24电机干燥记录J533 25变压器安装检查记录J534 26变压器器身检查记录J535 27变压器干燥记录J536 28断路器安装调整记录J537 29隔走开关、负荷开关安装调整记录J538 30高、低压开关柜安装检查记录J539 31保护、控制盘(屏)安装检查记录J540 32直流系统、不中止电源( UPS)安装检查记录J541 33蓄电池充放电记录 ( 一 )J542-1 34蓄电池充放电记录(二)J542—2 35电缆敷设及绝缘检测记录J543 36电气照明安装检查记录J544 37火灾报警系统安装检查记录J545 38电气安装检查记录J546SH3503-封面第/卷J101A第/册石油化工工程建设交工技术文件工程名称:建设单位(公章)监理单位(公章)施工承包单位(公章)项目经理:项目总工:年月日项目总监:年月日项目经理:项目总工:年月日SH3503-封面第/卷J101B第/册石油化工工程建设交工技术文件工程名称:单元名称:工程种类:建设单位(公章)监理单位(公章)施工单位(公章)项目经理:审核人:年项目总监:审核人:月日年月日项目经理:审核人:年月日SH3503-J102交工技术文件总目录第页共页卷号册号资料名称页数SH3503-J103交工技术文件目录单元名称:第页共页序号编码资料名称页次SH3503-J104交工技术文件说明单元名称:编制人:审察人:日期:SH3503-开工报告J105合同号设计单位计划动工日期年月日计划竣工日期年月日工程内容开工条件审查结果(公章)建设单位(公章)监理单位施工承包单位(公章)项目经理:项目总监:项目经理:年月日年月日年月日SH3503-J106工程编号工程内容验收意见工程质量判断建议:工程质量督查站站长:建设单位(公章)项目经理:年月工程名称:工程中间交接证书单元名称:交接日期年月日(公章)年月日监理单位施工承包单位设计单位(公章)(公章)(公章)项目总监:项目经理:总代表:日年月日年月日年月日工程名称:SH3503-J107联动试运行合格证书试运行时间年月日时分至年月日时分试运行情况:建设单(公章)位监(公章)理单位施工承包单位(公章)设计单位(公章)项目经理:项目总监:项目经理:总代表:年月日年月日年月日年月日SH3503-J108工程编号本质动工日期工程内容:工程接收建议:工程质量评定:工程质量督查站站长:工程名称:工程交工证书合同号年月日交工日期年月日(公章)年月日建设单位监理单位施工承包单位设计单位(公章)(公章)(公章)(公章)项目经理:项目总监:项目经理:总代表:年月日年月日年月日年月日SH3503-J109交工技术文件移交证书按《石油化工工程建设交工技术文件规定》(SH3503—2000)向办理工程建设交工技术文件资料移交手续,共计卷册。
施工交工文件的格式及编号Format and Number of Technical Document for ConstructionCompletion of ProjectA.1 综合与通用A.1 Comprehensive and General序号S/No. 名称Title编号No.1封面Front coverJ101A 2封面Front coverJ101B3 交工技术文件总目录General contents of Technical Document for Construction Completion ofProjectJ1024交工技术文件目录Contents of Technical Document for Construction Completion of ProjectJ1035 交工技术文件说明Explanation to Technical Document for Construction Completion ofProjectJ1046开工报告(work commencement report)Work Commencement ReportJ105 7工程中间交接证书Interim Project Handover CertificateJ106 8联动试运行合格证书Joint Commissioning Conformity CertificationJ107 9工程交工证书Project Handover CertificateJ108 10 交工技术文件移交证书J109Handover Certificate of Technical Document for Construction Completionof Project未完工程项目明细表J110 11List of Uncompleted Items重大质量事故处理鉴定报告12J111 Appraisal Report on Severe Quality Failure工程联络单J112 13Work Liaison Form设计变更一览表J113 14List of Design Alteration工程联络单一览表15J114 List of Work Liaison Form隐蔽工程记录16J115 Record of Concealed Works合格焊工登记表J116 17Registration Form of Qualified Welder防腐工程施工质量检查记录J117 18Record of Workmanship Inspection of Anti-corrosion Works隔热工程施工质量检查记录19J118 Record of Workmanship Inspection of Heat Shielding Works防腐绝缘层电火花检测报告J119 20Test Report on Electric Spark in Anti-corrosive Insulation安全阀调整试验记录21J120 Record Of Safety Valve Tune-up Test安全附件安装检查记录J121 22Inspection Record of Installation of Relieving Attachment热处理报告23J122 Thermal Treatment Report24射线检测报告(一)Radiographic Test Report (I)J123-1 25射线检测报告(二)Radiographic Test Report (II)J123-2 26超声波检测报告Ultrasonic Wave Test ReportJ124 27超声波检测报告(续表)Ultrasonic Wave Test Report (Continued)J124-F 28超声波测厚报告Ultrasonic Thickness Test ReportJ125 29磁粉检测报告Magnetic Particle Test ReportJ126 30磁粉检测报告(续表)Magnetic Particle Test Report (Continued)J126-F 31渗透检测报告Permeation Test ReportJ127 32渗透检测报告(续表)Permeation Test Report (Continued)J127-F33安装检查记录Inspection Record of Installation ofJ128A.2 建筑工程A.2 Construction Works序号S/No. 名称Title编号No.1地基验槽(坑)记录Record of Inspection of Foundation Subsoil (Pit)J201 2工程定位测量记录Record of Engineering Positioning SurveyJ202 3基础复测记录Record for Repetition Measurement of FoundationJ2034 块体式设备基础允许偏差项目复测记录Repetition Measurement Record for Allowable Deviation in Block-type Equipment FoundationJ2045 整体框架式设备基础允许偏差项目复测记录Repetition Measurement Record for Allowable Deviation in Integral Framing Equipment FoundationJ2056 储罐基础允许偏差项目复测记录(一)Repetition Measurement Record for Allowable Deviation in Tank Foundation (I)J206-17 储罐基础允许偏差项目复测记录(二)Repetition Measurement Record for Allowable Deviation in Tank Foundation (II)J206-28 储罐基础允许偏差项目复测记录Repetition Measurement Record for Allowable Deviation in Tank FoundationJ2079基础沉降观测记录Observational Record of Foundation SettlementJ208 10钢筋混凝土构件吊装验收记录Record of Acceptance for Vertical Loading of Reinforced ConcreteJ209Member11水池蓄水试验记录Water Tank Conservation Test Data SheetJ210 12钢结构安装记录Steel Structure Erection RecordJ211 13钢吊车梁安装记录Steel Crane Beam Erection RecordJ212 14钢桁架安装记录Steel Truss Erection RecordJ213 15钢网架安装记录Steel Net Rack Erection RecordJ214 16塔架及管筒安装记录Tower Mast And Pipe Barrel Erection RecordJ215 17高强螺栓连接检查记录Inspection Record of High-tensile Bolt ConnectionJ21618 建筑工程防腐蚀施工检查记录Inspection Record of Corrosion Protection Construction in ConstructionWorksJ21719防水工程试水检查记录Inspection record of Water tightness of Waterproofing WorksJ21820 防火层施工检查记录Inspection Record of Construction of Fire-resisting LayerJ219A.3 设备安装工程A.3 Equipment Installation Works序号S/No. 名称Title编号No.1设备开箱检验记录Equipment Unpacking Inspection RecordJ301 2立式设备安装记录Vertical Equipment Installation RecordJ302 3卧式设备安装记录Horizontal Equipment Installation RecordJ303 4塔盘安装记录Tower Tray Erection RecordJ304 5设备填充记录Equipment Filling RecordJ305 6现场设备组焊记录Welding Record of Field ApparatusJ306 7催化反应(沉降)器附件安装记录Erection Record of Accessory to Catalytic (settlement) ReactorJ307 8催化再生器附件安装记录Erection Record of Accessory to Catalytic RegeneratorJ308 9衬里施工质量检查记录Inspection Record of Lining WorkmanshipJ309 10空冷器构架安装记录Record Of Erection of Framing to Aerial CoolerJ310-1 11 空冷器风机安装记录J310-2S/No. Title No.Record Of Erection of Fan to Aerial Cooler12机器安装记录Machine Erection RecordJ311 13机器拆检及组装记录Record for Overhaul Inspection and Assembly of MachineJ312 14联轴器对中记录Shaft Coupling Alignment RecordJ313 15机器单机试车记录(一)Record of Single Machine Test Run (I)J314-1 16机器单机试车记录(二)通用类Record of Single Machine Test Run (I) for General TypeJ314-2A17 机器单机试车记录(二)往复式压缩机(2页)Record of Single Machine Test Run (II) for Reciprocating Compressor (2pages)J314-2B18 机器单机试车记录(二)离心式压缩机(2页)Record of Single Machine Test Run (II) for Centrifugal Compressor (2pages)J314-2C19 机器单机试车记录(二)汽轮机(燃气轮机)(2页)Record of Single Machine Test Run (II) for Steam Turbine(GasTurbine)(2 pages)J314-2D20湿式气柜几何尺寸检查记录Inspection Record of Physical Dimension of Wet Storage HolderJ315 21储罐总体试验记录Record of Integrated Test on Storage TankJ316 22设备强度和严密性试验记录Equipment Strength and Leak Test RecordJ317-AS/No. Title No.23 换热设备强度和严密性试验记录Heat-exchange Equipment Strength and Leak Test RecordJ317-B24 工业炉管板、管架安装检查记录Inspection Record of Erection of Pipe Sheet and Pipe Support for IndustrialFurnaceJ31825 工业炉砖架安装检查记录Inspection Record of Erection of Brick Rack for Industrial FurnaceJ31926工业炉筑炉施工质量检查记录Inspection Record of Construction Workmanship of Industrial FurnaceJ320 27工业炉安装质量检查记录Quality Inspection Record of Erection of Industrial FurnaceJ32128 烘炉记录Drying Furnace RecordJ32229火炬安装质量检查记录Quality Inspection Record of Erection of TorchJ323A.4 Piping installation Works序号S/No. 名称Title编号No.1阀门试验记录Valve Test Data SheetJ401 2管道补偿器安装记录Erection Record for Pipeline CompensatorJ402 3管道组成件校验性检查记录Verification Inspection Record for Pipeline ComponentsJ403 4SHA级管道管螺纹、密封面加工记录Processing Record of Class SHA Conduit Pipe Thread and Sealing SurfaceJ404 5高压、SHA级管道弯管加工记录Processing Record of Class SHA High Pressure Pipeline ElbowJ405 6管道静电接地测试记录Test Record of Pipeline Electrostatic GroundingJ406 7管道系统安装检查与压力试验记录Record for Installation, Inspection and Pressure Test of Piping SystemJ407 8管道系统泄漏性/真空试验记录Piping System Leak/Vacuum Test RecordJ408 9管道吹洗、清洗(脱脂)记录Pipeline Purging and Washout(Degreasing) RecordJ40910 给排水压力管道强度及严密性试验记录Strength and Leak Test Record for Water Supply and Drainage PressurePipelineJ41011给排水无压力管道严密性试验记录Leak Test Record for Water Supply and Drainage Non-pressure PipelineJ411A.5 Electrical Installation Works序号S/No. 名称Title编号No.1电气设备交接试验记录首页Head Page of Record for Acceptance Trial Test of Electric InstallationJ501 2交流电动机试验记录Test Data Sheet of AC MotorJ502 3直流电机试验记录Test Data Sheet of DC MotorJ503 4电力变压器试验记录Test Data Sheet of Power TransformerJ504 5电压互感器试验记录Test Data Sheet of Voltage TransformerJ505 6电流互感器试验记录Test Data Sheet of Current TransformerJ506 7断路器试验记录Test Data Sheet of Circuit BreakerJ507 8电力电缆试验记录Test Data Sheet of Power CableJ508 9并联电容器试验记录Test Data Sheet of Shunted CondenserJ509 10阀式避雷器试验记录Test Data Sheet of Valve Type ArresterJ510 11氧化锌避雷器试验记录Test Data Sheet of Zinc Oxide Lightning ArresterJ511 12交流耐压试验记录AC Voltage Withstand Test Data SheetJ512S/No. Title No.绝缘油试验记录J513 13Insulating Oil Test Data Sheet电流(压)继电器试验记录J514 14Electric Current (Voltage) Relay Test Data SheetGL型电流继电器试验记录15J515 GL Current Relay Test Data Sheet时间继电器试验记录16J516 Time Relay Test Data Sheet中间、信号继电器试验记录17J517 Intermediate and Signal Relay Test Data Sheet电测量指示仪表检验记录J518 18Inspection Record of Electrical Measurement Indicating Instrument零序保护系统试验记录J519 19Zero-sequence Protection System Test Data Sheet接地电阻测量记录20J520 Earthing Resistance Measurement Record试验记录J521 21Test Data Sheet of __________________________交流电动机安装检查及空载运行记录J531 22Record for Installation, Inspection and No-load Operation of AC Motor电机抽芯检查记录23J532 Inspection Record for Loose Core of Electrical Motor电机干燥记录J533 24Electrical Motor Drying Record25 变压器安装检查记录J534S/No. Title No.Inspection Record of Installation of Transformer26变压器器身检查记录Transformer Body Inspection RecordJ535 27变压器干燥记录Transformer Drying RecordJ536 28断路器安装调整记录Breaker Installation and Adjustment RecordJ53729 隔离开关、负荷开关安装调整记录Installation and Adjustment Record for Disconnector Switch and LoadSwitchJ53830高、低压开关柜安装检查记录Installation and Inspection Record for LV & HV PanelJ539 31保护、控制盘(屏)安装检查记录Installation and Inspection Record for Protection & Control PanelJ540 32直流系统、不间断电源(UPS)安装检查记录Installation and Inspection Record for DC System and UPSJ541 33蓄电池充放电记录(一)Battery Charging & Discharging Record (I)J542-1 34蓄电池充放电记录(二)Battery Charging & Discharging Record (II)J542-2 35电缆敷设及绝缘检测记录Cable Laying and Insulation Test RecordJ543 36电气照明安装检查记录Installation and Inspection Record for Electric LightingJ544 37火灾报警系统安装检查记录Installation and Inspection Record for Fire Alarm SystemJ545S/No. Title No.安装检查记录38J546 Installation and Inspection Record for ________________________A.6 仪表安装工程A.6 Instrument Installation Works序号S/No. 名称Title编号No.1变送器、转换器调校记录Adjustment and Verification Record for Transducer And TransformerJ601 2调节器调校记录Adjustment and Verification Record for GovernorJ6023 调节阀、执行器、开关阀调校记录Adjustment and Verification Record for Regulator Valve, Actuator andSwitch ValveJ6034 指示、记录仪调校记录Adjustment and Verification Record for Indicating and Recording InstrumentJ6045热电偶、热电阻调校记录Calibration records for Thermocouple and ThermistorJ605 6物位仪表调校记录Adjustment and Verification Record for Potential InstrumentJ606 7计算器调校记录Adjustment and Verification Record for CalculatorJ607 8积算器调校记录Adjustment and Verification Record for IntegratorJ6089 安全栅、分配器、选择器调校记录Adjustment and Verification Record for Safety Fence, Distributor andSelectorJ60910 就地指示仪(直读式压力计、温度计)调校记录Adjustment and Verification Record for Local Indicating Instrument(Direct-reading Manometer and Thermometer)J61011 工艺开关调校记录J611S/No. Title No.Adjustment and Verification Record for Process Switch12分析仪调校记录Adjustment and Verification Record for AnalyzerJ612 13调校记录Adjustment and Verification Record for ____________________J613 14DCS基本功能检测记录Record of Detection of DCS Basic FunctionsJ61415 报警、联锁系统及可编程序控制器(PLC)调试记录Commissioning Record of Alarming, Interlocking System and Programmable Controller (PLC)J61516检测、调节系统及DCS调试记录Commissioning Record of Detecting, Regulating and DCSJ61617 DCS机柜、仪表盘、操作台安装检查记录Installation and Inspection Record for DCS Cabinet, Instrument Panel andConsoleJ61718管路强度、泄漏性、真空度试验、脱脂、酸洗记录Record for Pipeline Strength, Leak, Vacuum Test, Deoiling and Acid WashJ618 19节流装置安装检查记录Installation and Inspection Record for Throttling DeviceJ619 20电缆(线)敷设及绝缘电阻测量记录Record For Cable (Wire) Laying and Insulation MeasurementJ62021 接地极、接地电阻安装测量记录Installation and Measuring Record of Grounding Electrode and Earthing ResistanceJ62122主电缆安装检查记录Installation and Inspection Record for Main CableJ622S/No. Title No.23 主汇线槽、主桥架安装检查记录Installation and Inspection Record for Main Wire Duct and Main Framework of BridgeJ62324就地仪表安装检查记录Installation and Inspection Record for Local InstrumentJ624。