Manual_FCO_Assembly_MFA2_R01_20160428_303971

SIMA TIC TI560/TI565 Redundant I/O System User ManualOrder Number: PPX:560/565–8108–3 Manual Assembly Number: 2597773–0030 Third EditionCopyright 1993 by Siemens Industrial Automation, Inc.All Rights Reserved — Printed in USAReproduction, transmission or use of this document or contents is not permitted without express consent ofSiemens Industrial Automation, Inc. All rights, including rights created by patent grant or registration of a utility model or design, are reserved.Since Siemens Industrial Automation, Inc. does not possess full access to data concerning all of the uses and applications of customer’s products, we do not assume responsibility either for customer product design or for any infringements of patents or rights of others which may result from our assistance.T echnical data is subject to change.W e check the contents of every manual for accuracy at the time it is approved for printing; however, there may be undetected errors. Any errors found will be corrected in subsequent editions. Any suggestions for improvement are welcomed.MANUAL PUBLICA TION HISTOR YSIMATIC TI560/TI565 Redundant I/O System User ManualOr der Manual Number: PPX:560/565–8108–3Refer to this history in all correspondence and/or discussion about this manual. Event Date DescriptionOriginal Issue 09/88Original Issue (2601358–0001) Second Issue 02/89Second Edition (2601358–0002) Thir d Issue 1/94Third Edition (2601358–0003)LIST OF EFFECTIVE P AGESPages Description Pages DescriptionCover/Copyright Third EditionHistory/Ef fective Pages Thir d Edition1 — 13Thir d EditionRegistration Thir d EditionRedundant I/O System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Overview2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Communication between Units3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Planning Redundant I/O Installation3Determining Signal Losses3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2Hardware Components5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Software Requir ements5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Status W ords5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Remote Base Contr oller6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .LED Display8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Setting the RBC Number8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Power Supply9I/O Base and Adapter Chassis9. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . .RBC and Power Supply Installation and Removal11User-Supplied Materials12. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3User-Commanded Role Swap13List of Figur es. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1Redundant I/O System Diagram2 2Dual T ap-Splitter Arrangement for each I/O Channel4. . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3Remote Base Contr oller7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4Dimensions for PPX:500–9940 Adapter Chassis10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5Power Connections12List of T ables1Dual T ap Losses (dB)4. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2Status W ords6 3LED Messages8. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .SIMATIC TI560/TI565 Redundant I/O System User ManualRedundant I/O System11OverviewRedundant I/O provide for an enhanced Hot Backup Unit (HBU)configuration that extends the redundant hardware capabilities. TheRedundant I/O system (illustrated in Figure 1) consists of the followingelements.•T wo SIMA TIC R TI560™/TI565™ controllers in an HBU configuration•One to eight channels of SIMA TIC R TI500™ remote I/O•Dual remote base controllers (RBCs)•Dual cables•Dual base power suppliesThe Redundant I/O system uses the TI560/TI565 controller hardwareunchanged and provides the same major functions as the standard system.It supports memory configuration, I/O configuration, TI500 operationalmodes, I/O cycles, Relay Ladder Logic execution, SF communication, andoperator interfaces.Figur e 1Redundant I/O System Diagram Redundant I/O System2SIMATIC TI560/TI565 Redundant I/O System User ManualRedundant I/O System3SIMATIC TI560/TI565 Redundant I/O System User ManualStandard CA TV taps and splitters combine I/O channels from the remote channel controllers (RCCs) to form two separate trunks (redundant I/O).Each trunk leads to one of two RBCs located in an adapter chassis that also houses two power supplies. When the active RCC transmits, the dual tap and splitter arrangement splits the signal three ways: to the standby RCC,to T runk A, and to T runk B. When the active RBC transmits, the dual tap and splitter arrangement splits the transmitted signal from either T runk A or T runk B two ways: to the standby RCC and to the active RCC.Each redundant RCC, RBC, or power supply can detect internal operating faults. During normal operation, the RCC detects trunk faults andrecognizes the appearance or disappearance of redundant RBCs and power supplies. When a fault is detected in the unit designated as active, the corresponding backup unit automatically assumes control with minimal process interruption and without operator intervention.All input, output, and SF message transactions occur between the active RCC and the active RBC. The active RCC directs configuration messages to both the active and standby RBCs, and the addressed RBC is responsible for acknowledging the message. A “status request” command goes to the active RBC to determine dual power supply status and to the standby RBC todetermine the condition of the standby transmitters. If the standby does not respond to this request, the RCC directs the active RBC to command the standby to assume a failed state. When communication problems develop between the RCC and the active RBC, the RCC directs a “role swap”command to the standby RBC.The SIMATIC R TI560T ™/TI565T ™ System Manual (PPX:560/565–8109–x)contains detailed instructions for installing remote I/O and for developing a power budget. The SIMA TIC TI560/565 Hot Backup Installation Manual (PPX:560/565–8103–x) provides details about the additional signal losses with the Hot Backup Unit. Consult these manuals for installing the overall I/O system.The installation of the Redundant I/O system requires dual cables and a dual tap/splitter arrangement as shown in Figure 2. In developing the power budget, you must include the dual tap and splitter losses. T able 1lists typical losses obtained when using taps and splitters with the values shown.Communication between UnitsPlanningRedundant I/O InstallationDeter mining Signal LossesRedundant I/O System 4SIMATIC TI560/TI565 Redundant I/O System User ManualOverview (continued)Figur e 2Dual T ap-Splitter Arrangement for each I/O ChannelT able 1Dual T ap Losses (dB)The tap losses shown in T able 1 were obtained in the following manner . See Figure 2 for location of the different losses. For example, loss for Active to Standby is the sum of the two tap losses: 7.0 + 7.0 = 14.0. Active to T runk A loss is the sum of the insertion loss and the splitter loss: 2.7 + 3.5 = 6.2.Active to T runk B loss is the sum of the tap loss and the splitter loss: 7.0 +3.5 = 10.5.Redundant I/O System5SIMATIC TI560/TI565 Redundant I/O System User Manual2Hardware ComponentsThe remote I/O for the Redundant I/O system consists of a Hot Backup installation, plus the following components for each redundant I/O base.Do not use either the PPX:500–2151 power supply or non-dual RBCs with a PPX:500–9940 adapter chassis in a redundant I/Oconfiguration. T o do so may cause improper operation of your system.•Two PPX:500–9912 Remote Base Controllers (RBCs)•T wo PPX:500–2151A 110/220 V AC Power Supplies •PPX:500–5864, 8-Slot Base or PPX:500–5828, 16-Slot Base •PPX:500–9940 Redundant Controller Adapter Chassis •User -supplied cables, grounding materials, and tapsThe RCC, CPU, SFCPU, and HBU software must be Rel 2.1, or greater .W ith earlier software releases, a redundant I/O base with dual RBCs causes the RCC to fail that base. Either the dual RBC or dual Power Supply may be used in single mode operation with any RCC software releases. Non dual RBCs may be used with any RCC.Rel 2.1 includes additional status words to indicate the presence ofRedundant I/O components. Status W ords 168–175 indicate whether or not dual RBCs are present; status words 176–183 indicate the presence of dual power supplies. T able 2 lists the status words and shows the channel and base indicated by each word.If a “1” appears in a bit showing the status of a base containing dual RBCs,check the corresponding bit for that base in status words 2–9 to determine if the other RBC is still functioning.WARNING!SoftwareRequirementsStatus W ordsRedundant I/O System 6SIMATIC TI560/TI565 Redundant I/O System User ManualHardware Components (continued)T able 2Status W ordsTI560/TI565 BIT ORDER 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16MSB LSBEach RBC (Figure 3) in the Redundant I/O system is an intelligent interface between an RCC and a remote base containing either 8 or 16 I/O slots. The dual RBCs are installed in an adapter chassis connected to the I/O base,which can be located up to 15,000 feet from the PLC. If both RBCs are installed and operational at power -up, the RBC on the right assumes the active role.Remote Base ControllerFigur e 3Remote Base Contr ollerRedundant I/O System7SIMATIC TI560/TI565 Redundant I/O System User ManualRedundant I/O System 8SIMATIC TI560/TI565 Redundant I/O System User ManualHardware Components (continued)The LED at the top of each RBC displays a number to indicate RBC status or errors. The messages conveyed by the numbers are shown in T able 3.T able 3LED MessagesNOTE: If an RBC is configured in the PLC (LED display 0) and you delete it from PLC memory , the LED display does not change (LED display 7) until a restart or power cycle is performed.T o reset an RBC with a 1 displayed, move the base address thumbwheel switch to another address for 0.5 seconds, then return the switch to the correct address. The RBC will attempt to come on-line.The top thumbwheel switch on the face of each RBC allows you to select the RBC number (0–15) on the RCC channel. RBC numbers must not beduplicated on another base; however, the active and standby RBCs on the redundant base must have the same number .LED DisplaySetting the RBC NumberRedundant I/O System9SIMATIC TI560/TI565 Redundant I/O System User ManualThe Redundant I/O system uses two PPX: 500–2151A, 110/220 V AC power supplies that are installed in the adapter chassis, along with the RBCs.During normal operation, both power supplies are active. These units convert user -supplied power (either 110 or 220 V AC) to DC power . Each power supply module is protected from internal short circuits by a 3 A,250 V AC slow-blow fuse. The internal circuitry maintains two DC voltages at –5 V and +5 V .On each module, the indicator labeled “DC GOOD” is on when the module is producing the correct DC power . The indicator is off when overvoltage,undervoltage, or overcurrent faults are detected.NOTE: T o allow replacement of a unit without taking down the entire base,AC power to each power supply must come from separate sources with the commons at the same potential, and you must provide a means of disconnecting AC power from each power supply .T o install the dual RBCs and power supplies, use either the PPX:500–5864,8-Slot Base or the PPX:500–5828, 16-Slot Base with the PPX:500–9940Redundant Controller Adapter Chassis. The adapter chassis attaches to the right side of the I/O base and provides slots for the two power supplies and the two RBCs.In planning the installation of the I/O bases for the Redundant I/O system,follow the guidelines in the manual that comes with the bases. T o mount the PPX:500–9940 Adapter Chassis, see Figure 4 for template dimensions, and follow these steps.1.When preparing the mounting panel, be certain the base and adapter are positioned for proper contact of the connectors.2.Partially insert the two top screws in the panel.3.Fit the screws into the holes in the adapter base (see Figure 4). Slide the assembly down and to the left until the screws support the adapter chassis and the base connectors are fully seated.4.Attach the lower portion of the assembly to the panel with two #10screws.5.T ighten all screws.Power SupplyI/O Base and Adapter ChassisHardware Components (continued)Figur e 4Dimensions for the PPX:500–9940 Adapter ChassisRedundant I/O System10SIMATIC TI560/TI565 Redundant I/O System User ManualRedundant I/O System11SIMATIC TI560/TI565 Redundant I/O System User ManualTo install the Redundant I/O components:When you install Redundant I/O components or when you need to replace a unit, ensure that the installation location isnon-hazardous; i.e. before you insert or remove an RBC or power supply, be certain that flammable gases are not present.In order to prevent disruption of the I/O channel, disconnect the coaxial cable before removing or installing an RBC.1.Plug an RBC into each of the two connectors at the right side of the adapter chassis and tighten the top and bottom screws on each unit.The RBC in the right slot assumes the active role when the base is powered up.2.Connect a coaxial cable to the top of each RBC.Before removing or installing a power supply , disconnect the AC power to the slot for that power supply .3.Plug the power supplies into the two slots on the left side of the adapter chassis. Be certain the module is fully seated and that the tabs at the top and bottom have snapped into place.4.After the power supply is inserted, attach the AC and ground wires as shown in Figure 5. T o reduce the probability of failure, power to each module should come from different sources with the commons at the same potential. Use the voltage selector on the PPX:500–2151A to set the input power for either 110 or 220 V AC. (See the PPX:500–2151 and PPX:500–2151A 110/220 V AC Power Supply Installation Manual for details on setting input voltage.)RBC and Power Supply Installation and RemovalWARNING!WARNING!WARNING!Redundant I/O System 12SIMATIC TI560/TI565 Redundant I/O System User ManualHardware Components (continued)Figur e 5Power ConnectionsT o install the Redundant I/O system, you need the following additional materials:•CA TV grounding blocks or bulkhead coaxial connectors to install at each RCC and RBC to shunt noise on the coaxial cable shield to ground •Semi-rigid coaxial cable (two sizes) to use for trunk line(s) and for drop lines•CA TV taps to insert in the trunk distribution cable to provide drops from the active and standby PLCs to the RBCs•T aps and splitters to distribute the signal from the active RCC to the standby RCC, T runk A, and Trunk B•T aps and splitters to distribute the signal from the active RBC (either T runk A or B) to the standby RCC and the active RCC•Semi-rigid coaxial cable fittings to connect trunk distribution cable to tap housing•F-type connectors to connect drop cable to tap housing•T erminators to install on all unused terminals on a multi-drop tapUser-Supplied Materials3User-Commanded Role SwapThe user-commanded role swap feature of the Redundant I/O system allowsan orderly transition of the active unit to standby status. The originalstandby unit then assumes the active role. This feature is accessed via atask code formatted as follows:TC = 43FE + LAR + 0310 + RCC + RBCwhereLAR = two hex digits,F0 for role swaps on bases on channels 0 and 1,F2 for role swaps on bases on channels 2 and 3,F4 for role swaps on bases on channels 4 and 5,F6 for role swaps on bases on channels 6 and 7RCC = single hex digit corresponding to channel number (0 – 7)RBC = single hex digit corresponding to base number (0 – F)This task code may be transmitted either directly to the Redundant I/Osystem as formatted above, or as the body of a native primitive “01” to aSIMATIC R TIW AY™ Host Adapter. For example, to command base 0 onchannel 1 to do a role swap, send either the task code, 43FEF0031010, orthe TIW A Y command, 0143FEF0031010. T o command base 15 on channel 7to conduct a role swap, send either the task code, 43FEF603107F, or theTIWA Y command, 0143FEF603107F.SIMATIC TI560/TI565 Redundant I/O System User ManualRedundant I/O System13Customer RegistrationWe would like to know what you think about our user manuals so that we can serve you better. How would you rate the quality of our manuals?Excellent Good Fair Poor AccuracyOrganizationClarityCompletenessOverall designSizeIndexWould you be interested in giving us more detailed comments about our manuals?Yes! Please send me a questionnaire.No.Thanks anyway.Your Name:Title:Telephone Number:()Company Name:Company Address:Manual Name:SIMA TIC TI560/TI565 Redundant I/O System User Manual Edition:Third Manual Assembly Number:2597773–0030Date:1/94 Order Number:PPX:560/565–8108–3FOLDFOLDSIMATIC is a trademark of Siemens AG.TIWAY is a trademark of Siemens Industrial Automation,Inc.TI560,TI565,TI560T,TI565T,and TI500are trademarks of Texas Instruments Incorporated.。

S E R I E S M X F I L T E R -R E G U L A T O R SSeries MXfilter-regulatorsMX2 ports: G3/8, G1/2, G3/4 - MX3 ports: G3/4, G1 ModularBowl with technopolymer cover and bayonet-type mountingSeries MX filter-regulators integrate filter and pressure reducer in one unit. They are, therefore, compact and suitable for pre-filtering functions.Available with or without draining(relieving), they are equipped with a valve diaphragm for a direct pressure regulation and with an integrated condensatedrainer, manual or automatic. Moreover, they are equipped with a built-in pressure gauge.The Series MX has been realized to offer a multi-sector solution that guarantees saving in terms of installation time, space and costs.A special configurator, available on Camozzi website at (sec. Configurators), allows the customer to choose the most suitable solution for his application, selecting single components or by configuring assembled FRLs.»Quality of delivered airaccording to ISO 8573-1:2010, Classes 7.8.4 and 6.8.4 »With built-in pressure gauge or with ports for pressure gauge »Lockable knob»Polymer bowl locking system reducing the risk of accidents »Metal bowl also availableGENERAL DATAConstruction modular, compact with filtering element in HDPE Materials see TABLE OF MATERIALS on the following page PortsMX2: G3/8 - G1/2 - G3/4 - MX3: G3/4 - G1Condensate capacity MX2: 55 cc - MX3: 85 ccMountingvertical in-line, wall-mounting (by means of clamps), panel mountingOperating temperature-5°C ÷ 50°C up to 16 bar (with the dew point of the fluid lower than 2°C at the min. working temperature) -5°C ÷ 60°C up to 10 bar (with the dew point of the fluid lower than 2°C at the min. working temperature)Quality of delivered air according to ISO 8573-1:2010Class 6.8.4 with 5 μm filtering element Class 7.8.4 with 25 μm filtering element Draining of condensate MX2: manual-semi automatic (standard), automatic, depressurization protected, direct G1/8 exhaust MX3: manual-semi automatic (standard), automatic, direct G1/8 exhaust Inlet pressure 0.3 ÷ 16 bar (with automatic drain 1.5 ÷ 12)Nominal flow see FLOW DIAGRAMS on the following pages Fluidcompressed airPressure gaugebuilt-in pressure gauge (standard)with G1/4 port (MX3 only) or G1/8 port (MX2 only)S E R I E S M X F I L T E R -R E G U L A T O R SCODING EXAMPLEFor the assembly of a single component with fixing flanges or wall-mounting, see the section “FRL Series MX Assembled”Filter-regulators Series MX - materialsS E R I E S M X F I L T E R -R E G U L A T O R SPr = Regulated pressure Q = FlowPa = Inlet pressure Pr = Regulated pressure Q = FlowPa = Inlet pressureMX2 FILTER REGULATORS FLOW DIAGRAMSPr = Regulated pressure Q = FlowPa = Inlet pressureMX3 FILTER-REGULATORS FLOW DIAGRAMS E R I E S M X F I L T E R -R EG U LA T O R SFR01 = filter-reg. with relieving and manual/semiautomatic drain FR02 = filter-reg. with relieving and direct exhaustFR03 = filter-reg. with relieving, pressure gauge and manual/semiautomatic drainFR04 = filter-reg. with relieving, pressure gauge and direct exhaust FR05 = filter-reg. with relieving, pressure gauge and automatic drain FR06 = filter-reg. with relieving, pressure gauge, manual/semiautomatic drain and by-pass valve FR07 = filter-reg. with rel., pres. gauge, dir. exh. and by-pass valve FR18 = filter-reg. with relieving and automatic drainFR22 = filter-reg. without relieving, with pressure gauge, automatic-depressurisation drain and by-pass valveFR24 = filter-reg. with rel. and man/semiaut drain and bypass valve FR25 = filter-reg. with relieving, direct exhaust and by-pass valve FR26 = filter-reg. without relieving, automatic-depressurisation drain and by-pass valvePNEUMATIC SYMBOLSFilter-regulators Series MX - dimensions。

BACnet PICS Energy ValveEnergy ValveContentsProtocol Implementation Conformance Statement – PICS 2 BACnet Object Description 4General information Date26.01.2018Vendor Name BELIMO Automation AGVendor ID423Product Name Energy ValveProduct Model Number EV..R+(K)BAC, EV..R3+BAC, EV..F+(K)BACApplikations Software Version03.02-0000Firmware Revision12.25BACnet Protocol Revision 1.12Product Description Electronic pressure-independent characterisedcontrol valve with energy monitoringBACnet Standard Device Profile BACnet Application Specific Controller (B-ASC)Segmentation capability NoData Link Layer Options MS/TP masterBACnet IP, (Annex J)BACnet IP, (Annex J), Foreign DeviceDevice Address Binding No static device binding supportedNetworking Options NoneCharacter Sets Supported ISO 10646 (UTF-8)Gateway Options NoneNetwork Security Options Non-secure deviceConformance Listed by BTLBACnet Interoperability Building Blockssupported BIBBs Data sharing – ReadProperty-B (DS-RP-B)Data sharing – ReadPropertyMultiple-B (DS-RPM-B)Data sharing – WriteProperty-B (DS-WP-B)Data sharing – COV-B (DS-COV-B)Device management – DynamicDeviceBinding-B (DM-DDB-B) Device management – DynamicObjectBinding-B (DM-DOB-B) Device management – DeviceCommunicationControl-B (DM-DCC-B)BACnet MS/TP Baud rates9’600, 19’200, 38’400, 76’800 (Default: 38’400) Address0...127 (Default: 1)Number of nodes Max 32 (without repeater), 1 full busloadTerminating resistor120 ΩBACnet IP Port open (Default: 47’808)Parameterisation Tool through the integrated webserver !All writeable objects with instance number ≥ 90 are persistent and are not supposed to be written on a regular base.Standard Object Types Supported Objekt type Optional properties Writeable propertiesDevice DescriptionLocationActive COV SubscriptionsMax MasterMax Info FramesProfile Name Object IdentifierObject NameLocationDescriptionAPDU Timeout (1’000…60’000) Number of APDU Retries (0...10) Max Master (1...127)Max Info Frames (1...255)Analog Input [AI]DescriptionCOV IncrementAnalog Output [AO]DescriptionCOV IncrementPresent ValueAnalog Value [AV]Description Present ValueBinary Input [BI]DescriptionActive textInactive TextBinary Valve [BV]DescriptionActive textInactive TextPrresent ValueMulti-state Input [MI]DescriptionState TextMulti-state Output [MO]DescriptionState TextPresent ValueMulti-state Value [MV]DescriptionState TextPresent ValueThe device does not support the services CreateObject and DeleteObject.The specified maximum length of writable strings is based on single-byte characters andsupport up to 252 characters.Service processing The device supports the DeviceCommunicationControl and ReinitializeDevice services. No password is required.A maximum of 5 active COV subscriptions with a lifetime of 1…43‘200 sec. (12 hours) aresupported.Object Name Object Type[Instance]DescriptionCommentStatus_FlagsValues COV Increment AccessDevice Device[Inst.Nr]0…4’194’302Default: 1–WRelPos AI[1]Relative Position in %0...1005R AbsPos AI[2]Absolute Position in degree0...905R SpAnalog_V AI[5]Analog Setpoint in Volt0...10.001R RelFlow AI[10]Relative Flow in %0...1005R AbsFlow_lmin AI[11]Absolute Flow in l/min0...100’0001R AbsFlow_m3h AI[12]Absolute Flow in m3/h0...6000.1R AbsFlow_gpm AI[13]Absolute Flow in gpm0...100’0001R AbsFlow_ls AI[14]Absolute Flow in l/s0...100’0000.1R AbsFlow_lh AI[15]Absolute Flow in l/h0...100’000100R T1_C AI[20]Temperature 1 (remote) in C-10 (1201)T2_C AI[21]Temperature 2 (embedded) in C-10 (1201)DeltaT_K AI[22]Delta Temperature in K0...1301R T1_F AI[25]Temperature 1 (remote) in F14...2481R T2_F AI[26]Temperature 2 (embedded) in F14...2481R DeltaT_F AI[27]Delta Temperature in F0...2661R AbsPower_kW AI[30]Power in kW0...2.147e+610R E_Cooling_kWh AI[31]Cooling Energy in kWh0...2.147e+910R E_Heating_kWh AI[32]Heating Energy in kWh0...2.147e+910R E_Cooling_MJ AI[33]Cooling Energy in MJ0...2.147e+910R E_Heating_MJ AI[34]Heating Energy in MJ0...2.147e+910R AbsPower_kBTUh AI[35]Power in kBTU/h0...2.147e+610R E_Cooling_kBTU AI[36]Cooling Energy in kBTU0...2.147e+910R E_Heating_kBTU AI[37]Heating Energy in kBTU0...2.147e+910R RelPower AI[40]Relative Power in %0...3005R AbsPower_ton AI[45]Power in ton refrigeration0...2.147e+61R E_Cooling_tonh AI[46]Cooling Energy in ton*h0...2.147e+91R E_Heating_tonh AI[47]Heating Energy in ton*h0...2.147e+91R E_CoolReset_kWh AI[50]Cooling Energy in kWh, resettable with BV[31]0...2.147e+91R E_HeatReset_kWh AI[51]Heating Energy in kWh, resettable with BV[32]0...2.147e+91R E_CoolReset_kBTU AI[52]Cooling Energy in kBTU, resettable with BV[31]0...2.147e+91R E_HeatReset_kBTU AI[53]Heating Energy in kBTU, resettable with BV[32]0...2.147e+91RGlycolConcentration AI[60]Glycol concentration in %Measured value or override value from webserver Measured value: 0 (40)Override value: 0 (80)1RErrorState 1)AI[100]Error StateError Sensor T1: Error with remote temperature sensorError Sensor T2: Error with embedded temperature sensorError Flow Sensor: Error with the flow sensorActuator can‘t move: Mechanical overload due to blocked valve, etc.Flow with closed valve: Flow is measured but position of valve is closedAirbubbles: Air bubbles in the hydronic systemFlow not reached: Setpoint cannot be reached within 3min during flow controlPower not realized: Setpoint cannot be reached within 3min during power controlGear disengagement active: Gear disengaged button is pressedReverse flow detected: Reverse flow is detectedMP communication faulty: Internal communication between sensor and actuatorfaultyFreeze warning: Measured temperature & glycol concentration indicate thatgrease ice can build upBit 0: Error Sensor T1Bit 1: Error Sensor T2Bit 2: Error Flow SensorBit 3: Actuator cannot moveBit 4: Flow with closed valveBit 5: Air bubblesBit 6: Flow not reachedBit 7: Power not realizedBit 8: Gear disengagedBit 9: Reverse flow detectedBit 10: MP communicationfaultyBit 11: Freeze warning1RSpAbsFlow_lmin AI[111]Setpoint Absolute Flow in l/min0...100’0001R SpAbsFlow_m3h AI[112]Setpoint Absolute Flow in m3/h0...6000.1R SpAbsFlow_gpm AI[113]Setpoint Absolute Flow in gpm0...100’0001R SpAbsFlow_ls AI[114]Setpoint Absolute Flow in l/s0...100’0000.1R SpAbsFlow_lh AI[115]Setpoint Absolute Flow in l/h0...600100RSpRel AO[1]Setpoint Relative in %The set point is related either to the position, the flow (of Vmax) or the power(of Pmax).See ControlMode for more information → MV[100]0 (100)Default: 01CVmax_lmin AV[90]Maximum Flow Limit in l/min30%Vnom…VnomDefault: Vnom-WVmax_gpm AV [91]Maximum Flow Limit in gpm30%Vnom…VnomDefault: Vnom-WPmax_kW AV [95]Maximum Power Limit in kW0.5%Pnom…PnomDefault: Pnom-WObject Name Object Type[Instance]DescriptionCommentStatus_FlagsValues AccessSpPosReached BI [1]Setpoint Position reached0: No1: YesRSummaryStatus BI [101]Summary StatusSummarizes all status from MI 103 - 1070: OK1: Not OKRRstCoolEnergy BV [31]Reset Cooling EnergySets the Cooling Energy (AI[50] / AI[52]) to zero 0: None1: ResetWRstHeatEnergy BV [32]Reset Heating EnergySets the Heating Energy (AI[51] / AI[53]) to zero 0: None1: ResetWRstErrCount BV [100]Reset Error Counters0: None1: ResetWDeltaT_ MgrStatus MI [102]DeltaT Manager StatusNot selected: dT-Manager deactivatedStandby: dT-Manager activated but not activeActive: dT-Manager activeScaling standby: dT-Manager active with no limitation to the flowScaling active: dT-Manager active with limitation to the flow → AV[108]1: Not selected2: Standby3: Active4: Scaling standby5: Scaling activeRStatusSensor MI [103]Status SensorIndicates informations within the flow sensor and both temperature sensors 1: OK2: Flow sensor not OK3: T1 not OK4: T2 not OKRStatusFlow MI [104]Status FlowReverse flow detected: Energy Valves detected a reverse flowFlow not reached: Setpoint cannot be reached within 3min during flow controlFlow in closed position: Flow is measured but position of valve is closed 1: OK2: Reverse flow detected3: Flow not reached4: Flow in closed positionRStatusMedia MI [105]Status MediaAirbubbles: Airbubbles in the hydronic system. As long as there are airbubblesin the system, position control mode is active, regardless off control modesetting (ControlMode MV[100]).Freeze warning: Measured temperature & glycol concentration indicate thatgrease ice can build up 1: OK2: Airbubbles3: Freeze warningRStatusActuator MI [106]Status ActuatorActuator cannot move: Mechanical overload due to blocked valve, etc.Gear disengaged: Gear disengaged button is pressed 1: OK2: Actuator cannot move3: Gear disengagedRStatusPower MI [107]Status PowerPower not reached: Setpoint cannot be reached within 3min during powercontrol 1: OK2: Power not reachedRObject Name Object Type[Instance]DescriptionCommentStatus_FlagsValues COV Increment AccessPmax_kBTUh AV [96]Maximum Power Limit in kBTU/h0.5%Pnom…PnomDefault: Pnom-WVmax AV [100]Maximum Flow Limit in %30 (100)Default: 100-W Vnom_lmin AV [101]Nominal Volume Flow in l/min Vnom-W Vnom_gpm AV [102]Nominal Volume Flow in gpm Vnom-W SpDeltaT_K AV [103]Setpoint DeltaT in K1 (55)Default: 10-WSpDeltaT_F AV [104]Setpoint DeltaT inF2 (100)Default: 18-WPmax AV [105]Maximum Power Limit in %0.5 (100)Default: 100-W Pnom_kW AV [106]Nominal Power in kW Pnom-R Pnom_kBTUh AV [107]Nominal Power in kBTU/h Pnom-R SpFlow_DeltaT lmin AV [108]Setpoint Flow at DeltaT in l/min0...VnomDefault:Vnom-WSpFlow_DeltaT gpm AV [109]Setpoint Flow at DeltaT in gpm0...VnomDefault:Vnom-WElectronic pressure-independent characterised control valvewith energy monitoringOverride MO [1]Override ControlOverrides setpoint with defined valves. It will change back to None (1) after2 hours.1: None2: Close3: Open4: Vnom5: Vmax6: MotStop7: Pnom8: PmaxDefault: None(1)CControlMode MV [100]Control ModeThis value defines the interpretation of the setpoint 1: Position Control2: Flow Control3: Power ControlDefault: Flow control(2)WDeltaT_Limitation MV [101]DeltaT LimitationDisabled: dT-Manager not activedT-Manager: dT-Manager active with no restriction to flowdT-Manager scaling: dT-Manager active with restriction of flow → AV 108]1: Disabled2: dT-Manager3: dT-Manager scalingDefault: Disabled(1)WSpSource MV [122]Setpoint SourceIf Analog(1) then actuator is controlled by analog signal 0...10 V on wire 3.If Bus(2) then setpoint via bus SpRel AO[1]1: Analog2: BusDefault: Analog(1)W。

Parts Manual cFor Technical Assistance call: 800-227-2233, Fax: 888-329-8207 To Order Parts call: 888-227-2233, Fax: 888-329-0234ORFork Positioner 120F-FPS-C149 R3ModelSerial Number cascadecorporationPublications120FPART NO.DESCRIPTIONParts Manual208743Service Manual688261Operators Guide207363Installation Instructions680664Servicing Cascade Cylinders-VHS 679929Tool Catalog673964Literature Index Order FormSafety DecalsMounting Group SideshiftingREF QTY PART NO.DESCRIPTION l8485-11Sideshifting Mounting–49” n 116106413Frame–49” n218484-1Anchor Bracket–49” n32601676Fitting, 6-642209542Key52678528Clevis Pin62672726Cotter Pin71381839Cylinder s81675550Washer (orifice .085)n Carriage width.l Includes items 2 – 16 only,s See Cylinder page for parts breakdown.REF QTY PART NO.DESCRIPTION 926004779Lower Hook 104752903Capscrew, M16 x 45 114667225Washer124678990Nut, M16131209309Lug142208350Lower Bearing 152672018Upper Bearing 163752907Capscrew, M20 x 50Reference: S-28100, SK-6042.120FSideshift CylinderREF QTY PART NO.DESCRIPTION381839Cylinder Assembly 11678019Nut 21662456s Seal 31553527Piston 41636852s Wiper51649817s Back-up Ring61--Washer (orifice .085)716119823Shell 816119827Rod912789s O-Ring101615132s Back-up Ring 111553528Retainer121553688Retaining Ring 1317211Snap Ring 141662447s Seal 553866Service KitsIncluded in Service Kit 553866.Hydraulic/Fork GroupREF QTY PART NO.DESCRIPTION l379209Hydraulic Group–49” np6103938Fork Group11209487Cylinder Assembly - LH s 21209494Cylinder Assembly - RH s 31204224Hose, 22.7541209522Hose, 45.3151209528Hose, 15.6761209530Hose, 31.81726103658Fork Carrier82209280Lug94209303Bearing104768838Capscrew, M16 x 30 114678992Lockwasher, M16 122206923Eyeboltn Carriage width.s See Cylinder pages for parts breakdown.REF QTY PART NO.DESCRIPTION 132763169Capscrew, M6 x 20 142680217Lockwasher, M6 158684594Capscrew, M10 x 20 162209308Pin174209306Block182209305Grommet192661675Clevis Pin202672726Cotter Pin211200788Capscrew, M10 x 35 2227403Grease Fitting 231681238Lockwasher, M10 241200008Cable Tie255604511Fitting, 6-6l Includes items 1 – 6.p Includes items 7 – 25.120FREF QTY PART NO.DESCRIPTION209487Cylinder Assembly - 49" s 11564487Shell - 49" s 21564494Rod - 49" s 31564451Retainer 41562056Piston 51564452Rod End 615720Nut71564408q Rod Wiper 81564406q Rod Seal 91562127q O–Ring101563388q Back–up Ring 111563278q O–Ring 121564141q Piston Seal 131678019Piston Nut141562942Retaining Ring 151562951Snap Ring 161---Spacer 564453Service Kits Carriage width.q Included in Service Kit 564453. Reference: S-6142.120FREF QTY PART NO.DESCRIPTION209494Cylinder Assembly–49"s 11564501Shell–49"s 21564494Rod–49"s 31564451Retainer 41562056Piston 51564452Rod End 615720Nut71564408q Rod Wiper 81564406q Rod Seal 91562127q O–Ring101563388q Back–up Ring 111563278q O–Ring 121564141q Piston Seal 131678019Piston Nut141562942Retaining Ring 151562951Snap Ring 161--–Spacer 564453Service Kits Carriage width.q Included in Service Kit 564453.Reference S-6143.120FFlow Divider GroupFP0035.ill120FREF QTY PART NO.DESCRIPTION209504Flow Divider Group 11209310Valve s21209311Valve Body31201527Cartridge-Combiner42663694Fitting, 352604511Fitting, 6-661601676Fitting, 6-671679992Service Kit83685105Capscrew93678993Lockwasher102207300O-Ring111604511Fitting, 6-61222680Fitting, 6-6132604510Fitting, 6141605743Fitting, 6-6s Includes items 1 through 7.Standard Installation Group120FREF QTY PART NO.DESCRIPTION209506Installation Group11207314Bracket22762899Capscrew, M10X20-8.832681238Lockwasher422453Fitting, 8-852207425HoseBackrestREF QTY PART NO.DESCRIPTION116103744Backrest–49 x 48in. I 28684586Lockwasher38200173CapscrewI Width by Height.Reference: S-28095, Common Parts 6103743.P A R T S O R D E R I N G L O G P U R C H A S E S E R I A L R E FC A S C ADE C U S T O M E R D A T E O R D E R N U M B E RP A G E N O .Q T Y P A R T N O .P A R T N O .D E S C R I P T I O N P R I C EcCascade Corporation 2006 1-2006 Do you have questions you need answered right now? Call your nearest Cascade Parts Department.Visit us online at Cascade Corporation 2501 Sheridan Avenue Springfield, OH 45505Tel: 888-CASCADE (227-2233)FAX: 888-329-0234Sales Russia EMCG Material Handling Equipment Moscow Tel: 095-795-2400FAX: 095-795-2475Email:****************Sunstream Industries Pte Ltd.No. 3 Tuas Link 12263Singapore Tel: 65-6863-3488FAX: 65-6863-1368Cascade-Xiamen No. 668 Yangguang Rd. Xinyang Industrial Zone Haicang, Xiamen City Fujian Province P .R. China 361026Tel: 86-592-651-2500FAX: 86-592-651-2571Cascade New Zealand 15 Ra Ora Drive East Tamaki, Auckland New Zealand Tel: 64-9-273-9136FAX: 64-9-273-9137Cascade Australia 1445 Ipswich Road Rocklea, QLD 4107Australia Tel: 1-800-227-223FAX: 617-3373-7333Cascade Korea 121B 9L Namdong Ind. Complex, 691-8 Gojan-Dong Namdong-Ku Inchon, 405-310 Korea Tel: 82-32-821-2051FAX: 82-32-821-2055Cascade Japan Ltd.5-5-41, Torikai Kami Settsu, Osaka Japan, 566Tel: 81-726-53-3490FAX: 81-726-53-3497Cascade (Africa) Pty. Ltd.PO Box 625, Isando 160060A Steel Road Sparton, Kempton Park South Africa Tel: 27-11-975-9240FAX: 27-11-394-1147Sales Poland Targowa 35/6103-728 Warszawa Tel: 022-619 00 49FAX: 022-619 00 49Mobile Phone: 0501-27 29 55Sales Switzerland Fahrzeugbedarf 8810, Horgen Switzerland Tel: 01-7279797FAX: 01-7279798Sales Portugal FAG Santos Lda Rua do Mercado Lte 6, Loja 2-Tires 2785-630S. Domingos De Rana Portugal Tel: 214-448-083FAX: 214-458-098Cascade Roncari S.R.L.Via Dell’Artigianato 137050 Vago di Lavagno (VR) Italy Tel: 39-045-8989111FAX: 39-0458989160Cascade Hispania S.A.Carrer 5, Sector C Zona Franca Duanera Poligono de la Zona Franca 08040 Barcelona, Spain Tel: 93-264-07-30FAX: 93-264-07-31Cascade France S.A.R.L. MHP 1D Rue De Charaintru BP 18, 91360 Epinay-Sur-Orge France Tel: 01-6454-7500FAX: 01-6454-7501Cascade Scandinavia AB Hammarvägen 10PO Box 124S-56723 Vaggeryd Sweden Tel: 039-336950FAX: 039-336959Sales Scotland Macade Systems Ltd.18 Melford Road Righead Ind. Estate Bellshill ML4 3LR Scotland Tel: 01698-845777FAX: 01698-845888Cascade (UK) Ltd.Unit 4, 12 O’Clock Court Attercliffe Road Sheffield, S4 7WW England Tel: 0870-850-8756FAX: 0870-850-8757Cascade N.V.Benelux Sales and Service Damsluisweg 56PO Box 30091300 El Almere The Netherlands Tel: 036-5492950FAX: 036-5492974Cascade Finland A. Petreliuksenkatu 301370 Vantaa Finland Tel: 09-8361925FAX: 09-8361935Cascade GmbH Dahlener Strasse 57041239 Mönchengladbach Germany Tel: 02166-68230FAX: 02166-682323Cascade Canada Inc.5570 Timberlea Blvd.Mississauga, Ontario Canada L4W-4M6Tel: 905-629-7777FAX: 905-629-7785。