IPQA巡检表

IPQA Checklist
Date Bay Product Shift Customer IPQA
Overall
Obervations Status
VA/WI
White Board
ESD
MSD
PM
标识分类 Identification and Segregation
5S
Do and Don't QM
备注
状态
检查锡膏/红胶型号是否与VA一致 Does the type of solder paste/glue comply with VA 检查锡膏/红胶是否正确填写标签 Does operator fill in control list correctly 锡膏/ 锡膏/红胶 检查锡膏/红胶是否在规定期限内使用（回温时间、过期时间） Solder Paste/ Is solder paste/glue being used within expiry date(thawing time, overdue time) Glue 检查锡膏/红胶是否做到FIFO规范存放，冰箱存放温度是否符合要求 （0—10ºC） Is solder paste/glue stored according to FIFO standard and the temperature of freezer kept from 0 to 10ºC 检查网板是否按VA要求定时定期自动清洗、手工清洗、超声波清洗并 网板 有相应记录 Stencil Does stencil have periodic cleanout according to VA requirement(auto, manual, ultrasonic) and have record 检查印刷机的参数设置（刮刀压力,速度及丝网的清洗频率）是否与VA 一致 Do printing machine's parameter settings comply with 印刷机 VA(Squeegee Pressure, Speed, Clean Frequency) Printing 刮刀是否按要求规范摆放 Machine Is spatula placed with criterion 检查进板方向是否按VA/WI要求正确操作 Is the board loading orientation consistent with VA/WI 检查锡膏高度/体积是否按VA要求定时测试并记录 SPC Does operator measure solder paste/glue height (according to VA requirement) and key the data into SPC format timely 检查上料是否与PLV一致，程序是否选择正确 Does loaded material match with PLV and is the program selected correctly SLOT PLV中显示料号 GRN scanned in PLV
Feeder中显示料号 GRN sticked on Feeders
PLV
贴片机 SMT
检查是否有使用禁、限用料 Is there any banned substances being used 检查摆放IC、BGA时是否使用吸笔 Does operator use vacuum suction pen while handling IC and BGA 检查是否按时做抛料记录，正确填写P－Chart并及时更新 Does MET update P-chart timely and corrcetly 检查回收抛料时是否做好ESD防护 Are thrown-parts in good ESD proection 检查Feeder是否按类规范存放，是否有堆叠现象 Are feeders identified and stored properly, forbidden to stack together 检查Reflow参数设置是否与VA一致 Do reflow parameter settings comply with VA requirement 检查回流焊炉的气体设置状况和气体管道的开关是否正常 Does reflow gas settings and gas pipeline work in order
Quality Policy
检查各岗位员工是否佩戴质量方针卡 Do all employees wear Quality Policy Card
Process
标签操作 Label Operation
检查产品标签是否与VA/WI一致并按其要求正确粘贴 Is production label consistent with VA/WI and sticked on correct location
Reflow
1
2
3
4
5
6
7
8
AOI/BSI/TSI
9 10 VA定义值 VA Definitioபைடு நூலகம் Value 实际炉温值 Actual Reflow Value 检查员工是否按VA/WI要求正确操作 Does operator work accroding to VA/WI requirement 检查员工是否按VA/WI要求使用正确的卡板和放大镜进行目检 Does operator use correct template and magnifier to inspect visually(tempalate complys with VA) 检查是否有PCBA堆叠现象 Are PCBAs stacked together 检查是否贯彻执行3－6－9标准 Do MFG follow 3-6-9 standard 抽检 串行号 Sample Serial Number
SRT ROOM
检查各岗位VA/WI是否与生产匹配，是否培训后签字 Do all VA/WI online comply with actual operation and have signatures after training 检查各岗位VA/WI是否受控，是否在有效期内 Are all VA/WI online under DCC control and within period of validity 检查各岗位VA/WI是否有手工改写及破损现象 Are all VA/WI online in good condition, not to be tampered or damaged 检查产线白板是否每周及时更新（每周二） Is information on White Board updated every Tuesday 检查各岗位人机物是否做好ESD防护 Is every station compliant to ESD protection(people, equipment and material) 检查桌子、椅子、台车等是否ESD接地良好 Are ESD drag chains of tables, chairs，trolleys and etc always in edequate grounding 检查MSD物料未开封时的包装密封性 Is MSD material package sealed well before opened up 检查MSD物料开封时是否有湿度指示卡，并按时正确填写MSD控制单 Is MSD provided with HIC and fill in MSD control list timely when opened up 检查MSD物料是否按照规定时间使用 Is MSD material being used within expiry date 检查MSD物料是否按照规定时间进行烘干 Is MSD material baked timely according to MSD standard 检查各岗位设备、夹具、Feeder是否正常工作并按时做PM保养 Do all equipment, fixtures and feeders work in order and have periodic PM 检查各岗位设备、夹具、Feeder保养标签是否有破损现象 Are PM labels of all equipment, fixtures and feeders always in good condition, not to be damaged 检查各岗位是否有对应的岗位标牌 Does every station have its station brand 检查各岗位物料、夹具、工具盒、WIP是否标识清楚，分开隔离并合理 存放 Do all materials, fixtures, tooling boxes, WIP be clearly identified and segregated properly 检查各岗位员工是否佩戴上岗证进行操作 Do all operators have certification before work 检查各岗位人机料环是否做到5S要求 Is every station compliant to 5S standard(people, equipment, material and environment) 人：员工穿戴是否整洁，是否符合要求 People: Is employee dressed with tidiness accroding to standard 机：操作设备是否干净，设备有无污迹与积灰 Equipment:Is operation equipment clean and tidy, no smutch or dust 料：物料和产品是否清晰标识并合理分类存放 Material:Are materials and WIP clearly indentified and segregated properly 环：正确使用地标线，保持工作区域清洁无闲置设备 Enviroment: Are ground marking lines being used correctly and keep work area clean, no excess equipment left unuse 检查各岗位是否挂有相应的Do and Don't Does every station hang up relative Do and Don't for operation awareness 检查各岗位是否按真实情况扫入QM系统 Is all data being scanned into QM system at every station, forbidden to skip over 检查员工是否按VA/WI要求规范操作 Does operator work with criterion according to VA/WI 检查干燥箱、烤箱、冰箱、设备是否正常工作并按时做PM保养 Do dry cabient, baking oven, freezer and equipment work in order and have periodic PM 检查锡膏、红胶是否在规定期限内使用并做到FIFO规范存放 Is solder paste/glue being used within expiry date and stored according to FIFO standard 检查有铅、无铅、水洗、免洗板子是否标识清晰并分类存放 Are tin-lead, lead-free, clean, no-clean PCBAs clearly identified and segregated properly 检查各岗位是否做到5S/ESD要求 Is every station compliant to 5S/ESD standard