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1 目的列出BTB Connector的关键评估项，为BTB Connector的承认提供依据，并要求供应商在供货前对这些项目按照我司要求进行检测。
2 适用范围2.1适用于新料件的承认和验证。
2.2未定义事项依汉普连接器通用标准为准。
2.3当本标准与客户标准发生冲突时，以客户标准为准。
3职责：1，质量部负责标准制定与修改，参与失效分析及测试结果审核。
2，测试部按照测试标准进行相关测试，输出测试报告，并参与失效分析及结果评审。
3，研发部负责失效分析，并输出失效分析报告。
4 供应商的物料规格书要求要求供应商提供的规格书包含以下信息：4，第三方测试报告如SGS，CTI等（依汉普具体要求）.5，SPEC ，2D图面，包装规范.、全尺寸报告、成品出货检验书6，群组测试报告.7，材质证明.（塑胶、五金）4.1 供应商提供资料要求供应商提供关键部件的材质，塑胶的颜色和安规，端子材质和镀层厚度,4.2关键部件说明:要求供应商提供关键部件规格书和关键部件规格参数，如关键物料发生变更，供应商需要提供变更说明和重签样,在有需要的情况下RD需上板验证。
4.3 结构注意事项:1，端子须有防爬锡的镀层，以防止锡爬上接触端导致短路和其它功能不良5 测试要求5.1 尺寸要求所有端子的共面度须小于0.08mm.过回焊炉后不得大于0.10mm（我司来料检验依0.10mm管控），其他尺寸参考供应商规格书或图纸。
5.2 测试项目测试项目测试工具参考标准备注外观外观目视EIA-364-18尺寸尺寸卡尺/2.5次元投影仪EIA-364-18B电气特性接触电阻毫欧姆测试仪EIA-364-23B 耐电压耐电压测试仪EIA-364-20B 绝缘电阻EIA-364-21C可靠性沾锡性锡炉EIA-364-52A 耐焊锡性锡炉EIA-364-56C 耐久寿命测试插拔力机EIA-364-09C 冷热冲击冷热冲击测试仪EIA-364-32C 高温寿命测试高温寿命测试仪EIA-364-17B 温湿循环温湿循环测试仪EIA-364-31B 盐雾测试盐雾测试仪EIA-364-26B 振动振动测试仪EIA-364-28D 机械冲击机械冲击测试仪EIA-364-27B环保XRF Test XRF 测试仪IEC62321-20085.3测试环境温度: 25 ±5 ℃湿度: 25~85% RH (除非有特别的规格要求)6.外观检查6.1外观检查a.参照EIA-364-18B，电连接器外观尺寸检验项目b.判定标准：不得有肉眼可见缺陷，外观不得有明显毛边和变形6.2尺寸测试a.参照EIA-364-18B，电连接器外观尺寸检验项目b. 判定标准，参照供应商的技术规格书7. 电气特性7.1接触电阻a. 加载电流100mA最大，电压20mV 最大b.参考EIA-364-23B电连接器接触电阻测试c.判定标准：初始值80mΩ最大, 测试后增长量不得大于20mΩ.7.2耐电压a.加载500V交流电压，测试时间一分钟b.参考EIA-364-20B电连接器耐电压测试c.判定标准：无击穿无破坏，漏电流不大于0.5mA7.3绝缘电阻a.加载500V直流电压，测试时间一分钟b.参考EIA-364-21C电连接器耐电压测试c.判定标准：初始100MΩ最小，测试后50MΩ最小8.可靠性8.1焊锡性A、SMD器件过回流焊炉温温度应控制在：无铅245±5℃，时间5±0.1秒B、参考EIA-364-52C电连接器沾锡测试标准C、沾锡面积95%以上，无针孔8.2耐焊锡性A、DIP器件过波峰焊炉温温度应控制在：无铅260±5℃，有铅245±5℃，传送速度为：0.7~1.5米/分钟；B、参考EIA-364-56C电连接器耐焊锡性测试标准C、无变形和物理破坏8.3耐久寿命测试a.50个循环，测试速度25.4mm/分钟(或14~18次/分钟），测试完成后，电气性能要求和机械性能要求需要符合各自的Specb.参考EIA-364-09C电连接器耐久寿命测试标准c.判定标准：不得有物理破坏，接触电阻100 mΩ最大8.4冷热冲击a.低温-55度，30分钟，高温85度，30分钟，低温转高温或者高温转低温，5分钟的增长时间，总共10个循环b.测试完成后须放置2小时，在测试其他项目c.参考EIA-364-32C电连接器冷热冲击寿测试标准d.不得有物理破坏，接触电阻100 mΩ最大8.5温度寿命a.温度85度，测试时间96小时.测试完成并放置2小时后，在进行其它电性测试b.参考EIA-364-17B电连接器温度寿命测试标准c.判定标准:不得有物理破坏，接触电阻100 mΩ最大8.6温湿循环a. 24 个温湿度循环25±3℃@ 80±3% RH 和65±3℃@ 50±3% RH. 上升时间0.5小时,持续1小时.b.参考EIA-364-17B电连接器温湿循环测试标准c.判定标准:不得有物理破坏，接触电阻100 mΩ最大，绝缘阻抗100 M Ω最小8.7盐雾测试a.测试时间48小时(镀锡测试时间:12小时)，温度35±2℃，盐水比重5%b.参考EIA-364-26B电连接器盐雾测试标准c.没有明显的腐蚀产生，接触电阻140mΩ最大8.8振动测试a. 加载频率10~50HZ,每个轴向50分钟，总共三个轴向b.参考EIA-364-28D 电连接器振动测试标准c.判定标准: 瞬断小于1μs,,不得有物理破坏，接触电阻100 mΩ最大8.9机械冲击a.半正弦波，50G加速度，持续时间11msb.参考EIA-364-27B电连接器机械冲击测试标准c.判定标准:瞬断小于1μs,不得有物理破坏，接触电阻100 mΩ最大9.相关/支持性文件汉普连接器类通用检验标准。
质量及可靠性测试报告报告编号/Report.No:QA0012日期/Date:2020.3.3页/Sheet1to4测试项目/条件（Test items /Conditions ）接口插拔试验(Connector life Test)产品型号(Model No.)PWR-212-LED测试设备/工具(Test equipment/tool )Plug and Insert machine试验数量(Tested QTY )3pcs 试验目的(Purpose)可靠性测试报告测试次数(Test times )1000客户(Customer)环球世贸测试参数(Test parameter)Test times ：5000实验室环境Testing environment temperature ：20±5℃humidity:45%~75%RH测试步骤Test Step1.取两端英制F 公头并定位座子通孔内100%锡箔纸裸露于外，确认其外观，确保其它外观PASS.2.插拔机设定好参数3.固定样品开始测试。
4.试验结束检查样品外观及测试其阻值测试结果/结论Test result/Conclusion 1.在试验之前检查样品的外观PASS2.在试验之后检查样品的外观及测试其阻值结果PASS接收标准Acceptance criteria试验后样品的外观及测试其阻抗、衰减及导电率没有变化，且符合要求。
试验分析Tested analysisNATest Result ：■1.合格(PASS);□2.不合格(FAIL);□3条件接收(CONDITION PASS)制订/Prepared By:vicor审核/Reviewed By:wubing批准/Approved By:Mr.qian日期/Date(DD/MM/YY):2020.3.2日期/Date(DD/MM/YY):2020.3.3日期/Date(DD/MM/YY):2020.3.3页/Sheet2to4 Test Step:5.取两端英制F公头并定位座子通孔内100%锡箔纸裸露于外，确认其外观，确保其它外观PASS.2.插拔试验结束检查外观及测试其阻值结果PASS.3、测试结果图片1、外观符合，外径符合。
表单编号:002/版次:01 文件封面TEST REPORTNote: 1.The report refers only to the specimen(s) submitted to testing.2.The report shall not be reproduced, except in full, without priorwritten approval from laboratory.3.The report is valid after signing and traceable to standards.Test Items:Test Group process:Note: Test specimen(s) shall be prepared in accordance with approval sheets and shall be selected at random.1 Test Group [Durability]1.1 Test Item & Test method:1.2 Test condition:1.2.1. LLCR: 20 mV max. Open circuit at 100 mA max.1.2.2. Mating/Unmating Force:Rate: 12.5mm per minute1.2.3.Durability(without latch): 500 insertion/extraction cycles at a Max.Rate of 200 cycles per hour.1.3 Test Request:1.3.1 LLCR: Initial value: 30 mΩ max. Final value: 45 mΩ max.1.3.2 a. Mating/Unmating Force:Mating Force: 20 N Max.Unmating Force: 4 N Min. after 500 cycles;1.3.3 Durability:No evidence of damageThe electrical performance should meet the spec.1.4 Test Value:1.5 Test Result:2.Test Group [vibration]:2.1 Test Item & Test method:2.2 Test condition:2.2.1. LLCR: 20 mV max. Open circuit at 100 mA max.2.2.2 Vibration: 5.36G’s RMS. 30 minutes in each of three mutually perpendicular planes.2.3 Test Request:2.3.1 LLCR: Initial value: 30 mΩ max. Final value: 45 mΩ max.2.3.2 Vibration: 2.3.2.1 No evidence of damage2.3.2.2 No discontinuities >1µs.2.3.2.3 The electrical performance should meet the specified.2.4 Test Value:2.5 Test Result:3.Test Group [Thermal shock & Humidity]:3.1 Test Item & Test method:3.2 Test condition:3.2.1 IR: 500 V DC.3.2.2 DWV: 500 V AC.3.2.3 Thermal Shock : -55 ~ 85℃,10 cycles. Exposure time at temp. Extremes: 30 min.3.2.4 Humidity: Temp. : 40 C,RH: 90 ~ 95%, 96 hours.3 Test Request:3.3.1 IR : 1000 MΩmin.3.3.2 DWV: No flashover, sparkover, excess leakage and breakdown.3.3.3. Humidity:a. No physical damage.b. Meet requirements of additional tests as specified in the sequence.3.3.4 Thermal Shock:a. No physical damage.b. Meet requirements of additional tests as specified in the sequence.3.4 Test Value:3.5 Test Result:4.Test Group [Salt Spray]: 4.1 Test Item & Test method:4.2 Test condition:4.2.1 LLCR: 20 mV max. Open circuit at 100 mA max.4.2.2 IR: 500 V DC.4.2.3 DWV: 500 V AC for 60 seconds.4.2.4 Salt Spray : Temp : 35±1.1℃R.H.: 95 ~ 98%PH value: 6.5 ~ 7.2, 48 hours.4.3 Test Request:4.3.1 LLCR: Initial value: 30 mΩ max.Final value: 45 mΩ max.4.3.2 IR : 1000 MΩmin.4.3.3 DWG: No flashover, sparkover, excess leakage and breakdown.4.3.4 Salt Spray:a. No physical damage.b. Meet requirements of additional tests as specified in the sequence.4.4 Test Value:4.5 Test Result:5.Test Group [Temperature life]: 5.1 Test Item & Test method:5.2 Test condition:5.2.1 LLCR: 20 mV max. Open circuit at 100 mA max.5.2.2 Temperature life : Temperature: 85±2︒C; Duration: 250 hours5.3 Test Request:5.3.1 LLCR: Initial value: 30 mΩ max. Final value: 45 mΩ max.5.3.2 Temperature life:a. No physical damage.b. Meet requirements of additional tests as specified in the sequence.5.4 Test Value:5.5 Test Result:6.Test group [Current vs. Temperature Rise]:6.1 Test method:6.2 Test condition:6.2.1. Current Rating: 1.5A.6.2.2. Ambient temperature shall be held within 23±3°C.6.3 Test Request:The T shall not exceed +30℃.6.4Test Value:6.5 Test Result:7.Test group [Resistance to Soldering Heat]: 7.1 Test method:7.2 Test condition:7.2.1 Heat : 260℃7.2.2 Duration: 5 seconds.7.3 Test Request:7.3.1 No evidence of damage7.3.2 The electrical performances should meet the spec. specified7.4 Test Value:7.5 Test Result:8.Test Group [Contact Retention Force]:8.1 Test Item & Test method:8.2 Test condition:Apply axial compressive force to a pin at a speed of approximately 25±3mm per minute.8.3 Test Request:0.6Kgf (5.88N)/pin Minimum for terminal8.4 Test Value:8.5 Test Result:Testing Equipment :。
常规工程连接器Q-test测试说明专业、符合正规化的文档格式Q-test Connector Test Specifications1. IntroductionThe Q-test connector test is conducted according to a standardized set of test specifications. These standards are developed by the Connector and Interconnectivity Lab at Queen's University in Kingston, Ontario, Canada. These standards are designed to ensure that the conducted tests are reliable, consistent, and provide accurate data for the assessment of the product's performance.2. Test Specifications2.1 Electrical PropertiesThe electrical properties of a connector product are tested using a variety of instruments. The test parameters include:• Voltage: The voltage of the connector must be within a certain range to ensure proper operation.• Current: The current ratin g of the connector must bewithin a specified range to ensure the proper transfer of electricity.• Resistance: The connector must have a low resistance value to ensure a good electrical connection.• Contact resistance: The contact resistance of the connector must be within a specified range to ensure reliable performance.• Insulation resistance: The insulation resistance of the connector must be within a specified range to ensure reliable operation.2.2 Mechanical PropertiesThe mechanical properties of the connector product aretested using a variety of mechanical test instruments. The test parameters include:• Durability: The connectors must be tested to determine their ability to withstand repeated insertion and removal.• Strength: The connectors mus t be tested to determine their ability to withstand forces applied during operation.• Vibration: The connectors must be tested to determinetheir ability to withstand vibration during operation.• Temperature: The connectors must be tested to determine their ability to withstand extreme temperatures during operation.2.3 Environmental PropertiesThe environmental properties of the connector product are tested using a variety of environmental test instruments. The test parameters include:• Salt spray: The connectors must be tested to determine their ability to withstand corrosion caused by salt spray.• Humidity: The connectors must be tested to determine their ability to withstand high levels of humidity.• Chemical resistance: The connectors must be teste d to determine their ability to withstand exposure to various chemicals and solvents.• Temperature cycling: The connectors must be tested to determine their ability to withstand extreme temperature changes.• Pressure: The connectors must be tested to det ermine their ability to withstand extreme pressure.3. Summary。
DESCRIPTION：产品说明H3.75 CONNECTOR 高度3.75mm连接器PART NO.：料号DATE：日期2012/12/28DOCUMENT NO.：文件号码REV.：版本AINDEX索引1.SCOPE 3适用范围2.APPLICABLE DOCUMENTS 3适用的文件3.TEST CONDITIONS AND SEQUENCE 3 ? 5测试条件与次序4.TEST METHOD OF INSPECTION 5 ?10测试检验方法5.SUMMARY OF THE QUALIFICATION 11 ? 27 TEST RESULT测试结果6. APPENDIX 28附件1. SCOPE适用范围1.1TESTED SAMPLES: 85 pcs.测试样品数: 85个1.2PURPOSEThis qualification test report contains the qualityrequirements, test procedures and test results of aqualification test program on the part no:101001-510510目的这个合格检验报告针对泰强料号: 101001-510510进行测试，测试内容包含合格测验规范、测验程序和测验的结果2.APPLICABLE DOCUMENTS适用的文件2.1EIA-RS-3642.2Test report of FCN:3. TEST CONDITIONS AND SEQUENCE测试条件与次序3.1TEST CONDITIONSUnless otherwise specified, tests and examinations wereconducted under conditions within the following ranges:Temperature: 20±5℃Atmospheric Pressure: 650 to 800 millimeters (25.6 to 31.5inches) of MercuryRelative Humidity: 40% to 70%测试条件除非额外规定,检验依下面的范围之内的条件下实施：温度: 20 ± 5 ℃大气压力：650至800毫米( 25.6至31.5英寸) 水银柱高。
DESCRIPTION：产品说明H3.75 CONNECTOR 高度3.75mm连接器PART NO.：料号DATE：日期2012/12/28DOCUMENT NO.：文件号码REV.：版本AINDEX索引1.SCOPE 3适用范围2.APPLICABLE DOCUMENTS 3适用的文件3.TEST CONDITIONS AND SEQUENCE 3 ? 5测试条件与次序4.TEST METHOD OF INSPECTION 5 ?10测试检验方法5.SUMMARY OF THE QUALIFICATION 11 ? 27 TEST RESULT测试结果6. APPENDIX 28附件1. SCOPE适用范围1.1TESTED SAMPLES: 85 pcs.测试样品数: 85个1.2PURPOSEThis qualification test report contains the qualityrequirements, test procedures and test results of aqualification test program on the part no:101001-510510目的这个合格检验报告针对泰强料号: 101001-510510进行测试，测试内容包含合格测验规范、测验程序和测验的结果2.APPLICABLE DOCUMENTS适用的文件2.1EIA-RS-3642.2Test report of FCN:3. TEST CONDITIONS AND SEQUENCE测试条件与次序3.1TEST CONDITIONSUnless otherwise specified, tests and examinations wereconducted under conditions within the following ranges:Temperature: 20±5℃Atmospheric Pressure: 650 to 800 millimeters (25.6 to 31.5inches) of MercuryRelative Humidity: 40% to 70%测试条件除非额外规定,检验依下面的范围之内的条件下实施：温度: 20 ± 5 ℃大气压力：650至800毫米( 25.6至31.5英寸) 水银柱高。
相对湿度：40%到70%3.2 QUALIFICATION TEST SEQUENCE测试次序4. TEST METHOD OF INSPECTION测试检验方法4-1EXAMINATION OF PRODUCTVisual inspection and dimensional examination in compliance withapplicable specifications and documents were performed. The testsamples shall be free from defects such as damage, creep, deformation,blister and burrs that are detrimental to the functions and appearancesof test samples.外观检验目视检查和尺寸的检验依照已实施之规范及文件做其检验内容。
测验样品不应有影响功能性及外观不良等缺陷，如损害、潜变、变形、水泡和毛边等问题。
4-2CONTACT RESISTANCEThe test was performed in accordance with EIA-364-23. Open circuit voltage is 20 mV maximum and test current is 100 mA maximum level contact resistance requirement is 40 mΩ (resistance of termination wires shall be deducted from the reading) for initial samples, I.e., samples have not been subjected to any environm ental test, and is 80 mΩ forenvironmentally stressed samples..接触阻抗此测试依据EIA-364-23.来执行检测。
测试电压是20 mV最大值并且测验电流是 100 mA最大值初始样品最大接触阻抗为40 mΩ (线材的阻抗值应从所得到的电阻值中扣除)样品经过环境的测试最大接触阻抗为80 mΩ。
4-3INSULATION RESISTANCEInsulation resistance was measured between adjacent contacts after applying 500 VDC for 1 minute. The test was performed in accordance with EIA-364-21. Minimum insulation resistance requirement is 100 MΩ for initial samples.绝缘阻抗绝缘阻抗为相接连之端子经由500 VDC通过一分钟后，所量测之值。
此测试依据EIA-364-21来执行检测。
样品未受任何环境测验，最小绝缘体阻抗需求对于初始样品为100 MΩ。
4-4DIELECTRIC WITHSTANDING VOLTAGEA 500 VAC was applied between two adjacent contacts of the test samplesfor 1 minute. While applying the voltage, the leakage current was monitored and shall be less than 0.5 mA. The test was performed in accordance with EIA-364-20.耐电压相接连之端子经由一 500 VAC流电通过一分钟。
在通过电压时,漏电电流应小于0.5 mA。
此测试依据EIA-364-20.来执行检测。
4-5TEMPERATURE RISINGContact series-wired, apply test current of loaded rating current to the circuit, and measure the temperature rising by probing on soldered area of contacts. After the temperature becomes stabilized deduct ambient temperature from the measured value.温升连续接触连线，适用对电路测试装载电流，通过在接触的焊接区域量测所提升温度，当温度变的稳定以后，从测量的温度数值中扣除环境温度。
4-6VIBRATIONThe test was performed in accordance with EIA-364-28B. Mated samples were subjected to vibration test per axis. Test duration for each axis was 2 hours (total of 6 hours). The test current was 100 mA for all contacts, which were wired in series and attached to an electrical discontinuity monitor. Throughout the test, electrical discontinuity of 1 microsecond or longer shall not be allowed.振动此测试依据EIA-364-28 来执行检测。
将公母配合的连接器受每轴心的振动测验。
每一个轴心的测验持续时间是 2 小时 ( 总共6小时) 。
针对每一端子通过100 mA的检测电流，且每一端子需接一串接电路至一电子不连续性监视器。
经由测试，一微秒或者更长的电不连续性将不被允许。
4-7MECHANICAL SHOCKThe test was performed in accordance with EIA-364-27B. Mated samples were subjected to 6 shocks per axis (total of 18 shocks) complied with half-sine waveform which had a 30G peak level and a normal duration of 11 milliseconds. The test current was 100 mA for all contacts, which were wired in series and attached to an electrical discontinuitymonitor. Throughout the test, electrical discontinuity of 1microsecond or longer shall not be allowed机械冲击依据EIA-364-27来执行检测。
紧配的样品以30g’s、半正旋波、11毫秒以及各轴向经过六次的冲击(总共18次)。
针对每一端子通过100 mA的检测电流，且每一端子需接一串接电路至一电子不连续性监视器。
经由测试，一微秒或者更长的电不连续性将不被允许。
4-8TERMINAL RETENTION FORCEThe contact retention force was the peak force measured while the contact of connector was pulled out from the insulator housing of the connector perpendicularly. Upon completion of the test, the contact retention force shall exceed 0.3kgf.端子保持力当连接器端子从塑料垂直地被拔出后，端子保持力为量测到的最大值数据。
