FMEA标准模板
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FMEA编号(FMEA No.):FMEA-001
项目名称
Item Name:过程责任部门
Responsible
Department:Pro
duct
ion,
QA
产品型号
Product Type:关键日期
Key date:
核心小组
Core Team:
采取的措施
Actions Taken严
重
度S频
度O探
测
度DR
O
N
Influence optical
function/影响光学
功能8ΔShipment wrong/装货
出错1Material
ICY/原料运
输Check
labeling/确认
标签216ICY instruction/运输指
导书81216
Influence optical
function/影响光学
功7ΔMaterial quality not
good/原材料品质不好1Material
ICY/原料运
输Check COCA214ICY instruction/运输指
导书71214
Influence optical
function/影响光学
功4ΔPackage damaged
during shipment/装货
时包装损坏1Material
ICY/原料运
输Check
packing/确认
包装28ICY instruction/运输指
导书4128
Packing tray: not
END material/包
装不是最终包装Contaminate the
products/产品脏污3oStore for long time, or
made of wrong
material/入库时间太
久,用错物料3Material
ICY/原料运
输Check
surface
resistance/确
认表面的抵抗
力218ICY instruction/运输指
导书33218
2. Store/仓库Raw material
handling not
properly/原料仓库
管理不当Influence optical
function/影响光学
功5ΔMaterial mixed/混料3Material
labeling/原
料标签Check
labeling/确认
标签230Review
personnel
instructions/人员
回顾作业指导Production
supervisor,
WW26/生产主
管Review personnel
instructions/人员回顾作
业指导53230
3.1 PerryNot dry enough/湿
度控制不够Bubble inside,
Yellow product,/产
生气泡,产品变色6oTime or temp not right
/时间和温度不对4time/temp
control/时间
稳定控制supervisor
double check
+ QC audit/主
管确认+品质
稽核496Review
personnel
instructions/人员
回顾作业指导Production
supervisor,
WW26/生产主
管Review Personnel
instructions/人员回顾作
业指导63472责任和目标完
成日期Responsibility
& Target Date
Amelia Lu,
WW26R
O
N建议措施Recommended
Actions
Review and
confirm ICY
instruction/回顾
并确认作业指导现行探测过程
控制探
测
度D频
度O现行预防过
程控制严
重
度S级别Class潜在失效模式Potential Failure
Modes
Raw plastic
material incorrect/
塑胶原料错误潜在失效后果Potential Effect of
Failure
1. ICY/交通运输工程编制者/日期
Preparation/Date
确认者/日期
Approved/Date
措施执行结果
Executive Results of Actions
潜在失效起因/机理
Origin/Mechanism of
Potential FailureXXX High Tech Plastic (Suzhou) Co.,Ltd
XXX注塑(苏州)有限公司
潜在过程失效模式及后果分析(过程FMEA)
Potential Process Failure Modes and Effects Analysis (PFMEA)
页码
Page:Page 1 of 3 Pages
过程功能
Process function
要求
Requirements
3.2 Molding/成型Imaging lens Dia.,
Dim 1: 5.78± 0.03
out of spec./镜头
直径尺寸超规Influence
assembly/影响装配3oWrong insert/嵌入错误1Order start
release
plan/订单开
始出计划Dim check/尺
寸确认26PM mould /点检
磨具Production
supervisor,
WW26/生产主
管Review PM mould
personnel instruction,
incoming inspection
optical inserts/人员回顾
作业指导,来料检验光学
尺寸3126
采取的措施
Actions Taken严
重
度S频
度O探
测
度DR
O
N
Imaging lens
thickness, Dim 2:
1.93± 0.03 mm
out of spec.Poor image quality,
Influence TOP7★Incorrect stack height
after PM mould1Order start
release
plan+IPQCDim check321PM mouldXu ZhenglinReview PM mould
personnel instruction71321
Total height
Dim.4: 5.05±
0.05, out of spec.Influence imaging
function6★Molding process or
mold dim. Or mould
temp.5IPQCDim check260PM mould, check
molding
parameter
regularlyXu Zhenglin
/AmeliaReview PM mould
personnel instruction,
check molding
parameter regularly65260
Distance, Dim 5:
14.54± 0.03 out of
spec.Impact illumination,
spot position6ΔMolding process or
mold dim. Or mould
temp.5Order start
release planDim check260PM mould, check
molding
parameter
regularlyXu Zhenglin
/AmeliaReview PM mould
personnel instruction,
check molding
parameter regularly65260
Distance, Dim.6:
7.86± 0.03 out of
spec.Impact illumination,
spot position6ΔMolding process or
mold dim. Or mould
temp.5Order start
release planDim check260PM mould, QC
check molding
parameter
regularlyXu Zhenglin
/AmeliaReview PM mould
personnel instruction,
check molding
parameter regularly65260
Distance, Dim.9:
1.60± 0.05 out of
spec.Impact TOP7★Molding process or
mold dim. Or mould
temp.1IPQCDim 2, 3, 4
are controlled
during
process321PM mould, check
molding
parameter
regularlyXu Zhenglin
/AmeliaReview PM mould
personnel instruction,
check molding
parameter regularly71321
Overall width,
Dim 12: 39.5± 0.1
out of spec.Influence product
assembly6★Mould dimension
wrong1Order start
release planDim check212PM mouldXu ZhenglinReview PM mould
personnel instruction61212
Diameter, Dim13:
42± 0.1mm out of
specInfluence product
assembly6★Mould dimension
wrong1Order start
release planDim check212PM mouldXu ZhenglinReview PM mould
personnel instruction61212
Thickness, Dim
16: 6± 0.1mm out
of spec.Influence product
assembly6★Mould dimension
wrong1Order start
release planDim check212PM mouldXu ZhenglinReview PM mould
personnel instruction61212
Thickness, Dim
17: 10.36± 0.1 out
of spec.Conflict with clip on
product6★Mould dimension
wrong1Order start
release planDim check212PM mouldXu ZhenglinReview PM mould
personnel instruction61212
Distance, Dim 18:
3.51±0.03mm out
of spec.Impact illumination,
spot position6ΔMould dimension
wrong5Order start
release planDim check260PM mouldXu ZhenglinReview PM mould
personnel instruction65260
Thickness, Dim
19: 1.3±0.1 out of
spec.6★Mould dimension
wrong1Order start
release planDim check212PM mouldFang Gosh /
Xu Zhenglin61212责任和目标完
成日期Responsibility
& Target DateR
O
N建议措施Recommended
Actions现行探测过程
控制探
测
度D频
