西卡地坪系统介绍
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瑞士西卡非金属耐磨地坪施工方案工程名称:广东肇庆唯品会物流园一期工程面积:92869平方米非金属耐磨骨料地坪一、地坪技术要求指标平整度:平整度要求符合超平地面规范,2m内 / 正负3mm。
西卡公司提供的耐磨骨料,有一定实力的大型混凝土供应商及专业的耐磨施工队伍的施工,可以保证地面不开裂,无明显色差和达到业主对地面的使用要求。
二、施工1、施工技术方案1)混凝土找平层做法●地坪做法根据现场实际情况,地坪做法如下:混凝土地面厚度为28CM, C30混凝土(内配 12@150双层双向钢筋)。
耐磨面层:瑞士西卡公司Sikafloor-3(耐磨硬化地面) 5KG/M2,颜色:本色。
材料:(1)混凝土基层:采用C30商品混凝土。
(2)耐磨层:瑞士西卡公司Sikafloor-3 (耐磨硬化地面)(3)地面养护材料:混凝土用薄膜进行整体覆盖养护。
●地坪厚度确定地坪厚度主要为混凝土厚度,因原地面垫层可能有高低不平现象,首先应除去起壳或龟裂的部分,然后对地面标高进行精确测量,以确定需做地面混凝土厚度。
地面标高以钢结构柱为基准,用水平仪分区域标示混凝土施工厚度及控制点。
2)浇筑方式地坪混凝土采取分区域分仓进行满仓整体浇筑。
(根据现场情况在后浇带处40m×35m浇筑留置1米后浇带作为施工缝。
)2、材料准备●混凝土C30混凝土,不加粉煤灰。
●角钢混凝土模板采用L25×25×3(4)角钢,每4m一根,作为标高的模板控制。
●耐磨骨料●Sikafloor-3 (耐磨硬化地面),颜色为本色,用量为5kg/m2,一般在五六个小时以后开始均匀撒耐磨粉,开始用打磨机开始打磨。
●养护剂/封闭剂配套洒水专人进行养护,上面覆盖塑料布,起到封闭混凝土表面毛细孔,防止水份过份蒸发,造成混凝土开裂,从而将混凝土表面的材料(如耐磨地面)带裂。
养护期为七天以上。
3、主要施工机具●混凝土地拖式泵一台、水平测准仪,平板振动器、振捣棒、地面磨光机、5m刮杠、木抹子、铁抹子、铁锹等。
B U Co n t r a c t o r sMethod statementSikafloor 262AS CN, 1.5mm electrostatically conductive epoxy self leveling floorSikafloor 262AS CN, 1.5mm 导静电环氧自流平地坪Scope: 范围:Method Statement for Application of a High Solid, High Chemical / Mechanical Resistant Conductive Epoxy Coating.高固体含量,耐化学腐蚀和抗机械磨损的环氧防静电地坪涂层。
Structure Profile: 系统结构图:B UC o n t r a c t o r sSystem Description: 系统组成:Step 系统组成Product 产品Application Method施工方法Substrate preparation 基层处理 Cleaning, grinding and shot blasting清理,研磨和喷砂处理Primer 底漆Sikafloor 161Rolling, scraping 滚涂,刮涂Levelling mortar 砂浆找平层 Sikafloor 161 + Quartz Sand + Extender T Spreading 刮涂施工 Earthling kit 接地系统Ref data sheet 详见施工工艺简介 Conductive Layer 导电中间层 Sikafloor 220WRolling 滚涂施工Top-coating 终面层Sikafloor 262 AS CN filled with Sikadur 505QTrowel, spike roller 镘刀,消泡滚筒Product Description : 产品介绍:Sikafloor 161 is an epoxy resin based solvent free primer. Sikafloor 161是一种无溶剂环氧底油。
西卡地坪产品功能介绍环氧地坪中品牌比较好的数得上西卡地坪了,为您介绍一下西卡地坪。
西卡地坪商品介绍:Sika Grout214为无缩短、自流平、高功能的预拌型水泥基灌浆资料。
可操作时刻长,适合在不一样环境温度下运用。
Sika Grout 214是易用(只需加水),且具有下列长处的资料:契合GB/T50448-2008(ll类),JC/T986-2005,YB/T9261-98(ll 级)特色:拌和,施工都简略,优良的活动功能,缩短抵偿,强度增加快,结尾强度高,抗冲击,耐振荡,无毒,无腐蚀性,不含铁质和氯离子。
环氧地坪维护:用Antisol E 或其它适宜的办法维护露出在外面的外表清洁:东西运用后应当即用水进行清洁,固化后的砂浆只能用机械办法来去掉。
关键:Sika grout 214只能用于灌浆。
最小灌注厚度为10mm.弥补关键:设备根底灌浆湿润基面到饱满但外表无明水。
坚持满意的压力以使灌浆继续地活动。
钢丝或链条搅动灌浆料,以确保一切的空地都被填满,而且内部的空气可以被自在排出。
地脚螺栓锚固完全湿润基面,螺栓孔内无积水。
尽能够地将锚孔灌满,注意灌浆料应被接连写入。
螺栓与孔壁的距离应至少大于灌浆猜中最大骨料料径的3倍。
(最小距离10mm)数据来历本商品阐明书一切技能数据均依据实验室测验成果。
因为实践环境超出了咱们的操控,现场测得的数据能够会有所不一样。
当地约束请注意:为满意当地法律法规的具体需求,该商品的功能能够因地而异。
请参看当地商品阐明书以取得运用方面的精确描绘。
安康与安全为了得到有关安全操作,贮存和处置化学品的信息和主张,用户应参看包括物理、生态、毒性和其它安全有关数据的最新资料安全数据表。
Sikafloor-24N PurCem中型自流平聚氨酯地坪环氧地坪商品简介Sikafloor-24N PurCem(CN) 为自流平、中型、固体、五颜六色、四组份、水性聚氨酯地坪,水泥及骨料的砂浆层,具有杰出的耐磨性、耐冲击性、耐化学性及耐受其它物理腐蚀功能。
FLOOR COVERING SYSTEMS SUBFLOOR PREPARATION & WOOD FLOOR BONDINGPRODUCT GUIDEInterior & ExteriorLow Dustthe performance and the features of each product. These icons help differ between products regarding curing speed, strength, special features and much more. Use this icon legend throughout this brochure for a better understanding of the products Sika® has to offer.DepthFlow Speed StrengthWear Layer ElongationBaselineReduction2SIKA® ICON CLASSIFICATION LEGENDBarrierTolerableSubstratesNon-porous SubstratesTime and again it has been proven that the quality of subfloor and the choice of the correct adhesive make all the difference. System selection dictates the end result. Projects easily become something to forget or something to showcase and make you proud! Sika® Secure System plays a critical role in the final appearance and service life of your installed floor.Sika® is a world renowned market leader in cement, epoxy and polyurethane chemistry, rising above the competition. System solutions offered by Sika® include moisture barriers, self-leveling cementitious underlayment, and wood floor adhesives that have been proven in both refurbishment and new construction projects in commercial and residential construction.RELIABLE SYSTEMS MAKE A DIFFERENCE*MVER: Moisture Vapor Emissions Rate3SIKA® SECURE SYSTEMSikaBond® AdhesivéSikaBond®-T55 ́SikaBond®-T35 ́SikaBond®-T17 ́SikaBond®-T21 ́SikaBond®-T100́Sika® AcouBond® SystemSika® Level Underlayment́Sika® Level-525 Rapid ́Sika® Level-425 ́Sika® Level-325 ́Sika® Level-225́Sika® Level-125Sika® Level Skimcoat Sika® Moisture BarrieŕSika® MB́Sika® MB RedlineSika® Level PrimeŕSika® Level-02 EZ Primer(For non-porous substrates) ́Sika® Level-01 Primer Plus(For porous substrates) Floor CoveringśEngineered Wood ́Solid Wood ́CorḱSound Underlayments ́Vinyl ́Carpet ́LinoleuḿRubber CoveringsSubstratéConcrete ́Gypsum ́Self Leveler ́Patch́Quarry Tile ́Vinyl TiléAdhesive Residues ́Terrazzo ́Radiant Heat́Rubber CoveringsThe Sika® Secure System has been developed to deliver the best Sika® solution to meet project needs and provide answers to everyday challenges. From moisture mitigation to underlayments, from patching and skimming to wood floor adhesives, Sika® provides a total system package.Sika® Secure System ExamplesSika ® Secure StandardSika ® Secure RapidSika® Level Sika® Level-02 EZ PrimerSika® MB Floor Covering SubstrateFor standard turnaround: 2 daysFor rapid turnaround: < 1 daySikaBond® Commercial AdhesivéSikaBond®-150 Premium FloorSikaBond®-150 Premium FloorSika® Level-525 Rapid Sika® Level-02 EZ Primer Sika® MB RedlineFloor Covering SubstrateSikaBond®-150 Premium FloorMOISTURE PROTECTION FACTSThe perm rating demonstrates how well a material resists vapors passing through it. A high value perm rating relates to a low level of moisture protection. A low value of perm rating relates to a high level of moisture protection.1The 2006 International Residential Code defines a vapor retarder as a vapor-resistant material, membrane or covering such as foil, plastic sheeting or other material recommended by the manufacturer having a permeance rating of 1 perm or less when tested in accordance with ASTM E-96 Method A.2The NWFA recommends an “impermeable” vapor retarder with a perm rating of less than or equal to 0.15, thereby limiting the passage of moisture to near zero.Relative Humidity (RH)ASTM F2170Calcium ChlorideASTM F1869Tramex®ASTM F26690.06Sika® MB &Sika® MB RedlineSika® MB's and Sika® MB Redline’s low viscosity allows it topenetrate into porous substrates, as seen in this cross-section.METHOD OF MEASUREMENTSPERM RATING = MOISTURE BARRIER PRODUCT PERFORMANCE MEASUREMENTLOW VISCOSITY MOISTURE BARRIERMoisture is one of the leading causes of failures on floor covering jobs. Below are the industry accepted test methods for measuring moisture in concrete.< 0.4SikaBond®-T21 &SikaBond®-T100Substrate must have an open textured surface to allow Sika®MBand Sika® MB Redline to penetrate. Blast cleaning and grinding areconsidered acceptable means to achieve the desired surface profilebut acid and chemical etching are not acceptable.4SIKA® MOISTURE BARRIERSSika® MB Sika® MB Redline Sika® MB and Sika® MB Redline are 2-component, solvent-free, low-viscosity, epoxies for use under ALL flooring prod-ucts, including wood, carpet, vinyl, LVT, self-leveling underlayments, floating floors, and other flooring systems that require protection from subfloor moisture.MOISTURE PROTECTION SUBSTRATE CONSOLIDATION ADHESION PROMOTIONWHERE TO USÉUp to 100% RH, 25 lbs calciumchloride and under 6% Tramex˿Under any flooring system thatrequires protection from moistureWHERE TO USE˿On weak or delicate substrates˿On old substrates˿Gypsum-based subfloorsWHERE TO USE˿Over old adhesive and residues˿Encapsulating asphalt basedsubstrates including cutback˿Over old substratesFast moisture barrier, substrateconsolidator and adhesionpromoter two-component epoxýWater Vapor Permeability: <0.06́Rapid turnaround́Cures in 3 hours at 73°FTools: Nap roller Color: RedMoisture barrier, substrateconsolidator and adhesionpromoter two-component epoxýWater Vapor Permeability: 0.06́Reduction in adhesive consumptiońCures in 8 hours at 73°FTools: Nap roller Color: BlueSika® MB and Sika® MB Redline: 100% RH, #25 CC, 6% TramexCoverage per pail:́Moisture barrier: 200 to 250 sq.ft.́Adhesion promoter or substrate consolidator: 300 - 350 sq.ftPackaging: 2 US. gal. pailCoverage per pail:́Moisture barrier: 250 - 300 sq.ft.́Adhesion promoter or substrate consolidator: 400 - 450 sq.ftPackaging: 2.64 US. gal. pail5Fast setting, reprofiling mortar for use in feather edge applications be-fore sensitive floor coveringśEasy to uséHigh adhesiońNo moisture limitationsCoverage:Packaging:Sika® Level SkimCoat6Sika® Level-01 Primer PlusPrimer for porous substrates.Reduces absorbency of thesubstratéBroom applied́Reduces pinholeś10 minute dry time on concretéCan be diluted with waterColor:Tools:Coverage:Packaging: Primer for non-porous substrates. Provides optimum adhesion on tight substrates ́Nap roller applied́Good skid resistant properties ́Short waiting timéNo dilution requiredColor: MintTools: Nap rollerCoverage:Packaging:SIKA® LEVEL PRIMERSSika® Level primers can be used on a wide range of substrates before the application of Sika® self-leveling cementitious products. These primers can reduce the absorbency of the substrates and improve the adhesion between the underlayment and the substrate.Sika® Level-01 Primer Plus Sika® Level-02 EZ Primer78Sika® Level-125Sika® Level-225Sika® Level-325Sika® Level-425 SIKA® LEVEL - UNDERLAYMENTSDurable self-levelingunderlaymentn Economicaln Levels new and old floorsCoverage: 21 sq.ft. at 1/4” per bagPackaging: 50 lb. bagsPremium self-levelingunderlaymentn Superior flown Long workabilityn Quick turnaroundCoverage: 28 sq.ft. at 1/4” per bagPackaging: 55 lb. bagsHigh performance self-levelingunderlaymentn Interior & exterior usen Deep pourn High strengthCoverage: 26 sq.ft. at 1/4” per bagPackaging: 55 lb. bagsDust reduced self-levelingunderlaymentn Great for mixing in interior spacesn High flown Castor wheels loadingCoverage: 30 sq.ft. at 1/4” per bagPackaging: 55 lb. bags9Sika® Level-525 RapidFast setting self-leveling underlaymentn Extremely high flow n 7,600 psi at 28 daysn Accepts most floor covering in 90 minutesCoverage: Packaging:WOOD FLOOR ADHESIVESSikaBond®-T55n Elongation: 400%n Tensile Strength: 217 psi at 73o F and 50% RHCoverage: 45 - 50 sq.ft./gal as adhesive onlyPackaging: 5 US. gal. pailsSikaBond®-T17nnCoverage: All-in-One:Packaging:Trowel Grade, Polyurethane Solid Wood Flooring AdhesiveTrowel Grade, Polyurethane Wood Flooring Adhesive1011SikaBond®-T21n n n Coverage: All-in-One: Packaging: Sound Ratings: ∆IIC:SikaBond®-T100n n n n Coverage: All-in-One: Packaging: Sound Ratings: ∆IIC:Sika® AcouBond® SystemElastic Bonding and Acoustical Dampening for Wood Floorsn SikaBond®-T53 Elongation: 500%n Tensile Strength: 174 psi at 73o F and 50% RHCoverage: SikaBond ®-T53 (adhesive): 1 unipac = 13.4 sq.ft, 20 unipacs = 269 sq.ft. SikaLayer®-03 (acoustic mat): 1 roll = 269 sq.ft.Packaging: SikaBond ®-T53 (adhesive): 20 fl.oz. unipac (case of 20) SikaLayer®-03 (acoustic mat): Roll Sound Ratings: ∆IIC: 24, STC: 63, IIC: 59All-in-One Hybrid Sound Control, Moisture Barrier Wood Flooring AdhesiveAll-in-One, Sound Control, Moisture Barrier Wood Flooring Urethane Adhesive12RESILIENT ADHESIVES & ACCESSORIESSikaBond® RemoverVersatile superior adhesion Remains permanently elastic Seals 12.4 lineal ft. of 1/2 x 1/4 in. joint.Seals 35 lineal ft. of 1/2 x 1/4 in. joint.Fast drying solvent cleanern Ideal for SikaBond® urethane adhesives even after curingn Does not leave “ghosting” on wood floor finishn Leaves no residue n Low odorPackaging: 1 pint bottles; 12 per caseSikaflex® 11FCGlue assist polyurethane adhesiven Use to assists with the nailing of flooring 5” and widern Apply using Cordon System or Serpentine System n Highly elasticn High strength durable adhesion10.1 fl. oz. cartridge Seals 12.4 lineal ft. of 1/2 x 1/4 in. bead SikaBond® 150 Premium FloorUniversal Pressure Sensitive Acrylic Adhesive for all Flexible Coveringsn Suitable for all type of vinyls, carpets, linoleum andsynthetic rubber coverings as well as impact sound insulation underlayments on porous substrates in interior areas n Solvent freen Tenacious strength n Low odor n High coverage n Short waiting timeMoisture Limitations: 9# CC, 90% RH, 6# CC, 85% RH (lineleum or rubber)Coverage: 1/16”x 1/16”x 1/16”: 600 - 800 sq.ft./gal. 1/8”x 1/8”x 1/16”: 380 - 520 sq.ft./gal. 3/32”x 3/32”x 3/32”: 380 - 520 sq.ft./gal.Packaging: 4 US. gal. pailsWARRANTYMOISTURE BARRIERS, PRIMERS, SKIMCOAT, UNDERLAYMENTSWOOD FLOOR ADHESIVES13PRODUCT SELECTION CHARTAlways refer to flooring manufacturer’s recommendations and technical guidelines if substrate unknown. Mock-ups for bond and compatibility test are required. 14*Sika® MB & MB Redline *Sika® Level-01 Primer Plus *Sika® Level-02 EZ Primer *Sika Level Underlayments *Mechanically Prepared *Embossed *Must have 50% of old material removed15Our most current General Sales Conditions shall apply. Please consult the Product Data Sheets prior to any use and processing.SIKA CORPORATION 201 Polito Avenue Lyndhurst, NJ 07071 Phone: 201-933-8800 Fax: 201-933-6225SIKA CANADA INC.601 Delmar AvenuePointe ClaireQuebec H9R 4A9Phone: 514-697-2610Fax: 514-694-2792SIKA MEXICANA S.A. DE C.V.Carretera Libre Celaya Km. 8.5Fracc. Industrial BalvaneraCorregidora, QueretaroC.P. 76920Phone: 52 442 2385800Fax: 52 442 2250537©SikaCorporation/TargetMarketInteriorFinishing/8.188.5/4/219MAKE YOUR FLOORS SIKA SECURE For more information, contact Sika: Phone: 1-800-933-SIKA (Nationwide), Website: ISO 9001RC 14001。
伊利集团2012年度工业地坪工程环氧树脂、耐磨地坪施工方案一、环氧环氧树脂地坪施工方案1 施工前准备1.1 勘察施工现场,测量施工面积。
根据施工面积准备所需地坪材料。
1.2 清理施工现场,清除废土杂物。
封闭施工区域,禁止其它工序施工和人通行。
1.3 检查施工设备安全完好率,并接通电源,设置禁止通过标志牌。
1.4 测量室内温度、砼地面含水率、空气湿度。
2 对砼基面的要求2.1 基面平整度:要求用2m靠尺检测平整度不大于3mm。
2.2抗压强度:25 N/mm2 以上( 3500 psi )。
2.3表面抗拉强度:1.5 N/mm2 以上,表面必须平整、密实,无浮水泥浆,没有松动易碎颗粒。
2.4为保证砼地面在浇筑施工完毕后不产生不规则裂缝,则必须按规定在混凝土收缩前切割导向缝。
2.5新浇筑的砼必须达到28天的养护期,含水率不高于6%时。
3环氧树脂地面施工时对地面和施工环境的要求3.1基面湿度:测量基面湿度是极其重要的。
因为水泥基面只有在其湿度不大于6%的程度时才能施用涂层。
3.2 施工环境温度:10°C—30°C。
3.3 基面温度:10°C至少高于露点3°C。
3.4 空气湿度:80% 以下。
3.5 基面性能检测采用的检测工具:① 砼强度回弹仪 ② 拉拔测试仪 ③ 含水率测试仪 ④ 2米长铝合金平尺、楔型塞尺 ⑤温度测试仪4环氧树脂地坪系统构成5 施工工艺流程6施工方法6.1使用研磨机对砼地面进行研磨粗化处理,去除地面的松动部位和油脂、杂质,通过喷砂处理使地面呈砂纸状,以便使水泥毛细孔打开,使得环氧底漆充分渗透到水泥面层中去,有效的成为结合体。
6.2环氧底漆施工方法:施工前以正确比例搅拌的A+B 组份,搅拌时间至少三分钟,将搅拌好的材料按条形倒在地面上,用锯齿刮水器刮平,随后用中毛滚筒再滚涂均匀。
随时测量每组材料的涂刷面积,保证基面的吸收均匀性。
6.3批補找平层施工方法:待底漆固化后进行第二层批捕找平,使得通过研磨机处理粗化后的地面得以恢复平整。
Sikafloor®-24N PurCem地坪施工方案第一章说明由西卡建材有限公司研制生产的Sikafloor®-PurCem系列工业地坪材料是用途广泛针对不同用途及负载的高性能地面涂装型材料。
它是在普通混凝土的养护期15 天后或聚合物改良找平层7 天后,使用专用机械去除地表水泥翻沫并形成必要的粗糙度,依靠机械或手工均匀涂布在地表并待其完全固化,从而在地表形成一个无缝、不起尘、坚固、高负载、耐酸碱腐蚀的保护层。
第二章对混凝土基层的要求工业地坪涂装性能的发挥及其服务寿命,与混凝土地坪的性能和质量密切相关,其施工工艺与技术指标应该是在公司认可的技术条件下进行,建议如下:1. 抗压强度最低使用C25 混凝土,即混凝土地面浇筑完毕28 后的抗压强度必须大于25 Mpa。
2. 表面质量建议一次性浇筑到设计标高,使用抹平机进行原浆抹平(不铺设找平层),地坪涂装前,混凝土地面的表面抗拉强度必须大于1.5 Mpa。
混凝土地面必须养护至15 天以后;3. 平整度由于地坪作为保护涂层不能改善混凝土地面的平整度,因此在地坪涂装施工前,混凝土地面平整度必须达到设计标准或者业主的使用要求;4. 对混凝土的要求水灰比< 0.5水泥含量> 300 kg/m3第三章工业地坪涂装施工方案1. 划定施工区域,妥善安置施工设备,禁止第三方进入施工区域;要求:施工区域应用红白安全绳隔开,并在相应的出入口张贴或悬挂警示牌;进场后大型设备的接电须由维修工或电工完成。
维修工或电工同时应检查这些设备的运转状况。
2. 表面处理2.1 清扫地面,如发现油污、油脂等污染,应使用溶剂或清洁剂去除,并用水清洗干净;2.2 使用自动喷砂机进行表面喷砂处理,去除混凝土翻沫及松散结构,提供涂装必要的粗糙度;要求:对混凝土地表应进行充分的预处理,处理后的表面应无污物,无不利于涂料附着的任何松散物或太光滑处;墙角以及设备无法处理到的地方使用手提磨机进行打磨处理,但打磨后的表面不应过于光滑,不利于涂料附着;用吸砂棒将地面上的钢丸彻底吸干净,不得将残留的钢丸用工业吸尘器去除。