SAE J 1231-2004

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2.1.1 SAE PUBLICATIONS
Available from SAE, 400 Commonwealth Drive, Warrendale, PA 150960001.
SAE J475—Screw Threads SAE J476—Dryseal Pipe Threads SAE J512—Automotive Tube Fittings SAE J514—Hydraulic Tube Fittings SAE J846—Coding Systems for Identification of Fluid Conductors and Connectors SAE J1508—Hose Clamp Specifications
Except for nominal sizes and thread specifications, dimensions and tolerances are given in SI units. Tolerance on all dimensions not otherwise limited shall be ±0.25 mm. Angular tolerance on axis of ends on elbows shall be ±2.50 degrees for sizes up to and including 9.52 mm and ±1.50 degrees for sizes larger than 9.52 mm.
3.3 The Oring boss thread dash sizes correspond to the number of sixteenth inch increments in the outside diameter of the tubing with which they are designed to be used.
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2.1.2 ASTM PUBLICATION
Available from ASTM, 100 Barr Harbor Drive, West Conshohocken, PA 19428.
ASTM B 117—Method of Salt Spray (Fog) Testing
SAE Technical Standards Board Rules provide that: “This report is published by SAE to advance the state of technical and engineering sciences. The use of this report is entirely voluntary, and its applicability and suitability for any particular use, including any patent infringement arising therefrom, is the sole responsibility of the user.”
The hose fitting size is generally designated by the fractional inch nominal hose inside diameter together with the nominal pipe or straight thread size. However, these sizes may also be designated by their dash sizes as follows:
SAE reviews each technical report at least every five years at which time it may be reaffirmed, revised, or cancelled. SAE invites your written comments and suggestions.
0.08 0.10 0.13 0.18 0.20 0.25
Tolerance on Hole Diameter, mm Minus
1. Scope
This SAE standard provides general and dimensional specifications for formed tube ends and hose fittings. These connections are intended for general applications in low pressure automotive and hydraulic systems on automotive, industrial, and commercial products. The fittings shown in Figures 2 and 3 are intended to be retained by hose clamps as specified in SAE J1508.
TABLE 1—TOLERANCES ON DRILLED HOLES
Drill Size Range, mm
0.35-6.25 6.35-12.70 13.10-19.05 19.40-25.40 25.80-38.10 38.50 and up
Tolerance on Hole Diameter, mm Plus
It is recommended that where step sizes or additional types of fittings are required, they be designed to conform with the specifications of this document insofar as they may apply. The following general specifications shall supplement the dimensional data contained in the tables with respect to all unspecified detail.
Copyright © 2004 SAE International
All rights reserved. No part of this publication may be reproduced, stored in a retrieval system or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or oth permission of SAE.
4. Dimensions and Tolerances
Tabulated dimensions shall apply to the finished parts, plated or otherwise processed, as specified by the purchaser. Details of internal construction of fittings are not specified and shall be optional with the manufacturer.
2.2.1 SAE PUBLICATIONS
Available from SAE, 400 Commonwealth Drive, Warrendale, PA 15096-0001.
SAE J516—Hydraulic Hose Fittings SAE J1273—Selection, Installation, and Maintenance of Hose and Hose Assemblies
3.1 The hose dash size is equivalent to the number of sixteenth inch increments in the hose inside diameter.
3.2 The pipe thread dash size is the number of sixteenth inch increments in the nominal pipe thread size.
2.2.2 ANSI PUBLICATION
Available from ANSI, 11 West 42nd Street, New York, NY 10036-8002.
ANSI/ASME B1.20.1-1983—General Purpose Pipe Threads
3. Size Designations
-2-
SAE J1231 Revised AUG2004
Unless otherwise specified, tolerances on hole diameters designated as a drill in the dimensional tables (Tables 3, 4, and 5) shall conform to Table 1:
Where applicable, the maximum and minimum flat dimensions shall be within the commercial tolerance of bar stock from which the fittings are produced. Formed or upset contours shall fit standard wrench openings. The minimum across corners dimensions of external hexagons shall be 1.092 times the nominal width across flats, but shall not result in a side flat width of less than 0.43 times the nominal width across flats.