功大率led结温的非接触测量技术研究--大学毕设论文
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大功率LED结温的非接触测量技术研究- I -大功率LED结温的非接触测量技术研究摘要大功率LED凭借着其优良的性能在照明领域中应用的越为广泛,尤其是近年来国家对半导体照明行业的扶持,使得大功率LED迎来了飞速发展时期。
于此同时,市场和社会对于LED功率的需求日渐增大,但伴随着功率增加其出现的散热问题也愈加严重,LED产品的性能和寿命受到严峻考验,其电热特性检测和LED结温测量成为了一个急需解决的难题。
本课题就是以解决大功率LED结温的非接触测量问题入手研究,通过分析和研究大功率LED灯具的电热特性,了解了大功率LED灯具的内部结构和散热途径。
并针对非接触式红外测温技术进行研究分析,在分析研究已存在的诸多测量大功率LED结温的方法,为后续结温测量模型的建立奠定了理论基础。
本文就目前现有测量LED结温方案,对于封装完好的大功率LED灯具不能直接测量其内部结温,提出了一种基于非接触的LED结温的测量模型。
该测结温模型主要包含两部分:LED结温与外表面温度对应关系的数学描述和红外测温校正算法。
首先,研究分析了不同类型的大功率LED芯片的热阻、热辐射和温度场数学模型,并给出了对LED灯具组件温度场的有限元解法。
同时利用ANSYS对LED进行了建模仿真,通过分析其温度场的变化规律,给出了LED结温与外表面温度对应关系数学描述。
其次,分别利用正向电压法和红外热成像法对大功率LED灯珠和大功率集成LED灯具组件进行了温度采集实验,通过对大量实验数据的分析,给出了一种利用红外热成像法更为准确测温的校正算法。
最后,结合LED结温与外表面温度对应关系的公式和红外测温红外校正算法,构成了一种基于非接触的LED结温测量模型。
将模型应用在1WLED 灯珠和100W的葵花型散热器LED,验证分析该模型的可行性和可靠性。
并对测结温模型进行误差分析,其误差率不超过3%,相比于峰值波长法和蓝白比法,适用性更强,精度更高。
关键词LED结温;有限元仿真;红外热成像法;非接触测结温模型- II -Research on Non-contact Measurement Technology of High Power LED Junction TemperatureAbstractHigh power LED is used more and more because of its excellent performance in the field of lighting more. Especially in recent years, the semiconductor lighting industry is supported by the country, which makes the high power LED usher in a period of rapid development. At the same time, market and social demand for LED power increases with each passing day, but the heat problems have become more serious with the power increases. The performance and service life of the LED products is facing to a severe test. LED junction temperature measurement and electric characteristic detection become a urgent problem.This subject is to solve the problem of non-contact measurement of high power LED junction temperature. Finish the analysis and research on the electric characteristics of power LED lamps, and understand the internal structure and the heat dissipation way of high power LED lamps. According to the analysis and research of non-contact infrared temperature measurement technology, we have finish the analysis and research on many methods of measuring the junction temperature of high power LED, which has laid a theoretical foundation for building the subsequent junction temperature measurement model.In this paper, the current measurements can’t directly measure the internal junction temperature of LED by packaging. So we propose a non-contact measurement model of LED junction temperature. The junction temperature model mainly includes two parts: the mathematical description of the relationship of between LED junction temperature and the temperature of the outer surface, and the correction algorithm of infrared temperature measurement. For the establishment of the former, we study the mathematical models of high power LED chips’ thermal resistance, thermal radiation and temperature field. And then we give a finite element method of the LED lamp. At the same time, we finish the- III -modeling and simulation for LED by ANSYS. And we give the mathematical description of the relationship of between LED junction temperature and the temperature of the outer surface.Secondly, we finish making experiments of collecting data by forward voltage method and infrared thermal imaging temperature. Through the analysis of a large amount of experimental data, we give a more accurate temperature measurement correction algorithm based on infrared thermal.Finally, combined with the both, and the application of 1W lamp and 100W sunflower radiator LED verify the feasibility and reliability of the model. And we give the error analysis for measurement junction temperature model. The error rate is less than 3%.Compared to the peak wavelength method and the ratio method of blue and white, it has a stronger applicability and higher precision.Keywords The LED junction temperature; Finite element simulation; Infrared thermography; Model of non-contact measuring junction temperature- IV -目录摘要 (II)Abstract (III)第1章绪论 (1)1.1 本课题的研究背景和意义 (1)1.1.1 本课题研究背景 (1)1.1.2 本课题研究的目的和意义 (2)1.2 大功率LED结温测试技术国内外发展现状 (3)1.2.1 结温测试技术研究现状 (3)1.2.2 热辐射测温技术研究现状 (4)1.3 本论文的主要内容 (5)第2章大功率LED基本特性以及红外测温技术 (7)2.1 大功率LED的电气特性 (7)2.1.1 大功率LED 的发光原理 (7)2.1.2 大功率LED 光源电气特性 (8)2.2 大功率LED的热学特性 (9)2.2.1 大功率LED发热问题 (9)2.2.2 大功率LED结温影响因素 (10)2.3 热辐射理论和测温技术 (12)2.3.1黑体辐射 (12)2.3.2热辐射定律 (13)2.3.3全辐射定律 (14)2.3.4红外热辐射测温方法 (16)2.4 红外热探测技术 (16)2.4.1 红外热成像系统的构成和工作原理 (16)2.4.2 红外热像测温模型 (17)2.5 本章小结 (19)第3章大功率LED非接触测结温方法设计及仿真 (20)3.1 非接触测结温方法分析和结温测量模型提出 (20)3.1.1 非接触结温方法分析 (20)- V -3.1.2 测量LED结温模型 (21)3.2 LED热阻模型的数学描述和温度场有限元解法 (21)3.2.1 LED热阻模型的数学描述 (21)3.2.2 集成LED组件的热辐射数学模型 (23)3.2.3 建立LED组件温度场数学模型 (24)3.2.4 温度场的有限元解法 (25)3.3 LED灯具组件有限元仿真分析 (28)3.3.1 仿真假设条件 (28)3.3.2 LED组件仿真初始参数设定 (28)3.3.3 LED灯珠和集成LED灯具组件建模 (29)3.3.4 施加载荷求解温度场 (30)3.3.5 LED灯珠仿真结果 (31)3.3.6 集成LED灯具组件仿真结果 (32)3.4 LED灯具组件结温与外表面温度对应关系数学描述 (34)3.5 本章小结 (36)第4章LED产品测试实验和结果分析 (37)4.1 LED实验产品和方法介绍 (37)4.1.1 LED实验产品 (37)4.1.2 正向电压法测LED灯珠测试结温准备 (37)4.1.3 红外热成像法测集成LED结温测试准备 (39)4.2 HV-DC1W灯珠和KP -LA100W灯具测量实验和分析 (40)4.2.1 HV-DC1W灯珠结温数据采集和处理 (40)4.2.2 KP -LA100W阵列式灯具温场数据采集和处理 (42)4.3 非接触结温测量模型建立和分析 (47)4.3.1 建立非接触结温测量模型 (47)4.3.2 模型的可靠性和可行性分析 (48)4.4 结温测试模型的误差分析 (52)4.5 本章小结 (53)结论 (54)参考文献 (55)- VI -第1章绪论1.1本课题的研究背景和意义1.1.1本课题研究背景自古以来,人类对于光明的追求一直不曾懈怠。