造船质量控制计划

QUALITY CONTROL PROCEDURE YARD HULL NO.CONSTRUCTION QUALITY PLANPROJECT PARTICULARSGeneralType of Vessel ::PurchaserDesigner :Builder :awarddate :Contract:HullNumber:Classification:FlagPrincipal ParticularsLength overall :Breadth, moulded :Depth, moulded to main deck ::designDraft,ObjectivesClass notation :Date :DeliverySpeed at design draft :Dead weight on design draft :Deck load capacity :Open deck area :QUALITY CONTROL PROCEDURE YARD HULL NO.CONSTRUCTION QUALITY PLAN1. GENERAL1.1 ObjectiveThis plan is established to ensure that work procedures applicablecodes and standards, contract documents between (Builder) andPurchaser, agreed design and specifications are adhered to andfaults and deficiencies are precluded / corrected so that the finalconstruction of the Hull ……………….(Yard Number here) shall beof acceptable quality.(Class) / (Builder) and ISO 9002 requirements will be the basis ofthis plan which has been produced with references to (Class)Quality System Evaluation checklist.1.2 ScopeThis plan covers yard Project Management for the construction ofthe Hull No……(Yard to insert) for (Purchaser)1.3 Responsibility1. The ultimate authority of the plan rests with the ProjectManager2. The Project Manager shall ensure the compliance of thisplan.3. He will be assisted by the Deputy Project Manager4. The organisation chart for this project is indicated inAnnexure – 1 Organisation Chart.Information1.4 ReferenceThis plan shall be in compliance with the following references:-a. Contract Document signed between (Builder) and Purchaser.b. Specification for the vessel signed between (Builder) andPurchaser.QUALITY CONTROL PROCEDURE YARD HULL NO.CONSTRUCTION QUALITY PLANc. All (Class) Classification, Panamanian Regulatoryrequirements and others are listed in the Specifications.d. (Class) Checklist for Quality System Evaluation External.e. (Builder) ISO 9002 Quality Management System covering allelements. Any enhancement to suit the complexity of thisproject will be highlighted in this Quality Plan.2. PROJECT SCHEDULESScheduleApproval2.1 DrawingsSee Annexure – 2 for projected schedule of (Consultant) Drawingsto Purchaser for their review and approval prior to their sending toClass for approval. This schedule will be revised and updatedwhen necessary.Purchaser will have to review and revert to (Consultant) within four(4) days of drawing receipt or drawings will be taken as acceptableand immediately passed to Class for approval. Class advise 30days from receipt to approval.Schedule2.2 ConstructionWill be issued when accurate dates for Drawings, OFE’s is knownand after (Builder) as finalised all procurement.Preliminary Schedule for hull, outfitting, launching, testing deliveryis attached in Annexure 3. This will be replaced by the masterschedule when finalised.3. ENGINEERING ACTIVITIES3.1 Yard Procedure No.- Documentation ControlYard Procedure No. - Control of project drawingsYard Procedure No. - Form for document cover sheet &control (form attached)3.1.1 All (CLASS) and Purchaser Approved for Constructiondrawings received from Purchaser will be registered in theRegister of Approved Drawings immediately upon receipt byEngineering Dept. Any subsequent changes will also berecorded against the main drawings number and to reflectlatest revision number.QUALITY CONTROL PROCEDURE YARD HULL NO. CONSTRUCTION QUALITY PLAN3.1.2 All (CONSULTANT) drawings approved by (CLASS) /Purchaser will be similarly registered and updatedimmediately upon receipt. 2 copies to be immediately givento Purchasers Rep. Original will be filed in the master file.Relevant number of copies will be made and issued toproduction supervisors as instructed by Project Manager.3.1.3 Engineering will issue relevant drawings to respectiveProduction Supervisors as dictated by the Project Managerand will keep a master register of these issues. Noreproduction or copies will be made by Production Staff.Engineering will keep master copy of all drawings.Upon notice of any intended or confirmed changes,Engineering will immediately issue written memo to affectedProduction Supervisor (s) with relevant information including,if necessary the requirement or return all affected drawings.After finalising of the changes, Engineering will instruct thereturn of all affected drawings. New drawings will be issuedand register updated. (Format of Internal memo is attached).A Partial Plan Change Memo (PCM) will be issued ifchanges are minor and main drawings are not required to bewithdrawn. This PCMs will be registered against the masterregister. (Format of PCM attached).Production Supervisors are to ensure that all drawings withintheir possession are updated accordingly.3.1.4 Engineering will ensure that all shop drawing are made inaccordance with (CLASS) standards and according to therequirement of the Specifications.3.1.5 Engineering will also check that all installation Vendorsupplied drawings are in compliance with the relevant Classrules, Specifications and Purchase orders.QUALITY CONTROL PROCEDURE YARD HULL NO. CONSTRUCTION QUALITY PLAN3.1.6 Production Supervisors are to immediately feed back anyerrors or deficiencies in drawings received to Engineering forreview and correction. Engineering will, after verification onsite, refer problem back to Purchaser rep if these are thePurchaser Supplied drawings. For all other drawings,Engineering will review and or refer to Project manager,(CONSULTANT) Vendors, etc. for correction. New drawingsor withdrawal and amendments of (CONSULTANT)drawings will be effected by (CONSULTANT) in compliancewith Class requirements. Control of such errant drawingswill be as 3.1.3.3.2 Control of Sub Contractors and VendorsYard Procedure No. - Purchasing controlYard Procedure No. - Supplier approval3.2.1 Engineering will submit to (CLASS) and Purchaser forapproval details of all equipment procured includingstructural steel (and substitution).Information to be submitted to include:equipmentof- Typeetc.design- Modelname- Manufacturers- Class and Statutory Certification3.2.2 Due to staggered approval of drawings, procurementapproval requests will be submitted progressively to (CLASS)and Purchaser.3.2.3 A specific Purchase Specification will be prepared for allmajor equipment and materials by Purchasing (Contracts)Officers as directed by the Project Manager. Engineeringwill provide input with ref. to Specifications and rules andverify document as per section 6.1This document will be signed off both Project Manager /Deputy Project Manager.QUALITY CONTROL PROCEDURE YARD HULL NO.CONSTRUCTION QUALITY PLAN4. STRUCTURAL FABRICATIONYard Procedure No. - Purchasing ControlYard Procedure No. - Goods, Receiving, storage and delivery.4.1 MaterialsSteel–4.1.1 All structural steel requisition will originate from Engineeringafter reference to Approved drawings. Purchasing(Contracts) will effect sourcing and purchase with detailsprovided by Engineering.Rules- (CLASS)Drawings- Approved- Specifications for 80 m Vessel- Purchaser’s approval, if any- (CLASS) approved substitution listRequirements- TestingPurchase spec. must include the following details:Certification- Correct- Grades- Maximum carbon equivalentClass- Strength- TestingrequirementsCondition- DeliveryWhere materials are not with (CLASS) certification thentesting must be organised for (CLASS) approval, ifnecessary.4.1.2 Receipt of above material will be as per procedure (YardProcedure No….). (Goods receiving, storage and delivery).Any non conforming materials arriving will be handledaccording to (Yard Procedure No…….) (Control of non-conformance). Material / Mill Certificates for non-conformingitems will be separately filed by Purchasing (Contracts) anditems will be clearly marked as non-conforming bystorekeeper. This will be referred to Project Manager forfurther decision and action.QUALITY CONTROL PROCEDURE YARD HULL NO. CONSTRUCTION QUALITY PLANThe Purchasing (Contracts) officer will coordinate the arrivalof materials and store keeper and relevant ProductionSupervisors for inspection and hand over. Engineering willbe in attendance if necessary to assist verification andidentification.Steel material will be marked clearly as Approved / NotApproved by Storekeeper.Production Supervisors will after handover adopt thestandard procedure for marking and transfer of marking.The Mill Certificates / test Certificates, except for nonconforming materials will be identified together with theBlock and part numbers and QA will maintain the master file.Weldingand4.2 AssemblyRef. : Yard Procedure No.: Fabrication and WeldingYard Procedure No.:Control of Welding ConsumablesYard Procedure No.:Control of Non-ConformanceInspectionYard Procedure No.: FabricationYard Procedure No- Hull fit –up standardsYard Procedure No- Welding instructionYard Procedure No- Steel fabrication andstandard.assembly(CLASS) Rules.4.2.1 All procedures and standards for this activity will besubmitted to (CLASS) for approval.4.2.2 Welder qualifications Certificates will be submitted to(CLASS) for approval.4.2.3 The following procedures / Standards after approval from(CLASS) will govern these activities:Yard Procedure No. : Hull fit-up standardsYard Procedure No. : NDT planYard Procedure No.Welding procedureYard Procedure No.Welding procedureQUALITY CONTROL PROCEDURE YARD HULL NO. CONSTRUCTION QUALITY PLANQC and Non Destructive Examination4.2.4 All QC and NDT activities will be co-ordinated by QACoordinator according to, .Yard Procedure No. Inspection and Tests StatusYard Procedure No. Control of Non-ConformanceYard Procedure No. Standards and procedures as approvedby (CLASS)Yard Procedure No. Standard procedures as approved by(CLASS)4.2.5 QC procedures / standards and qualifications of QCpersonnel will be approved by (CLASS).4.2.6 QC will issue weekly punch list which will include report andstatus of fabrication defects and NDT conducted.NDT and major failures will be reported immediately.NDT failure will be reported to the relevant ProductionSupervisors daily for rectification and records kept.Fabrication defects will be reported to relevant ProductionSupervisors for rectification and record kept.Major defects in type or occurrences will be reported toProject Manager immediately.Non Conformance Reports will be raised as directed byProject Manager to avoid repeat of these defects.4.2.7 The following QC and NDE procedures/ Standards approvedby (CLASS) will govern this project;Yard Procedure No. -Radiographic testing procedureYard Procedure No.- Ultrasonic testing procedureYard Procedure No.- Magnetic particle testing procedureYard Procedure No.- Liquid penetrant testing procedureYard Procedure No.- Hull fit-up standardsYard Procedure No.- Welding instructionYard Procedure No.- Steel fabrication and assembly standard.QUALITY CONTROL PROCEDURE YARD HULL NO.CONSTRUCTION QUALITY PLAN5. BLASTING AND COATINGYard Procedure No…… Surface Preparation & Painting.All activities in this area will follow the procedures and specificationbooklet which is to be approved by Purchaser when ready.6. EQUIPMENT PROCUREMENT AND OUTFITTINGYard Procedure No. Purchasing ControlYard Procedure No. SupplierApprovalYard Procedure No. Goods receiving, storage and DeliveryYard Procedure No. Control of Non ConformanceSpecification 80 m Vessel (CLASS) Rules6.1 The Purchasing (Contracts) Officer will be responsible for thepreparation of purchase orders for major machinery items includingpipes and electrical cabling. He will do this in conjunction withEngineering who will provide all relevant requirements according tothe above references as well as obtain Buyers approval ifnecessary.He will ensure that the following details are spelled out in the POs:Certification- Correct-Clear detail of components-Reference to Rules and requirements.-Environmental limitations, such as design temperatures, pressure.-Correct type of enclosures-Suitability – hazard ratingsrequirements- Testingconditions- Delivery- Deliverydate.PO’s will be signed off by Project Manager.QUALITY CONTROL PROCEDURE YARD HULL NO. CONSTRUCTION QUALITY PLAN6.2 Receiving, Storage and Delivery(Builder) ISO procedures will be used.6.2.1 For all supplied equipment and materials Purchasing(Contracts) Officer will be responsible for coordinatingactivities.receivingUpon receiving advise of delivery or receipt of shippingdocuments, Project Manager, relevant ProductionSupervisor and store keeper to be informed. Storagelocations will be decided by Project Manager. Documents tobe checked for accuracy and any non-conformance raisedand clarified with Supplier. Purchasing (Contracts) Officerwill coordinate receiving inspections and to release items toproduction thereafter.Any non-conforming items will be immediately marked andstores away for further action as directed by ProjectManager.6.2.2 Buyer Furnished EquipmentUpon receipt of Documentation from Buyers Suppliers /Shippers, Purchasing Contracts Officer will verify withProject Manager regarding accuracy of items. PurchaserRep. will be notified as soon as information is received.Purchaser Rep. to advise details of storage conditions.Store keeper will be advised to prepare to unstuff materialequipment in the area as designated by the Project Manager.A joint inspection will be carried out between (Builder) andPurchaser Rep. and any shortfalls and damages ordeficiencies to be recorded and informed to and signed offby Purchasers Rep.QUALITY CONTROL PROCEDURE YARD HULL NO.CONSTRUCTION QUALITY PLANThe items will be properly and clearly marked withidentification showing:No.1. ProjectCodeCode2. Sub3. Caution Note, if necessary4. Dept. or person, if necessary5. Any other relevant informationThe above procedure will also apply to Purchaser FurbishedEquipment (PFE) going directly to vessel.6.2.3 All original Certification, documentation, manuals and instructionsfor items in 6.2.1 and 6.2.2 will be held with Engineering who willissue copies to the relevant Production Supervisors.A master register will be maintained by Engineering who willprepare the final issue to Buyers at delivery according to procedureYard Procedure No…….. (Control of Project Drawings) will alsoapply to ensure that only updated documents are used.6.2.4 Storage – Project Manager will decide storage areas according torequirements.6.2.5 Handling – Storekeeper and relevant Production Supervisors willstudy the required handling and storage requirements for eachmajor machinery to ensure that the item are not damaged.Components6.3 InstallationOfRef. : (Builder) standards / procedures for Mechanical and ElectricalInstallation.Manuals.installationManufacturersinstallationManuals.EquipmentBuyers80Mvessel.ofSpecification(CLASS) RulesQUALITY CONTROL PROCEDURE YARD HULL NO.CONSTRUCTION QUALITY PLAN6.3.1 (Builder) mechanical and electrical standards forinstallation will be submitted to (CLASS) for approval andonly the approved standards to be used. Where anyactivity is not covered by standards, these will bediscussed with Purchaser and (CLASS) and agreed uponprior commencement.Engineering will issue (CLASS) stamped copies toproduction and will withdraw all other copies.7. INSPECTION AND TEST PLAN7.3.1 ITPs will be prepared for each activity as necessary.Standard format see Annexure-4.ITPs will be prepared fora) Blocks fabrication (No. of Proposed Blocks to beinserted).testing.b) Blockerection,c) Accommodation fabrication and erection.d) Helideck fabrication and erection.e) Deck equipment installation.f) Painting.g) Skeg fabrication and erection.h) Electrical system plus following (Maker’s) equipment.i) Mechanical system plus following (Maker’s)requirements.7.3.2 A separate register of ITPs produced will be maintained byQA.7.3.3 Production Supervisors will be issued with the ITPs and willplan inspections accordingly.Production Supervisors will coordinate these with the masterrecords of the ITPs.QA will monitor and maintain the master records of the ITPs.QUALITY CONTROL PROCEDURE YARD HULL NO.CONSTRUCTION QUALITY PLAN8.0 PROJECT COORDINATION AND CONTROL8.1 The Project Manager will be responsible for the overall control andcoordination of all activities in this Project. He will be assisted bythe Deputy Project Manager.8.2 He will plan and implement schedules and liaise with Purchasersand (CLASS) to ensure compliance with the Specifications andContract for 80M vessel.9.0 HEALTH, SAFETY AND ENVIRONMENT(Builder) shipyard safety standard will apply.In view of the size of project and the numbers of workers and staff involved, particular care will be taken forkeeping.a) Houseb) Running of welding cable and temporary wiring.c) Coordination of hot work and painting activities.d) Heavylifts.Use of hot work permit and permit to work forms will be strictly enforced.QUALITY CONTROL PROCEDURE YARD HULL NO.CONSTRUCTION QUALITY PLANRECORDS10. QUALITYAll Quality Records will be maintained according to the requirements of this Quality Plan.(Builder) ISO quality records will be used.NDT INSPECTION Quality Records (Put In Inspection Procedure here forU.T. /Dye Check / X-ray).MR.PROJECT DIRECTORAnnexure - 1 Organisation chart of (Builder)Annexure - 2 (CONSULTANT) drawing schedule from effective date of ContractAnnexure – 3 Preliminary construction schedule of (Builder)Annexure – 4 Standard Inspection and Test Plan of (Builder)Other Encl.: (1) Format for Document Cover Sheet and Control.(2) Format for Internal Memo.(3) Format for partial Plan Change Memo (PCM)(4) Format for N.D.T. tests various sheets.(5) Format for Quay Tests / Trials.(6) Format for Sea Trials.(7) Format for Acceptance of Vessel.(8) Protocol of Delivery.(9) Complete QA / QC document for construction.Note: All above Annexures and Enclosures are to go into the folder for Construction Quality Plan.。