Factory Quality Management systems

  • 格式:docx
  • 大小:17.95 KB
  • 文档页数:3

Subcontractor and Supplier ApprovalThe main factory is responsible for ensuring that factories producing bespoke components or assemblies manufactured solely for the finished product (e.g. Die-cast or injection mouldings, bespoke electronic assemblies or packaging) also meet the minimum level of quality management and ethical standardsA supplier approval process is one way to achieve this. This process should include the following:∙ A register of approved suppliers∙Procedures for supplier product and site approval∙Procedures to check initial and on-going supplier performance∙Unapproved suppliers must not be used unless an emergency procedure to do so is in place and product compliance is monitoredVivid Toy Group Ltd may also request details of major suppliers and / or subcontractors for certain products to verify that an approval system has been applied.Raw Material and Component Purchase ControlsFactories must have in place specific written procedures for raw material and component purchasing. These must include:∙The use of purchase specifications for all raw materials and components∙The use of approved suppliers∙Purchasing procedures∙Goods Inwards checking procedures with positive release of stock∙Raw material testing plans∙Date sensitive component / material handling procedures∙Absolute link to final product Batch / Date Code traceability∙Suppliers performance monitoringProduct Traceability and Batch CodingThe key principle to effective production control is traceability. Factories must ensure that they have full traceability from raw materials to finished product and from finished products back to raw materials, this should include packaging. Changes in materials or processes must not prevent full traceability. Factories should test traceability at least annually.Batch marking of products can assist in this process and can also limit the stock affected in the event of a serious product incident and subsequent withdrawal or recall from sale.Production Control Procedures∙Process controls must be in place for product to achieve compliance with specification and conformity∙Component batches and work in progress must be clearly identified and stored in suitable conditions∙Inspection controls in place to monitor production consistency to ensure compliance∙Risk assessment of production controls∙Identification of critical and quality control points∙Development of controls protocolsControl of restricted substancesFactories purchasing materials or components likely to contain restricted substances must have a supply chain monitoring procedure to ensure those substances are not contained above the legal limit. Declarations and/or test reports must be supplied with raw material deliveries.Where factories operate to differing Global standards procedures must be in place to ensure the wrong material cannot be used and that cross contamination is prevented, for instance:∙Materials must be properly segregated∙All moulding machinery which may have residual traces of restricted materials must be properly cleaned prior to changes to compliant material ∙Regrind plastics must not be used unless all plastics are guaranteed to be compliant and free from restricted substances∙All soldering equipment should be properly flushed through prior to using lead free solderFactories may have compliance schemes in place to cover the specific requirements, such as RoHS, Phthalates, EN71 Part 9 etc. The Initial Factory Assessment form provides an opportunity for the factory to report any compliance scheme used in that factory.Such schemes, where they are acceptable, may allow reduced levels of routine testing.Examples are:∙Independent compliance scheme (such as PASS)∙ A RoHS compliance scheme∙ A protocol of one of the laboratories (ITS; BV etc.)∙Factory in-house own protocols (provided it can be independently audited).These protocols should be available for reviewSharp Tool PolicyFactories must have in place specific written procedures for the control of sharp tools or materials such as knives, needles or glass items. These must include when appropriate:∙The identification of sharp items used in production or storage areas that posea risk to products∙ A procedure to ensure the issue of sharp items is controlled∙ A procedure to ensure that all sharp items are accounted for at the end of each shift∙Where needles are used, a policy controlling the retrieval of broken parts prior to issue of a new needle∙ A procedure for the segregation, inspection and release of stock where sharp tools have been lost∙Written procedures for the use and regular checking of metal detection machines∙Identification and protection of glass items that pose a risk to product。