SMC过滤器说明书

af4000-04过滤器说明书
1.AF4000-04单联件油水分离气源处理器型号含义：
AF4000-04是SMC型空气过滤器，4000表示外形的尺寸大小，-04表示它的接管口径是PT1/2,4000系列有杯防护罩。

2.共同规格:
① 保证耐压力：1.5Mpa{15.3kgf/cm}
② 高使用压力：1.0Mpa{10.2kgf/cm}
③ 环境及流体温度：5~60°C
④ 过滤孔径：5um
⑤ 杯材质：PC
⑥ 杯防护罩：无
⑦ 调压范围：0.05~0.85Mpa{0.51~8.7kgf/cm}
3.气源处理件的选择及使用要求：
① 根据管路通径、流量大小、调压及过滤精度等技术性能等参数选择系统所
需要的空气组合件；
② 空气过滤器的过滤精度有2um、5um、10um、20um、40um、70um、100um七种，可根据空气的质量要求选用合适的产品；
③ 在使用减压阀时，尽量避免使用调压范围的下限值，按使用压力的要求选
择合适的减压阀；
④ 安装顺序：从气源的流入端开始，一次连接空气过滤器、减压阀、油雾器，元件壳体上的箭头方向为气流方向，不可反接；
⑤ 空气过滤、油雾器必须竖直安装并使带有罩杯侧朝下；
⑥ 油雾器一旦逆流，就会造成内部零件损坏和发生危险，故应避免发生；
⑦ 安装连接时，避免将密封胶带、铁锈等杂质混入管路内。

编辑本段气源处
理件的使用及维护。

微孔过滤器ZG-10.0使用说明书制作单位：生产基地：公司：公司传真：邮 编：编制日期：目录一、 产品介绍 (3)二、产品特点 (3)三、滤芯的选择 (3)四、设备技术参数 (4)五、使用说明 (4)六、操作注意事项 (6)七、设备的维护与保养 (6)八、售后服务承诺 (7)九、合格证 (7)十、随机附件表 (8)一、产品介绍:本设备可用于食品、乳品、饮料、酒类、中药、化工行业的液体物料的气体的过滤..采用折叠式滤芯;折叠式滤芯是一种先进的固定型深层过滤芯;过滤公称精度范围可以从0.1μm直600.1μm..滤膜不受进料压力波动而影响过滤精度..其特有的低压差;高通量、良好的过滤精度能较低的经济费用成为取代线绕式、棉饼和纸板等非固定型过滤芯的新型滤芯而深受用户欢迎..二、产品特点:①化学相容性广、流通量大、压差低、使用寿命长..②过滤精度范围广、选择度大、可满足各种应用场合..③采用热熔工艺;牢固且无释放物污染产品..三、滤芯的选择：1、滤芯的用途很广泛;滤芯的品种、规格较多;选择型号是很重要的..根据用途可分为过滤液体和气体二种;规格大小可以分为5〃、10〃、20〃、30〃和40〃等..工作压力一般在0.1Mpa—0.4 Mpa..由于滤芯孔径不同;其流量也不尽相同;如0.2um—0.4 um过滤沌水的标准在300—500kg/h;如果要提高每小时的过滤量;则可以用多芯或20〃、30〃、40〃英寸组合;例如要过滤5t/h的无菌水;则可以选用0.2 um;30英寸7芯的过滤器..若过滤杂质多且有粘度;则应添加前置预过滤设备..气体的过滤与液体过滤稍有不同;它的过滤量以每分钟立方气体来计算..10英寸滤芯;孔径φ0.22 um;压力在0.12 Mpa;压差在0.01 Mpa时;流量为4-6m3/min;在发酵工业上广泛应用..2 、合适的滤芯;选用适当的孔径;若要除菌则选用0.2um-0.5um孔径的滤芯、药用针剂、抗菌素、血制品等用聚砜滤芯..如果要去除液体中的微粒;微生物和细菌大一些的离子、杂质;如白酒、黄酒、葡萄酒、口服液、可选用1-5um的孔径即可..过滤高温气体和发酵空气消毒气体要选用聚四氟乙烯滤芯..3 、不锈钢筒式过滤器;它内部装有不同孔径的滤芯..要达到精滤的目的;前期必须用预过滤设备生啤用硅藻土;纸板过滤机..药厂用板框、熔喷、绕线式;再用微孔除菌过滤芯;这样就能达到精滤的目的..4、一般用矿泉水、药用无菌水、电子工业集成电路用水、食品工业用高质量的水..筒式微孔过滤器设计时应成为一个独立的过滤系统;它可以带反冲洗;节省生产成本..5 、除了选择高质量的滤芯;还要选择高质量的过滤器;不锈钢加工是否精细;内外是否光洁;特别是插口处222、226、平口等三种形式是国际通用的;千万不能搞错;否则无法使用;或者由于加工粗糙;插上去起不到密封过滤的效果..注：在使用不锈钢外壳时要注意过滤液体对不锈钢是否有腐蚀作用;不适用的应选用其它材料的过滤器..四、设备技术参数：五、使用说明：1、安装底座：安装前看清进、出口方向..液体应从滤芯外部流向中心;与滤芯插口相通的管道是出口..在滤器管道上有箭头标示流向;切勿接错..2 、安装滤芯：222插口为插入式；226插口为卡入式..如果是多芯应将压板套在翅片上;将螺栓适度拧紧滤芯在高温下会受热伸长;若压板过紧;滤芯无伸长空间会产生扭曲变形影响过滤精度..3 、装好外罩并与底座用卡箍单芯或螺栓多芯连接密封好;注意密封垫要放置平整;检查密封处无渗漏..4 、滤器消毒：新过滤器使用前必须清洗干净..用于除菌的过滤器要杀毒消菌;消毒工作一般应在生产线进行;以免外界污染..现场蒸汽消毒应严格控制蒸汽压力与压差;避免因过高蒸汽压力和压差而损坏滤芯..5 、过滤液体时;应先打开过滤器顶部的排气阀;把筒内的气体排尽;让液体充满筒内;否则会影响流通量..6 、过滤介质流过滤器时会因受到阻力产生压力降即进入与流出时的压力差;为了克服这种阻力;保持足够的流量;必要时要有足够的工作压力..每种滤芯我们都给出了相应的温度、压力限定值;请用户按要求使用..为不使滤芯受到过大流量的冲击;开启阀门时一定要缓慢7 、自选泵配套使用时;请注意流量与压力要匹配..以选旋涡泵、输液泵等自吸泵为宜..8 、停机时应放光滤液;如果时间不长;可不必打开滤器；若时间较长;或滤液不宜长时间存放;则要清洗滤器或滤芯..六、操作主要事项：1 、过滤器使用前必须检查配件和密封圈是否安全;有无损坏;然后按要求把它装好..2、过滤器必须用清洁剂洗干净请不要用酸类清洗洗净后用高温蒸汽杀菌、消毒洗的过滤器进出口要包封好;避免污染..3 、安装时进出口不要接反;一般原则外进内出滤芯..4 、芯是生产厂家在洁净的生产厂房内用塑料袋封装的;未使用切勿撕破塑料包装..使用要求较高的滤芯;应先测气泡点检查滤芯完整性;安装好后要经过高温蒸汽杀菌消毒..5 、入口时;一定要垂直;插入时先用无菌水或经过过滤的滤液湿润一下密封圈;以减少插入时的摩擦阻力..222滤芯插入口后;再用压板扣住尖端翅片;拧紧螺丝不动即可..226接口的滤芯插入后;应选90度卡紧;如果有一点不小心;就会达不到密封;容易漏水而达不到您的使用要求..6、过滤的液体进入时;应打开过滤器上面的放气阀;让液体充满滤器内;否则将影响过滤效果..7、筒体的压力表是显示过滤气内液体的压力;如果是二级过滤;第一道过滤器压力表指数稍小一些是正常现象;随着使用时间的增长;他们的压差会增大;流速减少;这说明滤芯孔隙大多已被堵塞;就要清洗或更换滤芯..8 、在过滤时;使用的压力一般在0.1Mpa左右;能满足生产需要就可以了;随着时间与流量的增加;滤芯微孔被堵塞;压力将会增加;一般不要超过0.3Mpa;最告绝对不能超过0.5Mpa..否则滤器滤芯将会被击穿;发生意外事故;如果确定在0.5Mpa以上的可以与我们联系;我们将根据您的要求为您另外加工..9 、反冲洗滤芯;一定要用无菌水;否则会污染滤芯;反冲洗方法..原出口变进口;把无菌水反方向打进要注意关闭原液过滤管道;打开排污口;操作人员看到滤液明显好转为宜..10、滤芯不用时;应尽量把滤液放光;滤液不宜隔夜存放..停机时间不长时一般不要打开滤器;不要拔掉滤芯;停机时间长;在再次使用前一定要清洗滤芯和滤器也可以用反冲方法进行冲洗..11、我公司生产的滤芯耐温一般在25℃--50℃为宜.长期操作温度应控制在60℃以下;消毒温度121℃以下30分钟;如果操作温度较高;则可以用内衬不锈钢的增强聚四氟乙烯滤芯.12、如果要过滤化学溶剂和高浓度化学品可详见滤芯使用说明书;或者与我公司联系用特殊滤芯来解决..13、若是自选配套使用;则要注意需要的流量、压力及泵的扬程要匹配;一般选用旋涡泵;输液泵等为宜;材料为304或316L不锈钢;端面选用机械密封..七、设备的维护与保养：1、长期停用的过滤器;必须把滤器内外清洗干净;滤芯取下;洗净烘干;用塑料袋封口存放;以免损坏..清洗剂请勿用盐酸类腐蚀性物质;温度不宜过高防止聚丙烯发生变形..存放时避免污染与撞击..2、下来的滤芯若应浸泡在酸碱洗液里;浸泡时间不得超过24小时;酸碱液温度一般在20℃--25℃..建议酸或碱与水的比例是20％为好..最后用无离子水反复冲洗..蛋白质含量较商的滤液;滤芯最好用酶溶液浸泡清洗效果好;重新再使用时;使用前一定要先清洗干净;然后再用蒸气消毒..3、滤芯消毒时要注意掌握时间和温度;聚丙烯在高温消毒柜里以121℃为宜;用蒸汽消毒在0.1 Mpa蒸汽汽压力下;以130℃/20分钟为宜;聚砜和聚四氟乙烯用蒸汽消毒时可以达到142℃;压力0.28Mpa;时间在30分钟左右为宜;如果温度过高;时间过长;压力过大;则会损坏滤芯..八、售后服务承诺：1)及时向需方提供按合同规定的全部技术资料各图纸;有义务在必要时邀请需方参与供方的技术设计审查..2)按需方要求的时间到现场进行技术服务;指导需方按供方的技术资料各图纸要求进行安装、分部与整套试运及试生产..3)对于需方选购的与合同设备有关的配套设备;供方应主动提供满足设备接口要求的技术条件各资料..4)严格执行供需双方就有关问题如开会议的纪要或签订的协议..5)根据需方的要求为需方举办有关设备安装、调试、使用、维护技术的业务培训;保证需方运行、维修人员熟练掌握运行各维修技能..6)加强售前、售中、售后服务;把“24小时服务”;“超前服务”;“全过程服务”;“终身服务”贯彻在产品制造;安装、调试、大修的全过程..7)接到需方反映的质量问题信息后;在24小时之内做出答复或派出服务人员;尽快到达现场;做到用户不满意;服务不停止..8)随时满足需方对备品备件的要求..9)无论在何种情况下;供方决不以任何理由刁难需方..九、合格证十、随机附件表。

Series AW20~40Filter -RegulatorHow To OrderAW 30N 03D8Z -X48——Filter -Regulator Note:Other sizes,thread forms,options,etc.may be possible,please contact SMC for availability.With External Epoxy Coating,Stainless Fasteners Name Plate,Caution Plate On Bowl in psi,˚FNPT ThreadsBody SizeSymbol 203040Size 1/83/81/2Port SizeSymbol 020304Port Size 1/43/81/2Applicable Body Size203040SpecificationsBody sizeOperating specifications Port sizeAuto drain port Bowl type Body material Bowl materialBody,Bowl surface treatment BonnetManual drain (AF ,AW)External screwsIndividual mounting brackets Panel mount nutSight glass hardware203040Same as standard -see catalog ES40-42D or NC160A1/4”NPT N/A Metal 1/4”NPT Metal with sight gaugeDie cast aluminum Die cast aluminum Epoxy resin coatingPolyacetal POMStainless steel 410Epoxy coated steelPOMStainless steel 3043/8”NPT1/2”NPT BowlSymbol 28DescriptionMetal BowlMetal Bowl With Sight GlassApplicable Body Size 2030,40Accessories Symbol Nil B*C D H*Description None Mounting Bracket Float Auto Drain (N.C.)Float Auto Drain (N.O.)Panel Mount NutApplicable Body SizeAll All 30,4030,40AllAW30AW40A NPT 3/8NPT 1/2Dimensions Model Port Size C NPT 1/8NPT 1/4Gauge PortD 5370DD 34.541E 3038F 83(max.86)88(max.92)H3.51.5J 239(max.242)276(max.280)K 5975L 4150Q 4654S 6.58.5U 4054T 810.5V 5370W 2.32.3X M38X 1.5M42X 1.5Y 3135.5Z 77AA 1921CC 38.542.5AW20AW30AW40A NPT 1/4NPT 3/8NPT 1/2Dimensions Model Port Size C NPT 1/8NPT 1/8NPT 1/4Gauge PortD405370DD —34.541E —3038F 70(max.73)83(max.86)88(max.92)H 53.51.5J 157(max.160)218(max.221)255(max.259)K 525975L 304150Q 444654S 5.46.58.5U 344054T 15.4810.5AW20AW30AW40Mounting Bracket Kit(Optional)AW20P-270AS-X480AR30P-270AS-X480AR40P-270AS-X480Model V 555370W 2.32.32.3X M28X 1M38X 1.5M42X 1.5Y 303135.5Z 677AA 141921CC 28.538.542.5Panel Mounting Nut(Optional)AR20P-260S AR30P-260S AR40P-260SAuto DrainStandardAccessoriesDimensions -Refer to drawings on page 7mmmm *Note:Bracket and/or panel mount nut are not assembled and are suppliedloose at time of shipment.C o u r t e s y o f C M A /F l o d y n e /H y d r a d y n e ▪ M o t i o n C o n t r o l ▪ H y d r a u l i c ▪ P n e u m a t i c ▪ E l e c t r i c a l ▪ M e c h a n i c a l ▪ (800) 426-5480 ▪ w w w .c m a f h .c o mSeries AW20~40Filter -RegulatorStandard(ManualDrain)2-Bracket and (Optional )With AutoDrain2-Bracket and (Optional)Bowl Detail EE(AW20)Note:Sight glass not applicable to AW20.C o u r t e s y o f C M A /F l o d y n e /H y d r a d y n e ▪ M o t i o n C o n t r o l ▪ H y d r a u l i c ▪ P n e u m a t i c ▪ E l e c t r i c a l ▪ M e c h a n i c a l ▪ (800) 426-5480 ▪ w w w .c m a f h .c o m。

Instruction Manual Compact ManometerPPA100 / PPA101 / PPA102The intended use of this product is for pressure measurement.These safety instructions are intended to prevent hazardous situations and/or equipment damage. These instructions indicate the level of potential hazard with the labels of “Caution,” “Warning” or “Danger.”They are all important notes for safety and must be followed in addition to International Standards (ISO/IEC) *1), and other safety regulations. *1)ISO 4414: Pneumatic fluid power - General rules relating to systems. ISO 4413: Hydraulic fluid power - General rules relating to systems.IEC 60204-1: Safety of machinery - Electrical equipment of machines. (Part 1: General requirements)ISO 10218-1: Robots and robotic devices - Safety requirements for industrial robots - Part 1: Robots.• Refer to product catalogue, Operation Manual and Handling Precautions for SMC Products for additional information. • Keep this manual in a safe place for future reference.CautionCaution indicates a hazard with a low level of risk which, if not avoided, could result in minor or moderate injury.WarningWarning indicates a hazard with a medium level of riskwhich, if not avoided, could result in death or serious injury.DangerDanger indicates a hazard with a high level of risk which, ifnot avoided, will result in death or serious injury.Warning• Always ensure compliance with relevant safety laws and standards.• All work must be carried out in a safe manner by a qualified person in compliance with applicable national regulations.• Refer to the operation manual or catalogue on the SMC website (URL: https://) for further Safety Instructions.2 Specifications2.1General specificationsModelPPA100 High pressure PPA101 Vacuum PPA102 Low pressure Rated pressure range-0.1 to 1 MPa -101 to 10 kPa -10 to 100kPaDisplay method 3 digit LCD with backlight Pressure displaydiscrimination1/100Minimum display unit kPa - 1 1 MPa 0.01 - -mmHg- 5 - kgf/cm 20.1 0.01 0.01 inHg - 0.2 -psi 1 0.1 0.1 bar 0.1 0.01 0.01Error displayOver pressure, Memory data error,Change battery signFunctionPeak / bottom display, backlight, Auto powerOFF, Zero clear, Units display switchingWithstand pressure 1.5 MPa 200 kPa 200 kPa Applicable fluid Air, Non-corrosive gases, non-flammable gas Power supply voltage 3 VDC, Type AA dry cell x 2 pcs.Battery life12 months continuous operation(without backlight, at 25°C)Response speed 250 ms Display accuracy ±2% F.S. (at 25°C) Repeatability ±1% F.S. (at 25°C) Temperaturecharacteristics±3% F.S. (0 to 50°C with 25°C standard)Connection port size M5 x 0.8 Operatingtemperature range 0 to 50°C (no condensation)Operating humidityrange35 to 85% RH (no condensation)Enclosure rating IP40 Weight 100 g (Unit: 50 g, Battery: 50 g) *1) Batteries (manganese R6 or alkaline LR6) not included.*2) For the type without the unit switching function are fixed to SI units (kPa or MPa.*3) With regard to the compatibility condition for EMC, the pressure display value variation is ±15% F.S. or less.WarningSpecial products (-X) might have specifications different from those shown in this section. Contact SMC for specific drawings.3 Installation3.1 InstallationWarning• Do not install the product unless the safety instructions have been read and understood.3.2 EnvironmentWarning• Do not use in an environment where corrosive gases, chemicals, salt water or steam are present.• Do not use in an explosive atmosphere.• Do not expose to direct sunlight. Use a suitable protective cover.• Do not install in a location subject to vibration or impact in excess of the product’s specifications.• Do not operate in a location exposed to radiant heat that would result in temperatures in excess of the product’s specifications.3.3 PipingCaution• Before connecting piping be sure to clean up chips, cutting oil, dust etc. • When installing piping or fittings, ensure sealant material does not enter inside the port. When using seal tape, leave 1 thread exposed on the end of the pipe/fitting.• Tighten fittings to the specified tightening torque.3.4 LubricationCaution• SMC products have been lubricated for life at manufacture, and do not require lubrication in service.• If a lubricant is to be used in the system, refer to catalogue for details.4 Settings4.1 Initial SettingPerform initial setting when using for the first time and after changing the batteries, as the unit will display a memory data error.1. Confirmation of displayWhen power is applied, if there is nothing on the display, proceed to step 2.If “Err” Is displayed on the LCD, switch the power OFF and ON again. The display should clear. Proceed to step 2.2. Press and hold the POWER button for 6 seconds or more.The unit will move into the zero-clear mode. When this happens “CAL” will be displayed.3. Release the POWER button.When zero clear is finished, the unit will operate.4.2 Power ONPress the POWER button. The power will turn ON.When pressed and held for 6 seconds or more the unit will move into zero-clear mode.4.3 Power OFFPress and hold the POWER button for 3 seconds or more.The power will turn OFF.The power will also turn OFF If there is no button operation for 5 minutes or more (auto power OFF function).4.4 Units Display Switching1. Press and hold the POWER and LIGHTbuttons for 3 seconds or more.The units on the LCD display will flash.2. Press the LIGHT buttonThe units will change (refer to the units table).3. Press the POWER buttonThe units are set and the units display setting is complete.(For products with units switching function).Units availableHigh pressure (PPA100) Vacuum pressure(PPA101) Low pressure (PPA102) MPa > bar > psi > kgfkPa > bar > psi > inHg > mmHgkPa > bar > psi > kgf4.5 Peak / Bottom displayPress the POWER button. • For Peak displayTo display the maximum pressure value, with “P” displayed on the LCD. The display will change if the pressure exceeds the pressure being held.Press the POWER button. • For Bottom displayTo display the minimum pressure value, with “b” displayed on the LCD. The display will change if the pressure falls below the pressure being held. Press the POWER to complete the setting.Since this function is combined with the power OFF operation, the button should be released when the “P” or “b” is displayed.4.6 Auto Power OFF functionThe power is turned OFF when there has been no button operation for 5 minutes.(To cancel this function refer to the lock mode function below).4.7 Lock mode functionPress and hold the POWER and LIGHT buttons for 6 seconds or more.The lock mode is activated and the auto power OFF function is cancelled.“L” is displayed on the LCD display.When the power is turned OFF the lock mode is released.4.8 Turning ON the BacklightPress the LIGHT button.The display lights up when the button is pressed. In lock mode it lights up when pressed and turns OFF when pressed again.However the maximum lighting time is approximately one minute.4.9 Zero clear functionPress the POWER button for 6 seconds or more.The zero displayed at atmospheric pressure can be automatically adjusted.This means it is possible to eliminate a display discrepancy at atmospheric pressure. 1. Turn the power OFF.2. Release the supply pressure to atmosphere.3. When the POWER button is pressed and held for 6 seconds or more the zero clear function is performed and “CAL” is displayed on the LCD.ORIGINAL INSTRUCTIONSRefer to the operation manual or catalogue on the SMC website (URL: https:// ) for the How to Order information.Refer to the operation manual or catalogue on the SMC website (URL: https:// ) for outline dimensions.7.1 General maintenanceCaution•Not following proper maintenance procedures could cause the productto malfunction and lead to equipment damage.• If handled improperly, compressed air can be dangerous.Maintenance of pneumatic systems should be performed only by qualified personnel.• Before performing maintenance, turn off the power supply and be sure to cut off the supply pressure. Confirm that the air is released to atmosphere.• After installation and maintenance, apply operating pressure and power to the equipment and perform appropriate functional and leakage tests to make sure the equipment is installed correctly.• If any electrical connections are disturbed during maintenance, ensure they are reconnected correctly and safety checks are carried out as required to ensure continued compliance with applicable national regulations.• Do not make any modification to the product.• Do not disassemble the product, unless required by installation or maintenance instructions. 7.2 Span calibrationWarning• Do not touch the span calibration trimmer except when performing a span calibration.1. Perform zero clear at atmospheric pressure.2. Apply the maximum rated pressure and calibrate the span while comparing with a standard pressure gauge.3. If the displayed value of the compact manometer is “0” after returning to atmospheric pressure, then calibration is complete. If the displayed value is not “0” calibrate again by repeating steps 1 and 2.7.3 Replacing the batteriesWhen the battery voltage becomes low the entire LCD display will flash. When the LCD is flashing, replace the batteries. Use 2 x AA dry cell batteries.Caution• To replace the batteries, turn OFF the power and replace them within approximately 30 seconds.• If not completed within 30 seconds “Err” will be displayed. • In that case perform zero clear once again.• In the event that the display runs out of control, remove the batteries for one minute or longer and then perform zero clear again before inserting the batteries and turning ON the power.8.1 Limited warranty and disclaimer/compliance requirements Refer to Handling Precautions for SMC Products.This product shall not be disposed of as municipal waste. Check your local regulations and guidelines to dispose of this product correctly, in order to reduce the impact on human health and the environment.10 ContactsRefer to or www.smc.eu for your local distributor / importer.URL: https:// (Global) https://www.smc.eu (Europe) SMC Corporation, 4-14-1, Sotokanda, Chiyoda-ku, Tokyo 101-0021, Japan Specifications are subject to change without prior notice from the manufacturer. © 2021 SMC Corporation All Rights Reserved. Template DKP50047-F-085M。