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斯宾纳车床信息来源--- 如何获取更多的信息？ 如何获取更多的信息？信 息 来 源产品样本 产品介绍幻灯片 报价表 机床使用说明书- CE手册 机床使用说明书- CE手册 机床工作区图册 机床夹具图册 机床刀座图册 直接咨询产品样本给出最基本的信息产品介绍幻灯片给出更多信息以TTC300为例以图表形式给出了控制系统、基本结构、 以图表形式给出了控制系统、基本结构、 基本配置、主要技术参数、 基本配置、主要技术参数、主轴和动力 头的功率扭矩图等重要信息。
头的功率扭矩图等重要信息。
幻灯片中还包含了很多图表、 幻灯片中还包含了很多图表、照片和文 字说明， 字说明，是了解产品全貌的重要信息来 源。
Werkzeugmaschinenfabrik GmbH, Rudolf-Diesel-Ring 24, D-82054 Sauerlach, Tel.: 08104/803-60 . Fax: 08104/803-19, , sales@Steuerungsoptionen – Control optionsSTEUERUNG / CONTROL Grunddaten / Standard features 31iTA 840D Solution LineSimultan-Drehzentrum TTC300 Twin Turret Turning Center TTC300Anzahl gesteuerter Achsen / Number of controled axes Kleinstes programmierbares Inkrement (mm) / Least input increment (mm) Farbbildschirm / Colour screen Werkzeugvermessung durch Ankratzen / Tool-offsets by teach-in Handrad / Manual pulse generator Vorschuboverride mit Drehpoti / Feedoverride by potentiometer Speicher / Memory capacity Anzahl Werkzeugkorrekturen / Number of tool-offsets Programmnummern max. / Registrable programmes Schnittstelle RS 232C / Interface RS 232C Ethernet-Schnittstelle / Ethernet interface Umschaltung inch,metrisch / Conversion inch,metriec Parallele Programmeingabe bei laufendem Programm / Simultaneously programming Fremdsprachiger Dialogtext / Foreign languages for control C-Achse / C-axis Anzahl gesteuerter Achsen / Number of controlled axis Stirnseitenbearbeitung im Falle der C-Achse Front operation programming of C-Axis by X and Y in case of a C-axis Mantelflächenbearbeitung mit Radien im Falle der C-Achse Software for easy programming of C-axis on cylinder surface Standard Option Nicht lieferbar/not available 32 kByte 64 633 0,0013 0,00115“15“1/2/4GByte 99/200/400 5003MB 100 2009 MB (intern)*Auf Anfrage / on request (D/GB/F/I/ES...)Auf Anfrage / on request (D/GB/F/I/ES...)33*256 MB (Karte/Card)Werkzeugmaschinenfabrik GmbH, Rudolf-Diesel-Ring 24, D-82054 Sauerlach, Tel.: 08104/803-60 . Fax: 08104/803-19, , sales@Steuerungsoptionen – Control optionsProgrammierung / Programming Konstante Schnittgeschwindigkeit / Constant surface speed 31iTA 840D Solution LineSimultan-Drehzentrum TTC300 Twin Turret Turning Center TTC300Programmierung in mm/min oder mm/Umdr. / Programming in mm/min or mm/rev. Schneidenradiuskompensation / Tool nose radius compensation Programmierbare Verweilzeit / Dwell time Gewindeschneidzyklus / Thread cutting cycles Kegelgewinde / Conic thread cutting Abspanzyklus / Stoke removal cycle Einstechzyklus / Grooving cycle Tiefbohrzyklus / Peck drilling cycle Orientierter Spindelhalt / Spindle positioning stop Parameterprogrammierung / Programming by parameters Simulationsgrafik zum Programmtest / Graphic simulation for test Werkstattprogrammierung / Graphical programming GE-Fanuc „Manual Guide i“ Siemens „Shop-Turn“StandardOptionNicht lieferbar/not availableAntriebstechnik:Es kommt jeweils modernste Antriebstechnik von Siemens oder Fanuc als Gesamtpaket zum Einsatz. Alle Antriebe in digitaler AC-Technik. The axis drive system comes from the control manufacturer Siemens or GE Fanuc. All axes are driven by brushless and digital AC motors.Drives:Werkzeugmaschinenfabrik GmbH, Rudolf-Diesel-Ring 24, D-82054 Sauerlach, Tel.: 08104/803-60 . Fax: 08104/803-19, , sales@Technische Daten - Technical dataMODELL / MODEL TTC300-42 TTC300-52Simultan-Drehzentrum TTC300 Twin Turret Turning Center TTC300Grundfunktionen / Basic functions Schwingdurchmesser über Bett / Swing over bed cover Maximaler Drehdurchmesser / Max. turning diam. Max. Drehlänge / Max. Turning length Fahrweg X1/X2/Z / Stroke X1/X2/Y/Z Fahrweg Y (Option) / Stroke Y (option) Eilgang X1/X2/Y/Z -Achse / Max. Speed X/Z axis Spindel 1 / Spindle 1 Spindeldrehzahl max. Upm / Max. spindle speed rpm *) Futtergröße / Chuck size Spindeldurchlaß / Bar capacity Leistung Spindel / Spindle power (100% / 40%) 6000 5000 ~400mm~250/200mm ~400mm 180/110/450mm +40 / -40 15/15/15/24 m/min165 42 10 / 12kW (Fanuc + Siemens) 64 / 76Nm (Fanuc + Siemens)210 52 15 / 19kW (Fanuc + Siemens) 96 / 121Nm (Fanuc + Siemens)Drehmoment / Spindle torque (100% / 40%)Spindel 2 / Spindle 2 (Option) Spindeldrehzahl max. Upm / Max. spindle speed rpm *) Futtergröße / Chuck size Spindeldurchlaß / Bar capacity Leistung / Power (100% / 40%) Drehmoment / Torque (100% / 40%) 7000130 22 6/8 kW 38/60 Nm*Je nach Spannmitteldurchmesser/-typ kann eine Drehzahlreduzierung notwendig werden *Depending on size and type of the chuck reduction of speed might be necessaryWerkzeugmaschinenfabrik GmbH, Rudolf-Diesel-Ring 24, D-82054 Sauerlach, Tel.: 08104/803-60 . Fax: 08104/803-19, , sales@Technische Daten - Technical dataSimultan-Drehzentrum TTC300 Twin Turret Turning Center TTC300MODELL / MODEL Revolver / Turret Anzahl Werkzeuge / Number of tools Werkzeugaufnahmet / Toolholder Rotierende Werkzeuge / Rotating tools (Option) Max. Drehzahl Upm/ Max. Speed rpm Leistung / Power (S6 25% / S1)TC300-42TC300-5212 VDI25 126000 8 kW / 2,6 kW (SIEMENS) 10,3 kW / 2,2 kW (Fanuc) 17 Nm / 9 Nm (SIEMENS) 22 Nm / 8 Nm (Fanuc)Drehmoment / Torque (S6 25% / S1)Sonstiges / Others Gewicht / Weight Abmessungen (LxBxH) / Dimensions ~ 4600kg* 2,2mx2,0mx2,0m(LxWxH) *Gewicht einschließlich Reitstock/Gegenspindel, ohne Verpackung / Weight with tailstock/sub spindle, without packagingWerkzeugmaschinenfabrik GmbH, Rudolf-Diesel-Ring 24, D-82054 Sauerlach, Tel.: 08104/803-60 . Fax: 08104/803-19, , sales@Drehmoment-/Leistungsdiagramm – Torque/Power diagramP/kW 11Werkzeugantriebsmotor TTC300 SIEMENSM/Nm 55 50 45Simultan-Drehzentrum TTC300 Twin Turret Turning Center TTC300P/kW 18 17 16 15 14 13 12 11Hauptspindel TTC300-42 Siemens/FanucM/Nm 9010 9S6-25%S6S6 (40%) T=80Nm S1 T=55Nm808 740 35 30 25S6 S1 S1706 5 4S1 S6-40%)6020 15 10 510 9 8 7 6 5 4 3 2 1 0 0 1000 2000 3000 4000 5000S1503402 130200100020003000400050006000106000r.p.mWerkzeugantriebsmotor/Power Tool TTC300 Fanuc P/kW 25 M/Nm 252020Aussetzbetrieb Intermitten dutyTTC300-421515101055Dauerlast Continous load0100020003000400050006000rpmWerkzeugmaschinenfabrik GmbH, Rudolf-Diesel-Ring 24, D-82054 Sauerlach, Tel.: 08104/803-60 . Fax: 08104/803-19, , sales@Drehmoment-/Leistungsdiagramm – Torque/Power diagramP/kW 11Werkzeugantriebsmotor TTC300 SIEMENSM/Nm 55 50 45Simultan-Drehzentrum TTC300 Twin Turret Turning Center TTC30010Hauptspindel TTC300-52 Siemens/Fanuc9S6-25%8 7 6 5 4 3 2 1S1 S6 S140 35 30 25 20 15 10 50100020003000400050006000Werkzeugantriebsmotor/Power Tool TTC300 Fanuc P/kW 25 M/Nm 252020Aussetzbetrieb Intermitten dutyTTC300-521515101055Dauerlast Continous load0100020003000400050006000rpmWerkzeugmaschinenfabrik GmbH, Rudolf-Diesel-Ring 24, D-82054 Sauerlach, Tel.: 08104/803-60 . Fax: 08104/803-19, , sales@Drehmoment -/Leistungsdiagramm –Torque/Power diagramS i m u l t a n -D r e h z e n t r u m T T C 300T w i n T u r r e t T u r n i n g C e n t e r T T C 300Gegenspindel/Sub spindle TTC300100020003000040005000M/Nm P/kW S12040601008012006000S6-40S1246810127000S3-40%S6 (40%)T=60Nm S1T=38NmS3-40%的各种刀座的照片和件号。
xxxxxx德马吉上海公司是德国Gildemeister AG吉特迈集团)在中国的全资子公司，负责整个吉特迈集团机床产品的销售及售后服务。
过去几年里，吉特迈(GILDEMEISTE集团凭籍德克尔(DECKEL)马豪(MAHO)和吉特迈(GILDEMEISTER) 这三个品牌成为全球最大的金属切削设备生产厂家。
代表产品：数控万能车床立式车床双主轴生产型车削中心生产型车铣复合加工中心数控纵切自动车床数控多主轴车削中心多主轴自动车床数控万能铣床立式加工中心动柱式机床卧式加工中心数控系统。
SAMAG机床股份有限公司SAMAG机床股份有限公司总部位于德国风景秀丽的图林根地区-萨尔费尔德城。
公司董事长PETER HEIDE先生,有近百年历史，专门从事专用机床设计、开发及销售的中型机床公司,有250多名职工,分别在专机厂和汽车零部件分厂工作。
专机为公司主体,主要生产1-3主轴卧式加工中心和柔性专机。
代表产品有：萨马格M型机床、萨马格R型机床、萨马格D型机床、萨马格RM机床、萨马格卧式加工中心、萨马格MFZ1卧式加工中心等。
xx 巨浪有限公司创立于1921年的德国Chiron,位于距斯图加特(Stuttgart)100公里的Tuttlingen，最初通过制造外科手术器具、仪器、仪表产品起家，自1958年Chiron 开始进入机床行业以来,就一直致力于数控立式加工中心的研究和制造,直到今天发展成为拥有世界上最快、最优秀的机床设备。
代表产品有：CHIRON数控立式加工中心、DZ15W Mag num双主轴高效立式加工中心、FZ12KS五轴高精度立式加工中心等。
XXXXXX机床有限公司埃马克的起源要追溯到1867年。
1 952年公司重建，公司重建后开始制造车床。
开始只生产简单的螺丝车床和拉杆车床。
60 年代，开始生产带转塔的自动车床。
自此以后，相继生产程控单轴和双轴车床，高效率、模块式结构的单轴和多轴自动车床。
80年代，埃马克在制造高度自动化的CNC车床单元领域成果甚丰。
MAQUINARIA Y EQUIPOItem Nombre No. De Parte Marca Serie Total 1A-GMAW Machine AGMAW/SK FRONIUS274108931 2A-GMAW Machine AGMAW/SK FRONIUS274108941 3A-GMAW Machine AGMAW/SK FRONIUS274209001 4Pipeliner II (Push-Pull)609A/712/TS/SK-D MAGNATECH265060681 5Pipeliner II (Push-Pull)609A/712/TS/SK-D MAGNATECH265060701 6Pipeliner II (Push-Pull)609A/712/TS/SK-D MAGNATECH265060711 7Pipeliner II (Push-Pull)609A/712/TS/SK-D MAGNATECH273413111 8Pipeliner II (Push-Pull)609A/712/TS/SK-D MAGNATECH273413121 9Pipeliner II (Push-Pull)609A/712/TS/SK-D MAGNATECH273413131 10Pipeliner II (Push-Pull)609A/712/TS/SK-D MAGNATECH273520901 11A-GMAW Machine (Double Wire Feeder)AGMAW/SK-DW FRONIUS274310461 12A-GMAW Machine (Double Wire Feeder)AGMAW/SK-DW FRONIUS274310471 13A-GMAW Machine (Double Wire Feeder)AGMAW/SK-DW FRONIUS274310481 14A-GMAW Machine (Double Wire Feeder)AGMAW/SK-DW FRONIUS274310491 15Welding tractor Model WT1104C WT1104C MC CORMICK Tractor: OTSCR28501, Grúa: BLO44CL005811 16Welding tractor Model WT1104C WT1104C MC CORMICK Tractor: OTSCR26529, Grúa: BLO44CL005801 17Welding tractor Model WT1104C WT1104C MC CORMICK Tractor: OTSCR29508, Grúa: BLO44CL005461 18Welding tractor Model WT1104C WT1104C MC CORMICK Tractor: OTSCS42576, Grúa: BLO44CL006371 19Welding Tractor for Induction Heater WT1104C/P MC CORMICK Tractor: OTSCR30576, Grúa: BLO44CL005421 20Actual Arc Logger System AAL-A01MAGNATECH AAL-A01165261 21Actual Arc Logger System AAL-A01MAGNATECH AAL-A01165271 22Actual Arc Logger System AAL-A01MAGNATECH AAL-A01165281 23Actual Arc Logger System AAL-A01MAGNATECH AAL-A01165291 24Actual Arc Logger System AAL-A01MAGNATECH AAL-A01165301 25Wire Feeder MAGNATECH274209051 26Wire Feeder MAGNATECH261550981 27Wire Feeder MAGNATECH254427051 28Wire Feeder MAGNATECH261627021 29Wire Feeder FRONIUS274310621 30Wire Feeder FRONIUS274310651 31Wire Feeder FRONIUS274310601 32Wire Feeder FRONIUS274310611 33Wire Feeder FRONIUS274310641 34Wire Feeder FRONIUS274310661 35Wire Feeder FRONIUS274310631 36Wire Feeder FRONIUS274310671 37Wire Feeder FRONIUS274112871 38Wire Feeder FRONIUS274112881 39Self-powered Induction Heating Generator SI TeSi G508/161 40Generator HBM 30L---4 41Grinders METABO---17MATERIALES Y CONSUMIBLES GENERALESItem Nombre No. De Parte Marca Serie Total 42Pipewire FC711042013-2MAGNATECH---825 43Pipewire R702263313-2MAGNATECH---178 44Toolbox TLB01MAGNATECH---3 4536" Pipe Guide Ring103040-03624MAGNATECH---5 46Welding tent Model 40WTE40MAGNATECH---4 47Ceramic Spray 8998-S---9 CONSUMIBLES A-GMAWItem Nombre No. De Parte Marca Serie Total 54Nozzle Stock M6320020232FRONIUS---29 55Gas Nozzle 12320020233FRONIUS---34 56Contact Tip 1.2320020235FRONIUS---99 57Insulaton Ring 17.5320020236FRONIUS---20 58Spatter Guard 9.2320020237FRONIUS---18 59Clamping Piece 1.2320020238FRONIUS---20 60Bare Steel Inner Liner320020231FRONIUS---99CONSUMIBLES PIPE LINER IIItem Nombre No. De Parte Marca Serie Total 61Contact Tip Holder8892MAGNATECH---40 62Gas Diffuser8891MAGNATECH---39 63Nozzle Conical 8890MAGNATECH---40 64Contact Tip 1.28812MAGNATECH---467 65Wire Conduit (Liner)80089-3545-25/NI MAGNATECH---23 66Wire Conduit Torch to Head Feeder 104016-1MAGNATECH---17 67Torch Coolant Can 5L7_2855BINZEL---2 68Wire Pressure Roll 80005MAGNATECH---24 69Pull Wire Roll80229-P12MAGNATECH---12 70Pull Wire Roll with Slot80229-D12MAGNATECH---12REPUESTOS A-GMAWItem Nombre No. De Parte Marca Serie Total 71Multilock Torch Hose Package320020635FRONIUS---6 72PCB ARS50320020639FRONIUS---1 73Mains Filter320020640FRONIUS---3 74PC Board SR63B320020641FRONIUS---1 75Gas Sol. Valve 320020642FRONIUS---4 76Service Dongle TPS/i320020643FRONIUS---3 77PC Board SMB5000320020644FRONIUS---1REPUESTOS PIPE LINER IIItem Nombre No. De Parte Marca Serie Total 78Extension Cable Multilevel104126-P-PN-5N MAGNATECH---7 79Board Interconected PC for 417A W/ 520&609A103418-11MAGNATECH---1 80PC Board PM41A4,070,682,Z MAGNATECH---2 81Board, Main Control103002-4MAGNATECH---2 82Board, Oscillator PC9631MAGNATECH---2 83Fuse 2 500 T4100070161MAGNATECH---20 84Pendant1001978MAGNATECH---8 85Cable, Multilevel Pendant1002322MAGNATECH---6 86PC Board SR414,070,677,Z MAGNATECH---3REPUESTOS TRACTORESItem Nombre No. De Parte Marca Serie Total 87Oilfilter2654407---6 88Fuel Filter26560201---10 89Fuel Pre Filter441512---2 90Engine Air Filter Primary3540051M1---20 92Transmission Oil Filter35557119M1---1 93Oil Filter Steering Clutch3657078M1---4 94Lift Oil Filter3530223M93---5 95Belt3674243M1---10 96Gasket Cylinder Head Cover3681A055---5REPUESTOS GENERADORItem Nombre No. De Parte Marca Serie Total 97Lubr. Oil Filter129150-35153---19 98Fuel Filter EI.119802-55801---15 99Fuel Filter EI./Separate Filter119802-55710---20 100Air Filter EI.129935-12520---4 101V.Belt129052-42290---4SISTEMA DE INDUCCIÓNItem Nombre No. De Parte Marca Serie Total 102Standard Induction heating Ring Coil 36"RC36/100MAGNATECH777/16A1 103Standard Induction heating Ring Coil 36"RC36/100MAGNATECH777/16B1 104Standard Induction heating Ring Coil 36"RC36/100MAGNATECH777/16C1 105Red Male Panel Connector501-0001MAGNATECH---8 106Black Male Panel Connector501-0002MAGNATECH---1 107CRI Main Control Board500-0001MAGNATECH---1 108ECP Electronic Board500-0102MAGNATECH---1 109Display500-0002MAGNATECH---1 110Ground fault vigirex500-0006SCHNEIDER ELECTRIC---1 111Toroid sensor TA30502-0005SCHNEIDER ELECTRIC---1 112Transformer GW 230 / 12-0-12500-0007GEWISS---2 113Kit fuse508-0011POWERSAFE---2 114Capacitor contactor501-0091ALLEN-BRADLEY---3 115Capacitor 50UF Arcotronics501-0021EACO---103 116Remote control504-0015MAGNATECH---1 117Automotive relay 24V 40 A502-0013---1 118External Clamp 36", Hydraulic, No-Tack EC36MAGNATECH---4Order Contact MAGO1796‐03:1A‐GMAW Machine for Root Pass welding3‐ Input 380/415 Vac, 3‐phase, 50Hz‐Rugges wire feed unit with 4 roll drive.‐ Digital Meters installed‐ Extension cable, 15m between power source and wire feeder‐ Hand torch with hose etc.‐ Gas regulator is included2Pipeliner II Orbital MIG Pipe Welding System (push‐pull) 609A/712‐D/TS/SK7‐ Push‐Pull wire feed configuration‐ Pipe size range: 168mm (6.625") to ‐‐ Digital multi‐level controller/ programmer‐ Produces a high quality weld that meets allcode standards‐ Rigid and flexible tracks available to weld tanksand vessels‐ Includes torch cable of 7.6m long‐ Includes accessories kit and dual regulator‐ Includes MPS4000 Power source‐ System ready for welding3Extension Cable, 50ft (15.2m)104126‐P‐PN‐507 4Toolbox, complete with specific tools for Magnatech TLB013 machines(Mandatory for proper commissioning)536" Pipe Guide Ring (914.4mm)103040‐036005 6Welding tent Model 40WTE404‐ Welding tent suitable for pipe size up to 40" OD.‐ Size: 3.60m x 2.60m x 2.06m‐ Tarpaulin: PVC ca 60 g/m2 low flameability account toDIN 4102‐B1‐ Colour grey: Framematerial: aluminium Incl Lifting lugs‐ Welding tent incluides: 2 ventilators, electrical switch board (fused)‐ 4 power points 230 voilts: 2 double strip lights‐ 2 wire feed holders (if applicable)7Pipewire FC711042013‐210.97682263313‐22.160911011111211311460‐ Welding wire for Fill to Cap‐ E71T1‐1MJ H4 (1.2mm) on 14kg spools‐ Vacuum Packing‐ Price and quantity per KG‐ T 46 M P M 1 H5Pipewire R70‐ Welding wire for Root ‐pass‐ ER70S6 (1.2mm) on 15kg spools‐ Vacuum Packing‐ Price and quantity per KGLot consumable parts for A ‐GMAW machinesLot spare parts for A ‐GMAW machineLot consumables parts for Pipeline II systemsLot spare parts fpr Pipeline II systemsLot spare & consumable parts for welding tractor & generatorsTechnical Supervision‐ Daily rate €975‐ Flight tickets are excluded‐ Lodging & boarding f are for account of client‐ Local transportation for account of clientEquipment for crossings/tie‐ins/steep slope15A‐GMAW Machine for Root Pass welding 4‐ Input 380‐415 Vac, 3 phase, 50Hz‐ Rugged wire feed unit wit h4 roll drive‐ Digital meters installed‐ Extension cable, 15m between power source and wire feeder‐ Hand torch with hose etc‐ Gas regulator is included.16Optional, additional wire feeder for fill/cap4 17Lot consumable parts for A‐GMAW machines 1 18Lot spare parts for A‐GMAW machines 1 19External Clamp 36", Hydraulic, No‐Tack EC364 20Pipewire FC71 1042013‐2 1.568‐ Welding wire for fill to cap‐ E71T1‐1MJ H4 (1.2mm) on 14kg spools‐ Price and quantity per kg‐ T 46 3 P M 1 H521Pipewire R702263313‐2720‐ Welding wire for Root Pass‐ ER70S6 (1.2mm) on 15kg spools‐ Vacuum packing‐ Price and quantity per kg22Welder tent for crossings/tie‐ins/steep slope 1 Magnatech will provide free support to make welder tent locallyOrder contract MAGO1908:23Welding tractor Model WT1104C WT1104C4‐ Track/Crawler driven welding tractor with reinforced platform structure.‐ STD shoe width 500mm‐ Soundproofed motor generator with diesel engine 34KVA, 400VACthree phase, 230 VAC single phase, mounted on the rear platform ofthe welding tractor. Alternator is Stamford (PI 144H).Generator with Bounded Fuel Tank 330 liters‐ Junction box with cable to generator and to welder tent‐ Bottle rack for 6 gas bottles‐ Front mounted Hydraulic crane (HIAB 044‐D3: 7.7 meter) for tent carriage‐ Front platform with enclosure for Automatic welding system withextended roof for dry and shady equipment service.‐ Air‐compressor, 220 V/50Hz/1Ph Max 10 bar (for cleaning equipments)with 10 meter hose reel and cleaning gun.‐ Fits in a 20" high cube sea container. Easy and cost effective oftransportation.‐ Dimensions for shipping: 4600 x 2230 x 2430‐ Weight 7,350kg (without welding equipment24Welding tractor Model WT1104C ‐ for induction heater WT1104C1‐ Track/ Crawler driven welding tractor with reinforced platform structure.‐ STD shoe width 500mm‐ Front mounted Hydraulic crane (HIAB 044‐D3: 7.7 meter) for coil traverse carriage‐ Front platform with enclosure‐ Air‐compressor, 220 V/50Hz/1ph Max 10 bar (for cleaning equipments)with 10 meter hose reel and cleaning gun.‐ Fits in a 20" high cube sea container. Easy and cost effective of transportation‐ Traverse with moving double eye for heating coils‐ Dimension for shipping: 4600 x 2230 x 2430‐ Weight approx 6.000kg (without induction equipment)25Self‐powered induction Heating Generator SI1‐ Complete with 4 Power extension cables (15m each)‐ LCD Display‐ Engine & alternator temperature supervision‐ O Fault protection‐ Integrated power factor meter‐ Over‐voltage supervision ‐ dual channels‐ Over current supervision ‐ dual channels‐Adjustable heating cycle‐ Tank capacity: 200ltr‐ Max voltage 165 V Single phase‐ Max current 725 A‐ Frequency: 400‐440 Hz‐ Output power 120 Kw‐ Engine: Duetz BF6L914 EMR2 6.6 ltr, Air‐cooled‐ Engine Power 151 Kw @ 2200 rpm26Standard Induction Heating Ring Coil 36"RC36 3‐ Set of 2 Pieces‐ Heating length 100 mm27Lot recommended spare parts for induction heater LRSPG1Item Nombre No. De Parte Marca Serie Total 1A-GMAW Machine AGMAW/SK FRONIUS274108931 2A-GMAW Machine AGMAW/SK FRONIUS274108941 3A-GMAW Machine AGMAW/SK FRONIUS274209001 4Pipeliner II (Push-Pull)609A/712/TS/SK-D MAGNATECH265060681 5Pipeliner II (Push-Pull)609A/712/TS/SK-D MAGNATECH265060701 6Pipeliner II (Push-Pull)609A/712/TS/SK-D MAGNATECH265060711 7Pipeliner II (Push-Pull)609A/712/TS/SK-D MAGNATECH273413111 8Pipeliner II (Push-Pull)609A/712/TS/SK-D MAGNATECH273413121 9Pipeliner II (Push-Pull)609A/712/TS/SK-D MAGNATECH273413131 10Pipeliner II (Push-Pull)609A/712/TS/SK-D MAGNATECH273520901 11A-GMAW Machine (Double Wire Feeder)AGMAW/SK-DW FRONIUS274310461 12A-GMAW Machine (Double Wire Feeder)AGMAW/SK-DW FRONIUS274310471 13A-GMAW Machine (Double Wire Feeder)AGMAW/SK-DW FRONIUS274310481 14A-GMAW Machine (Double Wire Feeder)AGMAW/SK-DW FRONIUS274310491Revisión: A Fecha: 06/08/2021 Página 18 de 25INDUCTION HEATING EQUIPMENT2IntroductionInduction heating is a complex technology, since several are the factors that can influence the process.Induction heating, applied to pipeline construction, faces even more criticalities because of the extremely severe environmental conditions in which pipeline projects are usually carried out.Tesi can count on a team of experts with long experience and deep knowledge of this technology. Our people and equipment are renowned among the most important international contractors and engineering companies for top quality service and performance.We provide a series of Induction Heating Generators with different power ranges to match any kind of applications:•Induction heating self powered generators (DIESEL):IHG series•Induction heating electric motor generators (CONVERTERS):CHG series•Induction heating STATIC generators (INVERTERS):SHG seriesThese generators are designed to comply different and proper requirements for Onshore, Offshore and Spoolbase projects. All the series have the common features described in the next pages, as well as high level of reliability required from pipeline contractors.*depending on the combination of generator and coil3Induction Heating GeneratorsDefault FeaturesManagement Control Board & Software The control board is electrically interfaced (connected) to any diesel engine, electric motor, alternator and is able to manage all the parameters related to induction heating cycle, and also monitor the whole system. As for induction heating electrical parameters the control system is able to read, monitor and tune the values in a closed loop PID control. It is also designedso that critical parameters (such as max voltage, current, temperatures, PF, I 2T etc) are always under control.It is equipped with different communication ports, including CANBUS J1939, able to interface with ECU (engines control units) so that all engine parameters can be controlled (temp, pressure, speed, warnings and alarms) or adjusted (desired speed, for instance). Control boards can be easily upgraded through a dedicated USB port whenever a new firmware release is available. Through a USB port it is also possible to download logger data. Hardware and software are constantly upgraded in order to make our machines always more reliable, powerful, easy to use and serviced. TESI’s equipment really make the difference .Auto & Continuous PF adjustment Power Factor (PF) of an AC electrical power system is, by definition, the ratio between real power and apparent power in the circuit. Systems with PF=1 as all TESI generators are extremely efficient, since the full power of the system is transferred to the load (pipe). To have a system always with PF=1 there must be a continuous measurement and consequent continous adjustment of the capacitor banks and other parameters that influence the value. Tesi Generator Management Control Board automatically and continuously monitor the real values of these parameters (True Root Mean Square - TRMS) and adjust them, to have always the PF=1 during any heat cycles or heat treatments.Display & Start-Up procedure assistance All series of Induction Heating Generators made by TESI are equipped with a certified low temperature display (-40°C). Through the display operators are driven step-by-step to use the machine properly. The display also shows relevant parameters during operation such as voltage, current, power, alternator temperature, PF, as well as warnings, suggestions and alarms. The Management Control Board allow to customize the generator according to the customer preference. Options available are:Autocrank Start-Up: to automatically start the engine by a push button (no keys) with or without password. This option manages the entire start-up sequence, including any pre-heat if necessary.Password Level: to set up different level of passwords, also used in case of lease in order to stop the machine in case payments are not respected.Data-Logger:built-in recorder for the complete storage of the operational parameters (times, heating cycles datas, settings, alarms). This information can be easily downloaded through the USB port and trasmitted to TESI technical support or uploaded to a third party Telemetry GSM or Satellite system.Over Current Protection & Over Voltage Protection All Tesi generators have a full protection of the sensible components (main alternators, connectors and cables). Equipment failures and damages are largely due to operators negligence that do not respect the correct procedures causing unexpected openings of the induction circuit that generate extremely fast over voltage and overcurrent that can’t be handled by conventional protection devices available on the market.Tesi developed and integrated into all generators a protection system capable to continuously protects against over voltage ; machines are also provided with fast acting (50 ms) over current protection . Tesi generators are the only available on the market to have this protection. Tesi generators are also equipped with a full protection against direct and indirect contacts.4Optional FeaturesHeat TreatmentHeat treatment module allows to heat a pipe according to a desired heatingprofile set on the generator by the operator. To do this, the generatoris equipped with high accurate temperature probe and special softwarethat continuosly control the generator output power and power factor.Moreover, the heat treatment software is specifically designed tocontinuosly adjust the power factor for every pipe temperature, especiallywhen the pipe reaches the Curie temperature, where the steel pipemagnetic relative permeability is around 1.Wireless Remote ControlMax Distance: 150 mtWorking Temp: -20°C / +70°CBattery n°2 NiMHBattery Charger 11 ÷ 28 Vdc or 230 VacRadio remote controls feature the maximum safety level, CAT4 (EN 954-1),thanks to a product design widely based on the concepts of redundancy,monitoring and self-checking. Transmitter is available with 4 push buttons,and all feature a Start/Horn button, a mushroom head Stop button andremovable “contactless” safety key for restricted operation asstandard. Transmitter compact dimension and 25 mmdiameter motion buttons enable easy use whenwearing industrial gloves. It is equipped, as standard,with Start and Stop buttons, LED indicators and anEmergency mushroom-head button. On request additio-nal operations can be controlled by remote.Ts Demag®Designed, developed and tested by TESI, is an integrated system detectingand removing irregular residual magnetism by the use of the same coilperforming welding pre-heat.It is an automatic system based on a feedback-loop that measures theresidual magnetism on pipe ends with a sensor and, in case the value istoo high, automatically manage and control the demag process.The entire operation require few minutes (max 5) and the effect lasts forfew hours. Compared to other systems we are sure that TS Demag canremove any kind of residual magnetism (patch, radial, longitudinal)because of the special current based on harmonic of second level used,that are able to penetrate through the whole wall thickness.Auxiliary Alternator120/240 VAC – 50/60Hz, 9 kWAUX alternator is driven by the main engine and connected by heavy dutyrubber belts. It can be used both during heating cycle or when the generatoris in cruise-speed mode to power any kind of tools, light torches or multimediadevices.Air Compressed SystemN°1 cylinder, water cooled - F low 12.8 CFM (0.36 m3/min) @ 2400 rpm - 8 bar10 GAL-standardAir compressed systems are designed to provide dry, clean and pressurized air. Reliability and durability are enhanced by a cast-iron piston that is stronger than aluminum pistons. It can be used to power any kind of pneumatic tools, such as pneumatic drills and small sand-blasting machines or simply for cleaning.Induction Heating Self Powered Generators (Diesel): IHG seriesEngine Features5CHG 80CHG 110CHG 180CHG 350 Max Output Power kW80110180350Duty Cycle 50 % Max ON(6’ ÷ 20’) kW 80110180350 100% kW depending on modelWorking temp°C(°F)-15°C / +45°C(+5°F 7 +113°F)optional kit for -40°C shall be installedRelative Humidity85%Dry Weight kg(lb)1200(2646)1400(3086)2500(5512)6500(14330)L x W x H mm(in)1660 x 1260 x 1870(65.4 x 49.6 x 73.6)1620 x 1305 x 1526(63.8 x 51.4 x 60)2300 x 1680 x 1926(90.6 x 66.1 x 75.8)3500 x 1700 x 2100(137.8 x 66.9 x 82.7)Max Inclination Deg (°)W=40° L= 5°Induction Heating Electric Motor Generators: CHG series6SHG 40SHG 80SHG 120SHG 240SHG 320 Input Voltage380 Vac - 480 Vac 3 Phase - 50/60 HzInput Current A70 ÷ 55150 ÷ 120203 ÷ 165406 ÷ 325539 ÷ 430 Input Power Factor≥ 0.9Efficiency≥ 95%Output PowerkW4080120240320 Duty100%Frequency kHz7 (3 ÷ 9) 4.5 (3 ÷ 8) 3 (2.5 ÷ 6)Max Output Current A30040065010501200 Max Output Voltage V8001000105012001300 Overload110% - 1 minOperating Temperature°C(°F)-20°C / +40°C (-4°F / +104°F)Storage Temperature-30°C / + 60°C(-22°F / + 140°F)Cooling Type Air CooledEnclosure Protection IP20Output Connectors Power Lock / Leviton series 16 / Gifas 623120/613120 Induction Heating Static Generators (Inverters): SHG series。
加工圆度是评价车床精度的最重要参数介绍斯宾纳车削中心TS系列R ou ndn ess Is the Most Important Parameter for Evaluating the Accuracy of LatheIntroduction to TS Series T urning Machine from Spinner摘要:TS实现高精度的诀窍是采用了高硬度淬火并经过仔细精磨的滑动导轨和独特的自行设计的电主轴。
加工圆度误差在1 m之内。
坚固的整体式铸造床身有极好的消振吸振性能,因此刀具寿命比在滚动导轨机床上增加了30%斯宾纳通用数控车床T S(图1)的精度令M ar tin Zollmann感到惊讶。
这位来自Sonnenb uhl的Zollmann GmbH的工厂主兼总经理说: 当我在T S上设定了1 m切削进给量时,在车出的工件上确实量了出来。
这在其他车床上根本做不到 。
自今年1月以来,这家公司一直使用T S车削中心加工诸如高速切削用的刀柄和主轴等的精密零件。
斯宾纳公司的领导人之一A xel Spinner先生强调指出, 衡量车床精度的最重要依据是工件车削后的圆度。
如果车床连工件都车不圆,将无法谈到进给轴的精度或定位精度。
因为圆度精度应该比零件的整体要求精度至少高出一个数量级 。
这位工程师兼总经理进一步提请读者注意, 有些制造厂家总把车床的精度同主轴端径向跳动指标联系到一起,这并不反映真实情况。
主轴端径向跳动指标根本反映不出在高速转动时刀具和工件之间发生的动态情况。
30多年来斯宾纳公司一直自己制造高精度的车床主轴(图2)。
一个关键的诀窍是,我们发展出一套独特的工艺,可以极其精密地完成轴承安装部位的加工。
在斯宾纳超精密车床上加工出的试件圆度基本在0.1~0.2 m之间。
至于通用高精度T S系列,其车削圆度即使在主轴孔径为77mm时,也保持在1 m之内。
其电主轴的加速性能,按主轴型号和卡盘直径而不同,但均在1.2~ 2.8s之内,可从零加速到最高名义转速。
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德国SPINNER公司主要机床简述一．SB型超精密车床1．SB/C型：12刀位圆刀盘，控制系统SIEMENS 840D或者FANUC 18i，主轴转速：8000转/分棒料直径32mm，5000转/分棒料直径42mm，X=250mm, Z=285mm; 最大车削直径150mm, 床面上回转直径300mm2．S B/C-MC型：12刀位圆刀盘，控制系统SIEMENS 840D或者FANUC 18i，主轴转速：8000转/分棒料直径32mm，5000转/分棒料直径42mm，主轴带C轴功能，其中动力刀位6个X=250mm, Z=285mm; 最大车削直径150mm, 床面上回转直径300mm3．S B/C-T型：12刀位圆刀盘，控制系统SIEMENS 840D或者FANUC 18i，主轴转速：8000转/分棒料直径32mm，5000转/分棒料直径42mm，带尾架X=250mm, Z=285mm; 最大车削直径150mm, 床面上回转直径300mm4．S B/C-TMC型：12刀位圆刀盘，控制系统SIEMENS 840D或者FANU C 18i，主轴转速：8000转/分棒料直径32mm，5000转/分棒料直径42mm，主轴带C轴功能，带尾架，其中动力刀位6个X=250mm, Z=285mm; 最大车削直径150mm, 床面上回转直径300mm5．主要附件：a) 弹簧夹头座b) 弹簧夹头c) 动力卡盘d) 刀座套装e) 轴向动力头f) 径向动力头6．特点：X/Z轴均配有直线光栅尺，全闭环测量系统。
X/Z轴进给丝杠为行星滚柱式丝杠。
主轴内冷设计；电器柜装有空调器；可配线性刀架；以上均为标准配置7．精度：根据德国VDI/DGQ 3441标准X/Z轴分辨率0,0001毫米Tp：X轴=2微米，Z轴=3微米Ps：X/Z轴=0,4微米C轴分辨率0,0001 ，Tp=6秒；Ps=2,5秒工件精车后的圆度< 0,4微米二．PD型超精密车床1．PD/C-T型：16刀位圆刀盘，控制系统SIEMENS 840D或者FANUC 18i，主轴转速：8000转/分棒料直径32mm，5000转/分棒料直径42mm带CNC功能的尾架X=400mm, Z=400mm; 最大车削直径150mm, 床面上回转直径300mm2．PD/C-TMC型：16刀位圆刀盘，控制系统SIEMENS 840D或者FANUC 18i，主轴转速：8000转/分棒料直径32mm，5000转/分棒料直径42mm，主轴带C轴功能，带CNC功能的尾架，其中动力刀位8个X=400mm, Z=400mm; 最大车削直径150mm, 床面上回转直径300mm3．PD/C-S型：16刀位圆刀盘，带副轴；主/ 副轴具有极高的同步精度控制系统SIEMENS 840D或者FANUC 18i，主轴转速：8000转/分棒料直径32mm，5000转/分棒料直径42mm副轴转速：8000转/分棒料直径32mmX=400mm, Z=400mm, Q=400mm 最大车削直径150mm, 床面上回转直径300mm4．PD/C-SMC型：16刀位圆刀盘，带副轴；主/ 副轴具有极高的同步精度控制系统SIEMENS 840D或者FANUC 18i，主轴转速：8000转/分棒料直径32mm，5000转/分棒料直径42mm，副轴转速：8000转/分棒料直径32mm主/ 副轴带C轴功能，其中动力刀位8个X=400mm, Z=400mm，Q=400mm 最大车削直径150mm, 床面上回转直径300mm5．主要附件：a) 弹簧夹头座b) 弹簧夹头c) 动力卡盘d) 刀座套装e) 轴向动力头f) 径向动力头6．特点：X/Z/Q轴配直线光栅尺，全闭环测量系统。
