•Single-phase Input 200V Class •Three-phase Input 200V Class •Three-phase Input400V ClassManual No. NB5821XD • Dec. 2003Hitachi Industrial Equipment Systems Co., Ltd.HITACHISJ100 Series Inverter Quick Reference GuideCaution: Be sure to read the SJ100 Inverter Manual andfollow its Cautions and Warnings for the initial productinstallation. This Quick Reference Guide is intended forreference use by experienced users in servicing existinginstallations.Power Circuit Terminals–002NFE/NFU, –004NFE/NFU, –005NFEJumper+1L1L2N/L3U/T1V/T2W/T3ChassisGround–007 to 022NFE/NFU, –037LFU, 004 to 040HFE/HFUJumper+1L1L2N/L3U/T1V/T2W/T3ChassisGround–055LFU, –075LFU, 055HFE/HFU, 075HFE/HFU Jumper+1L1L2N/L3U/T1V/T2W/T3ChassisGroundControl Circuit TerminalsTerminalName Description Ratings and NotesP24+24V for logic inputs24VDC supply, 30 mA max.(Notes: Do not use for network powerDo not short to terminal L)1, 2, 3, 4, 5, 6Intelligent (program-mable) discrete logicinputs 27VDC max. (use P24 or an external supply referenced to terminal L), 4.7k Ω input impedanceL (top row)GND for logic inputs Sum of input 1 to 6 currents (Note: Do not ground)11, 12Discrete logic outputs 50 mA max. ON current,27 VDC max. OFF voltage CM2Common for logic outputs 100 mA max for sum of terminals 11 and 12 currents FMPWM output0 to 10VDC, 1 mA max., 50% duty cycle L (bottom row)Common for analog inputs Sum of OI, O, and H currents (return)OIAnalog input, current4 to 19.6 mA range, 20 mA nominalH O OI FM P24L Analog inputsAnalog outputsAlarm relayLogic outputsLogic inputsL 654321CM21211AL0AL1AL2OAnalog input, voltage0 to 9.6 VDC range, 10VDC nominal, 12VDC max., input impedance 10 k ΩH +10V analog reference 10VDC nominal, 10 mAmax.AL0Relay common contact Contact rating Max resistive load = 250V AC, 2.5A; 30VDC 3A;Max inductive load = 250V AC, 0.2A; 30VDC 0.7AMinimum load = 5VDC 100mA,100V AC 10mAAL1Relay contact, normally closed during RUN AL2Relay contact,normally open during RUNTerminal NameDescription Ratings and NotesBasic Wiring DiagramThe following wiring diagram shows the power and motor connec-tions for basic operation. The optional signal input wiring supports external Fwd and Rev Run command, and a speed potentiometer.(L1)R (L2)S (N/L3)T(T2)V(T3)W(T1)U MotorForwardLOHReverseAlarm contacts, 1 Form CRun signalFrequency arrival signal Open collector outputs:External speed reference pot.SJ100From 3-phase power input source (See specifications label on inverter for details)Logic output commonLoadLoadAnalog common Analog referenceP2421CM21211AL0AL1AL2Inputs:Inverter Keypad Operation•Run/Stop LED – ON when the inverter output is ON and the motor is developing torque, and OFF when the inverter output is OFF (Stop Mode).•Program/Monitor LED – ON when the inverter is ready for parameter editing (Program Mode). It is OFF when the parameter display is monitoring data (Monitor Mode).•Run Key Enable LED – ON when the inverter is ready to respond to the Run key, OFF when the Run key is disabled.•Run Key – Press this key to run the motor (the Run Enable LED must be ON first). Parameter F_04, Keypad Run Key Routing, determines whether the Run key generates a Run FWD or Run REV command.•Stop/Reset Key – Press this key to stop the motor when it is running (uses the programmed deceleration rate). This key will also reset an alarm which has tripped.(continued, next page...)Hz POWER ARUN PRGMINMAXHITACHIFUNC.STR1250.0Parameter Display Run/Stop LEDProgram/Monitor LEDRun Key Enable LEDRun Key Power LEDDisplay Units LEDs Hertz AmperesPotentiometer Enable LED Potentiometer Stop/Reset KeyFunction KeyUp/Down Keys Store Key•Potentiometer – Allows an operator to directly set the motor speed when the potentiometer is enabled for output frequency control.•Potentiometer Enable LED – ON when the potentiometer is enabled for value entry.•Parameter Display – A 4-digit, 7-segment display for parame-ters and function codes.•Display Units: Hertz/Amperes – One of these LEDs will be ON to indicate the units associated with the parameter display.•Power LED – ON when the power input to the inverter is ON.•Function Key – This key is used to navigate through the lists of parameters and functions for setting and monitoring parameter values.•Up/Down Keys – Use these keys alternately to move up or down the lists of parameter and functions shown in the display, and to increment/decrement values.•Store Key – When the unit is in Program Mode and the operator has edited a parameter value, press the Store key to write the new value to the EEPROM.Keypad Navigation Maph 34h 0112c 91c 0112b 92b 0112A 98A 0112121212H ––12C ––12b ––12A ––F 04F 0112d 09d 0112o.0123.4Edit12Increment/decrement valueWrite datato EEPROMDisplay dataMonitor Mode Program Mode12FUNC.STRFUNC.FUNC.12Return to parameter listFUNC.FUNC.Select ParameterEdit ParameterStore as powerup defaultpowerdownPowerup TestThe Powerup Test procedure uses minimal parameter settings to run the motor. The procedure describes two alternative methods for commanding the inverter: via the inverter keypad, or via the logic terminals.•Check power input and motor output wiring (see page4 diagram).•If using logic terminals for testing, verify correct wiring on [P24], [FW], [H], [O], and [L] (bottom row) per the diagram on page4.•Reverse [RV] input wiring (defaults to terminal [2]) is optional.Step Description Via Keypad Via LogicTerminals1Set speed command source setting A_01 = 00(keypad pot.)A_01 = 01,[H–O–L] input2Set Run FW command source A_02 = 02(Run key)A_02 = 01,[FW] input3Set Run REV command source —C_02 = 01,[RV] input4Set motor base freq.A_03 = 605Set motor poles(2 / 4 / 6 / 8)H_04 = 4 (default), change only if your motor is different6Set keypad display to monitor freq.Access D_01, press Func key, display will show 0.0Perform safety check Disconnect load from motor7Turn keypad pot.to MIN position Ensure voltage on [O]—[L] termi-nals= 0V8Run Forward command Press Run key Turn ON the[FW] terminal9Increase speed Rotate keypadpot. CW dir.Increase voltage at [O]10Decrease speed Rotate keypadpot. CCW dir.Decrease voltage at [O]11Stop motor Press Stop key Turn OFF the[FW] terminal12Run Reverse command (optional)—Turn ON the [RV]terminal13Stop motor—Turn OFF the[RV] terminalError CodesThe SJ100 series inverters will trip on over-current, over-voltage, and under-voltage to protect the inverter. The motor output turns OFF, allowing the motor to free-run to a stop. Press the Stop/Reset key to reset the inverter and clear the error.Basic Error CodesErrorCode Name Probable Cause(s)E01Over current event whileat constant speed •Inverter output was short-circuited •Motor shaft is locked•Load is too heavy•A dual-voltage motor is wired incorrectlyNote: The SJ100 will over current trip at nominally 200% of rated currentE02Over current event duringdecelerationE03Over current event duringaccelerationE04Over current event forother conditions •DC braking power(A_54) set too high•Current transformer / noise errorE05Overload protection•Motor overload is detected by theelectronic thermal functionE06Braking resistor overload•Regenerative braking resistorexceeds the usage time or usage ratio E07Over voltage protection•DC bus voltage exceeds a threshold,due to regenerative energy from motor E08EEPROM error•Built-in EEPROM memory experi-enced noise, high temperature, etc. E09Under-voltage error•DC bus voltage decreased enough tocause a control circuit faultE10CT error(current transformer)•High electrical noise near inverter •A fault occurred in the built-in CTE11E22CPU error•Built-in CPU had internal error E12External trip•[EXT] input signal detectedE13USP (Unattended StartProtection)•When (USP) was enabled, an error occurred when power was applied while a Run signal was presentE14Ground fault•A ground fault was detectedbetween the inverter output and themotor. This feature protects theinverter, and does not protect humans.Error Trip ConditionsUse function code D_08 to access the error trip conditions for the current error as shown in the table below. Use the Up and Down arrow keys to scroll through the trip condition parameters.E15Input over-voltage •Input voltage was higher than the specified value, 60 sec. after powerup E21Inverter thermal trip •Inverter internal temperature is above the thresholdE35Thermistor•Thermistor input, [THM] and [L], is over the temp. threshold---Under-voltage (brown-out) with output shutoff•Low input voltage caused theinverter to turn OFF the motor output and try to restart. If unsuccessful, a trip occurs.StepDisplay1. Access D_08d 082. Press Function KeyIf no error:_ _ _If error exists:Exx(error code)3. Press Up/Dn key (if error exists)Output frequency at trip point:10.0Motor current at trip point:0.025DC bus voltage at trip point:189.8Error CodeNameProbable Cause(s)12Restoring Factory Default SettingsActionDisplayFunction/ParameterPress ,or as needed.b --“B” Group selectedPress .b 01First “B” Group parame-terPress/holduntil...b 85Country code forinitialization selected Press . If setting iscorrect, then skip next step.0200 = Japan 01 = Europe02 = United StatesTo change country code, press or to set; to store.Press .b 85Country code forinitialization selected Press .b 84Initialization function selectedPress .000 = disable initialization, clear trip history only Press .011 = enable initialization Press .b 84Initialization now enabled to restore all defaultsPress/hold , ,and . Do not release yet.b 84First part of key sequencePress/hold (STOP)for 3 seconds, then release.d 00Final part of special sequence, “D_00” is flashingNow release the all keys together, only after “D_00” display begins blinking.EU USA JP Default parameter country code shown during initializationInitialization is complete.d 01Function code for output frequency monitor shownFUNC.12FUNC.1FUNC.12STR FUNC.2FUNC.1STR FUNC.12Note: After initializing the inverter, use the Powerup Test on page 8 to get the motor running again.Parameter Tables“D” Group: Monitoring FunctionsFunc. Code Name / DescriptionUnits D_01Output frequency monitor Hz D_02Output current monitor A D_03Rotation direction monitor—D_04Process variable (PV), PID feedback monitor %D_05Intelligent input terminal status—D_06Intelligent output terminal status—D_07Scaled output frequency monitor(output frequency x B_86 scale factor)User-defined D_08Trip event monitor —D_09Trip history monitor—DirectionForward Stop Reverse214365Terminal NumbersON OFF1211AL Terminal NumbersON OFFTrip History Navigation MapE 0760.0124.00270.01212d 0812o.0Display dataMonitor Mode12FUNC.FUNC.d 09____NoError code Output frequency at trip point Motor current at trip point DC bus voltage at trip pointFUNC.Y esNo errorError (n-1) exists?NoY esE 03E 05____No historyFUNC.Error (n-2) exists?NoY esFUNC.____FUNC.FUNC.12FUNC.No historyError exists?Parameter tables for user-settable functions follow these conven-tions:•Some parameters have 2nd motor equivalents, indicated by the x2xx parameter codes in the left-most column.•Some parameters specify an option code. Where applicable, the options codes will be in a bulleted list in the Name/Description column.•The default values apply to all models unless otherwise noted for each parameter... –FE (Europe) / – FU (U.S.) / –FR (Japan).•Some parameters cannot be edited during Run Mode, and certain Software Lock settings (B_31) can prohibit all edits. If in doubt, place the inverter in Stop Mode or consult the inverter manual for details.“F” Group: Main Profile Parameters“A” Group: Standard FunctionsFunc. Code Name / DescriptionDefaultValue Set ValueF_01Output frequency setting 0.0F_02Acceleration (1) time setting10.0F202Acceleration (1) time setting, 2nd motor 10.0F_03Deceleration (1) time setting10.0F203Deceleration (1) time setting, 2nd motor 10.0F_04Keypad Run key routing •00Forward •01Reverse00Func. Code Name / DescriptionDefault Value –FE / –FU /–FR Set ValueA_01Frequency source setting •00Keypad potentiometer •01Control terminal•02Function F_01 setting01 / 01 / 00A_02Run command source setting•01Input terminal FW or RV (assign-able)•02Run key on keypad, or digitaloperator01 / 01 / 02A_03/ A203Base frequency setting50.0 / 60.0 /60.0A_04/ A204Maximum frequency setting50.0 / 60.0 /60.0A_11O/OI–L input active range startfrequency0 A_12O/OI–L input active range end frequency0 A_13O/OI–L input active range start voltage0 A_14O/OI–L input active range end voltage100 A_15O/OI–L input start frequency enable•00Use A_11 starting value)•01Use 0 Hz01A_16External frequency filter time constant8 A_20/A220Multi-speed frequency setting0A_21 A_22 A_23 A_24 A_25 A_26 A_27 A_28 A_29.. ..A_35Multi-speed frequency settings(for both motors)0 / 0 / 50 / 0 / 100 / 0 / 150 / 0 / 200 / 0 / 300 / 0 / 400 / 0 / 500 / 0 / 600 / 0 / 00 / 0 / 0A_38Jog frequency setting 1.0 A_39Jog stop mode•00Free-run stop, jogging disabledduring motor run•01Controlled deceleration, joggingdisabled during motor run•02DC braking to stop, joggingdisabled during motor run00A_41/ A241Torque boost method selection•00Manual torque boost•01Automatic torque boost00A_42/A242Manual torque boost value11A_43/ A243Manual torque boost frequency adjust-ment10.0A_44/ A244V/f characteristic curve selection•00V/f constant torque•01V/f variable torque•02Sensorless vector control02A_45V/f gain setting100 A_51DC braking enable•00Disable•01Enable00 A_52DC braking frequency setting0.5 A_53DC braking wait time0.0 A_54DC braking force during deceleration0 A_55DC braking time for deceleration0.0 A_61Frequency upper limit setting0.0 A_62Frequency lower limit setting0.0 A_63A_65A_67Jump (center) frequency setting0.0A_64 A_66 A_68Jump (hysteresis) frequency widthsetting0.5A_71PID Enable•00PID operation OFF•01PID operation ON00A_72PID proportional gain 1.0A_73PID integral time constant 1.0A_74PID derivative time constant0.0A_75PV scale conversion 1.00A_76PV source setting•00[OI] terminal (current input)•01[O] terminal (voltage input)00A_81A VR function select•00A VR enabled•01A VR disabled•02A VR enabled except during decel02 / 00 / 02A_82A VR voltage select230/230/200400/460/400 A_92/A292Acceleration (2) time setting15.0“B” Group: Fine-tuning FunctionsA_93/A293Deceleration (2) time setting15.0A_94/A294Select method to switch to Acc2/Dec2 profile•002CH input from terminal •01transition frequency00A_95/A295Acc1 to Acc2 frequency transition point 0.0A_96/A296Dec1 to Dec2 frequency transition point 0.0A_97Acceleration curve selection •00Linear •01S-curve •02U-shape •03Reverse U-shape 00A_98Deceleration curve selection •00Linear •01S-curve •02U-shape••03ReverseU-shape00Func. Code Name / DescriptionDefault Value –FE / –FU /–FRSet ValueB_01Selection of automatic restart mode •00Alarm output after trip, automatic restart disabled •01Restart at 0Hz•02Resume operation after frequency matching•03Resume previous freq. after freq. matching, then decelerate to stop and display trip info00B_02Allowable under-voltage power failure time1.0B_03Retry wait time before motor restart1.0B_12/ B212Level of electronic thermal setting Ratedcurrent ofeach inverterB_13/ B213Electronic thermal characteristic•00Reduced torque•01Const. torque01 / 01 / 00B_21Overload restriction operation mode•00Disabled•01Enabled for accel and constantspeed•02Enabled for constant speed only01B_22Overload restriction setting Ratedcurrentx 1.25 B_23Deceleration rate at overload restriction 1.0B_31Software lock mode selection•00Low-level access, [SFT] blocksedits•01Low-level access, [SFT] blocksedits (except F_01 and Multi-speedparameters)•02No access to edits•03No access to edits except F_01 andMulti-speed parameters01B_81[FM] terminal analog meter adjustment80B_82Start frequency adjustment0.5B_83Carrier frequency setting 5.0 / 5.0 /12.0B_84Initialization mode (parameters or triphistory)•00Trip history clear•01Parameter initialization00B_85Country code for initialization•00Japan version•01Europeversion•02US version01 / 02 / 00B_86Frequency scaling conversion factor 1.0B_87STOP key enable•00Enable•01Disable00B_88Restart mode after FRS•00Restart from 0Hz•01Restart from frequency detectedfrom actual speed of motor00“C” Group: Intelligent Terminal FunctionsB_89Data select for digital operator OPE-J •01Output frequency (D_01)•02Output current (D_02)•03Motor direction (D_03)•04PID PV feedback (D_04)•05Input states for input terminals (D_05)•06Output states for output terminals (D_06)•07Scaled output frequency (D_07)01B_90Dynamic braking usage ratio 0.0B_91Stop mode selection00B_92Cooling fan control •00Fan always ON•01Fan ON during Run, OFF during Stop00Func. Code Name / DescriptionDefault Value –FE / –FU /–FRSet ValueC_01Terminal [1] function Nineteen option codes available (see page 22)00C_02Terminal [2] function 01C_03Terminal [3] function 02 / 16 / 02C_04Terminal [4] function 03 / 13 / 03C_05Terminal [5] function 18 / 09 / 09C_06Terminal [6] function 09 / 18 / 18C_11Terminal [1] active state•00Normally open [NO]•01Normally closed [NC]00C_12Terminal [2] active state00C_13Terminal [3] active state00C_14Terminal [4] active state•00Normally open [NO]01Normally closed [NC]00 / 01 / 00C_15Terminal [5] active state00C_16Terminal [6] active state00C_21Terminal [11] function Six option codes available (see page 22)01C_22Terminal [12] function 00C_24Alarm relay terminal function05C_23[FM] signal selectionThree option codes available (see page 23)00C_31Terminal [11] active state (–FU)•00Normally open (NO)•01Normally closed (NC)— / 00 / —Reserved (–FE / –FR)00 / — / 00C_32Terminal [12] active state (–FU)— / 00 / —Terminal [11] active state (–FE / –FR)00 / — / 00C_33Alarm relay terminal active state01C_41Overload level settingRated current of inverter C_42Frequency arrival setting for accel 0.0C_43Arrival frequency setting for decel 0.0C_44PID deviation level setting 3.0C_81O input span calibration Factory calibrated C_82OI input span calibrationC_91Debug mode enable •00Display •01No display 00C_92Core monitor address (reserved)0000C_93Core monitor date (reserved)—C_94Core set address (reserved)D001C_95Core set date (reserved)00Func. Code Name / DescriptionDefault Value –FE / –FU /–FR Set Value“H” Group: Motor Constants FunctionsFunc.Code Name / DescriptionDefaultValue–FE / –FU /–FRSetValueH_01Auto-tuning Setting•00Auto-tuning OFF•01Auto-tune (measure motor resis-tance and inductance, without rotating)•02Auto-tune (rotate motor)00H_02/ H202Motor data selection•00Standard motor data•01Auto-tuning data•02Adaptive tuning data00H_03/H203Motor capacity Factory setH_04/ H204Motor poles setting•2 poles•4 poles•6 poles•8 poles4H_05/H205Motor speed constant20H_06/H206Motor stabilization constant100H_20/ H220Motor constant R1InverterratingH_21/ H221Motor constant R2InverterratingH_22/ H222Motor constant L InverterratingH_23/ H223Motor constant I0InverterratingH_24/ H224Motor Constant J InverterratingH_30/ H230Auto-tuned motor constant R1InverterratingH_31/ H231Auto-tuned motor constant R2InverterratingH032/ H232Auto-tuned motor constant L InverterratingH_33/ H233Auto-tuned motor constant I0InverterratingH_34/ H234Auto-tuned motor constant J InverterratingIntelligent Input Terminal ListingSymbol Code Input Terminal NameFW00Forward Run/StopRV01Reverse Run/StopCF102Multi-speed select, Bit 0 (LSB)CF203Multi-speed select, Bit 1CF304Multi-speed select, Bit 2CF405Multi-speed select, Bit 3 (LSB)JG06JoggingDB07External DC brakingSET08Set (select) second motor data2CH092-stage accel and decelFRS11Free-run stopEXT12External tripUSP13Unattended start protectionSFT15Software lockAT16Analog input voltage/current sel.RS18Reset inverterPTC19PTC thermistor thermal protectionUP27Remote control Up func.DWN28Remote control Down func.Intelligent Output Terminal ListingSymbol Code Input Terminal NameRUN00Run signalFA101Freq. arrival type 1 – constant speedFA202Freq. arrival type 2 – over-frequencyOL03Overload advance notice signalOD04Output deviation for PID controlAL05Alarm signalAnalog Input ConfigurationThe following tables show the parameter settings required for vari-ous analog input signal types.Analog Output Function ListingThe following table shows all three functions available for assign-ment to the analog output terminal:•Terminal [FM], option set by C_23Auto-tuning ProcedureThe SJ100 auto-tuning feature calibrates the inverter to the parame-ters of a specific motor such as winding resistance and reactance. For optimum sensorless vector control, it is important to auto-tune during the initial installation, and after replacing either the motor or the inverter.Auto-tuning requires that you configure the inverter for SLV control (set A_44 = 02). Then you can perform the auto-tuning procedure, which is detailed in the SJ100 Inverter Instruction Manual.[AT]External Frequency Command InputOFF [O] — [L]ON[OI] — [L](not assigned to any inputterminal)Summation of [O] — [L] and [OI] — [L]Option Code Function Name Description Corresponding Signal Range 00Output frequency Actual motor speed, represented by PWM signal0 to max. freq. in Hz01Output currentMotor current (% of maximum rated output current), represented by PWM signal0 to 200%02Digital output frequencyOutput frequency 0 to max. freq. in Hz。
