机械毕业设计英文外文翻译50材料的热处理
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Mechanical engineering1.The porfile of mechanical engineeringEngingeering is a branch of mechanical engineerig,itstudies mechanical and power generation especially power and movement.2.The history of mechanical engineering18th century later periods,the steam engine invention hasprovided a main power fountainhead for the industrialrevolution,enormously impelled each kind of mechznicalbiting.Thus,an important branch of a newEngineering –separated from the civil engineering tools andmachines on the branch-developed together with Birmingham andthe establishment of the Associantion of Mechanical Engineersin 1847 had been officially recognized.The mechanicalengineering already mainly used in by trial and error methodmechanic application technological development into professional engineer the scientific method of which in theresearch,the design and the realm of production used .From themost broad perspective,thedemend continuously to enhance theefficiencey of mechanical engineers improve the quality of work,and asked him to accept the history of the high degreeof education and training.Machine operation to stress not only economic but also infrastructure costs to an absolute minimun.3.The field of mechanical engineeringThe commodity machinery development in the develop country,in the high level material life very great degree is decided each kind of which can realize in the mechanical engineering.Mechanical engineers unceasingly will invent the machine next life to produce the commodity,unceasingly will develop the accuracy and the complexity more and more high machine tools produces the machine.The main clues of the mechanical development is:In order to enhance the excellent in quality and reasonable in price produce to increase the precision as well as to reduce the production cost.This three requirements promoted the complex control system development.The most successful machine manufacture is its machine and the control system close fusion,whether such control system is essentially mechanical or electronic.The modernized car engin production transmission line(conveyer belt)is a series of complex productions craft mechanization very good example.The people are in the process of development in order to enable further automation of the production machinery ,the use of a computer to store and handle largevolumes of data,the data is a multifunctional machine tools necessary for the production of spare parts.One of the objectives is to fully automated production workshop,threerotation,but only one officer per day to operate.The development of production for mechanical machinery must have adequate power supply.Steam engine first provided the heat to generate power using practical methods in the old human,wind and hydropower,an increase of engin .New mechanical engineering industry is one of the challenges faced by the initial increase thermal effciency and power,which is as big steam turbine and the development of joint steam boilers basically achieved.20th century,turbine generators to provide impetus has been sustained and rapid growth,while thermal efficiency is steady growth,and large power plants per kW capital consumption is also declining.Finally,mechanical engineers have nuclear energy.This requires the application of nuclear energy particularly high reliability and security, which requires solving many new rge power plants and the nuclear power plant control systems have become highly complex electroonics,fluid,electricity,water and mechanical parts networks All in all areas related to the mechanical engineers.Small internal combustion engine,both to the type(petrol and diesel machines)or rotary-type(gas turbines and Mong Kerr machine),as well as their broad application in the field of transport should also due to mechanical enginerrs.Throughout the transport,both in the air and space,or in the terrestrial and marine,mechanial engineers created a variety of equipment and power devices to their increasing cooperation with electrical engineers,especially in the development of appropration control systems.Mechanical engineers in the development of military weapons technology and civil war ,needs a similar,though its purpose is to enhance rather than destroy their productivity.However.War needs a lot of resources to make the area of techonlogy,many have a far-reaching development in peacetime efficiency.Jet aircraft and nuclear reactors are well known examples.The Biological engineering,mechanical engineering biotechnology is a relatively new and different areas,it provides for the replacement of the machine or increase the body functions as well as for medical equipment.Artficial limbs have been developed and have such a strong movement and touch response function of the human body.In the development of artificial organ transplant is rapid,complex cardiac machines and similar equipment to enable increasingly complexsurgery,and injuries and ill patients life functions can be sustained.Someenviromental control mechanical engineers through the initial efforts to drainage or irrigation pumping to the land and to mine and ventilation to control the human environment.Modern refrigeration and air-conditioning plant commonaly used reverse heat engine,where the heat from the engine from cold places to more external heat.Many mechanical engineering products,as well as other leading technology development city have side effects on the environment,producingnoise,water and air pollution caused,destroyed land and landscape.Improve productivity and diver too fast in the commodity,that the renewable natural forces keep pace.For mechanical engineers and others,environmental control is rapidly developing area,which includes a possible development and production of small quantities of pollutants machine sequnce,and the development of new equipment and teachnology has been to reduce and eliminate pollution.4.The role of mechanical engineeringThere are four generic mechanical engineers in common to the above all domains function.The 1st function is the understanding and the research mechanical sciencefoundation.It includes the power and movement of the relationship dynamics For example,in the vibration and movement of the relationship;Automaticcontrol;Study of the various forms of heart,energy,power relations between the thermodynamic;Fluidflows; Heat transfer; Lubricant;And material properties.The 2nd function will be conducts the research,thedesing and the development,this function in turn attempts to carry on the essential change to satisfy current and the future needs.This not only calls for a clear understanding of mechanical science,and have to break down into basic elements of a complex system capacity.But also the need for synthetic and innovative inventions.The 3rd function is produces the product and the power,includeplan,operation and maintenance.Its goal lies in the maintenance either enhances the enterprise or the organization longer-tern and survivabilaty prestige at the same time,produces the greatest value by the least investments and the consumption.The 4th function is mechanical engineer’s coordinated function,including the management,theconsultation,as well as carries on the market marking in certain situation.In all these function,one kind unceasingly to use thescience for a long time the method,but is not traditional or the intuition method tendency,this is a mechanical engineering skill aspect which unceasingly grows.These new rationalization means typical names include:The operations research,the engineering economics,the logical law problem analysis(is called PABLA) However,creativity is not rationalization.As in other areas,in mechanicalengineering, to take unexpected and important way to bring about a new capacity,still has a personal,markedcharacteristice.5.The design of mechanical engineeringThe design of mechanical is the design has the mechanical property the thing or the system,suchas:the instrument and the measuring appliance in very many situations,the machine design must use the knowledge of discipline the and so on mathematics,materials science and mechanics.Mechanical engineering desginincludeing all mechanical desgin,but it was a study,because it also includes all the branches of mechsnicalengineering,such as thermodynamics all hydrodynamics in the basic disciplines needed,in the mechanical engineering design of the initial stude or mechanical design.Designstages.The entire desgin process from start to finish,in the process,a demand that is designed forit and decided to do the start.After a lot of repetition,the final meet this demand by the end of the design procees and the plan.Designconsiderations.Sometimes in a system is to decide which parts needs intensity parts of geometric shapes and size an important factor in this context that we must consider that the intensity is an important factor in the design.When we use expression design considerations,we design parts that may affect the entire system design features.In the circumstances specified in the design,usually for a series of such functions must be taken into account.Howeever,to correct purposes,we should recognize that,in many cases the design of important design considerations are not calculated or test can determine the components or systems.Especiallystudents,wheen in need to make important decisions in the design and conduct of any operation that can not be the case,they are often confused.These are not special,they occur every day,imagine,forexample,a medical laboratory in the mechanical design,from marketing perspective,people have high expectations from the strength and relevance of impression.Thick,and heavy parts installed together:to produce a solid impression machines.And sometimes machinery and spare parts from the design style is the point and not theother point of view.Our purpose is to make those you do not be misled to believe that every design decision will need reasonable mathematical methods.Manufacturing refers to the raw meterials into finished products in the enterprise.Create three distinct phases.Theyare:input,processingexprot.The first phase includes the production of all products in line with market needs essential.First there must be the demand for the product,the necessary materials,while also needs such as energy,time,human knowledge and technology resourcess . Finall,the need for funds to obtain all the other resources. Lose one stage after the second phase of the resources of the processes to be distributed.Processing of raw materials into finished products of these processes.To complete the design,based on the design,and then develop plans.Plan implemented through various production processes.Management of resources and processes to ensure efficiency and productivity.Forexample,we must carefully manage resources to ensure proper use of funds.Finally,people are talking about the product market was cast.Stage is the final stage of exporting finished or stage.Once finished just purchased,it must be delivered to the users.According to productperformance,installation and may have to conduct further debugging in addition,someproducts,especially those very complex products User training is necessary.6.The processes of materials and maunfacturingHere said engineering materials into two main categories:metals and non-ferrous,high-performance alloys and power metals.Non-metallic futher divided into plastice,syntheticrubber,composite materials and ceramics.It said the production proccess is divided into several major process,includingshape,forging,casting/founding,heattreatment,fixed/connections ,measurement/ quality control and materalcutting.These processes can be further divide into each other’s craft.Various stages of the development of the manufacturing industry Over the years,the manufacturing process has four distinct stages of development, despite the overlap.These stages are:The first phase is artisanal,the second Phase is mechanization.The third phase is automation the forth Phase is integrated.When mankind initial processing of raw materials into finished products will be,they use manual processes.Each with their hands and what are the tools manusllyproduced.This is totally integrated production take shape.A person needsindentification,collectionmaterials,the design of a product to meet that demand,the production of such products and use it.From beginning to end,everything is focused on doing the work of the human ter in the industrial revolution introduced mechanized production process,people began to use machines to complete the work accomplished previously manual. This led to the specialization.Specialization in turn reduce the manufacture of integrated factors.In this stage of development,manufacturing workers can see their production as a whole represent a specific piece of the part of the production process.Onecan not say that their work is how to cope with the entire production process,or how they were loaded onto a production of parts finished.Development of manufacting processes is the next phase of the selection process automation.This is a computer-controlled machinery and processes.At this stage,automation island began to emerge in the workshop lane.Each island represents a clear production process or a group of processes.Although these automated isolated island within the island did raise the productivity of indivdualprocesses,but the overall productivity are often not change.This is because the island is not caught in other automated production process middle,but not synchronous withthem .The ultimate result is the efficient working fast parked through automated processes,but is part of the stagnation in wages down,causingbottlenecks.To better understand this problem,you can imagine the traffic in the peak driving a red light from the red Service Department to the next scene. Occasionally you will find a lot less cars,more than being slow-moving vehicles,but the results can be found by the next red light Brance.In short you real effect was to accelerate the speed of a red Department obstruction offset.If you and other drivers can change your speed and red light simultaneously.Will advance faster.Then,all cars will be consistent,sommthoperation,the final everyone forward faster.In the workshop where the demand for stable synchronization of streamlined production,and promoted integration of manufacturing development.This is a still evolving technology.Fully integrated in the circumstances,is a computer-controllrd machinery and processing.integrated is completed through computer.For example in the preceding paragraph simulation problems,the computer will allow all road vehicles compatible with the change in red.So that everyone can steady traffic.Scientific analysis of movement,timing and mechanics ofthe disciplines is that it is composed of two pater:statics and dynamics.Statics analyzed static system that is in the system,the time is not taken into account,research and analysis over time and dynamics of the system change.Dynameics from the two componets.Euler in 1775 will be the first time two different branches: Rigid body movement studies can conveniently divided into two parts:geometric and mechanics.The first part is without taking into account the reasons for the downward movement study rigid body from a designated location to another point of the movement,and must use the formula to reflect the actual,the formula would determine the rigid body every point position. Therefore,this study only on the geometry and,morespecifically,on the entities from excision.Obviously,the first part of the school and was part of a mechanical separation from the principles of dynamics to study movement,which is more than the two parts together into a lot easier.Dynamics of the two parts are subsequently divided into two separate disciplines,kinematic and dynamics,a study of movement and the movement strength.Therefore,the primary issue is the design of mechanical systems understand its kinematic.Kinematic studies movement,rather than a study ofits impact.In a more precise kinematic studies position,displacement,rotation, speed,velocity and acceleration of disciplines,foresample,or planets orbiting research campaing is a paradigm.In the above quotation content should be pay attention that the content of the Euler dynamics into kinematic and rigid body dynamics is based on the assumption that they are based on research.In this very important basis to allow for the treatment of two separate disciplines.For soft body,soft body shape and even their own soft objects in the campaign depends on the role of power in their possession.In such cases,should also study the power and movement,and therefore to a large extent the analysis of the increased complexity.Fortunately, despite the real machine parts may be involved are more or less the design of machines,usually with heavy material designed to bend down to the lowest parts.Therefore,when the kinematic analysis of the performance of machines,it is often assumed that bend is negligible,spare parts are hard,but when the load is known,in the end analysis engine,re-engineering parts to confirm this assnmption.机械工程1.机械工程简介机械工程是工程学的一个分支,它研究机械和动力的产,尤其是力和动力。
机械类毕业设计外文翻译外文原文Options for micro-holemakingAs in the macroscale-machining world, holemaking is one of the most— if not the most—frequently performed operations for micromachining. Many options exist for how those holes are created. Each has its advantages and limitations, depending on the required hole diameter and depth, workpiece material and equipment requirements. This article covers holemaking with through-coolant drills and those without coolant holes, plunge milling, microdrilling using sinker EDMs and laser drilling.Helpful HolesGetting coolant to the drill tip while the tool is cutting helps reduce the amount of heat at the tool/workpiece interface and evacuate chips regardless of hole diameter. But through-coolant capability is especially helpful when deep-hole microdrilling because the tools are delicate and prone to failure when experiencing recutting of chips, chip packing and too much exposure to carbide’s worst enemy—heat.When applying flood coolant, the drill itself blocks access to the cutting action. “Somewhere about 3 to 5 diam eters deep, the coolant has trouble getting down to the tip,” said Jeff Davis, vice president of engineering for Harvey Tool Co., Rowley, Mass. “It becomes wise to use a coolant-fed drill at that point.”In addition, flood coolant can cause more harm than good when microholemaking. “The pressure from the flood coolant can sometimes snap fragile drills as they enter the part,” Davis said.The toolmaker offers a line of through-coolant drills with diameters from 0.039" to 0.125" that are able to produce holes up to 12 diameters deep, as well as microdrills without coolant holes from 0.002" to 0.020".Having through-coolant capacity isn’t enough, though. Coolant needs to flow at a rate that enables it to clear the chips out of the hole. Davis recommends, at a minimum, 600 to 800 psi of coolant pressure. “It works much better if you have higher pressure than that,” he added.To prevent those tiny coolant holes from becoming clogged with debris, Davis also recommends a 5μm or finer coolant filter.Another recommendation is to machine a pilot, or guide, hole to prevent the tool from wandering on top of the workpiece and aid in producing a straight hole. When applying a pilot drill, it’s important to select one with an included angle on its point that’s equal t o or larger than the included angle on the through-coolant drill that follows.The pilot drill’s diameter should also be slightly larger. For example, if the pilot drill has a 120° included angle and a smaller diameter than a through-coolant drill with a 140°included angle, “then you’re catching the coolant-fed drill’s corners and knocking those corners off,” Davis said, which damages the drill.Although not mandatory, pecking is a good practice when microdrilling deep holes. Davis suggests a pecking cycle that is 30 to 50 percent of the diameter per peck depth, depending on the workpiece material. This clears the chips, preventing them from packing in the flute valleys.Lubricious ChillTo further aid chip evacuation, Davis recommends applying an oil-based metalworking fluid instead of a waterbased coolant because oil provides greater lubricity. But if a shop prefers using coolant, the fluid should include EP (extreme pressure) additives to increase lubricity and minimize foaming. “If you’ve got a lot of foam,” Davis noted, “the chips aren’t being pulled out the way they are supposed to be.”He added that another way to enhance a tool’s slipperiness while extending its life is with a coating, such as titanium aluminum nitride. TiAlN has a high hardness and is an effective coating for reducing heat’s impact when drilling difficult-to-machine materials, like stainless steel.David Burton, general manager of Performance Micro Tool, Janesville, Wis., disagrees with the idea of coating microtools on the smaller end of the spectrum. “Coatings on tools below 0.020" typically have a negative effect on every machining aspect, from the quality of the initial cut to tool life,” he said. That’s because coatings are not thin enough and negatively alter the rake and relief angles when applied to tiny tools.However, work continues on the development of thinner coatings, and Burton indicated that Performance Micro Tool, which produces microendmills and microrouters and resells microdrills, is working on a project with others to create a submicron-thickness coating. “We’re probably 6 months to 1 year from testing it in the market,” Burton said.The microdrills Performance offers are basically circuit-board drills, which are also effective for cutting metal. All the tools are without through-coolant capability. “I had a customer drill a 0.004"-dia. hole in stainless steel, and he was amazed he could do it with a circuit-board drill,” Burton noted, adding that pecking and running at a high spindle speed increase the d rill’s effectiveness.The requirements for how fast microtools should rotate depend on the type of CNCmachines a shop uses and the tool diameter, with higher speeds needed as the diameter decreases. (Note: The equation for cutting speed is sfm = tool diameter × 0.26 × spindle speed.)Although relatively low, 5,000 rpm has been used successfully by Burton’s customers. “We recommend that our customers find the highest rpm at the lowest possible vibration—the sweet spot,” he said.In addition to minimizing vibration, a constant and adequate chip load is required to penetrate the workpiece while exerting low cutting forces and to allow the rake to remove the appropriate amount of material. If the drill takes too light of a chip load, the rake face wears quickly, becoming negative, and tool life suffers. This approach is often tempting when drilling with delicate tools.“If the customer decides he wants to baby the tool, he takes a lighter chip load,” Burton said, “and, typically, the cutting edge wears much quicker and creates a radius where the land of that radius is wider than the chip being cut. He ends up using it as a grinding tool, trying to bump material away.” For tools larger than 0.001", Burton considers a chip load under 0.0001" to be “babying.” If the drill doesn’t snap, premature wear can result in abysmal tool life.Too much runout can also be destructive, but how much is debatable. Burton pointed out that Performance purposely designed a machine to have 0.0003" TIR to conduct in-house, worst-case milling scenarios, adding that the company is still able to mill a 0.004"-wide slot “day in and day out.”He added: “You would think with 0.0003" runout and a chip load a third that, say, 0.0001" to 0.00015", the tool would break immediately because one flute would be taking the entire load and then the back end of the flute would be rubbing.When drilling, he indicated that up to 0.0003" TIR should be acceptable because once the drill is inside the hole, the cutting edges on the end of the drill continue cutting while the noncutting lands on the OD guide the tool in the same direction. Minimizing run out becomes more critical as the depth-to-diameter ratio increases. This is because the flutes are not able to absorb as much deflection as they become more engaged in the workpiece. Ultimately, too much runout causes the tool shank to orbit around the tool’s center while the tool tip is held steady, creating a stress point where the tool will eventually break.Taking a PlungeAlthough standard micro drills aren’t generally available below 0.002", microendmills that can be used to “plunge” a hole are. “When people want to drillsmaller than that, they use our endmills and are pretty successful,” Burton said. However, the holes can’t be very deep because the tools don’t have long aspect, or depth-to-diameter, ratios. Therefore, a 0.001"-dia. endmill might be able to only make a hole up to 0.020" deep whereas a drill of the same size can go deeper because it’s designed to place the load on its tip when drilling. This transfers the pressure into the shank, which absorbs it.Performance offers endmills as small as 5 microns (0.0002") but isn’t keen on increasing that line’s sales. “When people try to buy them, I very seriously try to talk them out of it bec ause we don’t like making them,” Burton said. Part of the problem with tools that small is the carbide grains not only need to be submicron in size but the size also needs to be consistent, in part because such a tool is comprised of fewer grains. “The 5-m icron endmill probably has 10 grains holding the core together,” Burton noted.He added that he has seen carbide powder containing 0.2-micron grains, which is about half the size of what’s commercially available, but it also contained grains measuring 0.5 and 0.6 microns. “It just doesn’t help to have small grains if they’re not uniform.”MicrovaporizationElectrical discharge machining using a sinker EDM is another micro-holemaking option. Unlike , which create small holes for threading wire through the workpiece when wire EDMing, EDMs for producing microholes are considerably more sophisticated, accurate and, of course, expensive.For producing deep microholes, a tube is applied as the electrode. For EDMing smaller but shallower holes, a solid electrode wire, or rod, is needed. “We try to use tubes as much as possible,” said Jeff Kiszonas, EDM product manager for Makino Inc., Auburn Hills, Mich. “But at some point, nobody can make a tube below a certain diameter.” He added that some suppliers offer tubes down to 0.003" in diameter for making holes as small as 0.0038". The tube’s flushing hole enables creating a hole with a high depth-to-diameter ratio and helps to evacuate debris from the bottom of the hole during machining.One such sinker EDM for produc ing holes as small as 0.00044" (11μm) is Makino’s Edge2 sinker EDM with fine-hole option. In Japan, the machine tool builder recently produced eight such holes in 2 minutes and 40 seconds through 0.0010"-thick tungsten carbide at the hole locations. The electrode was a silver-tungsten rod 0.00020" smaller than the hole being produced, to account for spark activity in the gap.When producing holes of that size, the rod, while rotating, is dressed with acharged EDM wire. The fine-hole option includes a W-axis attachment, which holds a die that guides the electrode, as well as a middle guide that prevents the electrode from bending or wobbling as it spins. With the option, the machine is appropriate for drilling hole diameters less than 0.005".Another sinker EDM for micro-holemaking is the Mitsubishi VA10 with afine-hole jig attachment to chuck and guide the fine wire applied to erode the material. “It’s a standard EDM, but with that attachment fixed to the machine, we can do microhole drilling,” said Dennis Powderly, sinker EDM product manager for MC Machinery Systems Inc., Wood Dale, Ill. He added that the EDM is also able to create holes down to 0.0004" using a wire that rotates at up to 2,000 rpm.Turn to TungstenEDMing is typically a slow process, and that holds true when it is used for microdrilling. “It’s very slow, and the finer the details, the slower it is,” said , president and owner of Optimation Inc. The Midvale, Utah, company builds Profile 24 Piezo EDMs for micromachining and also performs microEDMing on a contract-machining basis.Optimation produces tungsten electrodes using a reverse-polarity process and machines and ring-laps them to as small as 10μm in diameter with 0.000020" roundness. Applying a 10μm-dia. electrode produces a hole about 10.5μm to 11μm in diameter, and blind-holes are possible with the company’s EDM. The workpiece thickness for the smallest holes is up to 0.002", and the thickness can be up to 0.04" for 50μm holes.After working with lasers and then with a former EDM builder to find a better way to produce precise microholes, Jorgensen decided the best approach was DIY. “We literally started with a clean sheet of paper and did all the electronics, all the software and the whole machine from scratch,” he said. Including the software, the machine costs in the neighborhood of $180,000 to $200,000.Much of the company’s contract work, which is provided at a shop rate of $100 per hour, involves microEDMing exotic metals, such as gold and platinum for X-ray apertures, stainless steel for optical applications and tantalum and tungsten for the electron-beam industry. Jorgensen said the process is also appropriate for EDMing partially electrically conductive materials, such as PCD.“The customer normally doesn’t care too much about the cost,” he said. “We’ve done parts where there’s $20,000 [in time and material] involved, and you can put the whole job underneath a fingernail. We do everything under a microscope.”Light CuttingBesides carbide and tungsten, light is an a ppropriate “tool material” formicro-holemaking. Although most laser drilling is performed in the infrared spectrum, the SuperPulse technology from The Ex One Co., Irwin, Pa., uses a green laser beam, said Randy Gilmore, the company’s director of laser tec hnologies. Unlike the femtosecond variety, Super- Pulse is a nanosecond laser, and its green light operates at the 532-nanometer wavelength. The technology provides laser pulses of 4 to 5 nanoseconds in duration, and those pulses are sent in pairs with a delay of 50 to 100 nanoseconds between individual pulses. The benefits of this approach are twofold. “It greatly enhances material removal compared to other nanosecond lasers,” Gilmore said, “and greatly reduces the amount of thermal damage done to the workpiece material” because of the pulses’ short duration.The minimum diameter produced with the SuperPulse laser is 45 microns, but one of the most common applications is for producing 90μm to 110μm holes in diesel injector nozzles made of 1mm-thick H series steel. Gilmore noted that those holes will need to be in the 50μm to 70μm range as emission standards tighten because smaller holes in injector nozzles atomize diesel fuel better for more efficient burning.In addition, the technology can produce negatively tapered holes, with a smaller entrance than exit diameter, to promote better fuel flow.Another common application is drilling holes in aircraft turbine blades for cooling. Although the turbine material might only be 1.5mm to 2mm thick, Gilmore explained that the holes are drilled at a 25° entry angle so the air, as it comes out of the holes, hugs the airfoil surface and drags the heat away. That means the hole traverses up to 5mm of material. “Temperature is everything in a turbine” he said, “because in an aircraft engine, the hotter you can run the turbine, the better the fuel economy and the more thrust you get.”To further enhance the technology’s competitiveness, Ex One developed apatent-pending material that is injected into a hollow-body component to block the laser beam and prevent back-wall strikes after it creates the needed hole. After laser machining, the end user removes the material without leaving remnants.“One of the bugaboos in getting lasers accepted in the diesel injector community is that light has a nasty habit of continuing to travel until it meets another object,” Gilmore said. “In a diesel injector nozzle, that damages the interior surface of the opposite wall.”Although the $650,000 to $800,000 price for a Super- Pulse laser is higher than a micro-holemaking EDM, Gilmore noted that laser drilling doesn’t require electrodes. “A laser system is using light to make holes,” he said, “so it doesn’t have a consumable.”Depending on the application, mechanical drilling and plunge milling, EDMing and laser machining all have their place in the expanding micromachining universe. “People want more packed into smaller spaces,” said Makino’s Kiszonas.中文翻译微孔的加工方法正如宏观加工一样,在微观加工中孔的加工也许也是最常用的加工之一。
热处理的英文作文英文:Heat treatment is a process that involves heating and cooling a material to alter its properties. This process is commonly used in the manufacturing industry to improve the strength, hardness, and durability of metals.There are several different types of heat treatment, including annealing, quenching, and tempering. Annealing involves heating the material to a specific temperature and then allowing it to cool slowly, which helps to reduce the internal stress within the material and make it more ductile. Quenching, on the other hand, involves rapidly cooling the material in water or oil, which increases its hardness but also makes it more brittle. Tempering is a process that involves reheating the material after quenching to reduce its brittleness and improve its toughness.I have personally seen the benefits of heat treatment in my work as a machinist. For example, when working with a piece of steel that needs to be machined to a specific shape, it is often necessary to heat treat the materialfirst to ensure that it is strong enough to withstand the machining process. Without heat treatment, the steel may be too soft or brittle, which can lead to problems such as warping or cracking.Overall, heat treatment is an important process in the manufacturing industry that helps to improve the properties of materials and make them more suitable for specific applications.中文:热处理是一种通过加热和冷却材料来改变其性质的过程。
翻译部分英文部分ADV ANCED MACHINING PROCESSESAs the hardware of an advanced technology becomes more complex, new and visionary approaches to the processing of materials into useful products come into common use. This has been the trend in machining processes in recent years.. Advanced methods of machine control as well as completely different methods of shaping materials have permitted the mechanical designer to proceed in directions that would have been totally impossible only a few years ago.Parallel development in other technologies such as electronics and computers have made available to the machine tool designer methods and processes that can permit a machine tool to far exceed the capabilities of the most experienced machinist.In this section we will look at CNC machining using chip-making cutting tools. CNC controllers are used to drive and control a great variety of machines and mechanisms, Some examples would be routers in wood working; lasers, plasma-arc, flame cutting, and waterjets for cutting of steel plate; and controlling of robots in manufacturing and assembly. This section is only an overview and cannot take the place of a programming manual for a specific machine tool. Because of the tremendous growth in numbers and capability of comp uters ,changes in machine controls are rapidly and constantly taking place. The exciting part of this evolution in machine controls is that programming becomeseasier with each new advanced in this technology.Advantages of Numerical ControlA manually operated machine tool may have the same physical characteristics as a CNC machine, such as size and horsepower. The principles of metal removal are the same. The big gain comes from the computer controlling the machining axes movements. CNC-controlled machine tools can be as simple as a 2-axis drilling machining center (Figure O-1). With a dual spindle machining center, the low RPM, high horsepower spindle gives high metal removal rates. The high RPM spindle allows the efficient use of high cutting speed tools such as diamonds and small diameter cutters (Figure O-2). The cutting tools that remove materials are standard tools such as milling cutters, drills, boring tools, or lathe tools depending on the type of machine used. Cutting speeds and feeds need to be correct as in any other machining operation. The greatest advantage in CNC machining comes from the unerring and rapid positioning movements possible. A CNC machine does dot stop at the end of a cut to plan its next move; it does not get fatigued; it is capable of uninterrupted machining error free, hour after hour. A machine tool is productive only while it is making chips.Since the chip-making process is controlled by the proper feeds and speeds, time savings can be achieved by faster rapid feed rates. Rapid feeds have increased from 60 to 200 to 400 and are now often approaching 1000 inches per minute (IPM). These high feed rates can pose a safety hazard to anyone within the working envelope of the machine tool.Complex contoured shapes were extremely difficult to product prior to CNC machining .CNC has made the machining of these shapes economically feasible. Design changes on a part are relatively easy to make by changing the program that directs the machine tool.A CNC machine produces parts with high dimensional accuracy and close tolerances without taking extra time or special precautions, CNC machines generally need less complex work-holding fixtures, which saves time by getting the parts machined sooner. Once a program is ready and production parts, each part will take exactly the same amount of time as the previous one. This repeatability allows for a very precise control of production costs. Another advantage of CNC machining is the elimination of large inventories; parts can be machined as needs .In conventional production often a great number of parts must be made at the same time to be cost effective. With CNC even one piece can be machined economically .In many instances, a CNC machine can perform in one setup the same operations that would require several conventional machines.With modern CNC machine tools a trained machinist can program and product even a single part economically .CNC machine tools are used in small and large machining facilities and range in size from tabletop models to huge machining centers. In a facility with many CNC tools, programming is usually done by CNC programmers away from the CNC tools. The machine control unit (MCU) on the machine is then used mostly for small program changes or corrections. Manufacturing with CNC tools usually requires three categories of persons. The first is the programmer, who is responsible for developing machine-ready code. The next person involved is the setup person, who loads the raw stork into the MCU, checks that the co rrect tools are loaded, and makes the first part. The third person is the machine and unloads the finished parts. In a small company, one person is expected to perform all three of these tasks.CNC controls are generally divided into two basic categories. One uses a ward address format with coded inputs such as G and M codes. The other users a conversational input; conversational input is also called user-friendly or prompted input. Later in this section examples of each of these programming formats in machining applications will be describes.CAM and CNCCAM systems have changed the job of the CNC programmer from one manually producing CNC code to one maximizing the output of CNC machines. Since CNC machine tools are made by a great number of manufacturers, many different CNC control units are in use. Control units from different manufacturers use a variety of program formats and codes. Many CNC code words are identical for different controllers, but a great number vary from one to another.To produce an identical part on CNC machine tools with different controllers such as one by FANCU, OKUMA or DYNAPATH, would require completely different CNC codes. Each manufacturer is constantly improving and updating its CNC controllers. These improvements often include additional code words plus changes in how the existing code works.A CAM systems allows the CNC programmer to concentrate on the creation of an efficient machining process, rather then relearning changed code formats. A CNC programmer looks atthe print of a part and then plans the sequence of machining operations necessary to make it (Figure O-3). This plan includes everything, from the selection of possible CNC machine tools, to which tooling to use, to how the part is held while machining takes place. The CNC programmer has to have a thorough understanding of all the capacities and limitations of the CNC machine tools that a program is to be made for. Machine specifications such as horsepower, maximum spindle speeds, workpiece weight and size limitations, and tool changer capacity are just some of the considerations that affect programming.Another area of major importance to the programmer is the knowledge of machining processes. An example would be the selection of the surface finish requirement specified in the part print. The sequence of machining processes is critical to obtain acceptable results. Cutting tool limitations have to be considered and this requires knowledge of cutting tool materials, tool types, and application recommendations.A good programmer will spend a considerable amount of time in researching the rapidly growing volume of new and improved tools and tool materials. Often the tool that was on the cutting edge of technology just two years ago is now obsolete. Information on new tools can come from catalogs or tool manufacturers' tooling engineers. Help in tool selection or optimum tool working conditions can also be obtained from tool manufacturer software. Examples would be Kennametal's "TOOLPRO", software designed to help select the best tool grade, speed, and feed rates for different work materials in turning application. Another very important feature of "TOOLPRO" is the display of the horsepower requirement for each machining selection. This allow the programmer to select a combination of cutting speed, feed rate, and depth of cut that equals the machine's maximum horsepower for roughing cuts. For a finishing cut, the smallest diameter of the part being machined is selected and then the cutting speed varied until the RPM is equal to the maximum RPM of the machine. This helps in maximizing machining efficiency. Knowing the horsepower requirement for a cut is critical if more than one tool is cutting at the same time.Software for a machining center application would be Ingersoll Tool Company's "Actual Chip Thickness", a program used to calculate the chip thickness in relation to feed-per-tooth for a milling cutter, especially during a shallow finishing cut. Ingersoll's "Rigidity Analysis" software ealculates tool deflection for end mills as a function of tool stiffness and tool force.To this point we looked at some general qualifications that a programmer should possess. Now we examine how a CAM system works. Point Control Company's SmartCam system uses the following approach. First, the programmer makes a mental model of the part to be machined. This includes the kind of machining to be performed-turning or milling. Then the part print is studied to develop a machining sequence, roughing and finishing cuts, drilling, tapping, and boring operations. What work-holding device is to be used, a vise or fixture or clamps? After these considerations, computer input can be started. First comes the creation of a JOBPLAN. This JOBPLAN consists of entries such as inch or metric units, machine type, part ID, type of workpiece material, setup notes, and a description of the required tools.This line of information describes the tool by number, type, and size and includes theappropriate cutting speed and feed rate. After all the selected tools are entered, the file is saved.The second programming step is the making of the part. This represents a graphic modeling of the projected machining operation. After selecting a tool from the prepared JOBPLAN, parameters for the cutting operation are entered. For a drill, once the coordinate location of the hole and the depth are given, a circle appears on that spot. If the location is incorrect, the UNDO command erases this entry and allows you to give new values for this operation. When an end mill is being used, cutting movements (toolpath) are usually defined as lines and arcs. As a line is programmed, the toolpath is graphically displayed and errors can be corrected instantly.At any time during programming, the command SHOWPATH will show the actual toolpath for each of the programmed tools. The tools will be displayed in the sequence in which they will be used during actual machining. If the sequence of a tool movement needs to be changed, a few keystrokes will to that.Sometimes in CAM the programming sequence is different from the actual machining order. An example would be the machining of a pocket in a part. With CAM, the finished pocket outline is programmed first, then this outline is used to define the ro ughing cuts to machine the pocket. The roughing cuts are computer generated from inputs such as depth and width of cut and how much material to leave for the finish cut. Different roughing patterns can be tried out to allow the programmer to select the most efllcient one for the actual machining cuts. Since each tool is represented by a different color, it is easy to observe the toolpath made by each one.A CAM system lets the programmer view the graphics model from varying angles, such as a top, front, side, or isometric view. A toolpath that looks correct from a top view, may show from a front view that the depth of the cutting tool is incorrect. Changes can easily be made and seen immediately.When the toolpath and the sequence of operations are satisfactory, machine ready code has to be made. This is as easy as specifying the CNC machine that is to be used to machine the part. The code generator for that specific CNC machin e during processing accesses four different files. The JOBPLAN file for the tool information and the GRAPHICE file for the toolpath and cutting sequence. It also uses the MACHINE DEFINE file which defines the CNC code words for that specific machine. This file also supplies data for maximum feed rates, RPM, toolchange times, and so on. The fourth file taking part in the code generating process is the TEMPLATE file. This file acts like a ruler that produces the CNC code with all of its parts in the right place and sequence. When the code generation is complete, a projected machining time is displayed. This time is calculated from values such as feed rates and distances traveled, noncutting movements at maximum feed rates between points, tool change times, and so on. The projected machining time can be revised by changing tooling to allow for higher metal removal rates or creating a more efficient toolpath. This display of total time required can also be used to estimate production costs. If more then one CNC machine tool is available to machine this part, making code and comparing the machining time may show that one machine is more efficient than the others.CAD/CAMAnother method of creating toolpath is with the use of a Computer-aided Drafting (CAD) file. Most machine drawings are created using computers with the description and part geometry stored in the computer database. SmartCAM, though its CAM CONNECTION, will read a CAD file and transfer its geometry represents the part profile, holes, and so on. The programmer still needs to prepare a JOBPLAN with all the necessary tools, but instead of programming a profile line by line, now only a tool has to be assigned to an existing profile. Again, using the SHOWPA TH function will display the toolpath for each tool and their sequence. Constant research and developments in CAD/CAM interaction will change how they work with each other. Some CAD and CAM programs, if loaded on the same computer, make it possible to switch between the two with a few keystrokes, designing and programming at the same time.The work area around the machine needs to be kept clean and clear of obstructions to prevent slipping or tripping. Machine surfaces should not be used as worktables. Use proper lifting methods to handle heavy workpieces, fixtures, or heavy cutting tools. Make measurements only when the spindle has come to a complete standstill. Chips should never be handled with bare hands.Before starting the machine make sure that the work-holding device and the workpiece are securely fastened. When changing cutting tools, protect the workpiece being machined from damage, and protect your hands from sharp cutting edges. Use only sharp cutting tools. Check that cutting tools are installed correctly and securely.Do not operate any machine controls unless you understand their function and what the y will do.The Early Development Of Numerically Controlled Machine ToolsThe highly sophisticated CNC machine tools of today, in the vast and diverse range found throughout the field of manufacturing processing, started from very humble beginnings in a number of the major industrialized countries. Some of the earliest research and development work in this field was completed in USA and a mention will be made of the UK's contribution to this numerical control development.A major problem occurred just after the Second World War, in that progress in all areas of military and commercial development had been so rapid that the levels of automation and accuracy required by the modern industrialized world could not be attained from the lab our intensive machines in use at that time. The question was how to overcome the disadvantages of conventional plant and current manning levels. It is generally ackonwledged that the earliest work into numerical control was the study commissioned in 1947 by the US governme nt. The study's conclusion was that the metal cutting industry throughout the entire country could not copy with the demands of the American Air Force, let alone the rest of industry! As a direct result of the survey, the US Air Force contracted the Persons Corporation to see if they could develop a flexible, dynamic, manufacturing system which would maximize productivity. TheMassachusetts Institute of Technology (MIT) was sub-contracted into this research and development by the Parsons Corporation, during the period 1949-1951,and jointly they developed the first control system which could be adapted to a wide range of machine tools. The Cincinnati Machine Tool Company converted one of their standard 28 inch "Hydro-Tel" milling machines or a three-axis automatic milling made use of a servo-mechanism for the drive system on the axes. This machine made use of a servomechanism for the drive system on the axes, which controlled the table positioning, cross-slide and spindle head. The machine cab be classified as the first truly three axis continuous path machine tool and it was able to generate a required shape, or curve, by simultaneous slide way motions, if necessary.At about the same times as these American advances in machine tool control were taking Place, Alfred Herbert Limited in the United Kingdom had their first Mutinous path control system which became available in 1956.Over the next few years in both the USA and Europe, further development work occurred. These early numerical control developments were principally for the aerospace industry, where it was necessary to cut complex geometric shapes such as airframe components and turbine blades. In parallel with this development of sophisticated control systems for aerospace requirements, a point-to-point controller was developed for more general machining applications. These less sophisticated point-to-point machines were considerably cheaper than their more complex continuous path cousins and were used when only positional accuracy was necessary. As an example of point-to-point motion on a machine tool for drilling operations, the typical movement might be fast traverse of the work piece under the drill's position-after drilling the hole, anther rapid move takes place to the next hole's position-after retraction of the drill. Of course, the rapid motion of the slideways could be achieved by each axis in a sequential and independent manner, or simultaneously. If a separate control was utilisec for each axis, the former method of table travel was less esse ntial to avoid any backlash in the system to obtain the required degree of positional accuracy and so it was necessary that the approach direction to the next point was always the same.The earliest examples of these cheaper point-to-point machines usually did not use recalculating ball screws; this meant that the motions would be sluggish, and sliderways would inevitably suffer from backlash, but more will be said about this topic later in the chapter.The early NC machines were, in the main, based upon a modified milling machine with this concept of control being utilized on turning, punching, grinding and a whole host of other machine tools later. Towards the end of the 1950s,hydrostatic slideways were often incorporated for machine tools of highly precision, which to sonic extent overcame the section problem associated with conventional slideway response, whiles averaging-out slideway inaccuracy brought about a much increased preasion in the machine tool and improved their control characteristics allows "concept of the machining center" was the product of this early work, as it allowed the machine to manufacture a range of components using a wide variety of machining processes at a single set-up, without transfer of workpieces to other variety machine tools. A machining center differed conceptually in its design from that of a milling machine, In that thecutting tools could be changed automatically by the transfer machanism, or selector, from the magazine to spindle, or vice versa.In this ductively and the automatic tool changing feature enabled the machining center to productively and efficiently machine a range of components, by replacing old tools for new, or reselecting the next cutter whilst the current machining process is in cycle.In the mid 1960s,a UK company, Molins, introduced their unique "System 24" which was meant represent the ability of a system to machine for 24 hours per day. It could be thought of as a "machining complex" which allowed a series of NC single purpose machine tools to be linked by a computerized conveyor system. This conveyor allowed the work pieces to be palletized and then directed to as machine tool as necessary. This was an early, but admirable, attempt at a form of Flexible manufacturing System concept, but was unfortunately doomed to failure. Its principal weakness was that only a small proportion of component varieties could be machine at any instant and that even fewer work pieces required the same operations to be performed on them. These factors meant that the utilization level was low, coupled to the fact that the machine tools were expensive and allowed frequent production bottlenecks of work-in-progress to arise, which further slowed down the whole operation.The early to mid-1970s was a time of revolutionary in the area of machine tool controller development, when the term computerized numerical control (CNC) became a reality. This new breed of controllers gave a company the ability to change work piece geometries, together with programs, easily with the minimum of development and lead time, allowing it to be economically viable to machine small batches, or even one-off successfully. The dream of allowing a computerized numerical controller the flexibility and ease of program editing in a production environment became a reality when two ralated factors occurred.These were:the development of integrated circuits, which reduces electronics circuit size, giving better maintenance and allowing more standardization of desing; that general purpose computers were reduced in size coupled to the fact that their cost of production had fallen considerably.The multipie benefits of cheaper electorics with greater reliability have result in the CNC fitted to the machine tools today, with the power and sophistication progtessing considerably in the last few years, allowing an almost artificial intelligence(AI) to the latest systems. Over the years, the machine tools builders have produced a large diversity in the range of applications of CNC and just some of those development will be reviewed in V olume Ⅲ。
外文原文Metal heat treatmentMetal heat treatment is a kind of craft to heat pieces of metals at the suitable temperature in some medium and to cool them at different speed after some time.The metal heat treatment is one of the important crafts in the machine-building, comparing with other technologies, the heat treatment seldom changes the form of the work pieces and chemical composition of the whole .it improve the serviceability of the work piece through changing their micro- work pieces, chemical composition, or surface. Its characteristic is improving inherent quality of work pieces which can not be watched by our eyes.In order to make the metal work piece have mechanics , physics and chemical property which are needed, besides the use of many materials and various kinds of crafts which are shaped , the heat treatment craft is essential. Steel is a wide-used material in the mechanical industry, its complicated micro-composition can be controlled through the heat treatment , so the heat treatment of the steel is a main content of the metal heat treatment . In addition aluminium, copper, magnesium, titanium and their alloys also can change their mechanics , physics and chemical property through the heat treatment to make different serviceability.During the process of development from the Stone Age to the Bronze Age and to the Iron Age, the function of the heat treatment is gradually known by people. As early as 770 B.C.~222 B.C., the Chinese in production practices had already found the performance of the copper and iron changed by press and temperature . White mouthfuls of casting iron’sgentle-treatment is a important craft to make farm implements.In the sixth century B.C., the steel weapon was gradually adopted. In order to improve the hardness of the steel, quench craft was then developed rapidly. Two sword and one halberd found in YANXIA, Hebei of China , had “MA structure” in its micro-composition which was quenched.With the development of quenching technology, people gradually found the influence of cold pharmaceutical on quality of quenching. Pu yuan a people of the Three Kingdoms(now, Shanxi province Xiegu town)made3000 knives for Zhu Ge-liang.the knives were quenched in Chengdu according to legend. This proved that the chinese had noticed the cooling ability of waters with different quality in ancient times, and the cooling ability of the oil and urine at the same time were found. People found a sword in Zhongshan tomb which were up to the Western Han Dynasty (B.C. 206 -A.D. 24 ),in whose heart department carbon was about 0.15-0.4%, but on whose surface carbon was about more than 0.6%.this has shown the use of the carburization craft. But as the secret of individual's " craftsmanship " at that time, the development was very slow.In 1863, Britain metallo graphy expert and geologist's discoverity that six kinds of different metallography organizations existed in the steel under the microscope, proved that the inside of steel would change while heating and cooling. the looks of steel at the high temperature would change into a harder looks when urgently colded. Frenchmen Osmon established Allotropic theory , and Englishmen Austin first made the iron- carbon looks picture .these tow theories set the theoretical foundation for the modern heat treatment craft . Meanwhile, people also studied the metal protection in the heating to avoid the metal's oxidizing and out of carbon inthe course.1850~1880s, there were a series of patent to use kinds of gases to heat (such as hydrogen , coal gas , carbon monoxide etc. ). Englishman's Rec obtained the patent of bright heat treatment of many kinds of metal in 1889-1890.Since the 20th century, the development of metal physics and transplantation application of other new technologies,make the metal heat treatment craft develop on a large scale even more. A remarkable progress was carburizition of gas in a tube of stoves in industrial production during 1901~1925; 1930s the appeariance of the electric potential different count and then the use of carbon dioxide and oxygen made stove carbon of atmosphere under control . In 1960s, hot treatment technology used the function of the plasma field, developed the nitrogen, carburization craft.The application of laser , electron beam technology, made the metal obtain new method about surface heat treatment and chemical heat treatment.The metal heat treatment craftThe heat treatment craft generally includes heating, keeping and cooling and sometimes only heating and cooling two progresses . The course links up each other.Heating is one of the important processes of the heat treatment . There are a lot of heating methods of the metal heat treatment . the first heat source were the charcoal and coal , then liquid and gaseous fuel. The application of the electricity is easy to control the heating, and no environmental pollution. the heat source could be heated directly or indirectly by the use of salt or metal of melting or the floating particle.While metal heated, the work piece in air , is often oxidized or take off carbon ( steel's surface carbon contentreduces).this does harm to the metal's surface performanc which is heated. Therefore metal should heat in the the vacuum or the melted salt, in controlled atmosphere or protected atmosphere . Sometimes it is heated in the protect means of coating or pack .Heating temperature is one of the important craft parameters of the heat treatment craft , choosing and controling heating temperature is a main matter of guaranting heat treatment quality. Heating temperature may change according to the different purposes of the heat treatment and different metal materials , but usually it is up to the temperature at which high temperature frame could be abtained.it must keep some time at the high temperature to make the inside and outside of the metal reach the some heating level,so that its micro-frame would turn out wholely.we call this period of time "keep-heat"time. There is no "keep-heat"time when adopting density heating and surface heat treatment of high energy because of the rapidity. But the chemical heat treatment often need much more time to sustain the heat .Cooling is an indispensable step in the craft course of heat treatment too . cooling methods are different because of crafts , mainly at controling the speed of cooling. generally anneals is slowest in speed, the cooling normalizing is a little fast in speed, the quenched cooling is much faster in speed. But there are different demands according to the kindof steel, for example empty hard steel can be cooled with normalize as quick as the speed by hard quench .The metal heat treatment craft can be divided into whole heat treatment , surface heat treatment and chemical heat treatment.Every kind could be divided into different crafts according to heating medium , heating temperature and coolingmethod. The same kind of metal adopting different heat treatment crafts can get different organizations which have different performance . The steel is the widest-used metal on the industry, and its micro- organization is the most complicated, so the steel heat treatment craft is various in style.The whole heat treatment is to change the whole mechanics performance of work piece through heating the work piece wholely and then cooling at the proper speed. The whole heat treatment of steel roughly has four basic crafts of annealing , normalizing , quenching and flashing back .Annealing means heating the work piece to the proper temperature ,then adopting different temperature retention time according to the material and size of work piece and then cooling slowly, whose purpose is to make the metal organization to achieve or close to the balance state, obtain good craft performance and serviceability, or prepare for quench further. normalizing is to cool in the air after heating the work piece at suitable temperature , its result is similar to annealing except that the organization out of normalizing are more refined which is often used to inhance the cutting performance of the material and is occationally used for the final heat treatment of material which are not high-requested. .Quenching is to cool work piece which has been heated and kept in warm fast in the cold medium as water , oil , other inorganic salts ,or organic aqueous solution and so on . The steel quenched becomes hard and fragile too. To reduce its fragility , we must first keep the quenched piece of steel in a certain temperature which is higher than room temperature but lower than 650℃for a long time,and then cool it again. this progress is called the flashing back . Annealing , normalizing,quenching , flashing back is " four fires " in the whole heat treatment . the quenching contact close to flashing back ,and they are often used together." Four fire "is divided into kinds of heat treatment crafts by different heating temperatures and diferent ways of cooling. What is " quality adjust " is a kind of craft combining "quench" with "high-temper a ture flash back" to make the work piece obtain certain intensity and toughness. Some alloy saturation out of quench can improve its hardness, intensity, electricity and magnetism after it is kept in the high proper temperature for a little long time . Such heat treatment craft is called “effective dealing”.Deformation-heat-treatment is the combination of pressure-deformation and heat treatment on work piece ,this mothod could enhance its intensity; and vacuum-heat-treatment is that work piece is heated in atmosphere or vacuum.It can make the work piece not oxidize or take off carbons , keep its surface bright and neat and improve its performance. At the same time ,it can carry on the chemical heat treatment by the pharmaceutics.Surface heat treatment on work piece is only to heat its cover to change the metal-layer's mechanics performance. In order to only heat the layer of work piece without making too much heat spreading into the inside, the heat source used must be of high density of energy , namely it can offer greater heat energy on the unit's area of the work piece and make its layer or parts reach high temperature in short-term or instantaneously. The main method of the surface heat treatment is "flame quenching" and "reaction heat" treatment and the heat source used commonly are flame as oxygen acetylene or propane, reaction electric current, laser and electron beam,ect.The chemical heat treatment is to alter the chemical composition, organization and performance of the top layer of work piece.The difference between Chemical and surface heat treatment is that the latter just change the chemical composition of the top layer of work piece . The former is to set the work piece heating in the medium (the gas , liquid , solid ) including carbon , nitrogen or other alloying elements,and then to keep it warm for longer time, thus to make elements as the carbon,nitrogen,boron and chromium,etc permeate through the top layer of work piece.Sometimes after permeation, there is other heat treatment craft to carry on such as quenching and flashing back . The main method of the chemical heat treatment include carbon,nitrogen, and metal permeation.The heat treatment is one of the important processes in machine components and tool and mould manufacture. Generally speaking, it guarantees and improves various kinds of performance of the work piece , for instance wear proof and anti-corrosion. It also improve the organization and state of the tough work piece to ensure various kinds of cooling and heating work.For example tin are annealed for a long time to turn into malleable cast iron which is of plasticity. proper heat treatment craft can prolong the gear wheel's service life at double or dozens of times than these without heat treatment ; In addition, the cheap carbon steel with some alloying elements permeated will own the alloy steel performance whose prices hold high so that it can replace some heat-resisting steel , stainless steel ; all tool and mould need to be through the heat treatment before in use..中文译文金属热处理金属热处理是将金属工件放在一定的介质中加热到适宜的温度,并在此温度中保持一定时间后,又以不同速度冷却的一种工艺。
英文原文名Lthes中文译名车床10/ 1中文译文:车床车床主要是为了进行车外圆、车端面和镗孔等项工作而设计的机床。
车削很少在其他种类的机床上进行,而且任何一种其他机床都不能像车床那样方便地进行车削加工。
由于车床还可以用来钻孔和铰孔,车床的多功能性可以使工件在一次安装中完成几种加工。
因此,在生产中使用的各种车床比任何其他种类的机床都多。
车床的基本部件有:床身、主轴箱组件、尾座组件、溜板组件、丝杠和光杠。
床身是车床的基础件。
它能常是由经过充分正火或时效处理的灰铸铁或者球墨铁制成。
它是一个坚固的刚性框架,所有其他基本部件都安装在床身上。
通常在床身上有内外两组平行的导轨。
有些制造厂对全部四条导轨都采用导轨尖朝上的三角形导轨(即山形导轨),而有的制造厂则在一组中或者两组中都采用一个三角形导轨和一个矩形导轨。
导轨要经过精密加工以保证其直线度精度。
为了抵抗磨损和擦伤,大多数现代机床的导轨是经过表面淬硬的,但是在操作时还应该小心,以避免损伤导轨。
导轨上的任何误差,常常意味着整个机床的精度遭到破坏。
主轴箱安装在内侧导轨的固定位置上,一般在床身的左端。
它提供动力,并可使工件在各种速度下回转。
它基本上由一个安装在精密轴承中的空心主轴和一系列变速齿轮(类似于卡车变速箱)所组成。
通过变速齿轮,主轴可以在许多种转速下旋转。
大多数车床有8~12种转速,一般按等比级数排列。
而且在现代机床上只需扳动2~4个手柄,就能得到全部转速。
一种正在不断增长的趋势是通过电气的或者机械的装置进行无级变速。
由于机床的精度在很大程度上取决于主轴,因此,主轴的结构尺寸较大,通常安装在预紧后的重型圆锥滚子轴承或球轴承中。
主轴中有一个贯穿全长的通孔,长棒料可以通过该孔送料。
主轴孔的大小是车床的一个重要尺寸,因此当工件必须通过主轴孔供料时,它确定了能够加工的棒料毛坯的最大尺寸。
数字控制的机器比人工操纵的机器精度更高、生产出零件的一致性更好、生产速度更快、而且长期的工艺装备成本更低。
附录ToolPurposeUpon completion of this unit, students will be able to:* Rough and explain the difference between finishing.* Choose the appropriate tool for roughing or finishing of special materials and processing.* Recognition Tool Cutting part of the standard elements and perspective.* The right to protect the cutter blade.* List of three most widely used tool material.* Description of each of the most widely used knives made of the material and its processing of Applications.* Space and inclination to understand the definition.* Grinding different tools, plus the principle of space and inclination.* To identify different forms of space and the inclination to choose the application of each form.The main points of knowledge:Rough-finished alloy steel casting materialScattered surplus carbide ceramic materials (junction of the oxide) ToolWith a chip breaking the surface roughness of the D-cutter knives diamondsAfter Kok flank behind the standard point of (former) angle off-chipSide front-side appearance and the outline of the former Kok (I. Kok)Grinding carbon tool steel front-fast finishing horn of rigid steelDouble or multiple-side flank before the dip angle oblique angleSurface-radius Slice root for curlingRough and finishing toolCutting speed only in the surface roughness not required when it is not important. Rough the most important thing is to remove the excess material scattered. Only in surface roughness of the finishing time is important. Unlike rough, finishing the slow processing speed. Chip off with the D-knives, better than the standard point of knives, in Figure 9-10 A, is designed for cutting depth and design, for example, a 5 / 16-inch box cutter blade of the maximum depth of cut 5 / 16 inches, and an 8 mm square block will be cutting knives Corner to 8 mm deep, this tool will be very fast Corner block removal of surplus metal. Slice merits of the deal with that, in a small blade was close thinning. This tool is also a very good finishing tool. But please do not confuse the thin band Tool and Tool-off crumbs. A chip-off is actually counter-productive tool to cut off the chip flakes.And the standard tool of the Corner, compared with chip breaking tool for the Corner is in its on and get grooving, Figure 9-10 B. This tool generally used to block the Corner of rough finishing. While this tool Corner blocks have sufficient strength to carry out deep cut, but the longer the chip will cut off the plane around after shedding a lot of accumulation. Chip is so because the tangles and sharp, and theoperator is a dangerous, so this is a chip from the need to address the problem. Double, or triple the speed of the feed will help to resolve, but this will require greater horsepower and still easily chip very long. Because of the slow processing, however, this action will be a good tool but also because of the small root radius of the processing will be a smooth surface. Especially when processing grey cast iron especially.Cutting Tools appearanceAppearance, sometimes called the contour of the floor plan is where you see the vision or the top down or look at the surface. Figure 9-11 illustrate some of the most common form, those who could be on the cutting tools and grinding out successfully be used. National Standards in its thread-cutting tool on a tiny plane can be as GB thread, the Anglo-American unity and international standards screw threads. A special tool to outline the thread of the plane is to be ground into the correct size.Tools Corner fixedCorner to a number of knives around the 15 degree angle while the other knives and cutting of the straight. When the mill in Figure 9-12 A and 9-12 B, for example by the space and the inclination, these must factor into consideration in the review. Figure 9-12 B Tool Corner block the angle is zero, compared with 9-12 A map is a heavier cutting tools, and the 9-12 A map will take more heat. The same amount of space in front of the two cases are the same.Tool Corner block component and the angleFigure 9-13 Tool Corner block an integral part of the name, and plans 9-14 point of the name, is the machinery industry standards.Grinding Wheel Tool Corner BlockWhen the cutter is fixed in the middle of Dao, Tool Corner block can not be the grinding. Can not do so for the reasons: because of the large number of Dao and extra weight, making Corner together with the grinding is a clumsy and inefficient way. Too much pressure could be added to round on the sand. This can cause the wheel Benglie wheel or because of overheating and the rift on the Corner Tool damage. There are grinding to the possibility of Dao.GrindingA craftsman in his toolbox, should always be a small pocket lining grinding tool. Alumina lining a grinding tool as carbon tool steel and high speed steel tool tool. The silicon carbide lining grinding tool grinding carbide cutting tools. Cutting Tools should always maintain smooth and sharp edge, so that the life expectancy of long knives and processing the surface smooth.Cutting tool materialsCarbon tool steel cutter Corner block usually contains 1.3 percent to 0.9 percent of carbon. These make use of the cutting tool in their tempering temperature higher than about 400 degrees Fahrenheit (205 degrees Celsius) to 500 degrees Fahrenheit (260 degrees Celsius) remained hardness, depending on the content of carbon. These temperature higher than that of carbon tool steel cutter will be changed soft, and it will be the cutting edge. Damaged. Grinding blades or cutting speed faster when using carbon tool steel cutter will be made of the blue, this will be in the imagination. Toolwill be re-hardening and tempering again. So in a modern processing almost no carbon as a tool steel blade.Low-alloy steel cutting tool in the carbon steel tools added tungsten, cobalt, vanadium alloying elements such as the consequences. These elements and the hardness of high-carbon carbide. Increased tool wear resistance. Alloy tool steel that is to say there will be no hard and fast with hot red when the knife's edge can still continue to use it. Low-alloy steel cutting tool is relatively small for a modern processing.High-speed steel with tungsten of 14 percent to 22 percent, or Containing 1.5% to 6% of the W-Mo (molybdenum which accounted for 6 percent to 91 percent). From high-speed steel tool made of a rigid heat, some high-speed steel also contains cobalt, which is formed of rigid factor. Cobalt containing high-speed steel tool can maintain hardness, more than 1,000 degrees Fahrenheit (or 540 degrees Celsius) blade will become soft and easily damaged. After cooling, the tool will harden. When grinding, you must be careful because of overheating and cold at first, so that profile Benglie Zhucheng a variety of metal alloy materials have a special name called Carbide, such as containing tungsten carbide cobalt chrome. In little or iron carbide. However, its high-speed steel cutting speed than the maximum cutting speed is higher 25 percent to 80 percent. Carbide Tool General for cutting force and the intermittent cutting processing, such as processing Chilled Iron.The past, Carbide Tool is mainly used for processing iron, but now carburizing tool for processing all the metal.Carbide Tool into the body than to the high-speed steel tool or casting - lighter alloy cutting tools, because tend to be used as a tool carbide cutting tools. Pure tungsten, carbon carburizing agent or as a dipping formation of the tungsten carbide, suitable for the cast iron, aluminum, non-iron alloy, plastic material and fiber of the machining. Add tantalum, titanium, molybdenum led to the carbon steel The hardness of higher tool, this tool suitable for processing all types of steel. In manufacturing, or tungsten steel alloy containing two or more of a bonding agent and the mixture is hard carbon steel tool, is now generally containing cobalt, cobalt was inquiry into powder and thoroughly mixed, under pressure Formation of Carbide.These cutting tools in the temperature is higher than 1,660 degrees F (870 degrees C) can also be efficiently used. Carbide Tool hardware than high-speed steel tool, used as a tool for better wear resistance. Carbide Tool in a high-speed Gangdao nearly three times the maximum cutting speed of the cutting rate cutting.Made from diamonds to the cutting tool on the surface finish and dimensional accuracy of the high demand and carbide cutting tools can be competitive, but these tools processing the material was more difficult, and difficult to control. Metal, hard rubber and plastic substances can be effective tool together with diamonds and annoyance to the final processing.Ceramic tool (or mixed oxide) is mixed oxide. With 0-30 grade alumina mixture to do, for example, contains about 89 percent to 90 percent of alumina and 10 percent to 11 percent of titanium dioxide. Other ceramic tool is used with the tiny amount of the second oxides Mixed together the cause of pure alumina.Ceramic tools in more than 2,000 degrees F (1095 degrees C) temperature of the work is to maintain strength and hardness. Cutting rates than high-carbon steel knives to 50 percent or even hundreds of percentage. In addition to diamonds and titanium carbide, ceramic tool in the industry is now all the materials of the most hard cutting tool, especially at high temperatures.Tao structure easily broken in a specific situation, broken only carbon intensity of the half to two-thirds. Therefore, in cut, according to the proportion of cutting and milling would normally not be recommended. Ceramics cutting machine breakdown of failure is not usually wear failure, as compared with other materials, their lack of ductility and lower tensile strength.In short, the most widely used by the cutting tool material is cut high-speed steel, low alloy materials and carbide.Gap and dipSpace and inclination of the principle is the most easily to the truck bed lathe tool bladed knives to illustrate. Shape, size of the gap, and dip the type and size will change because of machining. Similarly a grinding tool Corner block is just like brushing your teeth.Gap tool to stop the edge of friction with the workpiece. If there is no gap in Figure 9-15A in the small blades, knives and the side will wear will not be cutting. If there are gaps in Figure 9-15 B, will be a cutting tool. This basic fact apply to any type of tool.Clearance was cutting the size depends on material and the cutting of the material deformation. For example, aluminum is soft and easy to slightly deformed or uplift, when the cutter Corner into space within the perspective and the perspective of the space under, the equivalent in steel mill and will very quickly broken. Table 9-1 (No. 340) that different materials grinding space and perspective.The correct amount of space will be properly protected edge. Too much space will cause the blade vibration (fibrillation), and may edge of total collapse. Tool Corner for the slab block must have a backlash, behind (in front) gap, knife and cut-corner. The main cutting edge is almost as all the cutting work at the cutting edge of the cutting tool on the edge, on the left or right-lateral knives, or cutting tool in the end, cut off on a cutter.Backlash angle for example, the role of a lathe tool Corner to the left block when it mobile. If there is no backlash Kok, Fig 9-16 A, with the only tool will be part of friction rather than cutting. If a suitable backlash Kok, Fig 9-16 B, will be cutting edge and will be well supported. If I have too many gaps, Fig 9-16 C, the edge will not support leading tool vibration (fibrillation) and may be completely broken.Tool gap to the front or rear of the role when it fixed to zero, as shown in Figure 9-17. If not in front of the Gap. Figure 9-17 A, the tool will not only friction and cutting. If a suitable space in front, Fig 9-17 B, but also a good tool will be cutting edge will be well supported. If a big gap in front of Ms, Fig 9-17 C, the tool will lack support, will have a vibrate, and cutting edge may be pressure ulcer.Figure 9-18 illustrate the gap in front of a lathe tool, when it with a 15 degree angle when fixed. The same amount of space on the front fixed to zero, and around thecutter, but the tool is the relatively thin. So the heat away from the blade less. Typically, front-side or front-not too big in Figure 9-19. It is usually from zero degrees to 20 degrees change, an average of about 15 degrees. There are clear advantages, according to the following: good cutting angle so that the cutting edge of the work was well, but relatively thin chips. Cutting Tools is the weakest part. By the former angle, the blade In the form of points around the workpiece. Cutting Edge shock will cause the entire tool vibration. When cutting the work nearly completed, the final section of metal was to ring, packing iron sheet or tangles in the form of the metal ball away gradually replaced by direct removal. Pressure tends to stay away from the workpiece cutting tool rather than narrow the gap between its parts. 9-19 A in the plan was an example of the use of a 30-degree lateral Cutting Angle tool processing thin slice example. A mathematical proof of the plan 9-19 B in the right-angle triangle trip is to expand the use of a map 9-19 A right triangle in the same way, that is, in the direction of upward mobility to feed a 0.010 inch. Right triangle adjacent to the edge (b) and feed 0.010 feet equivalent.The following formula using triangulation to explain:Kok cosine A = right-angle-B / C XiebianOr cosine of 30 degrees = b / c0.886 = b/0.010b = 0.866 * 0.010b = 0.00866 (bladed too thin)When the mobile tool, the purpose of front-to be processed to eliminate from the surface of the cut-cutting tools. This angle is usually from 8 degrees to 15 degrees, but in exceptional circumstances it as much as 20 degrees to 30 degrees. If there is no gap in Figure 9-20 A, cutting tools will be tied up, sharp beep, and the rivets may be the first to die away. The appropriate space, in Figure 9-20 B, cutting tool will be cutting well.A manufacturing plant or cut off the fast-cutter blade with three space, in a root-surface or surface and the other in bilateral level, in Figure 9-21. If a tool Corner block from the date of the face, It can have up to five space, in Figure 9-22. Grooving tool sometimes known as area reduction tool used to cut a groove in the shallow end of the thread.Inclination is the top tool inclination or, in the Tool Corner block on the surface. Changes depending on the angle of the cutting material. Improvement of the cutting angle, the blade shape, and guidelines from the chip from the edge of the direction. Chip dip under the direction named. For example, if a chip from the edge cutter outflow, it is called anterior horn. If the chip to the back of the outflow, that is, to the Dao, which is known as the horn. Some mechanical error and the staff horn as a front-or knife corner.Single tool like Tool Corner block may be the only edge of the blade side oblique angle, or in the back, only to end on the edge of the horn, or they may have roots in the face or front surface of the main Cutting edge of the blade and cutting edge of the horn and a roll angle of the portfolio. In the latter case, cut off most of the surface with a cutter and a chip to the point of view in the tool horn and roll angle in bothdirections has been moved out.Two different roll angle in Figure 9-23 A and 9-23 B was an example. Angle depends on the size and type of material was processed.9-24 A map in Figure 9-24 B and gives examples of zero to a fixed cutter after the two different angle. In Figure 9-25 B and 9-25 A Tool to the regular 15-degree angle. Figure 9-26 tool to display a 15 degree angle fixed, but in this case a tool to roll angle after angle and the combination of form close to the workpiece. Double or multiple chips to lead the inclination angle of a mobile or two away from the edge of the back and side to stay away from the cutter.Comparison of various horn, shown in Figure 9-27, Corner of the horn of a negative point of view, and zero is the point of view. These dip in the Corner cutter on the manifestation of a decision in the hands of the processing needs of the pieces. After Kok was the size of the type of materials processing, and knives in Dao fixed on the way.The type of lateral oblique angleFigure 9-28 examples of tools Corner blocks and four different types of lateral oblique angle of the cross-sectional. Figure 9-28 A, is zero lateral oblique angle, like some of the brass materials, some bronze and some brittle plastic material is particularly necessary. Standard side oblique angle, in Figure 9-28 B, is the most common one of the bevel side. In the ductile material on the deep cut, easy to chip in the tool around the accumulation of many, and this will cause danger to the operator. The chip will become a deal with the problem. Such a tool to cut off the grey cast iron is the most appropriate.Chip laps volumes, Figure 9-28 C, is one of the best types of inclination, especially in the ductile material on the special deep cutting. Chip small crimp in close formation against the Dao of bladed knives against the will of the rupture. The chip rolled up to maintain a narrow trough of the chip will guarantee that the width of closely Lane V ol. The chip is very easy to handle. V olume circle with a chip is not a cut-chip.Chip cut off, in Figure 9-28 D, leading to chip in the corner was cut off, and then to small chips fell after the chip. The need to cut off a chip provides up to 25 percent of the force. This inclination of the stickiness of the steel is good.Gap KokWhen cutting any material time, the gap should always be the smallest size, but the gap should never angle than the required minimum angle small space. The gap is too small knives Kok will lead to friction with the workpiece. Choice of space at the corner to observe the following points:1. When processing hardness, stickiness of the material, the use of high-speed steel tool cutting angle should be in the space of 6 to 8 degrees, and the use of carbon tool steel cutter at the corner of the gap in size should be 5 degrees to 7 degrees.2. When the processing of carbon steel, low carbon steel, cast iron when the gap angle should be the size of high-speed steel tool 8 degrees to 12 degrees, and carbon tool steel cutter 5 degrees to 10 degrees.3. Scalability when processing materials such as copper, brass, bronze, aluminum,iron, etc. Zhanxing materials, space Kok should be the size of high-speed steel tool 12 degrees to 16 degrees, carbon steel knives 8 degrees to 14 , Mainly because of the plastic deformation of these metals. This means that, when the cutter and around them, the soft metal to some minor deformation or protruding, and this tool will be friction. At this time, we must have a tool on the additional space.刀具目的在完成这一个单元之后,学生将会能够:* 解释粗加工和精加工之间的差别。
Introduciton of MachiningHave a shape as a processing method, all machining process for the production of the most commonly used and most important method. Machining process is a process generated shape, in this process, Drivers device on the workpiece material to be in the form of chip removal. Although in some occasions, the workpiece under no circumstances, the use of mobile equipment to the processing, However, the majority of the machining is not only supporting the workpiece also supporting tools and equipment to complete.Machining know the process . For casting, forging and machining pressure, every production of a specific shape of the workpiece, even a spare parts, almost the shape of the structure, to a large extent, depend on effective in the form of raw materials. In general, through the use of expensive equipment and without special processing conditions, can be almost any type of raw materials, mechanical processing to convert the raw materials processed into the arbitrary shape of the structure, as long as the external dimensions large enough, it is possible. Because of a production of spare parts, even when the parts and structure of the production batch sizes are suitable for the original casting, Forging or pressure processing to produce, but usually prefer machining.Strict precision and good surface finish, Machining the second purpose is the establishment of the and surface finish possible on the basis of. Many parts, if any other means of production belonging to the large-scale production, Well Machining is a low-tolerance and can meet the requirements of small batch production. Besides, many parts on the production and processing of coarse process to improve its generalshape of the surface. It is only necessary precision and choose only the surface machining. For instance, thread, in addition to mechanical processing, almost no other processing method for processing. Another example is the blacksmith pieces keyhole processing, as well as training to be conducted immediately after the mechanical completion of the processing.Primary Cutting ParametersCutting the work piece and tool based on the basic relationship between the following four elements to fully describe : the tool geometry, cutting speed, feed rate, depth and penetration of a cutting tool.Cutting Tools must be of a suitable material to manufacture, it must be strong, tough, order to effectively processing, and cutting speed must adapt to the level of specific parts -- with knives. Generally, the more the work piece or tool for reciprocating movement and feed rate on each trip through the measurement of inches. Generally, in other conditions, feed rate and cutting speed is inversely proportional to。
机械工程英语原文+翻译完整版第一单元Types of Materials材料的类型Materials may be grouped in several ways. Scientists often classify materials by their state: solid, liquid, or gas. They also separate them into organic (once living) and inorganic (never living) materials.材料可以按多种方法分类。
科学家常根据状态将材料分为:固体、液体或气体。
他们也把材料分为有机材料(曾经有生命的)和无机材料(从未有生命的)。
For industrial purposes, materials are divided into engineering materials or nonengineering materials. Engineering materials are those used in manufacture and become parts of products.就工业效用而言,材料被分为工程材料和非工程材料。
那些用于加工制造并成为产品组成部分的就是工程材料。
Nonengineering materials are the chemicals, fuels, lubricants, and other materials used in the manufacturing process, which do not become part of the product.非工程材料则是化学品、燃料、润滑剂以及其它用于加工制造过程但不成为产品组成部分的材料。
Engineering materials may be further subdivided into: ①Metal ②Ceramics ③Composite ④Polymers, etc.工程材料还能进一步细分为:①金属材料②陶瓷材料③复合材料④聚合材料,等等。
机械专业英语词汇陶瓷ceramics合成纤维synthetic fibre电化学腐蚀electrochemical corrosion 车架automotive chassis悬架suspension转向器redirector变速器speed changer板料冲压sheet metal parts孔加工spot facing machining车间workshop工程技术人员engineer气动夹紧pneuma lock数学模型mathematical model画法几何descriptive geometry机械制图Mechanical drawing投影projection视图view剖视图profile chart标准件standard component零件图part drawing装配图assembly drawing尺寸标注size marking技术要求technical requirements刚度rigidity内力internal force位移displacement截面section疲劳极限fatigue limit断裂fracture塑性变形plastic distortion脆性材料brittleness material刚度准则rigidity criterion垫圈washer垫片spacer直齿圆柱齿轮straight toothed spur gear 斜齿圆柱齿轮helical—spur gear直齿锥齿轮straight bevel gear运动简图kinematic sketch齿轮齿条pinion and rack蜗杆蜗轮worm and worm gear虚约束passive constraint曲柄crank 摇杆racker凸轮cams共轭曲线conjugate curve范成法generation method定义域definitional domain值域range导数\\微分differential coefficient求导derivation定积分definite integral不定积分indefinite integral曲率curvature偏微分partial differential毛坯rough游标卡尺slide caliper千分尺micrometer calipers攻丝tap二阶行列式second order determinant逆矩阵inverse matrix线性方程组linear equations概率probability随机变量random variable排列组合permutation and combination气体状态方程equation of state of gas动能kinetic energy势能potential energy机械能守恒conservation of mechanical energy动量momentum桁架truss轴线axes余子式cofactor逻辑电路logic circuit触发器flip—flop脉冲波形pulse shape数模digital analogy液压传动机构fluid drive mechanism机械零件mechanical parts淬火冷却quench淬火hardening回火tempering调质hardening and tempering磨粒abrasive grain结合剂bonding agent砂轮grinding wheel后角clearance angle龙门刨削planing主轴spindle主轴箱headstock卡盘chuck加工中心machining center车刀lathe tool车床lathe钻削镗削bore车削turning磨床grinder基准benchmark钳工locksmith锻forge压模stamping焊weld拉床broaching machine拉孔broaching装配assembling铸造found流体动力学fluid dynamics流体力学fluid mechanics加工machining液压hydraulic pressure切线tangent机电一体化mechanotronics mechanical-electrical integration气压air pressure pneumatic pressure稳定性stability介质medium液压驱动泵fluid clutch液压泵hydraulic pump阀门valve失效invalidation强度intensity载荷load应力stress安全系数safty factor可靠性reliability螺纹thread螺旋helix键spline销pin滚动轴承rolling bearing滑动轴承sliding bearing弹簧spring制动器arrester brake十字结联轴节crosshead联轴器coupling链chain皮带strap精加工finish machining粗加工rough machining变速箱体gearbox casing腐蚀rust氧化oxidation磨损wear耐用度durability随机信号random signal离散信号discrete signal超声传感器ultrasonic sensor集成电路integrate circuit挡板orifice plate残余应力residual stress套筒sleeve扭力torsion冷加工cold machining电动机electromotor汽缸cylinder过盈配合interference fit热加工hotwork摄像头CCD camera倒角rounding chamfer优化设计optimal design工业造型设计industrial moulding design有限元finite element滚齿hobbing插齿gear shaping伺服电机actuating motor铣床milling machine钻床drill machine镗床boring machine步进电机stepper motor丝杠screw rod导轨lead rail组件subassembly可编程序逻辑控制器Programmable Logic Controller PLC电火花加工electric spark machining电火花线切割加工electrical discharge wire —cutting相图phase diagram热处理heat treatment固态相变solid state phase changes有色金属nonferrous metal陶瓷ceramics合成纤维synthetic fibre电化学腐蚀electrochemical corrosion车架automotive chassis悬架suspension转向器redirector变速器speed changer板料冲压sheet metal parts孔加工spot facing machining车间workshop工程技术人员engineer气动夹紧pneuma lock数学模型mathematical model画法几何descriptive geometry机械制图Mechanical drawing投影projection视图view剖视图profile chart标准件standard component零件图part drawing装配图assembly drawing尺寸标注size marking技术要求technical requirements刚度rigidity内力internal force位移displacement截面section疲劳极限fatigue limit断裂fracture塑性变形plastic distortion脆性材料brittleness material刚度准则rigidity criterion垫圈washer垫片spacer直齿圆柱齿轮straight toothed spur gear斜齿圆柱齿轮helical—spur gear 直齿锥齿轮straight bevel gear运动简图kinematic sketch齿轮齿条pinion and rack蜗杆蜗轮worm and worm gear虚约束passive constraint曲柄crank摇杆racker凸轮cams共轭曲线conjugate curve范成法generation method定义域definitional domain值域range导数\\微分differential coefficient求导derivation定积分definite integral不定积分indefinite integral曲率curvature偏微分partial differential毛坯rough游标卡尺slide caliper千分尺micrometer calipers攻丝tap二阶行列式second order determinant逆矩阵inverse matrix线性方程组linear equations概率probability随机变量random variable排列组合permutation and combination气体状态方程equation of state of gas动能kinetic energy势能potential energy机械能守恒conservation of mechanical energy 动量momentum桁架truss轴线axes余子式cofactor逻辑电路logic circuit触发器flip-flop脉冲波形pulse shape数模digital analogy液压传动机构fluid drive mechanism机械零件mechanical parts淬火冷却quench淬火hardening回火tempering调质hardening and tempering磨粒abrasive grain结合剂bonding agent砂轮grinding wheelAssembly line 组装线Layout 布置图Conveyer 流水线物料板Rivet table 拉钉机Rivet gun 拉钉枪Screw driver 起子Pneumatic screw driver 气动起子worktable 工作桌OOBA 开箱检查fit together 组装在一起fasten 锁紧(螺丝)fixture 夹具(治具)pallet 栈板barcode 条码barcode scanner 条码扫描器fuse together 熔合fuse machine热熔机repair修理operator作业员QC品管supervisor 课长ME 制造工程师MT 制造生技cosmetic inspect 外观检查inner parts inspect 内部检查thumb screw 大头螺丝lbs. inch 镑、英寸EMI gasket 导电条front plate 前板rear plate 后板chassis 基座bezel panel 面板power button 电源按键reset button 重置键Hi—pot test of SPS 高源高压测试Voltage switch of SPS 电源电压接拉键sheet metal parts 冲件plastic parts 塑胶件SOP 制造作业程序material check list 物料检查表work cell 工作间trolley 台车carton 纸箱sub—line 支线left fork 叉车personnel resource department 人力资源部production department生产部门planning department企划部QC Section品管科stamping factory冲压厂painting factory烤漆厂molding factory成型厂common equipment常用设备uncoiler and straightener整平机punching machine 冲床robot机械手hydraulic machine油压机lathe车床planer |plein|刨床miller铣床grinder磨床linear cutting线切割electrical sparkle电火花welder电焊机staker=reviting machine铆合机position职务president董事长general manager总经理special assistant manager特助factory director厂长department director部长deputy manager | =vice manager副理section supervisor课长deputy section supervisor =vice section superisor副课长group leader/supervisor组长line supervisor线长assistant manager助理to move,to carry, to handle搬运be put in storage入库pack packing包装to apply oil擦油to file burr 锉毛刺final inspection终检to connect material接料to reverse material 翻料wet station沾湿台Tiana天那水cleaning cloth抹布to load material上料to unload material卸料to return material/stock to退料scraped |\\’skr?pid|报废scrape .。
毕业设计论文外文资料原文及译文学院:机电工程学院专业:机械设计制造及其自动化班级:学号:姓名:Mechanical engineering1.The porfile of mechanical engineeringEngingeering is a branch of mechanical engineerig,it studies mechanical and power generation especially power and movement.2.The history of mechanical engineering18th century later periods,the steam engine invention has provided a main power fountainhead for the industrial revolution,enormously impelled each kind of mechznical biting.Thus,an important branch of a new Engineering – separated from the civil engineering tools and machines on the branch-developed together with Birmingham and the establishment of the Associantion of Mechanical Engineers in 1847 had been officially recognized.The mechanical engineering already mainly used in by trial and error method mechanic application technological development into professional engineer the scientific method of which in the research,the design and the realm of production used .From the most broad perspective,the demend continuously to enhance the efficiencey of mechanical engineers improve the quality ofwork,and asked him to accept the history of the high degree of education and training.Machine operation to stress not only economic but also infrastructure costs to an absolute minimun.3.The field of mechanical engineeringThe commodity machinery development in the develop country,in the high level material life very great degree is decided each kind of which can realize in the mechanical engineering.Mechanical engineers unceasingly will invent the machine next life to produce the commodity,unceasingly will develop the accuracy and the complexity more and more high machine tools produces the machine.The main clues of the mechanical development is:In order to enhance the excellent in quality and reasonable in price produce to increase the precision as well as to reduce the production cost.This three requirements promoted the complex control system development.The most successful machine manufacture is its machine and the control system close fusion,whether such control system is essentially mechanical or electronic.The modernized car engin production transmission line(conveyer belt)is a series of complex productions craft mechanizationvery good example.The people are in the process of development in order to enable further automation of the production machinery ,the use of a computer to store and handle large volumes of data,the data is a multifunctional machine tools necessary for the production of spare parts.One of the objectives is to fully automated production workshop,three rotation,but only one officer per day to operate.The development of production for mechanical machinery must have adequate power supply.Steam engine first provided the heat to generate power using practical methods in the old human,wind and hydropower,an increase of engin .New mechanical engineering industry is one of the challenges faced by the initial increase thermal effciency and power,which is as big steam turbine and the development of joint steam boilers basically achieved.20th century,turbine generators to provide impetus has been sustained and rapid growth,while thermal efficiency is steady growth,and large power plants per kW capital consumption is also declining.Finally,mechanical engineers have nuclear energy.This requires the application of nuclear energy particularly high reliability and security,which requires solving many new rge power plants and the nuclear power plant control systems have become highly complex electroonics,fluid,electricity,water and mechanical parts networks All in all areas related to the mechanical engineers.Small internal combustion engine,both to the type (petrol and diesel machines)or rotary-type(gas turbines and Mong Kerr machine),as well as their broad application in the field of transport should also due to mechanical enginerrs.Throughout the transport,both in the air and space,or in the terrestrial and marine,mechanial engineers created a variety of equipment and power devices to their increasing cooperation with electrical engineers,especially in the development of appropration control systems.Mechanical engineers in the development of military weapons technology and civil war ,needs a similar,though its purpose is to enhance rather than destroy their productivity.However.War needs a lot of resources to make the area of techonlogy,many have a far-reaching development in peacetime efficiency.Jet aircraft and nuclear reactors are well known examples.The Biological engineering,mechanical engineering biotechnology is a relatively new and different areas,it provides for the replacement of the machine or increase thebody functions as well as for medical equipment.Artficial limbs have been developed and have such a strong movement and touch response function of the human body.In the development of artificial organ transplant is rapid,complex cardiac machines and similar equipment to enable increasingly complex surgery,and injuries and ill patients life functions can be sustained.Some enviromental control mechanical engineers through the initial efforts to drainage or irrigation pumping to the land and to mine and ventilation to control the human environment.Modern refrigeration and air-conditioning plant commonaly used reverse heat engine,where the heat from the engine from cold places to more external heat.Many mechanical engineering products,as well as other leading technology development city have side effects on the environment,producing noise,water and air pollution caused,destroyed land and landscape.Improve productivity and diver too fast in the commodity,that the renewable naturalforces keep pace.For mechanical engineers and others,environmental control is rapidly developing area,which includes a possible development and production of small quantities of pollutants machine sequnce,and the development of new equipment and teachnology has been to reduce and eliminate pollution.4.The role of mechanical engineeringThere are four generic mechanical engineers in common to the above all domains function.The 1st function is the understanding and the research mechanical science foundation.It includes the power and movement of the relationship dynamics For example,in the vibration and movement of the relationship;Automatic control;Study of the various forms of heart,energy,power relations between the thermodynamic;Fluidflows; Heat transfer; Lubricant;And material properties.The 2nd function will be conducts the research,the desing and the development,this function in turn attempts to carry on the essential change to satisfy current and the future needs.This not only calls for a clear understanding of mechanical science,and have to breakdown into basic elements of a complex system capacity.But also the need for synthetic and innovative inventions.The 3rd function is produces the product and the power,include plan,operation and maintenance.Its goal lies in the maintenance eitherenhances the enterprise or the organization longer-tern and survivabilaty prestige at the same time,produces the greatest value by the least investments and the consumption.The 4th function is mechanical engineer’s coordinated function,including the management,the consultation,as well as carries on the market marking in certain situation.In all these function,one kind unceasingly to use the science for a long time the method,but is not traditional or the intuition method tendency,this is a mechanical engineering skill aspect which unceasingly grows.These new rationalization means typical names include:The operations research,the engineering economics,the logical law problem analysis(is called PABLA) However,creativity is not rationalization.As in other areas,in mechanical engineering,to take unexpected and important way to bring about a new capacity,still has a personal,marked characteristice.5.The design of mechanical engineeringThe design of mechanical is the design has the mechanical property the thing or the system,such as:the instrument and the measuring appliance in very many situations,the machine design must use the knowledge of discipline the and so on mathematics,materials science and mechanics.Mechanical engineering desgin includeing all mechanical desgin,but it was a study,because it also includes all the branches of mechsnical engineering,such as thermodynamics all hydrodynamics in the basic disciplines needed,in the mechanical engineering design of the initial stude or mechanical design.Design stages.The entire desgin process from start to finish,in the process,a demand that is designed for it and decided to do the start.After a lot of repetition,the final meet this demand by the end of the design procees and the plan.Design considerations.Sometimes in a system is to decide which parts needs intensity parts of geometric shapesand size an important factor in this context that we must consider that the intensity is an important factor in the design.When we use expression design considerations,we design parts that may affect the entire system design features.In the circumstances specified in the design,usually for a series of such functions must be taken into account.Howeever,to correct purposes,we should recognize that,in many cases thedesign of important design considerations are not calculated or test can determine the components or systems.Especially students,wheen in need to make important decisions in the design and conduct of any operation that can not be the case,they are often confused.These are not special,they occur every day,imagine,for example,a medical laboratory in the mechanical design,from marketing perspective,people have high expectations from the strength and relevance of impression.Thick,and heavy parts installed together:to produce a solid impression machines.And sometimes machinery and spare parts from the design style is the point and not the other point of view.Our purpose is to make those you do not be misled to believe that every design decision will needreasonable mathematical methods.Manufacturing refers to the raw meterials into finished products in the enterprise.Create three distinct phases.They are:input,processing exprot.The first phase includes the production of all products in line with market needs essential.First there must be the demand for the product,the necessary materials,while also needs such as energy,time,human knowledge and technology resourcess .Finall,the need for funds to obtain all the other resources. Lose one stage after the second phase of the resources of the processes to be distributed.Processing of raw materials into finished products of these processes.To complete the design,based on the design,and then develop plans.Plan implemented through various production processes.Management of resources and processes to ensure efficiency and productivity.For example,we must carefully manage resources to ensure proper use of funds.Finally,people are talking about the product market was cast.Stage is the final stage of exporting finished or stage.Once finished just purchased,it must be delivered to the users.According to product performance,installation and may have to conduct further debugging in addition,some products,especially those very complex products User training is necessary.6.The processes of materials and maunfacturingHere said engineering materials into two main categories:metals and non-ferrous,high-performance alloys and power metals.Non-metallic futher divided into plastice,synthetic rubber,composite materials and ceramics.It said the productionproccess is divided into several major process,includingshape,forging,casting/ founding,heat treatment,fixed/connections ,measurement/ quality control and materal cutting.These processes can be further divide into each other’s craft.Various stages of the development of the manufacturing industry Over the years,the manufacturing process has four distinct stages of development, despite the overlap.These stages are:The first phase is artisanal,the second Phase is mechanization.The third phase is automation the forth Phase is integrated.When mankind initial processing of raw materials into finished products will be,they use manual processes.Each with their hands and what are the tools manuslly produced.This is totally integrated production take shape.A person needs indentification,collection materials,the design of a product to meet that demand,the production of such products and use it.From beginning to end,everything is focused on doing the work of the human ter in the industrial revolution introduced mechanized production process,people began to use machines to complete the work accomplished previously manual. This led to the specialization.Specialization in turn reduce the manufacture of integrated factors.In this stage of development,manufacturing workers can see their production as a whole represent a specific piece of the part of the production process.One can not say that their work is how to cope with the entire production process,or how they were loaded onto a production of parts finished.Development of manufacting processes is the next phase of the selection process automation.This is a computer-controlled machinery and processes.At this stage,automation island began to emerge in the workshop lane.Each island represents a clear production process or a group of processes.Although these automated isolated island within the island did raise the productivity of indivdual processes,but the overall productivity are often not change.This is because the island is not caught in other automated production process middle,but not synchronous with them .The ultimate result is the efficient working fast parked through automated processes,but is part of the stagnation in wages down,causing bottlenecks.To better understand this problem,you can imagine the traffic in the peak driving a red light from the red Service Department to the next scene. Occasionally you will find a lot less cars,more than being slow-moving vehicles,but the results can be found by thenext red light Brance.In short you real effect was to accelerate the speed of a red Department obstruction offset.If you and other drivers can change your speed and red light simultaneously.Will advance faster.Then,all cars will be consistent,sommth operation,the final everyone forward faster.In the workshop where the demand for stable synchronization of streamlined production,and promoted integration of manufacturing development.This is a still evolving technology.Fully integrated in the circumstances,is a computer-controllrd machinery and processing.integrated is completed through computer.For example in the preceding paragraph simulation problems,the computer will allow all road vehicles compatible with the change in red.So that everyone can steady traffic.Scientific analysis of movement,timing and mechanics of the disciplines is that it is composed of two pater:statics and dynamics.Statics analyzed static system that is in the system,the time is not taken into account,research and analysis over time and dynamics of the system change.Dynameics from the two componets.Euler in 1775 will be the first time two different branches: Rigid body movement studies can conveniently divided into two parts:geometric and mechanics.The first part is without taking into account the reasons for the downward movement study rigid body from a designated location to another point of the movement,and must use the formula to reflect the actual,the formula would determine the rigid body every point position. Therefore,this study only on the geometry and,more specifically,on the entities from excision.Obviously,the first part of the school and was part of a mechanical separation from the principles of dynamics to study movement,which is more than the two parts together into a lot easier.Dynamics of the two parts are subsequently divided into two separate disciplines,kinematic and dynamics,a study of movement and the movement strength.Therefore,the primary issue is the design of mechanical systems understand its kinematic.Kinematic studies movement,rather than a study of its impact.In a more precise kinematic studies position,displacement,rotation, speed,velocity and acceleration of disciplines,for esample,or planets orbiting research campaing is a paradigm.In the above quotation content should be pay attention that the content of the Euler dynamics into kinematic and rigid body dynamics is based on the assumptionthat they are based on research.In this very important basis to allow for the treatment of two separate disciplines.For soft body,soft body shape and even their own soft objects in the campaign depends on the role of power in their possession.In such cases,should also study the power and movement,and therefore to a large extent the analysis of the increased complexity.Fortunately, despite the real machine parts may be involved are more or less the design of machines,usually with heavy material designed to bend down to the lowest parts.Therefore,when the kinematic analysis of the performance of machines,it is often assumed that bend is negligible,spare parts are hard,but when the load is known,in the end analysis engine,re-engineering parts to confirm this assnmption.机械工程1.机械工程简介机械工程是工程学的一个分支,它研究机械和动力的产,尤其是力和动力。
2010 届Heat treatment of metal金属热处理姓名学号200615840114年级2006专业机械设计制造及其自动化系(院)工学院指导教师王宁宁2010 年01 月Heat treatment of metalIn industry today there are more than a thousand different metals being used to manufacture products. The modern automobile has more than one hundred different metals used in its construction. An attempt will be made in this passage to give an understanding of the basic classification of metals.Metals were formerly thought to be those elements that had a metallic luster and were good conductor of heat and electricity. Actually, metals are generally defined as those elements whose hydroxides from bases (such as sodium or potassium).the nonmetals’ hydroxides from acids (such as sulphur). Metals may exist as pure elements. When two or more metallic elements are combined,they form a mixture called an alloy The term alloy is used to identify any metallic system. In metallurgy it is a substance, with metallic properties, that is composed of two or more elements, in timately mixed. Of these elements one must be a metal. Plain carbon steel, in the sense, is basically an alloy of iron and carbon. Other elements are present in the form of impurities. However, for commercial purposes, plain carbon steel is not classified as an alloy steel.Alloy maybe further classified as ferrous and nonferrous. Ferrous alloys contain iron. Nonferrous alloys do not contain iron.All commercial varieties of iron and steel are alloys. The ordinary steels are thought of as iron-carbon alloys. However, practically all contain silicon and manganese as well. In addition, there are thousands of recognized alloy steels. Examples are special tool steels, steels for castings, forgings, and rolled shapes. The base metal for all these is iron.Steels are often called by the principal alloying element present. Examples are silicon steel, manganese steel, nickel steel, and tungsten steel. Even nonferrous alloys may contain iron in a small amount, as impurities. Some of the nonferrous alloys are bronze, brass, and monel.Although pure metals solidify at a constant temperature, alloys do not. The first nuclei have a tendency to form at a higher temperature than that at which complete solidification occurs. Each element in an alloy has its own peculiarities relative totemperature. Thus, the change in temperature as solidification progresses causes the solid being formed to change in chemical composition.Many alloying elements dissolve in the base metal in different proportions in liquefied and solidified steels. The proportion of the alloying element that remains in solid solutions has a tendency to vary with the temperature and grain structure of the alloy that is formed.Nonferrous metals are seldom formed in the pure state. They must be separated from the gangue before the ore can be reduced. Thus, a process known as ore-dressing is performed. Metals and metal compounds are heavier than the gangue. They settle to the bottom if such a mixture has been agitated in water. This process is similar to the method used by the early miners who panned for gold. However, refinements have been developed to speed up the accumulation of metal compound of metal compounds by using this principal.The reverberatory furnace is the type most often used in the smelting of nonferrous metals. This furnace is constructed of refractory brick with a steel structure on the outside. The charge is placed in the furnace and heated indirectly by the flame. Slag inducers or fluxes are added to the charge to reduce oxidation.Properties of metalsMetals have properties that distinguish them from other materials. The most important of these properties is strength, or the ability to support weight without bending or breaking. This property combined with toughness, or ability to bend without breaking, is important. Metals also have advantages regarding resistance to corrosion. They are responsive to heat treatment.Metals can be cast into many shapes and sizes. They can be welded, hardened,and softened. Metals also possess another important property-recycling and reuse. When a particular product is discarded, it can be cut into convenient sections. These sections can be put into a furnace, remelted, and used in another product.The properties of metals may be classified in three categories: chemical properties, mechanical properties, and physical properties. Here we will emphasize the primary mechanical properties of metals. In understanding the related areas ofmetalworking and methods used today, the mechanical properties of metals are of the utmost importance.The hardness of metals varies greatly. Some, like lead, can be indented easily. Others like tungsten carbide, approach diamond hardness. They are of great value as dies for cutting tools of various types. Heat treatment causes changes in the hardness. Annealed tool steel can readily be machined. Often, this is difficult after it has been hardened and tempered. Annealed brass is comparatively soft. When cold-worked the hardness is greatly increased.A tough metal possesses very high strength. It also has the capability to deform permanently and resist rupture. Toughness enables the metal to survive shock or impact without fracture.The strength of a metal is its ability to resist deformation or rupture. In certain items, a combination of strength and plasticity is desirable. Machine tools are an example.AnnealingThe word anneal has been used before to describe heat-treating processes for softening and regaining ductility in connection with cold working of material. It has a similar meaning when used in connection with the heat treating of allotropic materials. The purpose of full annealing is to decrease hardness, increase ductility, and sometimes improve machinability of highcarbon steels that might otherwise be difficult to cut. The treatment is also used to relieve stresses, refine grain size, and promote uniformity of structure throughout the material.Machinability is not always improved by annealing. The word machinability is used to describe several interrelated factors, including the ability of a material to be cut with a good surface finish. Plain low carbon steel, when fully annealed, are soft and relatively weak, offering litter resistance to cutting, but usually having sufficient ductility and toughness that a cut chip tends to pull and tear the surface from which it is removed, leaving a comparatively poor quality surface, which results in a poor machinablity of many of the higher plain carbon and most of the alloy steels canusually be greatly improved by annealing, as they are often too hard and strong to be easily cut at any but their softest condition.The procedure for annealing hypoeutectoid steel is to heat slowly to approximately 60℃ above the Ac3 line, to soak for a long enough period that the temperature equalizes throughout the material and homogeneous austenite is formed, and then to allow the steel to cool very slowly by cooling it in the furnace or burying it in the maximum ferrite and the coarsest pearlite to place the steel in its softest, most ductile, and least strained condition.NormalizingThe purpose of normalizing is somewhat similar to that of annealing with theExceptions that the steel is not to its softest condition and the pearlite is left rather fine instead of coarse. Refinement of grain size, relief of internalstresses, and improvement of structural uniformity together with recovery of someductility provide high toughness qualities in normalized steel. The process is frequently used for improvement of machinability and for stress relief to reduce distortion that might occur with partial machining or aging.The procedure for normalizing is to austenitize by slowly heating to approximate 80℃ above the AC3 or Accm3 temperature for hypoeutectoid or hypereutectoid.Steels, respectively; providing soaking time for the formation of austenite; and cooling slowly in still air. Note that the steels with more carbon than the eutectoid composition are heated above the Accm instead of the Ac13 used for annealing. The purpose of normalizing is to attempt to dissolve all the cementite during austenitization to eliminate, as for as possible, the settling of hard, brittle iron carbide in the grain boundaries. The desired decomposition products are smallgrained, fine pearlite with a minimum of free ferrite and free cementite.SpheroidizingMinimum hardness and maximum ductility of steel can be produced by a process called spheroidizing, which causes the iron carbide to form in small spheres or nodulesin a ferrite matrix. In order to start with small grains that spheroidize more readily, the process is usually performed on normalized steel. Several variations of processing are used, but all require the holding of the steel near the A1 temperature (usually slightly below)for a number of hours to allow the iron carbide to form on its more stable and lower energy state of small, rounded globules.The main need for the process is to improve the machinability quality of high carbon steel and to pretreat hardened steel to help produce greater structural uniformity after quenching because of the lengthy treatment time and therefore rather high cost, spheroidizing is not performed nearly as annealing or normalizing.Hardening of steelMost of the heat treatment hardening processes for the steel is the based on the production of high percentages of martensite .The first step, therefore, is that Used for most of the other heat-treating processes-treatment to produce austenite.Hypoeutectoid steels are heated to approximately 60℃ above the Ac3 temperature and allowed to soak to obtain temperature uniformity and austenite homogeneity. Hypereutectoid steels are soaked at about 60℃ above the Ac1 temperature, which leavesSome iron carbide present in the material.The second step involves cooling rapidly in an attempt to avoid pearlite transformation by missing the nose of the I-T curve. The cooling rate is determined by the temperature and the ability of the quenching media to carry heat away from the surface of the material being quenched and by the conduction of heat through the material itself. Table 11-1 shows some of the commonly used media and the method of application to remove heat, arranged in order of decreasing cooling ability.High temperature gradients contribute to high stresses that cause distortion and cracking, so the quench should only as extreme as is necessary to produce the desired structure. Care must be exercised in quenching that heat is removed uniformly to minimize thermal stresses. For example, along slender bar should be end-quenched, that is, inserted into the quenching medium vertically so that the entire section issubjected to temperature change at one time. If a shape of this kind were to be quenched in a way that caused one side to drop in temperature before the other, change of dimensions would likely cause high stresses producing plastic flow and permanent distortion.Several special types of quench are conducted to minimize quenching stresses and decrease the tendency for distortion and cracking. One of these is called martempering and consists of quenching and austenitized steel in a salt at a temperature above that needed for the start of martensite formation (Ms). The steel being quenched is in this bath until it is of uniform temperature but is removed before there is time for formation of bainite to start. Completion of the cooling in air then caused the same hard martenside that would have formed with quenching from the high temperature, but the high themal or “quench” stresses that are the primary source of cracks and warping will have been eliminatedA similar process performed at a slightly higher temperayure is called austempering. In this case the steel is the formation of bainite. The bainite structure is not as hard as the marten site that could be formed form the same form composition, but in addition n to reducing the thermal shock to which the steel would be subjected under normal hardening procedures, it is unnecessary to perform any further treatment to develop good impact resistance in the high hardness range.TemperingA third step usually required to condition hardened steel for service is tempering, or as it is sometimes referred to, drawing. With the exception of austempered steel, which is frequently used in the as-hardened condition, most steel are not serviceable “as quenched”. the drastic cooling to produce martensite causes the steel to be very hard and to contain both macroscopic and macroscopic internal stresses with the result that the material has little ductility and extreme brittle ness reduction of these faults is accomplished by reheating the steel to some point below the A1(lower transformation )temperature. Structural changes caused by tempering of hardened steel are functions of both time and temperature, with temperature being the most important. It should be emphasized that tempering is not a hardening process, but is, instead, the reverse. Atempered steel is one that has been hardened by heat treatment and then stress relieved, softened, and provided with increased ductility by reheating in the tempered or drawing procedure.The magnitude of the structural changes and the change of properties caused by tempering depend upon the temperature to which the steel is reheated. The higher the temperature, the greater the effect, so the choice of temperature will generally depend on willingness to sacrifice hardness and strength to gain ductility and toughness. Reheating to below 100℃ has little noticeable effect on hardened plain carbon steel. Between 100℃ and 200℃, there is evidence of some structural changes. Above 200℃ marked changes in structure and properties appear. Prolonged heating at just under the A1 temperature will result in a spheroidized structure to that produced by the spheroidizing process.In commercial tempering the temperature range of 250℃-425℃ is usually avoided because of an unexplained embrittlement, or loss of ductility, that often occurs with steels tempered in this range. Certain alloy steels also develop a “temper brittleness” in the tempe rature range of 425℃-600℃, particularly when cooled slowly from or through this range of temperature. When high temperature tempering is necessary for these steels, they are usually heated to above 600℃ and quenched for rapid cooling. Quenches from this temperature, of course, do not cause hardening because austenitization has not been accomplished.As we know, casting is a mechanical working process that forming a molten material into a desired shape by pouring it into a mold and letting it harden. When metal is not cast in a desired manner, it is formed into special shapes by mechanical working processes. Several factors must be considered when determining whether a desired shape is to be cast or formed by mechanical working. If the shape is very complicated, casting will be necessary to avoid expensive machining of mechanically formed parts. On the other hand, if strength and quality of material are the prime factors in a given part, a cast will be unsatisfactory. For this reason, steel castings are seldom used in aircraft work.There are there basic methods of metal-working. They are hot working, cold working, and extruding. The process chosen for a particular application depends upon the metal involved and the part required, although in some distances you might employ both hot5-and cold-working methods in making a single part.Almost all steel is hot-working from the ingot into some form from which it is either hot-or cold-worked to the finished shape. When an ingot is stripped from its mold, its surface is solid, but the interior is still molten. The ingot is then placed in s soaking pit, which retards loss of heat, and the molten interior gradually solidifies. After soaking, the temperature is equalized throughout the ingot, which is then reduced to intermediate size by rolling, making it more readily handled.Hot working is the process in which the ingot is deformed mechanically into a desired shape. Hot working is usually performed at an elevated temperature. At high temperature, scaling and oxidation exist. Scaling and oxidation produce undesirable surface finish. Often times, most ferrous metals need to be cold-worked after hot working in order to improve the surface finish.The main principle behind hot working is to cause plastic deformation within the material. The amount of force needed to perform hot working is normally less than that for cold working. As such, the mechanical properties of the material remain unchanged during hot working. The reason that the properties of the materials are unaltered comes from the fact that the deformation is performed above the metal recrystallization temperature. Plastic deformation occurs with metals when deformed at above the recrystallization temperature. Plastic deformation occurs with metals when deformed at above the recrystallization temperature without any strain hardening. As a matter of fact, the metal usually experiences a decrease in yield strength when hot-working. Therefore, it is possible to hot-work the metal without causing any fracture.Hot working has the following advantage:Elimination of porosity.Uniform distribution of impurities.Refinement of coarse or columnar grain-better physical properties.Lesser energy requirement to deform the metal into shape.Disadvantages of hot workingLower dimensional accuracy.Higher total energy required (due to thermal energy to heat the work-piece).Work surface oxidation (scale), poorer surface finish.shooter tool lifeThere are generally two types of hot working process: rolling and forging. Rolling is a process whereby the shape of the hot metal is altered by the action of the rollers which acts to “squeeze” the hot metal into desired shape and thickness. One advantage effect of hot rolling is the fact that there is a grain refinement. Refined grain usually possesses better physical properties.Forging is another hot working method. In forging, the metal is pounded by hammer that or squeezed between a pair of shaped dies. The die acts as a hammer that can “pound” the hot metal into shape. The metal is desired. Forging is done either by pressing or hammering the heated steel until the desired shape is obtained.Complicated sections that cannot be rolled, or sections of which only a small quantity is required, are usually forged. Forging of steel is a mechanical working of the metal above the critical range to shape the metal as desired. Forging is done either by pressing or hammering the heated steel until the desired shape is obtained.Pressing is used when the parts to be forged are large and heavy, and this process also replace hamming where high-grade steel is required. Since a press is show acting, its force is uniformly transmitted to the exterior to give the best possible structure as well as the exterior to give the best possible structure throughout.Hamming can be used only on relatively small piece. Since hamming transmits its force almost instantly, its effect is limited to a small depth. Thurs, it is necessary to use a very heavy hammer or to subject the part to repeated blows to ensure complete working of the section. If the force applied is too weak to reach the center, the finessed forging surface will be convex or bulged. The advantage of hammering is that the operator has control over the amount of pressure applied and the finishing temperature, and is able to produce parts of the highest grade.This type of forging is usually referred to as smith forging, and it is used extensively where only a small number of parts are needed. Considerable machining and saving when a part is smith forged to approximately the finished shape.金属热处理在现代工业中,有近千种金属应用于生产。
机械类毕业设计外文翻译外文原文Options for micro-holemakingAs in the macroscale-machining world, holemaking is one of the most— if not the most—frequently performed operations for micromachining. Many options exist for how those holes are created. Each has its advantages and limitations, depending on the required hole diameter and depth, workpiece material and equipment requirements. This article covers holemaking with through-coolant drills and those without coolant holes, plunge milling, microdrilling using sinker EDMs and laser drilling.Helpful HolesGetting coolant to the drill tip while the tool is cutting helps reduce the amount of heat at the tool/workpiece interface and evacuate chips regardless of hole diameter. But through-coolant capability is especially helpful when deep-hole microdrilling because the tools are delicate and prone to failure when experiencing recutting of chips, chip packing and too much exposure to carbide’s worst enemy—heat.When applying flood coolant, the drill itself blocks access to the cutting action. “Somewhere about 3 to 5 diam eters deep, the coolant has trouble getting down to the tip,” said Jeff Davis, vice president of engineering for Harvey Tool Co., Rowley, Mass. “It becomes wise to use a coolant-fed drill at that point.”In addition, flood coolant can cause more harm than good when microholemaking. “The pressure from the flood coolant can sometimes snap fragile drills as they enter the part,” Davis said.The toolmaker offers a line of through-coolant drills with diameters from 0.039" to 0.125" that are able to produce holes up to 12 diameters deep, as well as microdrills without coolant holes from 0.002" to 0.020".Having through-coolant capacity isn’t enough, though. Coolant needs to flow at a rate that enables it to clear the chips out of the hole. Davis recommends, at a minimum, 600 to 800 psi of coolant pressure. “It works much better if you have higher pressure than that,” he added.To prevent those tiny coolant holes from becoming clogged with debris, Davis also recommends a 5μm or finer coolant filter.Another recommendation is to machine a pilot, or guide, hole to prevent the tool from wandering on top of the workpiece and aid in producing a straight hole. When applying a pilot drill, it’s important to select one with an included angle on its point that’s equal t o or larger than the included angle on the through-coolant drill that follows.The pilot drill’s diameter should also be slightly larger. For example, if the pilot drill has a 120° included angle and a smaller diameter than a through-coolant drill with a 140°included angle, “then you’re catching the coolant-fed drill’s corners and knocking those corners off,” Davis said, which damages the drill.Although not mandatory, pecking is a good practice when microdrilling deep holes. Davis suggests a pecking cycle that is 30 to 50 percent of the diameter per peck depth, depending on the workpiece material. This clears the chips, preventing them from packing in the flute valleys.Lubricious ChillTo further aid chip evacuation, Davis recommends applying an oil-based metalworking fluid instead of a waterbased coolant because oil provides greater lubricity. But if a shop prefers using coolant, the fluid should include EP (extreme pressure) additives to increase lubricity and minimize foaming. “If you’ve got a lot of foam,” Davis noted, “the chips aren’t being pulled out the way they are supposed to be.”He added that another way to enhance a tool’s slipperiness while extending its life is with a coating, such as titanium aluminum nitride. TiAlN has a high hardness and is an effective coating for reducing heat’s impact when drilling difficult-to-machine materials, like stainless steel.David Burton, general manager of Performance Micro Tool, Janesville, Wis., disagrees with the idea of coating microtools on the smaller end of the spectrum. “Coatings on tools below 0.020" typically have a negative effect on every machining aspect, from the quality of the initial cut to tool life,” he said. That’s becaus e coatings are not thin enough and negatively alter the rake and relief angles when applied to tiny tools.However, work continues on the development of thinner coatings, and Burton indicated that Performance Micro Tool, which produces microendmills and microrouters and resells microdrills, is working on a project with others to create a submicron-thickness coating. “We’re probably 6 months to 1 year from testing it in the market,” Burton said.The microdrills Performance offers are basically circuit-board drills, which are also effective for cutting metal. All the tools are without through-coolant capability. “I had a customer drill a 0.004"-dia. hole in stainless steel, and he was amazed he could do it with a circuit-board drill,” Burton noted, adding th at pecking and running at a high spindle speed increase the drill’s effectiveness.The requirements for how fast microtools should rotate depend on the type ofCNCcharged EDM wire. The fine-hole option includes a W-axis attachment, which holds a die that guides the electrode, as well as a middle guide that prevents the electrode from bending or wobbling as it spins. With the option, the machine is appropriate for drilling hole diameters less than 0.005".Another sinker EDM for micro-holemaking is the Mitsubishi VA10 with afine-hole jig attachment to chuck and guide the fine wire applied to erode the material. “It’s a standard EDM, but with that attachment fixed to the machine, we can do microhole drilling,” said Dennis Powderly, sinker EDM product manager for MC Machinery Systems Inc., Wood Dale, Ill. He added that the EDM is also able to create holes down to 0.0004" using a wire that rotates at up to 2,000 rpm.Turn to TungstenEDMing is typically a slow process, and that holds true when it is used for microdrilling. “It’s very slow, and the finer the details, the slower it is,” said , president and owner of Optimation Inc. The Midvale, Utah, company builds Profile 24 Piezo EDMs for micromachining and also performs microEDMing on a contract-machining basis.Optimation produces tungsten electrodes using a reverse-polarity process and machines and ring-laps them to as small as 10μm in diameter with 0.000020" roundness. Applying a 10μm-dia. electrode produces a hole about 10.5μm to 11μm in diameter, and blind-holes are possible with th e company’s EDM. The workpiece thickness for the smallest holes is up to 0.002", and the thickness can be up to 0.04" for 50μm holes.After working with lasers and then with a former EDM builder to find a better way to produce precise microholes, Jorgense n decided the best approach was DIY. “We literally started with a clean sheet of paper and did all the electronics, all the software and the whole machine from scratch,” he said. Including the software, the machine costs in the neighborhood of $180,000 to $200,000.Much of the company’s contract work, which is provided at a shop rate of $100 per hour, involves microEDMing exotic metals, such as gold and platinum for X-ray apertures, stainless steel for optical applications and tantalum and tungsten for the electron-beam industry. Jorgensen said the process is also appropriate for EDMing partially electrically conductive materials, such as PCD.“The customer normally doesn’t care too much about the cost,” he said. “We’ve done parts where there’s $20,000 [in time and material] involved, and you can put the whole job underneath a fingernail. We do everything under a microscope.”Light CuttingBesides carbide and tungsten, light is an appropriate “tool material” formicro-holemaking. Although most laser drilling is performed in the infrared spectrum, the SuperPulse technology from The Ex One Co., Irwin, Pa., uses a green laser beam, said Randy Gilmore, the company’s director of laser technologies. Unlike the femtosecond variety, Super- Pulse is a nanosecond laser, and its green light operates at the 532-nanometer wavelength. The technology provides laser pulses of 4 to 5 nanoseconds in duration, and those pulses are sent in pairs with a delay of 50 to 100 nanoseconds between individual pulses. The benefits of this approach are twofold. “It greatly enhances material removal compared to other nanosecond lasers,” Gilmore said, “and greatly reduces the amount of thermal damage done to the workpiece material” because of the pulses’ short duration.The minimum diameter produced with the SuperPulse laser is 45 microns, but one of the most common applications is for producing 90μm to 110μm holes in diesel injector nozzles made of 1mm-thick H series steel. Gilmore noted that those holes will need to be in the 50μm to 70μm ra nge as emission standards tighten because smaller holes in injector nozzles atomize diesel fuel better for more efficient burning.In addition, the technology can produce negatively tapered holes, with a smaller entrance than exit diameter, to promote better fuel flow.Another common application is drilling holes in aircraft turbine blades for cooling. Although the turbine material might only be 1.5mm to 2mm thick, Gilmore explained that the holes are drilled at a 25° entry angle so the air, as it comes out of the holes, hugs the airfoil surface and drags the heat away. That means the hole traverses up to 5mm of material. “Temperature is everything in a turbine” he said, “because in an aircraft engine, the hotter you can run the turbine, the better the fuel economy and the more thrust you get.”To further enhance the technology’s competitiveness, Ex One developed apatent-pending material that is injected into a hollow-body component to block the laser beam and prevent back-wall strikes after it creates the needed hole. After laser machining, the end user removes the material without leaving remnants.“One of the bugaboos in getting lasers accepted in the diesel injector community is that light has a nasty habit of continuing to travel until it meets anothe r object,” Gilmore said. “In a diesel injector nozzle, that damages the interior surface of the opposite wall.”Although the $650,000 to $800,000 price for a Super- Pulse laser is higher than a micro-holemaking EDM, Gilmore noted that laser drilling doesn’t require electrodes. “A laser system is using light to make holes,” he said, “so it doesn’t have a consumable.”Depending on the application, mechanical drilling and plunge milling, EDMing and laser machining all have their place in the expanding microm achining universe. “People want more packed into smaller spaces,” said Makino’s Kiszonas.中文翻译微孔的加工方法正如宏观加工一样,在微观加工中孔的加工也许也是最常用的加工之一。
X线结晶分析法 X – ray crystal analyics method奥氏体 Austenite奥氏体碳钢 Austenite Carbon Steel奥氏铁孻回火 Austempering半静钢 Semi-killed steel包晶反应 Peritectic Reaction包晶合金 Peritectic Alloy包晶温度 Peritectic Temperature薄卷片及薄片(0.3至2.9mm厚之片)机械性能 Mechanical Properties of Thin Stainless Steel(Thickness from 0.3mm to 2.9mm)– strip/sheet杯突测试(厚度: 0.4公厘至1.6公厘,准确至0.1公厘 3个试片平均数) Erichsen test (Thickness:0.4mm to 1.6mm, figure round up to 0.1mm)贝氏体钢片 Bainite Steel Strip比电阻 Specific resistivity & specific resistance比较抗磁体、顺磁体及铁磁体 Comparison of Diamagnetism, Paramagnetic & Ferromagnetism比热 Specific Heat比重 Specific gravity & specific density边缘处理 Edge Finish扁线、半圆线及异形线 Flat Wire, Half Round Wire, Shaped Wire and Precision Shaped Fine Wire 扁线公差 Flat Wire Tolerance变态点 Transformation Point表面保护胶纸 Surface protection film表面处理 Surface finish表面处理 Surface Treatment不破坏检验 Non – destructive inspections不锈钢 Stainless Steel不锈钢–种类,工业标准,化学成份,特点及主要用途 Stainless Steel – Type, Industrial Standard,Chemical Composition, Characteristic & end usage of the most commonly used Stainless Steel 不锈钢薄片用途例 End Usage of Thinner Gauge不锈钢扁线及半圆线常用材料 Commonly used materials for Stainless Flat Wire & Half Round Wire 不锈钢箔、卷片、片及板之厚度分类 Classification of Foil, Strip, Sheet & Plate by Thickness 不锈钢材及耐热钢材标准对照表 Stainless and Heat-Resisting Steels不锈钢的磁性 Magnetic Property & Stainless Steel不锈钢的定义 Definition of Stainless Steel不锈钢基层金属 Stainless Steel as Base Metal不锈钢片、板用途例 Examples of End Usages of Strip, Sheet & Plate不锈钢片材常用代号 Designation of SUS Steel Special Use Stainless不锈钢片机械性能(301, 304, 631, CSP) Mechanical Properties of Spring use Stainless Steel 不锈钢应力退火卷片常用规格名词图解 General Specification of Tension Annealed Stainless Steel Strips不锈钢之分类,耐腐蚀性及耐热性 Classification, Corrosion Resistant & Heat Resistance of Stainless Steel材料的加工性能 Drawing abillity插入型固熔体 Interstital solid solution常用尺寸 Commonly Used Size常用的弹簧不锈钢线-编号,特性,表面处理及化学成份 StainlessSpring Wire – National Standard number, Charateristic, Surface finish & Chemical composition常用的镀锌钢片(电解片)的基层金属、用途、日工标准、美材标准及一般厚度 Base metal, application,JIS & ASTM standard, and Normal thickness of galvanized steel sheet长度公差 Length Tolerance超耐热钢 Special Heat Resistance Steel超声波探伤法 Ultrasonic inspection冲击测试 Impact Test冲剪 Drawing & stamping初释纯铁体 Pro-entectoid ferrite处理及表面状况 Finish & Surface纯铁体 Ferrite磁场 Magnetic Field磁畴 Magnetic domain磁粉探伤法 Magnetic particle inspection磁化率 Magnetic Susceptibility (Xm)磁矩 magnetic moment磁力 Magnetic磁力 Magnetic Force磁偶极子 Dipole磁性 Magnetisum磁性变态 Magnetic Transformation磁性变态点 Magnetic Transformation磁性感应 Magnetic Induction粗珠光体 Coarse pearlite淬火 Quenching淬火及回火状态 Hardened & Tempered Strip/ Precision – Quenched Steel Strip淬火剂 Quenching Media单相金属 Single Phase Metal单相轧压镀锡薄铁片(白铁皮/马口铁) Single-Reduced Tinplate弹簧不锈钢线,线径及拉力列表 Stainless Spring Steel, Wire diameter and Tensile strength of Spring Wire弹簧用碳钢片 CarbonSteel Strip For Spring Use弹簧用碳钢片材之边缘处理 Edge Finished弹性限度、阳氏弹性系数及屈服点 elastic limit, Yeung's module of elasticity to yield point 倒后擦发条 Pull Back Power Spring导热度 Heat conductivity低碳钢或铁基层金属 Iron & Low Carbon as Base Metal低碳马氏体不锈钢 Low Carbon Martensite Stainless Steel低温脆性 Cold brittleness低温退火 Low Temperature Annealing第二潜变期 Secondary Creep第三潜变期 Tertiary Creep第壹潜变期 Primary Creep点焊 Spot welding电镀金属钢片 Plate Metal Strip电镀金属捆片的优点 Advantage of Using Plate Metal Strip电镀锌(电解)钢片 Electro-galvanized Steel Sheet电镀锌钢片的焊接 Welding of Electro-galvanized steel sheet电镀锌钢片或电解钢片 Electro-galvanized Steel Sheet/Electrolytic Zinc Coated Steel Sheet 电解/电镀锌大大增强钢片的防锈能力 Galvanic Action improving Weather & Corrosion Resistance of the Base Steel Sheet电解冷轧钢片厚度公差 Thickness Tolerance of Electrolytic Cold-rolled sheet电炉 Electric furnace电器及家电外壳用镀层冷辘 [低碳] 钢片 Coated (Low Carbon) Steel Sheets for Casing,Electricals & Home Appliances电器用的硅 [硅] 钢片之分类 Classification of Silicon Steel Sheet for Electrical Use电器用钢片的绝缘涂层 Performance of Surface Insulation of Electrical Steel Sheets电器用钢片用家需自行应力退火原因 Annealing of the Electrical Steel Sheet电器用硅 [硅] 钢片 Electrical Steel Sheet电阻焊 Resistance Welding定型发条 Constant Torque Spring定型发条的形状及翻动过程 Shape and Spring Back of Constant Torque Spring定型发条及上炼发条的驱动力 Spring Force of Constant Torque Spring and Wing-up Spring定型发条驱动力公式及代号 The Formula and Symbol of Constant Torque Spring镀层质量标记 Markings & Designations of Differential Coatings镀铬 Chrome Plated镀黄铜 Brass Plated镀铝(硅)钢片–美材试标准(ASTM A-463-77)35.7 JIS G3314镀热浸铝片的机械性能 Mechanical Properties of JIS G 3314 Hot-Dip Aluminum-coated Sheets and Coils镀铝(硅)钢片–日工标准(JIS G3314) Hot-aluminum-coated sheets and coils to JIS G 3314 镀铝(硅)钢片及其它种类钢片的抗腐蚀性能比较 Comparsion of various resistance of aluminized steel & other kinds of steel镀铝(硅)钢片生产流程 Aluminum Steel Sheet, Production Flow Chart镀铝硅钢片 Aluminized Silicon Alloy Steel Sheet镀铝硅合金钢片的特色 Feature of Aluminized Silicon Alloy Steel Sheet镀镍 Nickel Plated镀锡薄钢片(白铁皮/马日铁)制造过程 Production Process of Electrolytic Tinplate镀锡薄铁片(白铁皮/马口铁)(日工标准 JIS G3303)镀锡薄铁片的构造 Construction of Electrolytic Tinplate锻造 Fogging断面缩率 Reduction of area发条的分类及材料 Power Spring Strip Classification and Materials发条片 Power Spring Strip反铁磁体 Antiferromagnetism方线公差 Square Wire Tolerance防止生锈 Rust Protection放射线探伤法 Radiographic inspection非晶粒取向电力用钢片的电力、磁力、机械性能及夹层系数 Lamination Factors of Electrical, Magnetic & Mechanical Non-Grain Oriented Electrical沸腾钢(未净钢) Rimmed steel分类 Classification负磁力效应 Negative effect钢板 Steel Plate钢板订货需知 Ordering of Steel Plate钢板生产流程 Production Flow Chart钢板用途分类及各国钢板的工业标准包括日工标准及美材试标准 Type of steel Plate & Related JIS, ASTM and Other Major Industrial Standards钢材的熔铸、锻造、挤压及延轧 The Casting, Fogging, Extrusion, Rolling & Steel钢的脆性 Brittleness of Steel钢的种类 Type of Steel钢铁的名称 Name of steel钢铁的制造 Manufacturing of Steel钢铁的主要成份 The major element of steel钢铁生产流程 Steel Production Flow Chart钢铁用“碳”之含量来分类 Classification of Steel according to Carbon contents高锰钢铸–日工标准 High manganese steel to JIS standard高碳钢化学成份及用途 High Carbon Tool Steel, Chemical Composition and Usage高碳钢片 High Carbon Steel Strip高碳钢片用途 End Usage of High Carbon Steel Strip高碳钢线枝 High Carbon Steel Wire Rod (to JIS G3506)高温回火 High Temperature Tempering格子常数 Lattice constant铬钢–日工标准 JIS G4104 Chrome steel to JIS G4104铬镍不锈钢及抗热钢弹簧线材–美国材验学会 ASTM A313 – 1987 Chromium – Nickel Stainless and Heat-resisting Steel Spring Wire – ASTM A313 – 1987铬系耐热钢 Chrome Heat Resistance Steel铬钼钢钢材–日工标准 G4105 62 Chrome Molybdenum steel to JIS G4105各种不锈钢线在不同处理拉力比较表 Tensile Strength of various kinds of Stainless Steel Wire under Different Finish工业标准及规格–铁及非铁金属 Industrial Standard – Ferrous & Non – ferrous Metal公差 Size Tolerance共晶 Eutectic共释变态 Eutectoid Transformation固熔体 Solid solution光辉退火 Bright Annealing光线(低碳钢线),火线(退火低碳钢线),铅水线(镀锌低碳钢线)及制造钉用低碳钢线之代号、公差及备注 Ordinary Low Carbon Steel Wire, Annealed Low Carbon Steel Wire, Galvanized low Carbon Steel Wire & Low Carbon Steel Wire for nail manufacturing - classification, Symbol of Grade, Tolerance and Remarks.硅含量对电器用的低碳钢片的最大好处 The Advantage of Using Silicon low Carbon Steel滚焊 Seam welding过共晶体 Hyper-ectectic Alloy过共释钢 Hype-eutectoid含硫易车钢 Sulphuric Free Cutting Steel含铅易车钢 Leaded Free Cutting Steel含铁体不锈钢 Ferrite Stainless Steel焊接 Welding焊接合金 Soldering and Brazing Alloy焊接能力 Weldability 镀铝钢片的焊接状态(比较冷辘钢片) Tips on welding of Aluminized sheet in comparasion with cold rolled steel strip合金平衡状态 Thermal Equilibrium厚度及阔度公差 Tolerance on Thickness & Width滑动面 Slip Plan化学成份 Chemical Composition化学结合 Chemical bond化学性能 Chemical Properties化学元素 Chemical element黄铜基层金属 Brass as Base Metal回复柔软 Crystal Recovery回火脆性 Temper brittleness回火有低温回火及高温回火 Low & High Temperature Tempering回火状态 Annealed Strip基层金属 Base Metal of Plated Metal Strip机械性能 Mechanical Properites机械性能 Mechanical properties畸变 Distortion级别、电镀方法、镀层质量及常用称号 Grade, Plating type, Designation of Coating Mass & Common Coating Mass级别,代号,扭曲特性及可用之线材直径 Classes, symbols, twisting characteristic and applied Wire Diameters级别,代号及化学成份 Classification, Symbol of Grade and Chemical Composition挤压 Extrusion加工方法 Manufacturing Method加工性能 Machinability简介 General交换能量 Positive energy exchange矫顽磁力 Coercive Force金属变态 Transformation金属材料的试验方法 The Method of Metal inspection金属材料的性能及试验 Properties & testing of metal金属的特性 Features of Metal金属的相融、相融温度、晶体反应及合金在共晶合金、固熔孻共晶合金及偏晶反应的比较 Equilibrium Comparision金属间化物 Intermetallic compound金属结晶格子 Metal space lattice金属捆片电镀层 Plated Layer of Plated Metal Strip金属塑性 Plastic Deformation金属特性 Special metallic features金属与合金 Metal and Alloy金相及相律 Metal Phase and Phase Rule晶粒取向(Grain-Oriented)及非晶粒取向(Non-Oriented)晶粒取向,定取向芯钢片及高硼定取向芯钢片之磁力性能及夹层系数(日工标准及美材标准) Magnetic Properties and Lamination Factor of SI-ORIENT-CORE& SI-ORIENT-CORE-HI B Electrical Steel Strip (JIS and AISI Standard)晶粒取向电器用硅 [硅] 钢;片–高硼低硫(LS)定取向钢片之磁力及电力性能 Magnetic and Electrical Properties of SI-ORIENT-CORE-HI-B-LS晶粒取向电器用硅 [硅] 钢片–高硼(HI-B)定取向芯钢片及定取向芯钢片之机械性能及夹层系数Mechanical Properties and Lamination Factors of SI-ORIENT-CORE-HI-B and SI-ORIENT-CORE Grain Orient Electrical Steel Sheets晶粒取向电器用硅 [硅] 钢片–高硼低硫(LS)定取向钢片之机械性能及夹层系数 Mechanical Properties and Lamination Factors of SI-ORIENT-CORE-HI-B-LS晶粒取向电器用硅(硅)钢片–高硼(HI-B)定取向芯钢片,定取向芯钢片及高硼低硫(LS)定取向芯钢片之标准尺寸及包装 Standard Forms and Size of SI-ORIENT-CORE-HI-B,SI-CORE, & SI-ORIENT-CORE-HI-B-LS Grain-晶粒取向电器用硅(硅)钢片-高硼(HI-B)定取向芯钢片,定取向芯钢片及高硼低硫(LS)定取向芯钢片之厚度及阔度公差 Physical Tolerance of SI-ORIENT-CORE-HI-B, SI-ORIENT-CORE, & SI-CORE-HI-B-LS Grain 晶粒取向电器用硅钢片 Grain-Oriented Electrical Steel晶粒取向电器用硅钢片主要工业标准 International Standard – Grain-Oriented Electrical Steel Silicon Steel Sheet for Electrical Use晶体结构 Crystal Pattern晶体结构,定向格子及单位晶格 Crystal structure, Space lattice & Unit cell净磁矩 Net magnetic moment绝缘表面 Surface Insulation均热炉 Soaking pit抗磁体 Diamagnetism抗腐蚀及耐用 Corrosion & resistance durability抗化学品能力 Chemical Resistance抗敏感及环境保护 Allergic, re-cycling & environmental protection抗热超级合金 Heat Resistance Super Alloy扩散退火 Diffusion Annealing拉尺发条 Measure Tape拉伸测试(顺纹测试) Elongation test冷冲及冷锻用碳钢线枝 Carbon Steel Wire Rods for Cold Heading & Cold Forging (to JIS G3507)冷拉钢板重量表 Cold Drawn Steel Bar Weight Table冷拉钢枝材 Cold Drawn Carbon Steel Shafting Bar冷拉高碳钢线 Hard Drawn High Carbon Steel Wire冷轧钢片 Cold-Rolled Steel Sheet/Strip冷轧高碳钢–日本工业标准 Cold-Rolled (Special Steel) Carbon Steel Strip to JIS G3311冷轧或热轧钢片阔度公差 Width Tolerance of Cold or Hot-rolled sheet冷轧状态 Cold Rolled Strip冷辘(低碳)钢片的分类用、途、工业标准、品质、加热状态及硬度表 End usages, industrial standard,quality, condition and hardness of cold rolled steel strip冷辘低碳钢片(双单光片)(日工标准 JIS G3141) 73 - 95 Cold Rolled (Low carbon) Steel Strip (to JIS G 3141)冷辘钢捆片及张片的电镀和印刷方法 Cold rolled steel coil & sheet electro-plating & painting method 冷辘钢捆片及张片制作流程图表 Production flow chart cold rolled steel coil sheet冷辘钢片(拉力: 30-32公斤/平方米)在没有表面处理状态下的焊接状况 Spot welding conditions for bared (free from paint, oxides etc) Cold rolled mild steel sheets(T/S:30-32 Kgf/ μ m2)冷辘钢片储存与处理提示 General advice on handling & storage of cold rolled steel coil & sheet 冷辘钢片的“理论重量”计算方程式 Cold Rolled Steel Sheet – Theoretical mass冷辘钢片订货需知 Ordering of cold rolled steel strip/sheet理论质量 Theoretical Mass连续铸造法 Continuous casting process两面不均等锡层 Both Side Different Thickness Coated Mass两面均等锡层 Both Side Equally Coated Mass裂纹之容许深度及脱碳层 Permissible depth of flaw and decarburized layer临界温度 Critical temperture马氏体不锈钢 Martensite Stainless Steel马氏铁体淬火 Marquenching埋弧焊 Submerged-arc Welding每公斤发条的长度简易公式 The Length of 1 Kg of Spring Steel Strip美材试标准的冷辘低碳钢片 Cold Rolled Steel Strip American Standard – American Society for testing and materials (ASTM)美国工业标准–不锈钢及防热钢材的化学成份(先数字后字母排列) AISI – Chemical Composition of Stainless Steel & Heat-Resistant Steel(in order of number & alphabet)米勒指数 Mill's Index魔术手环 Magic Tape魔术手环尺寸图Drawing of Magic Tap耐热不锈钢 Heat-Resistance Stainless Steel耐热不锈钢比重表 Specific Gravity of Heat – resistance steel plates and sheets stainless steel 镍铬–日工标准 G4102 63 Chrome Nickel steel to JIS G4102镍铬耐热钢 Ni - Cr Heat Resistance Steel镍铬系不锈钢 Nickel Chrome Stainless Steel镍铬系耐热不锈钢特性、化学成份、及操作温度 Heat-Resistance Stainless Steel镍铬钼钢–日工标准 G4103 64 Nickel, Chrome & Molybdenum Steel to JIS G4103疲劳测试 Fatigue Test片及板材 Chapter Four-Strip, Steel & Plate平坦度(阔度大于500公厘,标准回火) Flatness (width>500mm, temper: standard)破坏的检验 Destructive Inspection其它焊接材料请参阅日工标准目录 Other Soldering Material其它日工标准冷轧钢片(用途及编号) JIS standard & application of other cold Rolled Special Steel 气焊 Gas Welding潜变测试 Creep Test潜变强度 Creeps Strength强度 Strength琴线(日本标准 G3522) Piano Wires ( to G3522)球化退火 Spheroidizing Annealing曲面(假曲率) Camber屈服强度(降伏强度)(Yield strangth)全静钢 Killed steel热力应先从工件边缘透入 Heat from the Laminated Stacks Edges热膨胀系数 Coefficient of thermal expansion热轧钢片 Hot-Rolled Sheet/Strip热轧钢片厚度公差 Thickness Tolerance of Hot-rolled sheet日本工业标准–不锈钢的化学成份(先数字后字母排列) JIS – Chemical Composition of Stainless Steel (in order of number & alphabet)日工标准(JIS G3141)冷辘钢片化学成份 Chemical composition – cold rolled steel sheet to JIS G3141 日工标准(JIS G3141)冷辘钢片重量列表 Mass of Cold-Rolled Steel Sheet to JIS G3141日工标准JIS G3141冷辘低碳钢片(双单光片)的编号浅释 Decoding of cold rolled(Low carbon)steel strip JIS G3141日工标准下的特殊钢材 Specail Steel according to JIS Standard熔铸 Casting软磁 Soft Magnetic软磁材料 Soft Magnetic Material软焊 Soldering Alloy软焊合金–日本标准 JIS H 4341 Soldering Alloy to JIS H 4341上链发条 Wind-up Spring上漆能力 Paint Adhesion伸长度 Elongation渗碳体 Cementitle渗透探伤法 Penetrate inspection生产流程 Production Flow Chart生锈速度表 Speed of rusting时间淬火 Time Quenching时间效应(老化)及拉伸应变 Aging & Stretcher Strains释出硬化不锈钢 Precipitation Hardening Stainless Steel双相辗压镀锡薄钢片(马口铁/白铁皮) Dual-Reduction Tinplate顺磁体 Paramagnetic碳钢回火 Tempering碳污染 Prevent Carbon Contamination特点 Characteristic特殊钢 Special Steel特殊钢以用途来分类 Classification of Special Steel according to End Usage特殊钢以原素分类 Classification of Special Steel according to Element提防过份氧化 No Excessive Oxidation铁磁体 Ferromagnetism铁铬系不锈钢片 Chrome Stainless Steel铁及非铁金属 Ferrous & Non Ferrous Metal铁锰铝不锈钢 Fe / Mn / Al / Stainless Steel铁线(低碳钢线)日工标准 JIS G 3532 Low Carbon Steel Wires ( Iron Wire ) to JIS G 3532 铁相 Steel Phases同素变态 Allotropic Transformation铜基层金属 Copper as Base Metal透磁度 Magnetic Permeability退火 Annealing退火时注意事项 Annealing Precautionary外价电子 Outer valence electrons弯度 Camber完全退火 Full Annealing物理性能 Physical Properties物料科学 Material Science物料科学定义 Material Science Definition锡层质量 Mass of Tin Coating (JIS G3303-1987)锡基、铅基及锌基轴承合金比较表 Comparison of Tin base, Lead base and Zinc base alloy for Bearing purpose细线材、枝材、棒材 Chapter Five Wire, Rod & Bar显微观察法 Microscopic inspection线材/枝材材质分类及制成品 Classification and End Products of Wire/Rod线径、公差及机械性能(日本工业标准 G 3521) Mechanical Properties (JIS G 3521)相反旋转 Opposite span相律 Phase Rule锌包层之重量,铜硫酸盐试验之酸洗次数及测试用卷筒直径 Weight of Zinc-Coating, Number of Dippings in Cupric Sulphate Test and Diameters of Mandrel Used for Coiling Test锌镀层质量 Zinc Coating Mass锌镀层质量(两个不同锌镀层厚度) Mass Calculation of coating (For differential coating)/MM 锌镀层质量(两个相同锌镀层厚度) Mass Calculation of coating (For equal coating)/MM亚共晶体 Hypoeutetic Alloy亚铁磁体 Ferrimagnetism亚铁释体 Hyppo-Eutectoid延轧 Rolling颜色 Colour易车(快削)不锈钢 Free Cutting Stainless Steel易车(快削)不锈钢拉力表 Tensile Strength of Free Cutting Wires易车(快削)不锈钢种类 Type of steel易车不锈钢及易车钢之不同尺寸及硬度比较 Hardness of Different Types & Size of Free Cutting Steel 易车碳钢 Free Cutting Carbon Steels (to JIS G4804 )易溶合金 Fusible Alloy应力退火温度 Stress –relieving Annealing Temperature应用材料 Material Used硬磁 Hard Magnetic硬磁材料 Hard Magnetic Material硬度 Hardness硬度及拉力 Hardness & Tensile strength test硬焊 Brazing Alloy硬化 Work Hardening硬化性能 Hardenability用含碳量分类–即低碳钢、中碳钢及高碳钢 Classification According to Carbon Contains用途 End Usages用组织结构分类 Classification According to Grain Structure幼珠光体 Fine pearlite元素的原子序数 Atom of Elements原子的组成、大小、体积和单位图表 The size, mass, charge of an atom, and is particles (Pronton,Nentron and Electron)原子的组织图 Atom Constitutes原子及固体物质 Atom and solid material原子键结 Atom Bonding圆钢枝,方钢枝及六角钢枝之形状及尺寸之公差 Tolerance on Shape and Dimensions for Round Steel Bar,Square Steel Bar, Hexagonal Steel Bar圆径及偏圆度之公差 Tolerance of Wire Diameters & Ovality圆面(“卜竹”)发条 Convex Spring Strip再结晶 Recrystallization正磁化率 Positive magnetic susceptibility枝/棒无芯磨公差表(μ)(μ = 1/100 mm) Rod/Bar Centreless Grind Tolerance枝材之美工标准,日工标准,用途及化学成份 AISI, JIS End Usage and Chemical Composition of Cold Drawn Carbon Steel Shafting Bar直径,公差及拉力强度 Diameter, Tolerance and Tensile Strength直径公差,偏圆度及脱碳层的平均深度 Diameter Tolerance, Ovality and Average Decarburized Layer Depth置换型固熔体 Substitutional type solid solution滞后回线 Narrow Hystersis中途退火 Process Annealing中珠光体 Medium pearlite周期表 Periodic Table轴承合金 Bearing Alloy轴承合金–日工标准 JIS H 5401 Bearing Alloy to JIS H 5401珠光体 Pearlite珠光体及共释钢 Pearlite &Eutectoid主要金属元素之物理性质 Physical properties of major Metal Elements转变元素 Transition element自发上磁 Spontaneous magnetization自由度 Degree of freedom最大能量积 Maximum Energy Product(to JIS G3521, ISO-84580-1&2)化学成份分析表 Chemical Analysis of Wire Rod305, 316, 321及347之拉力表 Tensile Strength Requirements for Types 305, 316, 321 and 347 A1S1-302 贰级线材之拉力表 Tensile Strength of A1S1-302 WireGrain Oriented & Non-Oriented 电器用硅 [硅] 钢片的最终用途及规格 End Usage and Designations of Electrical Steel StripOriented Electrical Steel SheetsSK-5 & AISI-301 每公尺长的重量/公斤(阔2.0-10公厘) Weight per one meter long (kg)(Width2.0-10mm)SK-5 & AISI-301 每公斤长的重量/公斤(阔100-200公厘) Weight per one meter long (kg)(Width100-200mm)SK-5 & AISI-301 每公斤之长度(阔100-200公厘) Length per one kg (Width 100-200mm)SK-5 & AISI-301 每公斤之长度(阔2.0-10公厘) Length per one kg (Width 2.0-10mm)物料科学 Material Science物料科学定义Material Science Definition加工性能Machinability强度 Strength抗腐蚀及耐用Corrosion & resistance durability金属特性 Special metallic features抗敏感及环境保护Allergic, re-cycling & environmental protection化学元素Chemical element元素的原子序数Atom of Elements原子及固体物质Atom and solid material原子的组成、大小、体积和单位图表The size, mass, charge of an atom, and is particles (Pronton,Nentron a Electron)原子的组织图Atom Constitutes周期表 Periodic Table原子键结Atom Bonding金属与合金 Metal and Alloy铁及非铁金属 Ferrous & Non Ferrous Metal金属的特性Features of Metal晶体结构 Crystal Pattern晶体结构,定向格子及单位晶格Crystal structure, Space lattice & Unit cellX线结晶分析法X – ray crystal analyics method金属结晶格子 Metal space lattice格子常数 Lattice constant米勒指数 Mill's Index金相及相律 Metal Phase and Phase Rule固熔体 Solid solution置换型固熔体 Substitutional type solid solution插入型固熔体 Interstital solid solution金属间化物 Intermetallic compound金属变态Transformation变态点Transformation Point磁性变态 Magnetic Transformation同素变态 Allotropic Transformation合金平衡状态Thermal Equilibrium相律 Phase Rule自由度 Degree of freedom临界温度Critical temperture共晶 Eutectic包晶温度 Peritectic Temperature包晶反应 Peritectic Reaction包晶合金 Peritectic Alloy亚共晶体 Hypoeutetic Alloy过共晶体 Hyper-ectectic Alloy金属的相融、相融温度、晶体反应及合金在共晶合金、固熔孻共晶合金及偏晶反应的比较Equilibrium Comparision金属塑性 Plastic Deformation滑动面 Slip Plan畸变 Distortion硬化 Work Hardening退火 Annealing回复柔软 Crystal Recovery再结晶 Recrystallization金属材料的性能及试验Properties & testing of metal化学性能Chemical Properties物理性能Physical Properties颜色Colour磁性Magnetisum比电阻Specific resistivity & specific resistance比重 Specific gravity & specific density比热 Specific Heat热膨胀系数Coefficient of thermal expansion导热度 Heat conductivity机械性能 Mechanical properties屈服强度(降伏强度) (Yield strangth)弹性限度、阳氏弹性系数及屈服点elastic limit, Yeung's module of elasticity to yield point伸长度Elongation断面缩率 Reduction of area金属材料的试验方法 The Method of Metal inspection不破坏检验 Non – destructive inspections渗透探伤法Penetrate inspection磁粉探伤法Magnetic particle inspection放射线探伤法 Radiographic inspection超声波探伤法 Ultrasonic inspection显微观察法Microscopic inspection破坏的检验Destructive Inspection冲击测试 Impact Test疲劳测试Fatigue Test潜变测试 Creep Test潜变强度 Creeps Strength第壹潜变期Primary Creep第二潜变期 Secondary Creep第三潜变期 Tertiary Creep主要金属元素之物理性质 Physical properties of major Metal Elements工业标准及规格–铁及非铁金属Industrial Standard – Ferrous & Non – ferrous Metal磁力 Magnetic简介 General软磁 Soft Magnetic硬磁 Hard Magnetic磁场 Magnetic Field磁性感应 Magnetic Induction透磁度 Magnetic Permeability磁化率 Magnetic Susceptibility (Xm)磁力(Magnetic Force)及磁场(Magnetic Field)是因物料里的电子(Electron)活动而产生抗磁体、顺磁体、铁磁体、反铁磁体及亚铁磁体Diamagnetism, Paramagnetic, Ferromagnetism,Antiferromagnetis Ferrimagnetism抗磁体 Diamagnetism磁偶极子 Dipole负磁力效应 Negative effect顺磁体 Paramagnetic正磁化率 Positive magnetic susceptibility铁磁体 Ferromagnetism转变元素 Transition element交换能量 Positive energy exchange外价电子 Outer valence electrons化学结合 Chemical bond自发上磁 Spontaneous magnetization磁畴 Magnetic domain相反旋转 Opposite span比较抗磁体、顺磁体及铁磁体Comparison of Diamagnetism, Paramagnetic & Ferromagnetism反铁磁体 Antiferromagnetism亚铁磁体 Ferrimagnetism磁矩 magnetic moment净磁矩 Net magnetic moment钢铁的主要成份 The major element of steel钢铁用"碳"之含量来分类 Classification of Steel according to Carbon contents 铁相Steel Phases钢铁的名称 Name of steel纯铁体 Ferrite渗碳体 Cementitle奥氏体 Austenite珠光体及共释钢Pearlite &Eutectoid奥氏体碳钢Austenite Carbon Steel单相金属 Single Phase Metal共释变态 Eutectoid Transformation珠光体 Pearlite亚铁释体Hyppo-Eutectoid初释纯铁体 Pro-entectoid ferrite过共释钢 Hype-eutectoid珠光体Pearlite粗珠光体 Coarse pearlite中珠光体 Medium pearlite幼珠光体 Fine pearlite磁性变态点 Magnetic Transformation钢铁的制造 Manufacturing of Steel连续铸造法 Continuous casting process电炉 Electric furnace均热炉 Soaking pit全静钢 Killed steel半静钢 Semi-killed steel沸腾钢(未净钢) Rimmed steel钢铁生产流程 Steel Production Flow Chart钢材的熔铸、锻造、挤压及延轧 The Casting, Fogging, Extrusion, Rolling & Steel 熔铸 Casting锻造 Fogging挤压 Extrusion延轧 Rolling冲剪 Drawing & stamping特殊钢 Special Steel简介 General特殊钢以原素分类Classification of Special Steel according to Element特殊钢以用途来分类Classification of Special Steel according to End Usage易车(快削)不锈钢Free Cutting Stainless Steel含铅易车钢Leaded Free Cutting Steel含硫易车钢Sulphuric Free Cutting Steel硬化性能 Hardenability钢的脆性 Brittleness of Steel低温脆性 Cold brittleness回火脆性 Temper brittleness日工标准下的特殊钢材 Specail Steel according to JIS Standard铬钢–日工标准 JIS G4104 Chrome steel to JIS G4104铬钼钢钢材–日工标准 G4105 62 Chrome Molybdenum steel to JIS G4105镍铬–日工标准 G4102 63 Chrome Nickel steel to JIS G4102镍铬钼钢–日工标准 G4103 64 Nickel, Chrome & Molybdenum Steel to JIS G4103高锰钢铸–日工标准 High manganese steel to JIS standard片及板材 Chapter Four-Strip, Steel & Plate冷辘低碳钢片(双单光片)(日工标准 JIS G3141) 73 - 95 Cold Rolled (Low carbon) Steel Strip (to JIS G 3141)简介 General美材试标准的冷辘低碳钢片 Cold Rolled Steel Strip American Standard – American Society for testing and materials (ASTM)日工标准JIS G3141冷辘低碳钢片(双单光片)的编号浅释Decoding of cold rolled(Low carbon)steel strip JIS G3材料的加工性能 Drawing abillity硬度 Hardness表面处理 Surface finish冷辘钢捆片及张片制作流程图表 Production flow chart cold rolled steel coil sheet冷辘钢捆片及张片的电镀和印刷方法 Cold rolled steel coil & sheet electro-plating & painting method冷辘(低碳)钢片的分类用、途、工业标准、品质、加热状态及硬度表 End usages, industrial standard, quality, condi and hardness of cold rolled steel strip硬度及拉力 Hardness & Tensile strength test拉伸测试(顺纹测试) Elongation test杯突测试(厚度: 0.4公厘至1.6公厘,准确至0.1公厘 3个试片平均数) Erichsen test (Thickness: 0.4mm to 1.6mm, fi round up to 0.1mm)曲面(假曲率) Camber厚度及阔度公差 Tolerance on Thickness & Width平坦度(阔度大于500公厘,标准回火) Flatness (width>500mm, temper: standard)弯度 Camber冷辘钢片储存与处理提示 General advice on handling & storage of cold rolled steel coil & sheet防止生锈 Rust Protection生锈速度表 Speed of rusting焊接 Welding气焊 Gas Welding埋弧焊 Submerged-arc Welding电阻焊 Resistance Welding冷辘钢片(拉力: 30-32公斤/平方米)在没有表面处理状态下的焊接状况机械设计中英文对照表阿基米德蜗杆 Archimedes worm安全系数 safety factor; factor of safety安全载荷 safe load凹面、凹度 concavity扳手 wrench板簧 flat leaf spring半圆键 woodruff key变形 deformation摆杆 oscillating bar摆动从动件 oscillating follower摆动从动件凸轮机构 cam with oscillating follower摆动导杆机构 oscillating guide-bar mechanism摆线齿轮 cycloidal gear摆线齿形 cycloidal tooth profile摆线运动规律 cycloidal motion摆线针轮 cycloidal-pin wheel包角 angle of contact保持架 cage背对背安装 back-to-back arrangement背锥 back cone ; normal cone背锥角 back angle背锥距 back cone distance比例尺 scale比热容 specific heat capacity闭式链 closed kinematic chain闭链机构 closed chain mechanism臂部 arm变频器 frequency converters变频调速 frequency control of motor speed变速 speed change变速齿轮 change gear ; change wheel变位齿轮 modified gear变位系数 modification coefficient标准齿轮 standard gear标准直齿轮 standard spur gear表面质量系数 superficial mass factor表面传热系数 surface coefficient of heat transfer表面粗糙度 surface roughness并联式组合 combination in parallel并联机构 parallel mechanism并联组合机构 parallel combined mechanism并行工程 concurrent engineering并行设计 concurred design, CD不平衡相位 phase angle of unbalance不平衡 imbalance (or unbalance)不平衡量 amount of unbalance不完全齿轮机构 intermittent gearing波发生器 wave generator波数 number of waves补偿 compensation参数化设计 parameterization design, PD残余应力 residual stress操纵及控制装置 operation control device槽轮 Geneva wheel槽轮机构 Geneva mechanism ; Maltese cross槽数 Geneva numerate槽凸轮 groove cam侧隙 backlash差动轮系 differential gear train差动螺旋机构 differential screw mechanism差速器 differential常用机构 conventional mechanism; mechanism in common use 车床 lathe承载量系数 bearing capacity factor承载能力 bearing capacity成对安装 paired mounting尺寸系列 dimension series齿槽 tooth space齿槽宽 spacewidth齿侧间隙 backlash齿顶高 addendum齿顶圆 addendum circle齿根高 dedendum齿根圆 dedendum circle齿厚 tooth thickness齿距 circular pitch齿宽 face width齿廓 tooth profile齿廓曲线 tooth curve齿轮 gear齿轮变速箱 speed-changing gear boxes齿轮齿条机构 pinion and rack齿轮插刀 pinion cutter; pinion-shaped shaper cutter 齿轮滚刀 hob ,hobbing cutter齿轮机构 gear齿轮轮坯 blank齿轮传动系 pinion unit齿轮联轴器 gear coupling齿条传动 rack gear齿数 tooth number齿数比 gear ratio齿条 rack齿条插刀 rack cutter; rack-shaped shaper cutter齿形链、无声链 silent chain齿形系数 form factor齿式棘轮机构 tooth ratchet mechanism插齿机 gear shaper重合点 coincident points重合度 contact ratio冲床 punch传动比 transmission ratio, speed ratio传动装置 gearing; transmission gear传动系统 driven system传动角 transmission angle传动轴 transmission shaft串联式组合 combination in series串联式组合机构 series combined mechanism串级调速 cascade speed control创新 innovation ; creation创新设计 creation design垂直载荷、法向载荷 normal load唇形橡胶密封 lip rubber seal磁流体轴承 magnetic fluid bearing从动带轮 driven pulley。
外文资料HEAT TREATMENT OF METALSThe understanding of heat treatment is embrace by the broader study of metallurgy .Metallurgy is the physics, chemistry , and engineering related to metals from ore extraction to the final product . Heat treatment is the operation do heating and cooling a metal in its solid state to change its physical properties. According to the procedure used, steel can be hardened to resist cutting action and abrasion , or it can be softened to permit machining .With the proper heat treatment internal ductile interior . The analysis of the steel must be known because small percentages of certain elements,notably carbon , greatly affect the physical properties .Alloy steels owe their properties to the presence of one or more elements other than carbon, namely nickel, chromium , manganese , molybdenum , tungsten ,silicon , vanadium , and copper . Because of their improved physical properties they are used commercially in many ways not possible with carbon steels.The following discussion applies principally to the heat treatment of ordinary commercial steel known as plain-carbon steels .With this proves the rate of cooling is the controlling factor, produces the opposite effect .A SIMPLIFIED IRON-CARBON DAGRAMIf we focus only on the materials normally known as steels, a simplified diagram is often used . Those portions of the iron-carbon diagram near the delta region and those above 2% carbon content are of little importance to the engineer and are deleted. A simplified diagram, such as the one in Fig . 2.1 focuses on the eutectoid region and is quite useful in understanding the properties and processing of steel.The key transition described in this diagram is the decomposition of single-phase austenite (γ)to the two-phase ferrite plus carbide structure as temperature drop . Control of this reaction ,which arises due to the drastically different carbon solubilities of austenite and ferrite , enables a wide range of properties to be achieved through heat treatment .To begin to understand these processes , consider s steel of the eutectoid composition , 0.77% carbon , being slow cooled along line X X '- in Fig .2.1 At the upper temperatures , only austenite is present , the 0.77% carbon being dissolved in solid solution with the iron . When the steel cools to 727(1341)C F ︒︒, several changes occur simultaneously . The iron wants to change from the bcc austenite structure to the bcc ferrite Structure , but the ferrite san only contain 0.02% carbon in solid solution . The rejected carbon forms the carbon-rich cementite intermetallic with composition 3Fe C .In essence , the net reaction at the eutectoid is:Austenite →ferrite +cementiteSince this chemical separation of the carbon component occurs entirely in the solid state, the resulting structure is a fine mechanical mixture of ferrite and cementite . Speciments prepared by plolishing and etching in a weak solution lf nitric acid and alcohol reveal the lamellar structure lf alternating plates that forms on slow cooling . This structure is composed of two distinct phases, but has its own set of characteristic properties and goes by the name pearlite , because of its resemblance to mother-of-pearl at low magnification.Steels having less than the eutectoid amount of carbon(less than 0.77%)are known as hypoeutectoid steels . Consider now the transformation of such a material represented by cooling along line y-y ′ in Fig .2.1.At high temperatures , the material is entrirely austenite, but upon coolingenters a region where the stable phases are ferrite and austenite . Tie-line and lever-law calculations show that low-carbon ferrite nucleates and grows, leaving the remaining austenite richer in carbon . At 727° C (1341°F),the austenite is of eutectoid compositon(0.77%carbon)and further cooling transforms the remaining austenite to pearlite. The resulting structure is a mixture lf primary or proeutectoid ferrite (ferrite that formed above the eutectoid reaction )and regions of pearlite.Hypereutectoid steels are steels that contain greater than the eutectoid amount of carbon. When such a steel cools, as in z-z′of Fig .2.1 the process is similar to the hypoeutectoid case, except that the primary or proeutectoid phase is now cementite instead lf ferrite . As the carbon-rich phase forms, the remaining austenite decreases in carbon content, reaching the eutectoid composition at 727°C(1341°F).As before, any remaining austenite transforms to pearlite upon slow cooling through this temperature.It should be remembered that the transitions that have been described by the phase diagrams are for equilibrium conditions , which can be approximated by slow cooling , With slow heating, these transitions occur in the revertse manner . However, when alloys are cooled rapidly ,entirely different results may be obtained , because sufficient time is not provided for the normal phase reactions to occur, In such cases , the phase diagram is no longer a useful tool for engineering analysis.HARDENINGHardening is the process of heating p piece of steel to a temperature within or above its critical range and then cooling it rapidly . If the carbon content of the steel is known, the proper temperature to which the steel should be heated may be obtained by reference to the iron-iron carbide phase diagram. However, if the composition of the t steel is unknown, a little preliminary experimentation may be necessary todetermine the range. A good procedure to follow is to heat-quench a number lf small specimens lf the steel at various temperatures lf the steel at various temperatures and observe the results, either by hardness testing or by microscopic examination. When then correct temperature is obtained ,there will be marked change in hardness and other properties.In any heat-treating operation the rate of heating is important. Heat flows from the exterior to the interior of steel at a definite rate. If the steel is heated too fast, the outside becomes hotter than the interior and uniform structure cannot be obtained. If a piece is irregular in shape, a slow rate is all the more essential to eliminate warping and cracking. The heavier the section, the longer must be the heating time to achieve uniform results. Even after the correct remperature has been reached, the piece should be held at that temperature for a sufficient period of time to permit its thickest section to attain a uniform temperature.The hardness obtained from a given treatment depends on the quenching rate, the carbon content , and the work size, In alloy steels the kind and amount lf alloying element influences only the harden ability (the ability lf the workpiece to be hardened to depths ) lf the steel and does not affect the hardness except in unhardened or partially hardened steels .Steel with low carbon content will not respond appreciably to hardening treatments. As the carbon content in steel increases up to around 0.60%,the possible hardness can be increased only slightly, because steels above the eutectoid point are made up entirely of pearlite and cementite in the annealed state. Pearlite responds best to heat-treating operations; any steel composed mostly of pearlite can be transformed into a hard steel .As the size of parts to be hardened increases ,the surface hardness decreases somewhat even though all other conditions have remained the same. There is a limit to the rate of heat flow through steel. No matter howcool the same . There is a limit to the rate lf heat flow through steel. No matter how cool the quenching medium many be ,if the heat inside a large piece cannot escape faster than a certain critical rate, there is a definite limit to the inside hardness. However, brine or water quenching is capable lf rapidly bringing the surface lf the quenched part to it own temperature and maintaining it at or close to this temperature. Under these circumstances there would always be some finite depth of surface hardening regardless lf size. This is not true in oil quenching , when the surface temperature may be high during the critical stages of quenching.TEMPERINGSteel that has been hardened by rapid quenching is brittle and not suitable for most uses . By tempering or drawing, the hardness and brittleness may be reduced to the desired point for service conditions . As these properties are reduced there is also a decrease in tensile strength and an increase in the ductility and toughness of the steel . The operation consists lf reheating quench-hardened steel to some temperature below the critical range followed by any rate lf cooling . Although this process softens steel , it differs considerably from annealing in that the process lends itself to close control lf the physical properties and in most cases does not soften the steel to the extent that annealing would. The final structure obtained from tempering a fully hardened steel is called tempered martensite .Tempering is possible because of the instability of the martensite ,the principal constituent of hardened steel. Low-temperature draws, from 300°to 400°F(150°-205°C), do not cause much decrease in hardness and are used principally to relieve internal strains. As the tempering temperatures are increased, the breakdown of the martensite takes place at a faster rate, and at about 600°F(315°C) the change to a structure called tempered martensite is very rapid.The tempering operation may be described as one lf precipitation and agglomeration or coalescence of cementite. A substantial precipitation lf cementite begins at 600°F(315°C),which produces a decrease in hardness. Increasing the temperature causes coalescence lf the carbides with continued decrease in hardness.In the process of tempering, some consideration should be given to time as well as to temperature. Although most of the softening action occurs in the first few minutes after the temperature is reached, there is some additional reduction in hardness if the temperature is maintained for a prolonged time. Usual practice is to heat the steel to the desired temperature and hold it there only long enough to have it uniformly heated.Two special processes using interrupted quenching are a form of tempering. In both, the hardened steel is quenched in a salt bath held at a selected lower temperature before being allowed to cool. These processes, known as austempering and martempering , result in products having certain desirable physical properties.ANNEALINGThe primary purpose of annealing is to soften hard steel so that it may be machined or cold worked . This is usually accomplished by heating the steel to slightly above the critical temperature , holding it there until the temperature of the piece is uniform throughout, and then cooling at a slowly controlled rate so that the temperature of the surface and that of the center of the piece are approximately the same. This process is known as full annealing because it wipes out all trace of previous structure, refines the crystalline structure, and softens the metal. Annealing also relieves internal stresses previously set up in the metal.The temperature to which a given steel should be heated in annealing depends on its composition; for carbon steels it can be obtained readily from the partial iron-iron the partial iron-iron carbide equilibrium diagram. The heating rate should be consistent with the size anduniformity of sections, so that the entire part is brought up to temperature as uniformly as possible. When the annealing temperature has been reached, the steel should be held there until is uniform throughout. This usually takes about 45 min for each inch (25mm) lf thickness lf the largest section. For maximum softness and ductility the cooling rate should be very slow, such as allowing the parts to cool down with the furnace. The higher the carbon content, the slower this rate must be.NORMALIZING AND SPHEROIDIZINGThe process of normalizing consists of heating the steel about 50°to 100°F(10°-40°)above the upper critical range and cooling in still air to room temperature . this process is principally used with low-and medium-carbon steels as well as alloy steels to make the grain structure more uniform, to relieve internal stresses, or to achieve desired results in physical properties . Most commercial steels are normalized after being rolled or cast.Spheroidizing is the process of producing a structure in which the cementite is in a spheroidal distribution. If a steel is heated slowly to a temperature just below the critical range and held there for a prolonged machinability to the steel. This treatment is particularly useful for hypereutectoid steels that must be machined.中文翻译材料的热处理了解材料热处理是学习冶金技术的关键,冶金技术是金属通过物理学、化学、工程学,从矿石中提取,最终成为产品的过程,热处理是使固态金属加热的情况下改变它的物理特性的一种加热操作(根据程度不同使用)钢的坚硬能抵抗切割和擦伤,钢的韧性允许它加工,适当的热处理能消除内应力,颗粒减小、韧性增加,硬的表面导致内部的可塑性,分析钢时可以发现它有小百分比元素,特别是碳,它一般会影响它的物理性能;由于物理性能的提高,它们被用在了许多不可能碳钢的商业上。