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最新步进电机概述翻译文献综述

最新步进电机概述翻译文献综述
最新步进电机概述翻译文献综述

步进电机概述

中英文资料对照外文翻译文献综述

外文文献:

Knowledge of the stepper motor

What is a stepper motor:

The stepping motor as executing components, electromechanical integration is one of the key products, widely used in a variety of automatic control systems. With the development of microelectronics and computer technology, the stepper motor demand grow with each passing day, has been applied in various fields of the national economy.

Stepping motor is a kind of electrical pulses into angular displacement of the implementing agencies. When stepping drive receives a pulse signal, it drives stepper motor rotate in the direction set by a fixed angle ( called the " step " ), it is the rotation at a fixed angle step by step operation. The number of pulses to control the amount of angular displacement through the control, so as to achieve the purpose of accurate positioning; also can control the pulse frequency to control motor rotation speed and acceleration, so as to achieve the purpose of speed. Special motor stepper motor control can be used as a, using its no accumulation of error ( accuracy of 100% ) characteristics, widely used in all kinds of open-loop control.

Now more commonly used step motor comprises stepper motor ( VR ), permanent magnet stepper motor ( PM ), hybrid stepping motor ( HB ) and single-phase stepping motor.

Permanent magnet stepper motor for general two-phase, torque and small volume, the step angle is 7.5 degree or 15 degree;

Reaction stepping motor is generally three-phase, can achieve a high torque output, step angle is 1.5 degrees, but the noise and vibration are great. The rotor magnetic circuit made of soft magnetic material reaction stepper motor, a multi-phase excitation winding stator, using magnetic torque changes.

Hybrid stepping motor is mixed the advantages of permanent magnet type and reaction type. It is divided into two phase and five phase: two-phase stepper angle is 1.8 degree and five phase stepper angle is 0.72 degrees. Application of the stepping motor is the most widely, is also this subdivision driving of stepper motor selection scheme.

Some of the basic parameters of step motor:

The natural step motor:

It says every hair a step pulse signal control system, motor rotation angle. Motor factory is a step angle values, such as type 86BYG250A motor is given a value of 0.9° /1.8 °( said a half step of work is 0.9 °, the whole step of work is 1.8 °), this step can be called ' motor fixed step ', it doesn't have to be the actual motor work when the real step angle, angle and drive the real steps.

Stepper motor phase number:

Is the number of coils inside the motor, commonly used in a two-phase, three-phase, four phase, five phase stepper motor. The number of motor phase is different, the step angle is also different, the general two-phase motor step angle is 0.9° /1.8 °, three-phase 0.75 ° /1.5 °, five phase of 0.36 ° /0.72 °. In the absence of subdivision drive, users mainly rely on different phases of the stepper motor to meet their own requirements of step angle. If you use a subdivision driver, is ' phase ' will become meaningless, users only need to change the fine fraction in the drive, you can change the step angle.

Keep the torque ( HOLDINGTORQUE ):

Is the stepper motor power but there is no rotation, the stator locked rotor torque. It is one of the most important parameters of step motor, usually stepper

motor in the low-speed torque to keep the torque. Because of the larger output torque stepper motor with speed and continuous decay, increases the output power with the speed of change, so keep the torque becomes one of the most important parameters of step motor. For example, when people say 2N.m stepper motor, in the absence of exceptional circumstances described in that refers to keep the torque motor for the 2N.m step.

DETENTTORQUE:

DETENTTORQUE:

Refers to the stepper motor is not energized condition, the stator locked rotor torque. DETENTTORQUE does not have a unified way of translation in China, easy to make people misunderstand; as the rotor reaction stepper motor is not permanent magnetic material, so it has no DETENTTORQUE.

Some of the characteristic of step motor:

The 1 stepper motor step angle accuracy for 3-5%, and no accumulation.

2 stepper motor appearance allows the maximum temperature.

Stepper motor temperature is too high will first make the motor magnetic material demagnetization, resulting in lower torque and loss, so the highest temperature of motor appearance allows should depend on the different motor demagnetization magnetic materials; generally speaking, demagnetization point magnetic material in 130 degrees Celsius above, some even as high as 200 degrees Celsius stepping motor, so the surface temperature at 80-90 degrees Celsius completely normal.

3 stepper motor torque will decrease with the increase of rotational speed.

When the stepper motor rotates, the electrical inductance of the winding will form a reverse electromotive force; the higher the frequency, the greater the reverse emf. Under the influence of it, the motor with frequency ( or speed ) increase and the phase current is reduced, resulting in lower torque.

4 stepper motor speed can be normal operation, but if it is more than a certain speed will not start, and accompanied by howling.

Stepper motor is a technical parameter: no-load start frequency, namely the stepper motor under no-load condition can pulse frequency start, if the pulse frequency is higher than the value, the motor can not start properly, may have lost step or stall. In under the condition of the load, start frequency should be less. If you want to enable the motor to rotate at high speed, pulse frequency should accelerate the process is started, the lower frequency, and then according to certain acceleration up to high frequency desired ( motor speed from low speed to high speed ).

Characteristics of stepper motor with its significant, play an important purpose in the era of digital manufacturing. With the different development of digital technology and stepper motor itself technology improves, the stepper motor will be applied in more fields.

How to determine the stepper motor driver DC power supply:

A. Determination of the voltage

Hybrid stepping motor driver power supply voltage is generally a wide range (such as the IM483 supply voltage of 12 ~ 48VDC), the supply voltage is usually based on the work of the motor speed and response to the request to choose. If the motor operating speed higher or faster response to the request, then the voltage value is high, but note that the ripple voltage can not exceed the maximum input voltage of the drive, or it may damage the drive.

B. Determination of Current

Power supply current is generally based on the output phase current drive I to determine. If a linear power supply, power supply current is generally preferable 1.1 to 1.3 times the I; if we adopt the switching power supply, power supply current is generally preferable to I, 1.5 to 2.0 times.

The main characteristics of stepping motor:

A stepper motor drive can be added operate pulse drive signal must be no pulse when the stepper motor at rest, such as

If adding the appropriate pulse signal, it will to a certain angle (called the step angle) rotation. Rotation speed and pulse frequency is proportional to.

2 Dragon step angle stepper motor version is 7.5 degrees, 360 degrees around, takes 48 pulses to complete.

3 stepper motor has instant start and rapid cessation of superior characteristics.

Change the pulse of the order of 4, you can easily change the direction of rotation. Therefore, the current printers, plotters, robotics, and so devices are the core of the stepper motor as the driving force.

Stepper motor control example

We use four-phase unipolar stepper motor as an example. The structure shown in Figure 1:

Four four-phase winding leads (as opposed to phase A1 A2 B1 phase phase B2) and two public lines (to the power of positive). The windings of one phase to the power of the ground. So that the windings will be inspired. We use four-phase eight-beat control, ie, 1 phase 2 phase alter nating turn, would enhance resolution. 0.9 ° per step can be transferred to control the motor excitation is transferred in order as follows:

If the requirements of motor reversal, the transmission excitation signal can be reversed. 2 control scheme

Control system block diagram is as follows

The program uses AT89S51 as the main control device. It is compatible with the AT89C51, but also increased the SPI interface and the watchdog module, which not only makes the debugging process becomes easy and also more stable. The microcontroller in the program mainly for field signal acquisition and operation of the stepper motor to calculate the direction and speed information. Then sent to the CPLD.

CPLD with EPM7128SLC84-15, EPM7128 programmable logic device of large-scale, for

the ALTERA company's MAX7000 family. High impedance, electrically erasable and other characteristics, can be used for the 2500 unit, the working voltage of +5 V. CPLD receives information sent from the microcontroller after converted to the corresponding control signal output to the stepper motor drive. Put the control signal drives the motor windings after the input, to achieve effective control of the motor. 2.1 The hardware structure of the motor drive

Motor drive using the following circuit:

R1-R8 in which the resistance value of 320Ω. R9-R12 resistance value 2.2KΩ. Q1-Q4 as Darlington D401A, Q5-Q8 for the S8550. J1, J2 and the stepper motor connected to the six-lead。

Advantages and disadvantages of stepper motor

Advantages

1. The motor rotation angle is proportional to the number of pulses;

2. When the motor stopped with a maximum torque (when the winding excitation time);

3. Since the accuracy of each step in the three per cent to five per cent, and the error will not accumulate to the next step and thus has better positional accuracy and repeatability of movement;

4. Excellent response from the stop and reverse;

5. In the absence of brush, high reliability, it just depends on the life of the motor bearing life;

6. Motor response only determined by the number of input pulses, which can be used open loop control, which makes the motor and control structure can be relatively simple

System cost

7. Just load directly connected to the motor shaft can also be extremely slow synchronous rotation.

8. Speed is proportional to the pulse frequency, and thus a relatively wide speed range.

Shortcomings

1. If not properly controlled prone to resonance;

2. Difficult operation to a higher speed.

3. Difficult to obtain high torque

4. There is no advantage in terms of volume weight, low energy efficiency.

5. Over load will destroy the synchronization, the work will be issued when high-speed vibration and noise.

Stepper motor drive requirements

(1) to provide fast rise and fall of current speed, the current waveform as close as possible rectangle.

For the period ended with the release of the loop current flow, to reduce the winding ends of the back electromotive force, to accelerate the current decay.

(2) rhyme with higher power and efficiency.

Stepper motor driver, which is the control pulse signal emitted into the angular displacement of the stepper motor, or: the control system sends a pulse signal each through the stepper motor drive to rotate a step angle. That is the stepper motor speed is proportional to the frequency and pulse signals. Therefore, the frequency control pulse signal, to be precise motor speed control; control the number of step pulses to connect the motor accurately. Stepper motor drive there are many, we should take a reasonable choice of power requirements of the drive, the following were introduced various types of typical drive.

The latest technological developments

Domestic and international research on the sub-drive technology is very active, high-performance sub-driver circuit can be broken down into thousands or even any subdivision. Now able to do complicated calculations to make after the breakdown of uniform step angle, which greatly improves the resolution of stepper motor pulses, reduce or eliminate the vibration, noise and torque ripple, the stepper motor is more "class server" feature.

The actual role of step angle: in the absence of sub-drive, the user select a different number of phases depends mainly on the stepper motor to meet their own requirements on the step angle,If you use the sub-drive, the user can change the

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步进电机的单片机控制外文翻译

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