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FDA最新工艺验证指南2011.1.1中英文对照版

FDA最新工艺验证指南2011.1.1中英文对照版
FDA最新工艺验证指南2011.1.1中英文对照版

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Guidance for Industry

Process Validation: General Principles and Practices

Final Version January 2011 Draft 2008

I. INTRODUCTION

I. INTRODUCTION

简介

This guidance outlines the general principles

and approaches that FDA considers appropriate elements of process validation for the manufacture of human and animal drug and biological products, including active pharmaceutical ingredients (APIs or drug substances), collectively referred to in this

guidance as drugs or products. This guidance

incorporates principles and approaches that

all manufacturers can use to validate manufacturing processes.

本指南概括了一般的原则与方法,这些原则与方法是FDA 认为进行工艺验证的恰当要素,这些工艺被用于生产人用药、动物用药以及生物制品,包括活性药物成分(API 或药用物质),在本指南中以上统称为药品或产品。本指南整合了一般的原则和方法,所有的生产企业都可以将这些原则和方法应用于生产工艺的验证。 This guidance outlines the general principles and approaches that FDA considers to be appropriate elements of process validation for the manufacture of human and animal drug and biological products, including active pharmaceutical ingredients (API or drug substance),

collectively referred to in this guidance as drugs or products. This guidance incorporates principles and approaches that all manufacturers can use in validating a

manufacturing process. 本指南概括了一般的原则与方法,这些原则与方法是FDA 认为进行工艺验证的恰当要素,这些工艺被用于生产人用药、动物用药以及生物制品,包括活性药物成分(API 或药用物质),在本指南中以上统称为药品或产品。本指南整合了一般的原则和方法,所有的生产企业都可以将这些原则和方法应用于生产工艺的验证。

This guidance aligns process validation activities with a product lifecycle concept and with existing FDA guidance, including the FDA/International Conference on Harmonisation (ICH) guidances for industry, Q8(R2) Pharmaceutical Development, Q9 Quality Risk Management, and Q10 Pharmaceutical Quality System.2 Although this guidance does not repeat the concepts and principles explained in those guidances, FDA encourages the use of modern pharmaceutical development concepts, quality risk man- agement, and quality systems at all stages of the manufacturing process lifecycle. 本指南将工艺验证活动与产品生命周期概念以及现有FDA 相关指南进行了协调;这些存在的FDA指南包括FDA/ICH指南,Q8(R2)药品研发指南、Q9质量风险管理指南和Q10制药质量体系指南。尽管本指南没有重复上述指南解释的概念和This guidance aligns process validation activities with the product lifecycle concept and with existing FDA guidance.2 2 See the FDA/International Conference on Harmonisation (ICH) guidances for industry: Q8 Pharmaceutical Development, Q9 Quality Risk Management, and when finalized, Q10 Pharmaceutical Quality System (a notice of availability for the May 2007 ICH draft guidance, Q10 Pharmaceutical Quality System, published in the Federal Register on July 13, 2007 (72 FR 38604)). We update guidance documents periodically. To make sure you have the most recent version of a guidance, check the CDER guidance page at https://www.doczj.com/doc/4910842313.html,/cder/guidance/index.htm, the CBER guidance page at

原则,FDA鼓励在药品制造工艺生命周期的各个阶段使用现代药品研发概念、质量风险管理和质量体系概念。 注释2To make sure you have the most recent version of a guidance, check the CDER guidance page at https://www.doczj.com/doc/4910842313.html,/Drugs/GuidanceComplianceR egulatoryInformation/Guidances/default.htm, the CBER guidance page at

https://www.doczj.com/doc/4910842313.html,/BiologicsBloodVaccines/Guida nceComplianceRegulatoryInformation/

Guidances/default.htm, or the CVM guidance page at

https://www.doczj.com/doc/4910842313.html,/AnimalVeterinary/GuidanceCo mplianceEnforcement/

GuidanceforIndustry/default.htm

https://www.doczj.com/doc/4910842313.html,/cber/guidelines.htm, or the CVM guidance page at https://www.doczj.com/doc/4910842313.html,/cvm/Guidance/published.htm . 本指南将工艺验证活动与产品生命周期概念以及现有FDA 相关指南(这里指得是Q8、Q9和Q10指南)进行了协调。 The lifecycle concept links product and process development, qualification of the commercial manufacturing process,3 and

maintenance of the process in a state of control

during routine commercial production.

This guidance supports process improvement

and innovation through sound science.

生命周期概念将产品与工艺开发、商业生产工艺

的确认以及维护工艺在日常商业生产中处于受

控状态连结在一起。本指南通过足够科学知识来

支持工艺优化和革新。

注释 3 In this guidance, the term commercial

manufacturing

process refers to the manufacturing

process resulting in commercial product (i.e., drug

that is marketed, distributed, and sold or intended to be sold). For the purposes of this guidance, the term commercial manufacturing process does not include clinical trial or treatment IND material. The lifecycle concept links product and

process development, qualification of the

commercial manufacturing process, and

maintenance of the process in a state of control

during routine commercial production.

This guidance promotes modern manufacturing

principles, process improvement, innovation,

and sound science.

生命周期概念将产品与工艺开发、商业生产工艺

的确认以及维护工艺在日常商业生产中处于受控

状态连结在一起。本指南可促进现代生产的原则、

工艺改进、创新并且形成完善的科学。

This guidance covers the following categories of drugs: H uman drugs V eterinary drugs

B iological and biotechnology products F inished products and active pharma ceutical ingredients (APIs or drug sub stances)4

The following categories of drugs are within the scope of this guidance: H uman dr ugs V eterinary drugs

B iological and biotechnology products

F inished products and active pharmaceutical ingredients (API or drug substance) 3

T he drug constituent of a combination (drug and medical device) product 以下类别的药品在本指南范围之内: ? 人用药物 ? 兽药 ? 生物制品和生物技术产品 ? 制剂产品与活性药物成分(API 或药用物质)3? 复合产品(药物和医疗设备)中的药物成分 注释4 Separate current good manufacturing practice (CGMP) regulations for drug components such as APIs (drug substances) and intermediates have not published as of the date of this guidance, but these components are subject to the statutory CGMP requirements of section 501(a)(2)(B) of the Federal Food, Drug, and Cosmetic Act (the Act) (21 U.S.C. 351(a)(2)(B)). Process validation for APIs is discussed in the FDA/ICH guidance for industry, Q7 Good Manufacturing Practice Guidance for Active Pharmaceutical Ingredients (ICH Q7), available on the Internet at https://www.doczj.com/doc/4910842313.html,/Drugs/GuidanceComplianceR egulatoryInformation/Guidances/default.htm.

Section XII of ICH Q7 describes in detail the

principles for validating API processes.

T he drug constituent of a combination (drug and medical device) product 3 Separate current good manufacturing practice (CGMP) regulations for drug components such as APIs (drug substances) and intermediates have not published as of the date of this guidance, but these components are subject to the statutory CGMP requirements of section 501(a)(2)(B) of the Federal Food, Drug, and Cosmetic Act (the Act) (21 U.S.C. 351(a)(2)(B)). Process validation for APIs is discussed in the FDA/ICH guidance for industry, Q7A Good Manufacturing Practice Guidance for Active Pharmaceutical Ingredients (ICH Q7A), available on the Internet at https://www.doczj.com/doc/4910842313.html,/cder/guidance/index.htm. Section XII of ICH Q7A describes in detail the principles to be followed in validating API processes. 以下类别的药品在本指南范围之内: ? 人用药物 ? 兽药

? 生物制品和生物技术产品

? 制剂产品与活性药物成分(API 或药用物质)3? 复合产品(药物和医疗设备)中的药物成分 This guidance does not cover the following types of products: T ype A medicated articles and medicated feed M edical devices5 D ietary supplements H uman tissues intended for transplantation regulated under section 361 of the Public Health Service Act6 本指南不适用于以下类别的产品: ? A 型含药产品与含药饲料 ? 医疗器械 ? 膳食补充剂 ? 公共卫生服务法361 节下的移植用人体组织 注释5 Guidance on process validation for medical devices is provided in a separate document, Quality Management Systems –Process Validation,

edition 2, available at

The following categories of products are not covered by this guidance: T ype A medicated articles and medicated feed M edical devices D ietary supplements H uman tissues intended for transplantation regulated under section 361 of the Public Health Service Act4. 4 See the FDA guidance for industry, Validation of Procedures for Processing of Human Tissues Intended for Transplantation, available on the Internet at

https://www.doczj.com/doc/4910842313.html,/cber/guidelines.htm . 本指南不适用于以下类别的产品: ? A 型含药产品与含药饲料

? 医疗设备 ? 膳食补充剂

https://www.doczj.com/doc/4910842313.html,/sg3/sg3-final.html. See infra note 6.

注释6 See the FDA guidance for industry, Validation of

Procedures for Processing of Human Tissues Intended for Transplantation, available on the Internet at

https://www.doczj.com/doc/4910842313.html,/BiologicsBloodVaccines/Guida nceComplianceRegulatoryInformation/ Guidances/default.htm.

? 公共卫生服务法361 节下的移植用人体组织 This guidance does not specify what information should be included as part of a regulatory submission. Interested persons can

refer to the appropriate guidance or contact the appropriate Center in determining the

type of information to include in a submission. 本指南没有具体说明哪些信息应包括在药政提交文件中,有兴趣的人士可以参照适当的指南或与适当的中心联系,以确定哪些类型的信息应包括在申报文件中。

This guidance does not specify what information should be included as part of a regulatory submission. Interested persons can refer to the appropriate guidance or contact the

appropriate Center in determining what information should be included in a submission.

本指南没有具体说明哪些信息应包括在药政提交文件中,有兴趣的人士可以参照适当的指南或与适当的中心联系,以确定哪些信息应包括在提交中。

This guidance also does not specifically discuss the validation of automated process

control systems (i.e., computer hardware and software interfaces), which are commonly integrated into modern drug manufacturing equipment. This guidance is relevant, however, to the validation of processes that include automated equipment in processing.

本指南也没有专门讨论自动化工艺控制系统的验证(即计算机硬件和软件界面),这些常整合到现代药物生产设备中。当然,本指南也是与那些在生产中包括自动化设备在内的工艺验证相关的。

This guidance also does not specifically discuss the validation of automated process

control systems (i.e., computer hardware and software interfaces), which are commonly integrated into modern drug manufacturing equipment. This guidance is relevant, however, to the validation of processes that include automated equipment in processing.

本指南也没有专门讨论自动化工艺控制系统的验证(即计算机硬件和软件界面),这些常整合到现代药物生产设备中。当然,本指南也是与那些在生产中包括自动化设备在内的工艺验证相关的。

FDA’s guidance documents, including this guidance, do not establish legally enforceable responsibilities. Instead, guidances describe the Agency’s current thinking on a topic and should be viewed only as recommendations, unless specific regulatory or statutory requirements are cited. The use of the word should in Agency guidances means that something is suggested or recommended, but not required. FDA's guidance documents, including this guidance, do not establish legally enforceable responsibilities. Instead, guidances describe the Agency's current thinking on a topic and should be viewed only as recommendations, unless specific regulatory or statutory requirements are cited. The use of the word should in Agency guidances means that something is suggested or recommended, but not required.

FDA 的指南文件,包括本指南在内,并无法定的强制执行要求。相反地,指南描述的是官方目前对某一问题的考虑与观点,除非引入了具体的药政或法定要求,否则应仅视为建议。官方指南中所用的“应当”一词意味着建议或推荐某种情况,但并非必需。 FDA 的指南文件,包括本指南在内,并无法定的强制执行要求。相反地,指南描述的是官方目前对某一问题的考虑与观点,除非引入了具体的药政或法定要求,否则应仅视为建议。官方指南中所用的“应当”一词意味着建议或推荐某种情况,但并非必需。

II. BACKGROUND II. BACKGROUND

In the Federal Register of May 11, 1987 (52 FR 17638), FDA issued a notice announcing the availability of a guidance entitled Guideline on General Principles of Process Validation (the 1987 guidance).7 Since then, we have obtained additional experience through our regulatory oversight that allows us to update our recommendations to industry on this topic. This revised guidance conveys FDA’s current thinking on process validation and is consistent with basic principles first introduced in the 1987 guidance. The revised guidance also provides recommendations

that reflect some of the goals of FDA’s initiative entitled “Pharmaceutical CGMPs for the 21st Century ― A Risk-Based Approach,” particularly with regard to the use of technological advances in pharmaceutical manufacturing, as well as implementation of modern risk management and quality system tools and concepts.8 This revised guidance replaces the 1987 guidance. II.背景

在1987 年5 月11 日的联邦公报(52 FR 17638)上,FDA 发布了一个通告,宣布了题为工艺验证的一般原则指南(1987 年指南)的问世5。自那以来,通过我们的药政监管获得的额外经验,使得我们能够为业界更新我们关于这一议题的推荐建议。本修订指南传达了FDA 关于工艺验证的目前思考,并与1987 年指南最早引入的基本原则相一致。本修订后的指南同样提供了能反映FDA 倡议的“21 世纪制药cGMP-基于风险的办法”中某些目标的建议,特别是关于在药品生产中使用先进技术,以及实施现代风险管理和质量管理体系的工具和概念。当最终完成后,本修订后的指南将取代1987 年的指南。 In the Federal Register of May 11, 1987 (52 FR 17638), FDA issued a notice announcing the availability of a guidance entitled Guideline on General Principles of Process Validation (the 1987 guidance). 5 Since then, we have obtained additional experience through our regulatory oversight that allows us to update our recommendations to industry on this topic. This revised guidance conveys FDA’s current thinking on process validation

and is consistent with basic principles first introduced in the 1987 guidance. This guidance also provides recommendations that reflect some of the goals of FDA’s initiative entitled “Pharmaceutical CGMPs for the 21st Century – A Risk-Based Approach,” particularly with regard to the use of technological advances in pharmaceutical manufacturing, as well as implementation of modern risk management and quality system tools and

concepts. When finalized, this guidance will replace the 1987 guidance.

5 The 1987 guidance was prepared by a working group that included representation from the Center for Devices and Radiological Health (CDRH). Since that time, CDRH elected to publish its own process validation guidance through the Global Harmonization Task Force. The principles and

recommendations in that document, Quality Management Systems – Process Validation, edition 2 (available on the Internet at

https://www.doczj.com/doc/4910842313.html,/sg3/sg3final.html), are also useful to consider for drug manufacturing

注释7 The 1987 guidance was prepared by a working group that included representation from the Center for Devices and Radiological Health (CDRH). Since that time, CDRH elected to reference a process validation guidance prepared in coopera- tion with the Global Harmonization Task Force

(GHTF). The principles and recommendations in that document, Quality Management Systems –

Process Validation, edition 2 (available on the

Internet at https://www.doczj.com/doc/4910842313.html,/sg3/sg3-final.html)are also useful to consider for drug manufacturing processes.

注释8 See “Pharmaceutical cGMPS for the 21st Century

— A Risk-Based Approach: Second Progress Report and Implementation Plan,” available at https://www.doczj.com/doc/4910842313.html,/Drugs/DevelopmentApprovalP rocess/

Manufacturing/QuestionsandAnswersonCurr entGoodManufacturingPracticescGMPfor- Drugs/ucm071836.htm.

processes. II.背景

在1987 年5 月11 日的联邦公报(52 FR 17638)上,FDA 发布了一个通告,宣布了题为工艺验证的一般原则指南(1987 年指南)的问世5。自那以来,通过我们的药政监管获得的额外经验,使得

我们能够为业界更新我们关于这一议题的推荐建议。本修订指南传达了FDA 关于工艺验证的目前

思考,并与1987 年指南最早引入的基本原则相一致。本指南同样提供了能反映FDA 倡议的“21 世纪制药cGMP-基于风险的办法”中某些目标的建议,特别是关于在药品生产中使用先进技术,以

及实施现代风险管理和质量管理体系的工具和概念。当最终完成后,本指南将取代1987 年的指南。FDA has the authority and responsibility to

inspect and evaluate process validation performed by manufacturers. The CGMP regulations for validating pharmaceutical (drug)

manufacturing require that drug products be produced with a high degree of assurance of meeting all the attributes they are intended to possess (21 CFR 211.100(a) and 211.110(a)).

FDA 有权力和责任来检查和评估生产厂家所实施的工艺验证。用于药品生产验证的cGMP 法规要求药品应具有高度保证来生产以符合其预期拥有的所有属性(见21CFR211.100(a)与211.110(a))。

FDA has the authority and responsibility to

inspect and evaluate process validation performed by manufacturers. The CGMP regulations for validating pharmaceutical (drug)

manufacturing require that drug products be produced with a high degree of assurance of meeting all the attributes they are intended to possess (21 CFR 211.100(a) and 211.110(a)).

FDA 有权力和责任来检查和评估生产厂家所实施的工艺验证。用于药品生产验证的cGMP 法规要求药品应具有高度保证来生产以符合其预期拥有的所有属性(见21CFR211.100(a)与211.110(a))。A. Process Validation and Drug Quality A 工艺验证和药品质量

Effective process validation contributes significantly to assuring drug quality. The basic principle of quality assurance is that a drug Effective process validation contributes significantly to assuring drug quality. The basic principle of quality assurance is that a drug

should be produced that is fit for its intended

use. This principle incorporates the understanding that the following conditions exist: Q uality, safety, and efficacy are designed

or built into the product.

Q uality cann ot be adequately assured merely by in-process and finishedproduct

inspection or testing.

E ach step of a manufacturing process

is controlled to assure that the finished product meets all quality attributes including specifications.有效的工艺验证为保证产品质量发挥了重大作用。质量保证的基本原则是药物生产应符合其预期使用目的;这一原则整合了对下列情况的理解: ? 产品质量、安全性和有效性系由设计而得,或融入产品。 ? 仅仅对中控和成品进行监控或检测,质量不能得到充分的保证。 ? 对每一步的生产工艺进行控制,以确保成品符合所有设计特性与质量属性,包括规格标准。有效的工艺验证为保证产品质量发挥了重大作用。质量保证的基本原则是药物生产应符合其预期使用目的;这一原则整合了对下列情况的理解:? 产品质量、安全性和有效性系由设计而得,或融入产品。 ? 仅仅对中控和成品进行监控或检测,质量不能得到充分的保证。 ? 对每一步的生产工艺进行控制,以确保成品符合所有质量属性,包括质量标准。 should be produced that is fit for its intended use; this principle incorporates the understanding that the following conditions exist:

Q uality, safety, and efficacy are designed or built into the product. Q uality cannot be adequately assured

merely by in-process and finishedproduct inspection or testing. E ach step of a manufacturing process is controlled to assure that the finished product meets all design characteristics

and quality attributes including specifications. 有效的工艺验证为保证产品质量发挥了重大作用。质量保证的基本原则是药物生产应符合其预期使用目的;这一原则整合了对下列情况的理解:? 产品质量、安全性和有效性系由设计而得,或融入产品。 ? 仅仅对中控和成品进行监控或检测,质量不能得到充分的保证。 ? 对每一步的生产工艺进行控制,以确保成品符合所有设计特性与质量属性,包括规格标准。有效的工艺验证为保证产品质量发挥了重大作用。质量保证的基本原则是药物生产应符合其预期使用目的;这一原则整合了对下列情况的理解: ? 产品质量、安全性和有效性系由设计而得,或融入产品。 ? 仅仅对中控和成品进行监控或检测,质量不能得到充分的保证。 ? 对每一步的生产工艺进行控制,以确保成品符合所有设计特性与质量属性,包括规格标准。 B. Approach to Process Validation 工艺验证方法

For purposes of this guidance, process validation is defined as the collection and evaluation of data, from the process design stage

through commercial production, which establishes scientific evidence that a process is

capable of consistently delivering quality product. Process validation involves a series of activities taking place over the lifecycle of the product and process. This guidance describes process validation activities in three stages.

For purposes of this guidance, process validation is defined as the collection and evaluation of data, from the process design stage throughout production, which establishes scientific evidence that a process is capable of consistently delivering quality products. Process validation involves a series of activities taking place over the lifecycle of the

product and process. This guidance describes the process validation activities in three stages.

本指南将工艺验证定义为收集并评估从工艺设计阶段一直到商业化生产的数据,用这些数据来确立科学证据,证明该工艺能够始终如一地生产出优质产品。工艺验证涉及到了在产品生命周期及生产中所发生的一系列活动。本指南将工艺验证活动描述为三个阶段。

S tage 1

 – Process Design: The commercial manufacturing process is defined

during this stage based on knowledge

gained through development and

scale-up activities.

S tage 2

 – Process Qualification: During

this stage, the process design is evaluated

to determine if the process is

capable of reproducible commercial manufacturing.

S tage 3

 – Continued Process Verification: Ongoing assurance is gained during

routine production that the process

remains in a state of control.

第1 阶段―工艺设计:在该阶段,基于从开发和放大试验活动中得到的知识确定商业化生产工艺。

第2 阶段―工艺确认:在这一阶段,对已经设计的工艺进行评估,以确定这个工艺是否能够进行重复性的商业化生产。

第3 阶段―持续工艺核实:工艺的受控状态在日常生产中得到持续地保证。本指南将工艺验证定义为收集并评估从工艺设计阶段一直到生产的数据,用这些数据来确立科学证据,证明该工艺能够始终如一地生产出优质产品。工艺验证涉及到了在产品生命周期及生产中所发生的一系列活动。本指南将工艺验证活动描述为三个阶段。

S tage 1

 – Process Design: The commercial process is defined during this

stage based on knowledge gained

through development and scale-up activities.

S tage 2

 – Process Qualification: During

this stage, the process design is confirmed

as being capable of reproducible

commercial manufacturing.

S tage 3

 – Continued Process Verification: Ongoing assurance is gained during

routine production that the process

remains in a state of control.

第1 阶段―工艺设计:在该阶段,基于从开发和放大试验活动中得到的知识确定工业化生产工艺。

第2 阶段―工艺确认:在这一阶段,对已经设计的工艺进行确认,证明其能够进行重复性的商业化生产。

第3 阶段―持续工艺核实:工艺的受控状态在日常生产中得到持续地保证。

This guidance describes activities typical of

each stage, but in practice, some activities

might occur in multiple stages.

本指南描述了每一阶段的典型活动,但在实践中,有些活动可能在多个阶段出现。This guidance describes activities typical in

each stage, but in practice, some activities in different stages might overlap.

本指南描述了每一阶段的典型活动,但在实践中,有些活动在不同的阶段可能会重叠。

Before any batch from the process is commercially distributed for use by consumers, a manufacturer should have gained a high degree

of assurance in the performance of the manufacturing process such that it will consistently produce APIs and drug products

meeting those attributes relating to identity, strength, quality, purity, and potency. The assurance should be obtained from objective information and data from laboratory-, pilot-, Before any batch from the process is commercially distributed for use by consumers, a manufacturer should have gained a high degree

of assurance in the performance of the manufacturing process such that it will consistently produce APIs and drug products

meeting those attributes relating to identity, strength, quality, purity, and potency. The assurance should be obtained from objective information and data from laboratory-, pilot-,

and/or commercial-scale studies. Information

and data should demonstrate that the commercial manufacturing process is capable of consistently producing acceptable quality products within commercial manufacturing conditions.

从某工艺商业化销售给消费者使用前的任何一批,生产企业应该已经获得对该生产工艺性能的高度保证,即它将始终如一地生产出能满足关于鉴别、含量、质量、纯度和效价属性要求的原料药与制剂产品。这些保证应该从产品小试、中试和/或大生产研究的客观信息和数据中得到。这些信息和数据应该能够证明该商业化生产工艺有能力在其商业生产条件下,持续地生产出可接受的优质产品。and/or commercial scale studies. Information

and data should demonstrate that the commercial manufacturing process is capable of consistently producing acceptable quality products within commercial manufacturing conditions, including those conditions that

pose a high risk of process failure.

从某工艺商业化销售给消费者使用前的任何一批,生产企业应该已经获得对该生产工艺性能的高度保证,即它将始终如一地生产出能满足关于鉴别、含量、质量、纯度和效价属性要求的原料药与制剂产品。这些保证应该从产品小试、中试和/或大生产研究的客观信息和数据中得到。这些信息和数据应该能够证明该商业化生产工艺有能力在其商业生产条件,也包括那些造成工艺失败的高风险条件下,一贯地生产出可接受的优质产品。

A successful validation program depends

upon information and knowledge from product and process development. This knowledge

and understanding is the basis for establishing

an approach to control of the manufacturing process that results in products

with the desired quality attributes. Manufacturers should:

U nderstand the sources of variation

 

D etect the presence and degree of variation

 

U nderstand the impact of variation on

 

the process and ultimately on product

attributes

C ontrol the variation in a manner commensurate

with the risk it represents to

the process and product

一个成功的验证程序取决于来自产品与工艺开发的信息与知识,这种知识与理解是建立适合于生产工艺的某一控制方法的基础,而这个工艺可以生产出具有期望质量属性的产品。

生产企业应当:

? 了解变异来源

? 检测变异是否存在以及发生的程度

? 理解变异对工艺,以及最终对产品属性的影响? 使用与工艺和产品风险相适应的方法来控制变异A successful validation program depends

upon information and knowledge from product and process development. This knowledge

and understanding is the basis for establishing

an approach to control that is appropriate

for the manufacturing process.

Manufacturers should:

u nderstand the sources of variation

 

d etect th

e presence an

d degre

e o

f variation

u nderstand the impact of variation on

 

the process and ultimately on product

attributes

c ontrol the variation in a manner commensurate

with the risk it represents to

the process and product

一个成功的验证程序取决于来自产品与工艺开发的信息与知识,这种知识与理解是建立适合于生产工艺的某一控制方法的基础。生产企业应当:? 了解变异来源

? 检测变异是否存在以及发生的程度

? 理解变异对工艺,以及最终对产品属性的影响? 使用与工艺和产品风险相适应的方法来控制变异

Each manufacturer should judge whether it

has gained sufficient understanding to provide

a high degree of assurance in its manufacturing

process to justify commercial distribution

of the product. Focusing exclusively

on qualification efforts without also understanding

the manufacturing process and associated

variations may not lead to adequate

assurance of quality. After establishing and

confirming the process, manufacturers must

maintain the process in a state of control

over the life of the process, even as materials,

equipment, production environment,

personnel, and manufacturing procedures

change.9

每个生产企业应当判断是否已经对此获得了足

够的理解,即对其生产工艺提供一个高度保证,

从而证明其产品商业化销售的正当性。没有对生

产工艺和相关变异的理解而仅仅注重于资质性

的成果,不可能带来对质量的足够保证。在工艺

建立并确认后,生产企业必须保证该工艺在其工

艺生命周期内处于受控状态,既使是在材料、设

备、生产环境、人员和生产工艺变更的条件下。

注释9 The statute and regulations described in

section

III of this guidance explain the requirement that

the methods and facilities used for the

manufacturing

of drugs be operated and administered

under control sufficient to assure that the identity,

strength, purity, and quality of a drug are as they

purport or are represented to possess.

Each manufacturer should judge whether it

has gained sufficient understanding to provide

a high degree of assurance in its manufacturing

process to justify commercial distribution

of the product. Focusing on qualification

efforts without understanding the manufacturing

process may not lead to adequate

assurance of quality. After establishing and

confirming the process, manufacturers must

maintain the process in a state of control

over the life of the process, even as materials,

equipment, production environment,

personnel, and manufacturing procedures

change.6

6

The statute and regulations described in section

III of this guidance explain the requirement that

the methods and facilities used for the

manufacturing

of drugs be operated and maintained under

control sufficient to assure that the identity,

strength, purity, and quality of a drug are as they

purport or are represented to possess.

每个生产企业应当判断是否已经对此获得了足够

的理解,即对其生产工艺提供一个高度保证,从

而证明其产品商业化销售的正当性。没有对生产

工艺的理解而仅注重于资质性的成果,不可能带

来对质量的充足保证。在工艺建立并确认后,生

产企业必须保证该工艺在其工艺生命周期内处于

受控状态,既使是在材料、设备、生产环境、人

员和生产工艺变更的条件下。

Manufacturers should use ongoing programs to collect and analyze product and process data to evaluate the state of control of the process. These programs may identify

process or product problems or opportunities for process improvements that can be evaluated

and implemented through some of the activities described in Stages 1 and 2.

制造商应该采用持续项目来收集和分析产品和工艺数据,以便评估工艺受控状态。这些项目可能确认工艺或者产品的缺陷,或者工艺改进的机会,这些问题或者机会可以通过阶段2和阶段3描

述的活动来评估和实施。

Manufacturers of legacy products can take advantage of the knowledge gained from the original process development and qualification work as well as manufacturing experience to continually improve their processes. Implementation of the recommendations in this guidance for legacy products and processes would likely begin with the activities described in Stage 3.

已有产品的制造商可以利用从原有工艺研发和确认工作中获得的知识,也包括制造经验来持续改进工艺。在本指南中,对于已有产品和工艺实施这些建议可以从阶段3描述的活动开始。

III. STATUTORY AND REGULATORY

REQUIREMENTS

FOR PROCESS VALIDATION

第三部分:工艺验证的法规和法规要求

III. STATUTORY AND REGULATORY REQUIREMENTS FOR PROCESS VALIDATION 第三部分:工艺验证的法规和法规要求 Process validation for drugs (finished

pharmaceuticals and components) is a legally

enforceable requirement under section

501(a)(2)(B) of the Act (21 U.S.C.

351(a)(2)(B)), which states the following:

对药品(制剂和组分)进行工艺验证是法案(21

U.S.C.351(a)(2)(B))的501(a)(2)(B)部分的法定要

求,描述如下:

Process validation for drugs (finished

pharmaceuticals and components) is a legally

enforceable requirement under section

501(a)(2)(B) of the Act, which states the following:

III.工艺验证的法规和法规要求

药品(制剂与其成分)的工艺验证是食品、药品与

化妆品法之501(a)(2)(B)节规定的一个法定的、

强制性的要求,其规定如下:

A drug . . . shall be deemed to be adulterated . . . if . . . the methods used in, or the facilities or controls used for, its manufacture, processing, packing, or holding do not conform to or are not operated or administered in conformity with current good manufacturing practice to assure that such drug meets the requirements of this Act as to safety and has the identity and strength, and meets the quality and purity characteristics, which it purports or is represented to possess. 某一药品…,如果在其生产、加工、包装或持有中所使用的方法、设施或管理控制不符合cGMP 要求,或未按照cGMP 要求来操作或管理,以便A drug . . . shall be deemed to be adulterated . . . if . . . the methods used in, or the facilities or controls used for, its manufacture, processing, packing, or holding do not conform to or are not operated or administered in conformity with current good manufacturing practice to assure that such drug meets the requirements of this Act as to safety and has the identity and strength, and meets the quality and purity characteristics, which it purports or is represented to possess.

某一药品…,如果在其生产、加工、包装或持有中所使用的方法、设施或管理控制不符合cGMP 要求,或未按照cGMP 要求来操作或管理,以便保证

保证药品符合本法规所要求的安全性、鉴别、含量并符合其声称的质量与纯度特性,该药品将被视为伪劣药品。 药品符合本法规所要求的安全性、鉴别、含量并符合其声称的质量与纯度特性,该药品将被视为伪劣药品。 FDA regulations describing current good

manufacturing practice (CGMP) for finished

pharmaceuticals are provided in 21 CFR

parts 210 and 211.

FDA 法规描述的cGMP 即是21CFR 的210 与211

部分。

FDA regulations describing current good

manufacturing practice (CGMP) are provided

in 21 CFR parts 210 and 211.

cGMP 的第210 和211 部分对工艺验证进行了一

般性和特殊性的要求。

The CGMP regulations require that manufacturing processes be designed and controlled to assure that in-process materials and the finished product meet predetermined quality

requirements and do so consistently and

reliably. Process validation is required, in

both general and specific terms, by the

CGMP regulations in parts 210 and 211. The

foundation for process validation is provided in § 211.100(a), which states that “[t]here shall be written procedures for production and process control designed to assure that the drug products have the identity, strength, quality, and purity they purport or are represented to possess...” (emphasis added). This regulation requires manufacturers to design a process, including operations and controls, which results in a product meeting these attributes. CGMP 法规要求制造工艺应该被设计和控制来确保中控物料和最终产品符合预先确定的质量要求,而且工艺被持续和有效的控制。 §211.100(a)提供了工艺验证的基础,其指出,“应当有设计的书面的用于生产与工艺控制的程序,用以保证其声称或代表拥有的药品鉴别、含量、质量和纯度”(重点强调)。该法规要求生产企业设计一个能使产品符合这些特质的工艺,包括操作与控制。

Process validation is required, in both general and specific terms, by the CGMP regulations in parts 210 and 211. The foundation

for process validation is provided in § 211.100(a), which states that "[t]here shall be written procedures for production and

process control designed to assure that the drug products have the identity, strength, quality, and purity they purport or are represented to possess" (emphasis added). This regulation requires that manufacturers design a process including operations and controls that will result in a product meeting these attributes. Product quality in the context of process validation means that product performance is consistent from batch-tobatch and unit-to-unit. Many products are single-source or involve complicated processes to manufacture. Validation also offers assurance that a process is reasonably safeguarded from sources of variability affecting production output, the loss of which

can cause supply problems, thereby negatively affecting public health. §211.100(a)提供了工艺验证的基础,其指出,“应当有设计的书面的用于生产与工艺控制的程序,用以保证其声称或代表拥有的药品鉴别、含量、质量和纯度”(重点强调)。该法规要求生产企业设计一个能使产品符合这些特质的工艺,包括操作与控制。在工艺验证中产品质量意味着产

品性能在批与批之间、单位与单位之间是一致的。许多产品为单一来源或涉及复杂的生产工艺。验证还提供了另一种保证,即工艺被适度地保护,远离了可能会影响生产产量的变异性来源,产量

的损失可能会造成市场供应问题,进而影响到公众健康。

Other CGMP regulations define the various aspects of validation. For example, §

211.110(a), Sampling and testing of inprocess materials and drug products, requires

that control procedures “. . . be established to monitor the output and to validate

the performance of those manufacturing

processes that may be responsible for causing

variability in the characteristics of inprocess

material and the drug product” (emphasis

added). Under this regulation, even

well-designed processes must include inprocess

control procedures to assure final

product quality. In addition, the CGMP regulations

regarding sampling set forth a number

of requirements for validation: samples must

represent the batch under analysis (§

211.160(b)(3)); the sampling plan must result

in statistical confidence (§ 211.165(c) and

(d)); and the batch must meet its predetermined

specifications (§ 211.165(a)).

其它的cGMP 法规界定了验证的不同方面。例如,

第211.110(a)节中控物料与药品的取样和检测,

要求控制程序“…应该建立,以便监控产品的输

出并对有可能造成中控物料与药品特性变异的

那些生产工艺的性能进行验证”(重点强调)。该

法规建立了这样的要求,既使是精心设计的工艺

也必须包括中间工艺控制程序,以保证最终成品的质量。另外,CGMP法规设定了针对验证的一系列取样要求:需要分析的样品必须具有批次代表性(§211.160(b)(3));取样计划必须具有统计置信限(§ 211.165(c) 和(d));批次必须符合预先确定的标准(§ 211.165(a))。

Other CGMP regulations define the various

aspects of validation. Section 211.110(a),

Sampling and testing of in-process materials

and drug products, requires that control procedures

“. . . be established to monitor the

output and to validate the performance of

those manufacturing processes that may be

responsible for causing variability in the

characteristics

of in-process material and the

drug product" (emphasis added). This regulation

establishes the requirement that even well-designed

processes must include inprocess

control procedures to assure final product quality.

其它的cGMP 法规界定了验证的不同方面。第

211.110(a)节中控物料与药品的取样和检测,要

求控制程序“…应该建立,以便监控产品的输出

并对有可能造成中控物料与药品特性变异的那些

生产工艺的性能进行验证”(重点强调)。该法规

建立了这样的要求,既使是精心设计的工艺也必

须包括中间工艺控制程序,以保证最终成品的质

量。

In addition to sampling requirements, the CGMP regulations also provide norms for establishing in-process specifications as an aspect of process validation. Section

211.110(b) establishes two principles to follow when establishing in-process specifications. The first principle is that “. . . in-process

specifications for such characteristics [of inprocess

CGMP regulations require that batch samples represent the batch under analysis (see, e.g., § 211.160(b)(3)) and that the sampling plan result in statistical confidence (§

211.165(c) and (d)) that the batch meets its predetermined specifications (§ 211.165(a)). Section 211.110(b) provides two principles to

follow when establishing in-process specifications.

material and the drug product] shall be consistent with drug product final specifications . . . .” Accordingly, in-process material should be controlled to assure that the final drug product will meet its quality requirements. The second principle in this regulation further requires that in-process specifications “. . . shall be derived from previous acceptable process average and process variability estimates where possible and determined by the application of suitable statistical procedures where appropriate.” This requirement, in part, establishes the need for manufacturers to analyze process performance and control batch-to-batch variability.10 除了取样要求,CGMP 法规也提供了建立中控标准的要求,这也是工艺验证的一部分。 cGMP 法规要求,批样品代表的是所分析的批号(参见§211.160(b)(3)),取样计划可带来统计上的信心(§211.165(c)与(d)),即该批符合其预定的规格标准(§211.165(a))。第211.110(b)提供了在建立中控标准时要遵守的两个基本原则,第一项,“中间物料的规格标准应该与最终产品的规格标准相一致”,相应地,对中间物料应当进行控制以确保成品能符合其要求的质量。本法规第二项原则进一步要求中控标准,“应该来自于先前可接受的工艺平均值及可能的工艺变量估计,而且应该用合适的统计方法进行确定”。这项要求,部分地确立了生产企业分析工艺性能并控制批与批之间变异的必要性。 注释10 The Agency further explains this principle in the preamble to the final rule on “Current Good Manufacturing Practice in Manufacture, Processing, Packing, or Holding” (43 FR 45013 at 45052, September 29, 1978) (available on the Internet at https://www.doczj.com/doc/4910842313.html,/cder/dmpq/ preamble.txt).

The first principle is that “. . . inprocess specifications for such characteristics [of in-process material and the drug product] shall be consistent with drug product final specifications . . . .” Accordingly, inprocess material should be controlled to assure that the final drug product will meet its quality requirements. The second principle in this regulation further requires that in-process specifications “. . . shall be derived from previous acceptable process average and process variability estimates where possible and determined by the application of suitable statistical procedures where appropriate.” This requirement, in part, establishes the need for manufacturers to analyze process performance and control batch-to-batch variability.77In the Federal Register of September 29, 1978 (43 FR 45013 at 45052), FDA published a final rule on “Current Good Manufacturing Practice in Manufacture, Processing, Packing, or Holding” (available on the Internet at https://www.doczj.com/doc/4910842313.html,/cder/dmpq/preamble.txt). In the preamble of the final rule, the Agency further explains this principle.

cGMP 法规要求,批样品代表的是所分析的批号(参见§211.160(b)(3)),取样计划可带来统计上的信心(§211.165(c)与(d)),即该批符合其预定的规格标准(§211.165(a))。第211.110(b)提供了在建立中控标准时要遵守的两个基本原则,第一项,“中间物料的规格标准应该与最终产品的规格标准相一致”,相应地,对中间物料应当进行控制以确保成品能符合其要求的质量。本法规第二项原则进一步要求中控标准,“应该来自于先前可接受的工艺平均值及可能的工艺变量估计,而且应该用合适的统计方法进行确定”。这项要求,部分地确立了生产企业分析工艺性能并控制批与批之间变异的必要性。 The CGMP regulations also describe and

define activities connected with process design, development, and maintenance. Section 211.180(e) requires that information and

The CGMP regulations also describe and

define activities connected with process design, development, and maintenance. Section 211.180(e) requires that information and

data about product quality and manufacturing experience be periodically reviewed to determine whether any changes to the estab-

lished process are warranted. Ongoing feedback about product quality and process performance

is an essential feature of process maintenance.

cGMP 法规中同样描述并定义了与过程设计、开发与维护相关的活动。第211.180(e)要求,产品质量与生产经验的资料和数据要进行定期审核,以确定是否与已经批准的工艺有任何变更。产品质量和工艺性能的持续反馈是工艺维护的本质特点。data about product performance and manufacturing experience be periodically reviewed

to determine whether any changes to the established process are warranted. Ongoing feedback about product performance is an essential feature of process maintenance.

cGMP 法规中同样描述并定义了与过程设计、开发与维护相关的活动。第211.180(e)要求,产品性能与生产经验的资料和数据要进行定期审核,以确定是否与已经批准的工艺有任何变更。产品性能的持续反馈是工艺维护的本质特点。

In addition, the CGMP regulations require

that facilities in which drugs are manufactured

be of suitable size, construction, and

location to facilitate proper operations (§

211.42). Equipment must be of appropriate design, adequate size, and suitably located

to facilitate operations for its intended use (§ 211.63). Automated, mechanical, and electronic equipment must be calibrated, inspected,

or checked according to a written

program designed to assure proper performance (§ 211.68).

此外,cGMP 法规还要求生产药品的设施应当有合适的尺寸、材质以及布局以利于适当地操作(21CFR211.42)。设备必须是适当的设计,足够的尺寸,并适当地布局以方便其预定的操作用途(21CFR211.63)。自动化、机械以及电子设备必须根据书面程序进行校验、检查或核实以便保证其合适的性能。 In addition, the CGMP regulations require

that facilities in which drugs are manufactured

be of suitable size, construction, and

location to facilitate proper operations (21

CFR 211.42). Equipment must be of appropriate design, adequate size, and suitably

located to facilitate operations for its intended

use (21 CFR 211.63). Automated, mechanical, and electronic equipment must be calibrated, inspected, or checked according to a

written program designed to assure proper performance (21 CFR 211.68).

此外,cGMP 法规还要求生产药品的设施应当有合适的尺寸、材质以及布局以利于适当地操作(21CFR211.42)。设备必须是适当的设计,足够的尺寸,并适当地布局以方便其预定的操作用途(21CFR211.63)。自动化、机械以及电子设备必须根据书面程序进行校验、检查或核实以便保证其合适的性能。

In summary, the CGMP regulations require

that manufacturing processes be designed

and controlled to assure that in-process materials and the finished product meet predetermined quality requirements and do so

consistently and reliably.

总之,cGMP 法规要求应当对生产工艺进行设计和控制,以确保工艺中间物料与成品满足其预定的质量标准,而且应当一贯如此。In summary, the CGMP regulations require

that manufacturing processes be designed

and controlled to assure that in-process materials and the finished product meet predetermined quality requirements and do so

consistently and reliably.

总之,cGMP 法规要求应当对生产工艺进行设计和控制,以确保工艺中间物料与成品满足其预定的质量标准,而且应当一贯如此。

IV. RECOMMENDATIONS IV建议IV. RECOMMENDATIONS IV.建议

In the following sections, we describe general considerations for process validation, the recommended stages of process validation,

and specific activities for each stage in the product lifecycle.

在随后的部分,我们描述了工艺验证的一般考虑点、工艺验证的推荐阶段和产品生命周期中每个阶段的特定活动。

A. General Considerations for Process Validation

工艺验证的一般考虑A. General Considerations for Process Validation

A.工艺验证的一般考虑

In all stages of the product lifecycle, good

project management and good archiving that capture scientific knowledge will make the process validation program more effective

and efficient. The following practices should ensure uniform collection and assessment of information about the process and enhance

the accessibility of such information later in

the product lifecycle.

在产品生命周期的各个阶段,旨在捕捉科学知识的良好的项目管理与归档将使得工艺验证更加有效和高效率。这些惯例应确保统一收集并评估有关工艺信息,在后面的产品生命周期里加强利用这些资料。

W e recommend an integrated team

 

approach11 to process validation that

includes expertise from a variety of disciplines (e.g., process engineering, industrial pharmacy, analytical chemistry, microbiology, statistics, manufacturing,

and quality assurance). Project plans,

along with the full support of senior management, are essential elements

for success.

我们建议以整合团队的方式来进行工艺验证,其中包括来自于各不同的专门学科的专家,包括工艺工程、工业药学、分析化学、微生物学、统计学、生产和质量保证。项目计划,以及来自于高级管理层的全力支持,是必不可少的成功要素。In all stages of the product lifecycle, good

project management and good archiving that capture scientific knowledge will make the process validation program more effective

and efficient. These practices should ensure uniform collection and assessment of information about the process, reduce the chance for redundant information gathering and

analysis, and enhance the accessibility of

such information later in the product lifecycle.

在产品生命周期的各个阶段,旨在捕捉科学知识的良好的项目管理与归档将使得工艺验证更加有效和高效率。这些惯例应确保统一收集并评估有关工艺信息,减少多余信息的收集与分析机会,在后面的产品生命周期里加强利用这些资料。 · We recommend an integrated8team

approach to process validation that includes expertise from a variety of disciplines,

including process engineering,

industrial pharmacy, analytical chemistry, microbiology, statistics, manufacturing,

and quality assurance. Project

plans, along with the full support of senior management, are essential elements

for success.

我们建议以整合团队的方式来进行工艺验证,其中包括来自于各不同的专门学科的专家,包括工艺工程、工业药学、分析化学、微生物学、统计学、生产和质量保证。项目计划,以及来自于高

T hroughout the product lifecycle, various studies can be initiated to discover, observe, correlate, or confirm information about the product and process. All studies should be planned and conducted according to sound scientific principles, appropriately documented, and approved in accordance with the established procedure appropriate for the stage of the lifecycle. 在整个产品生命周期中,可以开展各种研究以便发现、观察、联想或确认有关产品和工艺的信息。所有研究应该按照可靠的科学原则进行策划、实施并妥善记录,并且应当按照在适当的生命周期阶段建立的书面程序进行审批。 T he terms attribute(s) (e.g., quality, product, component) and parameter(s) (e.g., process, operating, and equipment) are not categorized with respect to criticality in this guidance. With a lifecycle approach to process validation that employs risk based decision making throughout that lifecycle, the perception of criticality as a continuum rather than a binary state is more useful.

在这个指南中,没有对属性术语(例如质量、产品和组分)与参数术语(例如工艺、操作和设备)进行涉及关键性的分类。对于工艺验证采用以风险为基础的生命周期方法,在整个生命周期中,把关键性看作连续的比看作间断的更有用。 All attributes and parameters should be evaluated in terms of their roles in the process and impact on the product or in-process material, and reevaluated as new information becomes available. The degree of control over those attributes or parameters should be commensurate with their risk to the process and process output. In other words, a higher degree of control is appropriate for attributes or parameters

that pose a higher risk. The Agency recognizes that terminology usage can

级管理层的全力支持,是必不可少的成功要素。· Throughout the product lifecycle, various studies can be initiated to discover, observe, correlate, or confirm information about the product and process. All studies should be planned and conducted according to sound scientific principles, appropriately documented, and should be approved in accordance with the established procedure appropriate for the stage of the lifecycle.在整个产品生命周期中,可以开展各种研究以便发现、观察、联想或确认有关产品和工艺的信息。所有研究应该按照可靠的科学原则进行策划、实施并妥善记录,并且应当按照在适当的生命周期阶段建立的书面程序进行审批。 8 This concept is discussed in more detail in FDA’s guidance for industry, Quality Systems Approach to Pharmaceutical Current Good Manufacturing Practice Regulations, available on the Internet at https://www.doczj.com/doc/4910842313.html,/cder/guidance/ index.htm.

vary and expects that each manufacturer

will communicate the meaning

and intent of its terminology and categorization to

the Agency.

应该评估所有属性或参数对工艺的作用和对产

品或者中控物料的影响,重新评估的新信息也可

以使用。对那些属性或参数的控制力度应该和它

们对工艺的风险影响以及对工艺输出量的影响

相匹配。换句话说,对于产生较高风险的属性或

参数,实施较高程度的控制是合适的。FDA认为

术语使用在不同场合是不同的,期望每个制造商

和FDA进行关于术语定义和用途的交流。

 Many products are single-source or involve

complicated manufacturing

processes. Homogeneity within a batch

and consistency between batches are

goals of process validation activities.

Validation offers assurance that a

process is reasonably protected

against sources of variability that could

affect production output, cause supply

problems, and negatively affect public

health.

很多产品来源单一,或者涉及复杂的制造工艺。

工艺验证活动的目的是证明一批产品内部和在

批与批之间是均质的。验证还提供了另一种保

证,即工艺被适度地保护以避免可能会影响产品

产量的变异性来源,产量的损失可能会造成市场

供应问题,进而影响到公众健康。

注释11This concept is discussed in more detail in

FDA’s guidance for industry, Quality Systems

Approach to Pharmaceutical Current Good

Manufacturing Practice Regulations, available at

https://www.doczj.com/doc/4910842313.html,/Drugs/GuidanceComplianceR

egulatoryInformation/Guidances/default.htm.

B. Specific Stages and Activities of Process

Validation in the Product Lifecycle

B.产品生命周期里工艺验证的阶段与活动

The following subsections describe the

recommended

stages and specific activities.

下面的小节描述了建议的阶段与具体活动。

Stage 1– Process Design 阶段1-工艺设计Stage 1– Process Design 阶段1-工艺设计

Process design is the activity of defining the commercial manufacturing process that will

be reflected in planned master production

and control records. The goal of this stage is

to design a process suitable for routine commercial manufacturing that can consistently deliver a product that meets its quality attributes.

工艺设计是确定商业化工艺的活动,工艺将体现在预期的主生产记录和主控制记录上。这个阶段的目的是确定适用于例行商业化生产的工艺,可以持续的生产出符合质量属性的产品。

Building and Capturing Process Knowledge and Understanding

建立和捕获工艺知识与理解Building and Capturing Process Knowledge

and Understanding

a. 建立和捕获工艺知识与理解

Process design is the activity of defining the commercial manufacturing process that will

be reflected in the master production and

control records. The goal of this stage is to design a process suitable for routine commercial manufacturing that can consistently

deliver a product that meets its critical quality attributes. 工艺设计是定义商业化生产工艺的活动,这个工艺将反映在主生产和控制记录里。这个阶段的目标是设计一个适合于日常商业化生产的工艺,能够始终如一地生产出满足其关键质量属性的产品。

Generally, early process design experiments

do not need to be performed under the

CGMP conditions required for drugs intended

for commercial distribution that are manufactured during Stage 2 (process qualification)

and Stage 3 (continued process verification). They should, however, be conducted in accordance with sound scientific methods and

principles, including good documentation practices. This recommendation is consistent with ICH Q10 Pharmaceutical Quality System12. Decisions and justification of the controls should be sufficiently documented and Generally, early process design experiments

do not need to be performed under CGMP conditions. They should, however, be conducted

in accordance with sound scientific

methods and principles, including good documentation

practices. This recommendation

is consistent with ICH guidance for industry,

Q10 Pharmaceutical Quality System.9

Decisions and justification of the controls should

be sufficiently documented and internally

reviewed to verify and preserve their value

for use later in the lifecycle of the process

工艺确认 工艺验证

1.工艺验证系列:第一节--工艺验证概述及传统工艺验证 1.1.工艺验证的定义 工艺验证应当证明一个生产工艺按照规定的工艺参数能够持续生产出符合预定用途和注册要求的产品。 工艺验证可以有不同的验证方法,一般包括:传统工艺验证(前验证、同步验证)以及基于生命周期的工艺验证(工艺设计、工艺确认、持续工艺确认)。 工艺验证不应该是一次性的事情。鼓励药品生产企业采用新的工艺验证方法,即基于生命周期的方法,将工艺研发、商业生产工艺验证、常规商业化生产中持续工艺确认相结合,来确定工艺始终如一的处于受控状态。 1.2.工艺验证的一般原则 工艺验证的方法和方针应该有文件记录,例如,在验证总计划中规定。 采用新的生产处方或生产工艺进行的首次工艺验证应当涵盖该产品的所有规格。企业可根据风险评估的结果采用简略的方式进行后续的工艺验证,如选取有代表性的产品规格或包装规格、最差工艺条件进行验证,或适当减少验证批次。 工艺验证批的批量应当与预定的商业批的批量一致。 企业应当根据质量风险管理原则确定工艺验证批次数和取样计划,以获得充分的数据来评价工艺和产品质量。 企业通常应当至少进行连续三批成功的工艺验证。对产品生命周期中后续商业生产批次获得的信息和数据,进行持续的工艺确认。 企业应当有书面文件确定产品的关键质量属性、关键工艺参数、常规生产和工艺控制中的关键工艺参数范围,并根据对产品和工艺知识的理解进行更新。 工艺验证一般在支持性系统和设备确认完成后才可以开始。在某些情况下,工艺验证可能与性能确认同步开展。

用于工艺验证的分析方法已经过验证。 用于工艺验证批次生产的关键物料应当由批准的供应商提供,否则需评估可能存在的风险。 日常生产操作人员及工艺验证人员应当经过适当的培训。 工艺验证在执行前应进行适当的风险评估,以确定存在的风险点。 如企业从生产经验和历史数据中已获得充分的产品和工艺知识并有深刻理解,工艺变更后或持续工艺确认等验证方式,经风险评估后可进行适当的调整。 对于既有产品生产现场转移,生产工艺与控制必须符合上市授权,并符合当前对该产品类型的许可标准。如果需要的话,应提交上市授权变更。 对从一个场所转移到另外一个场所或者在相同场所的产品工艺验证,验证批的数目可以通过括号法减少。然而,现有的产品知识,包括以前的工艺验证内容,应该是合适的。如果合理,不同的规格、批量和包装量/容器类型的工艺验证的选择也可以使用括号法。 1.3.传统工艺验证 传统工艺验证的类型一般包括前瞻性验证、同步性验证。 前验证一般在药物研发和/或工艺研发结束后,在放大至生产规模后,成品上市前进行。前瞻性验证是正式商业化生产的质量活动,是在新产品、新处方、新工艺、新设备正式投入生产使用前,必须完成并达到设定要求的验证。 在对患者利益有很大的风险的例外情况,也可以在常规生产中进行工艺验证,即同步验证,例如,因药物短缺可能增加患者健康风险、因产品的市场需求量极小而无法连续进行验证批次的生产。然而,实施同步验证的决定必须进行论证,在验证总计划中进行记录,并由授权人员批准。因同步验证批次产品的工艺和质量评价尚未全部完成产品即已上市,企业应当增加对验证批次产品的监控。

印刷中英文术语对照

印刷中英文术语对照 Woodfree paper 書紙 Matt paper 啞粉紙 Glossy paper 光粉紙 1.GSM与LBS( pound)的转换: English paper grade to grammage conversion Grammage Paper Grade (LBS.) 44 gsm 30 lb. text 59 gsm 16 lb. bond, 40 lb. text 67 gsm 45 lb. text 89 gsm 24 lb. bond, 60 lb. text 104 gsm 70 lb. text 118 gsm 80 lb. text 148 gsm 67 lb. bristol, 100 lb. text 162 gsm 60 lb. cover 163 gsm 90 lb. index 176 gsm 65 lb. cover 178 gsm 80 lb. bristol 199 gsm 110 lb. index 216 gsm 80 lb. cover 219 gsm 100 lb. bristol 253 gsm 140 lb. index 263 gsm 120 lb. bristol

270 gsm 100 lb. cover 307 gsm 140 lb. bristol 308 gsm 170 lb. index 325 gsm 120 lb. cover 2.印刷品中英文对照 日历:calendar 台历:desk calendar 挂历:wall calendar 精装书: Case bound, hard bound, cloth bound, hardback, hardcover book 小册子:brochure 纸相架:Paper frame 纸板书: Board book 纸匣: paper tray 螺旋簿: spiral book 合订本:bound book 书芯纸印的封面。小册子的所有纸张(包括封面)采用同一类或相同克重的纸张,称为简装本(self-cover brochure)。 翻页书: flipbook 3.纸张中英文对照 铜版纸,又称涂布印刷纸:Coated Art Paper(or Board), Coated Woodfree; Art paper;Art printing pape;Copper printing paper 双铜纸: both sides coated art paper 亚粉纸: dull finished art paper,matt art paper

工艺验证的方案模版原料药

工艺验证方案 本公司产品XXXXX是非无菌原料药产品,为保证生产工艺在实际生产中的有效性和可靠性,故对其进行工艺验证,本工艺验证采用同步验证的方式。本生产工艺的验证是由质量管理部负责组织,生产技术部、设备工程部、生产车间及QC检验室有关人员参与实施。 本工艺验证方案参考了ICH Q7A的生产工艺验证的指导原则。 验证小组成员 方案制订 方案审核 方案批准

目录 1. 基本情况 (4) 1.1. 概述 (4) 1.2. 生产工艺 (4) 1.2.1. 生产工艺流程图 (4) 1.2.2. 生产工艺的详细描述 (4) 1.2.3. 关键工艺步骤和参数 (4) 2. 验证目的 (5) 3. 验证前提 (5) 3.1. 工艺环境包括公用系统情况 (5) 3.2. 工艺设备情况 (5) 3.3. 所用原辅料和包装材料情况 (5) 3.4. 所用文件的准备情况 (6) 3.5. 人员情况 (6) 4. 验证方案 (6) 4.1. 验证计划 (6) 4.2. 第一步反应(生产XXXXX粗品)的验证(应包括所有重点 考察的生产关键参数、结晶、离心、干燥) (6) 4.2.1第一步反应(生产XXXXX粗品)关键工艺参数验证 (6) 4.2.2第一步反应收率情况验证 (7) 4.2.3第一步反应中间体的质量情况验证 (7) 4.3. 粗品精制工序的验证 (8) 4.3.1溶解脱色验证 (8) 4.3.2 结晶工序验证 (8) 4.3.3 分离工序验证 (9) 4.3.4 干燥工序验证 (10) 4.3.5小批成品收率情况验证 (10) 4.3.6小批成品的质量情况验证 (11) 4.4批混合工艺的验证 (11) 4.4.1批混合工序关键工艺参数验证 (11) 4.4.2批混合效果的验证 (11) 4.5最终成品的质量情况验证 (12)

美国FDA分析方法验证指南中英文对照

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