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2013增压透平膨胀机毕业设计翻译

2013增压透平膨胀机毕业设计翻译
2013增压透平膨胀机毕业设计翻译

增压透平膨胀机

Pressurization turbine expander

增压透平膨胀机是利用膨胀机的输出功来直接将入膨胀机前的气体增压,使得入膨胀机的膨胀气体压力升高,从而达到提高膨胀机前后压差,增加单位膨胀工质的产冷量,降低膨胀量的目的,减少膨胀量就意味着减少了循环压缩功,节约了能耗,并且还避免了机械能转变成电能而导致的损失,提高了膨胀功的回收效率,可以说它比过去常采用的电机或风机作为膨胀机的制动设备更完善。

Pressurization turbine expander expander has been used before the output of the power to directly into the expander gas pressurization, makes into the expansion of the expander gas pressure, so as to improve the pressure difference before and after the expander, increase unit expansion of the refrigerating effect, reduce the expansion amount decrease inflation means that reduces the cycle compression work, save energy consumption, and also to avoid the loss of mechanical energy into electrical energy and result in improved the expansion of the recovery efficiency of work, it is often used in motor or fan as expander braking equipment more perfect.

透平膨胀机是通过将来自上游的高压气流膨胀机为低压气流,连续不断的转化为机械能。高速气流使叶轮旋转,再通过由轴承支撑的转轴将机械能传递给压缩机、发电机,也可用油制动、风机制动消耗。

Turboexpander is a machine,which continuously converts kinetic energy into mechanical energy.This is done expending the high pressure gas from upstream to a lower pressure downstream through the expander.The high pressure gas causes the radial expander to rotate .Rotation is transmitted to the shaft,which is supported by a set of bearings.The power transmitted to the shaft can be used to drive a compressor,drive an electrical generator or can be dissipated through an oil brake

or air brake.

The spare parts of the turbine expander

透平膨胀机的零件

Bearings 轴承

ACD uses hydrodynamic bearing with tilt pad journal design and tilt pad thrust faces for most compressor loaded designs.All pads are babbitted with a tin/lead material

to increase durability and increase life.These bearings provide rotor dampening

throughout the operating range,which provides optimum reliability of the rotor dynamics.Each bearings has an imbedded RTD in the thrust face of two pads to monitor bearing temperature;one RTD is for primary use while the second is used as a backup. 在大多数带压缩机负载的设计中,ACD使用内孔和止推面均为可倾瓦的流动动力轴承.所有瓦块镶有锡合金以增加耐久力,延长寿命.这些轴承在整个运行过程中给转子提供缓冲,使转

子动力性能最佳.每个轴承均带有双支(一用一备)嵌入式热敏电阻用来检测轴承温度. Shaft 轴

Each shaft is made from a solid wrought bar and heat theated to assure mechanical properties at operating conditions.Each bearing journal and thrust face is dense hard chrome plate to reduce wire wooling,and therefore increased life.The wheal attachment at each shaft end is tapered to guarantee accurate alignment of the wheel for balance repeatability.The torque is transmitted through the shaft via tangs the speed pickup.Each shaft has two ground surfaces that are used to monitor the vibration.These arease are checked at final assure that the maximum mechanical and electrical runout is within 0.00025 inches.This allows use of four vibration probes during test and operation.A key phasor slot can be added to four vibration probes during test and operation.A key phasor slot can be added to the shaft at each end for the shaft seals.These hardened teeth run in close proximity to the soft babbitted seal runners.

每根转子轴都有锻件经热处理精制而成,以确保运行所需机械性能.轴承轴颈和止推面均镀以硬铬以增加硬度,延长使用寿命.轴端安装叶轮的锥面确保叶轮精确配合后保持动平衡.转矩由轴端的柄脚传递.轴上有二个相距180°方位的浅凹槽用来测量转动.另外,轴上有两段测振面,在最后组装时经仔细检查,以确保径向跳动在0.00025英寸以内.在性能测试和运行时,最多可使用四个振动探头.可以选择加装相位跟踪来测量角位移.在轴二端的轴封位置加

工成梳齿状迷宫密封槽,这些硬齿在设备运行时与巴氏合金密封环紧密贴合.

Expander and Compressor wheels

膨胀机、增压机叶轮

Both the expander and compressor wheel are manufactured from a solid

forging.Each forging is ultrasonically inspected and a test specimen is taken from

each forging and checked for mechanical properties prior to manufacturing of the wheel.Each wheel is designed for a specified set of operating conditions.These conditions may require either an open or closed wheel depending on several parameters,specific speed,power,shaft speed and efficiency.Additionally each compressor wheel may require either a vaned or vaneless diffuser,depending on the specific speed,flow parameter and efficiency.The wheel design is based on providing the highest efficiency at the design conditions for both the expander and compressor wheel.Often Computational Fluid Dynamics is employed to assure the optimum design. 膨胀机和增压机叶轮均由锻件加工而成.每一锻件都经超声波检查,并从锻件上取一试样进行机械性能测试.根据不同的工况(比转速、功率、转速及效率),将叶轮设计成开式或闭式.另外,根据不同的比转速、流量、和效率,增压机叶轮可配有叶或无叶的扩压器.叶轮的优化

设计基于在设计工况下获得最高效率.为了达到最佳设计值,叶轮采用三元流设计.

Shaft Seals

轴封

ACD primarily employ’s labyrinth shaft seals for use on our machines.These labyrinth seals use a toothed labyrinth on the shaft which run in close proximity to a babbitted stationary sleeve.Seal gas is injected into a port on the stationary seal close to the expander wheel.Some of the gas flows towards the expander wheel to prevent cold process gas flows to the bearing cavity to prevent oil from entering the process gas.This gas is then vented to atmosphere through the mist eliminator on the lube oil system.On high pressure machines an intermediate port and the oil cavity to recover or vent the seal gas prior to entering the bearing cavity.The compressor end uses a similar babbitted shaft seal to prevent oil from entering the process gas,but the flow from behind the compressor is used as the seal gas and throttled across the labyrinth before entering the bearing cavity.High pressure units receive a recovery/vent port to minimize the flow of compressor gas into the bearing cavity.Each of these recovery ports are plumbed together and can be vented to the

recycle compressor by the customer.

ACD 机器上主要使用迷宫式轴封.这种密封采用轴上加工成型的迷宫式梳齿与巴氏合金的静环紧密贴合.密封气从静环靠近膨胀机叶轮的孔被注入到密封腔内.部分密封气流向膨胀机叶轮以阻止低温流程介质损失,其余密封气流入轴承腔以阻止润滑油进入流程介质中.密封气经润滑油系统的油雾去除排入大气.在高压膨胀机中,密封气注入孔和油腔之间设有中间孔,将密封气在进入轴承腔前回收或排空.增压机使用一个类似的巴氏合金迷宫式轴封以阻止油渗入流程介质,而来自增压机后面的气体,在进入轴承腔前,作为密封气节流通过迷宫.高压膨胀机设有一个回收或排气孔,以使进入轴承腔的压缩气流最小.经汇集后,这些回收孔里面的气体可由用户的循环增压机回收。

1.增压透平膨胀机工作原理

本机组工作介质先经增压机增压,再经冷却后进入主换热器,然后再进入膨胀机进行绝热膨胀产生空分装置所需的冷量,与此同时产生的机械功又为增压机所吸收。

1. The working principle of the pressurization turbine expander

The unit working medium by the first booster pressurization, then through cooling junior into the heat exchanger, and then into the expander for air separation device for cold from adiabatic expansion, at the same time the mechanical work and absorbed by the booster.

2.膨胀机工作过程及结构

工作介质由进口管进入蜗壳,经可调喷咀再进入工作轮作功,然后经扩压室、排气管排出。

膨胀机气量调节是依靠安装在冷箱顶上的气动薄膜执行机构带动喷咀叶片转动,从而改变其通道截面积来实现的,执行机构的阀杆行程反映了喷咀通道宽度的变化,阀杆总行程约为40毫米,阀杆下移使喷咀通道开大,上移则关小。

蜗壳:为不锈钢焊接结构,固定在机身上,通过机身与底座相连,蜗壳内容纳有喷咀和膨胀机叶轮。

转子:二端分别装有膨胀机叶轮和增压机叶轮(二者均为闭式),为一刚性转子,套装在机身轴承上。

轴承:前、后轴承均为径向推力联合式轴承,由进油管供给清洁而充足的润滑油,使转子能长期稳定运转,采用铂电阻温度计测量轴承温度。

轴密封:在靠近二叶轮的轴上各置有一迷宫密封套,使得气体外漏量控制在最小的范围内,在靠近膨胀机的密封套内充入常温密封气(干燥空气或氮气)以阻止流经膨胀机的低温气体外泄,而跑“冷”,为控制喷咀出口的气体与膨胀机端密封气之间的压力差维持在0.05MPa 左右,特设置一精密减压阀,增压机端的密封套内充入~0.5MPa压力的密封气(干燥空气)。

2. The working process and structure of expander

Working medium by the inlet tube into the volute, the adjustable nozzle to enter

the job rotation, and then through the diffusion chamber and exhaust pipes.

Expander volume adjust is rely on cold box installed in the pneumatic diaphragm actuator drive the nozzle at the top of the blade rotation, so as to change the channel cross-sectional area, stem stroke of the actuator reflects the nozzle channel width changes, stem total trip is about 40 mm, stem down make the nozzle channel up, up, down.

Spiral case: stainless steel welded structure, fixed on the fuselage, through the fuselage are connected to the base, inside the volute impeller nozzle and expander.

Rotor: two ends respectively with expander supercharger impeller and impeller (both for closed), is a rigid rotor, suit on the airframe bearings.

Radial thrust bearing: before and after bearing are joint bearing, the inlet pipe to supply clean and plentiful oil, make rotor can long-term stable operation, the bearing temperature are measured with platinum resistance thermometer.

Shaft seal: near the two impellers on the shaft of each set of a labyrinth seal, makes the gas leakage quantity control in the smallest range, near the expander gland into normal temperature sealing gas (dry air or nitrogen) in order to prevent flows through the low temperature gas expander leaking, and to run "cold", for the control of nozzle exit gas and the pressure differential between the side seal gas expander maintained at about 0.05 MPa, set up a precision pressure reducing valve, booster end seal set of filling the ~ 0.5 MPa pressure in the seal gas (dry air).

3.离心增压机

增压机由进气室、叶轮、无叶扩压器、蜗壳组成,其叶轮与膨胀机叶轮置于同一轴上,二者转速相同,由膨胀机叶轮发出的机械功驱动其旋转,气体进入叶轮后,被加速、增压,进入无叶扩压器之后,又进一步减速增压,最后汇集于蜗壳排出机外,经冷却降温后进入钣式换热器,再进入膨胀机。

3. The centrifugal supercharger

Booster by suction chamber, impeller, leaves of diffuser and volute, impeller and impeller expander on the same shaft, the rotational speed is the same, driven by expander impeller mechanical work from its rotation, the gas entered the impeller, are accelerated and pressurized, after entering leaves diffuser, and further slow pressurization, finally converge in spiral discharge outside, into the coin after cooling heat exchanger, again into the expander.

4.供油系统

该供油系统由单独的系统组成,主要包括油箱、三螺杆油泵、油冷却器、温控阀、囊式蓄能器等。润滑油进入油泵升压后进入油冷却器和切换式油过滤器,再分别进入各轴承,最后由机身内腔汇入回油管回到油箱,另外设置了一蓄能器,在油泵启动后自动充油,用于油压降低或油泵停转后,机组联锁停车时能继续供油一段时间(约1分钟),确保轴承的安全。

润滑油采用N32透平油,为保证油的品质,在开始运转300小时后要进行一次换油,以后在油过滤器清洁的前提下每年至少换一次油,只有在经过检查确认油的特性良好的前提下,才可延长换油时间。

4. The oil supply system

The oil supply system is composed of separate system, mainly including tank, three screw pump, oil cooler, the temperature control valve, capsule type accumulator, etc. Lubricating oil into the oil pump booster after entering the oil cooler and switch type oil filter, then into the bearings respectively, finally by the fuselage chamber into the return pipe back to the fuel tank, also set up an accumulator, oil is filled in the oil pump starts automatically, used for pressure reducing or pump shut down after the units are interlocking parking can keep oil for a period of time (about 1 minute), ensure the safety of the bearing.

Lubricating oil N32 by mechanical blending turbine used oil, in order to ensure the quality of oil, at the beginning of operation after 300 hours for an oil change, on the premise of the oil filter to clean after oil change at least once a year, only after confirmed the oil characteristics under the premise of good, can only extend the oil change period.

5.紧急切断阀

在膨胀机进口处设置了一个紧急切断阀,当机组处于危险状态时,根据各危险点发出的联锁信号,此阀能在很短时间内关闭,从而切断气源,使其快速停车,起到安全保护作用。

在危急情况下,膨胀机仪控系统联锁即切断电磁阀电源,使紧急断阀快速关闭与此同时增压机回流阀FCV401自动全开。

5. Emergency cut-off valve

The expander inlet set up an emergency shut-off valve, when units in a dangerous state, according to the dangerous point interlock signals, this valve can be closed in a very short time, so as to cut off the gas source, make its stop quickly, ensure the safety protection.

In critical situations, expander interlocking apparatus control system that is cut off solenoid valve power supply, to close the emergency valve rapidly, meanwhile booster backflow FCV401 open automatically.

6.增压机后冷却器

为了将增压机出口高温气体冷却以达到空分流程的要求,设置了其冷却器,用冷却水进行冷却,调节进水量可以达到调节出口气体温度的目的,冷却器工况的控制根据其技术参数和流程需要来进行。

6. Booster after cooler

To booster outlet of high temperature gas cooled air separation process in order to achieve requirements, set up the cooler, with cooling water for cooling, regulation of water inflow can achieve the purpose of adjusting the exit gas temperature, working condition of cooler control according to its technical parameters and process needs.

7.增压机回流阀

设置该阀有以下三个用途:

a. 压力调节:根据空分流程的要求,一般希望增压机出口压力保持恒定,阀的开大或关小,可使压力降低或升高,该阀在仪控系统自动控制下则可达到压力恒定的目的。

b. 防喘振:增压机在一定的进口流量和转速下,当进口流量小到一定数值时,机器会发生喘振,此时压力会大幅度波动,并发出强烈的“喘气”声响和振动,将引起机器损坏,为防止这种情况出现,该阀会在进口流量小到一定数值时自动打开。所给定的防喘振流量是根据进口压力,进口温度,转速均为额定值的情况,当这些条件不同时,对防喘振流量值应予修正。

c. 开大回流阀:可增加增压机的负荷使膨胀机减速。

7. Booster backflow preventer

Set the valve has the following three purposes:

A. pressure regulation: according to the requirements of air separation process, the general hope booster outlet pressure constant, open or close the valve, can make the pressure is lower or higher, the valve under the automatic control of instrument control system can achieve the purpose of pressure constant.

B. the surge: booster under certain inlet flow rate and rotating speed, when the inlet flow small to a certain value, the machine will happen surge, the pressure will be large swings, and strong "panting" noise and vibration, will cause machine damage, to prevent the problem, the valve at the inlet flow to a certain value automatically opens. Given the surge flow is according to the inlet pressure, inlet temperature, rotating speed are rating, when these conditions are not at the same time, on the surge flow value should be corrected.

C. open big backflow preventer: can increase the load of the booster expander to slow down.

8.维护说明

8.1喷咀:只要供应的气体是清洁的,即使喷咀叶片的光泽变暗,也不会影响效率,但如气体中含有较大的即使少量的固体颗粒或二氧化碳产生的液滴时,就会产生喷咀叶片的磨蚀,严重时会出现凹坑,这样就会使效率明显下降,这时就应更换喷咀。在装置启动期间,最容易产生磨蚀。因此装置操作时要特别注意。

8.2膨胀机叶轮:与喷咀叶片相同的原因,也可能造成对叶片进口边磨蚀,如果磨蚀严重甚至出现凹坑时应更换工作轮。

8.3膨胀机与增压机叶轮密封盖易遭轻微磨损。如磨损严重,就必须更换,其装配间隙见图。

8.4轴密封套:轴密封套在运行时孔也会产生轻微磨损。如磨损严重,就应调换轴密封,因为过度磨损会使轴承温度降低并增加漏气损失。轴密封的径向间隙为0~0.04mm当增大到0.1就应予以调换。

8.5轴承:轴承型面是精心设计并通过机械加工而保证的。因此其内孔和止推面都不允许进行任意修正,如果发现由于暂时超负荷或润滑不良而引起轴承损伤,就应更换轴承。

8.6增压机叶轮:如供应的气体不干净将引起增压机叶片的磨蚀,以致破坏平衡,这种情况与膨胀机叶轮动平衡破坏相类似。需要说明的是,无论是膨胀机叶轮、增压机叶轮或其它零部件需要更换时,必须更换整个转子而不能单独更换叶轮或其它零部件。

8.7油冷却器,一般一年进行一次清洗。如果冷却水不干净,清洗次数还要增加。

8.8油过滤器,如发现过滤器阻力明显增加,就应进行清洗或更换滤芯。

8.9增压机后冷却器,一般一年清洗一次,如工作时发生窜漏,阻力突然增大,换热效果变差,则应立即检查原因并加以修整。

8. The maintenance instructions

8.1Nozzle : as long as the supply of gas is a clean, even if the nozzle blade glossy dark, also does not affect the efficiency, but such as gas contains large even if a small amount of solid particles or droplets carbon dioxide produced when, can produce nozzle blade abrasion, serious potholes would appear, this will make the efficiency decreases obviously, the nozzle should be replaced. During operation, the most susceptible to abrasion. So it is important to pay special attention to when device operation.

8.2 expander impeller: same as the nozzle vane, also can cause the blade to import side abrasion, if serious abrasion appear even indentation wheel should be changed.

8.3 expander and the supercharger impeller sealing cover vulnerable to slight wear. Such as badly worn, it must be replaced, the assembling clearance is shown in figure.

Shaft seal set .

8.4: shaft gland holes also can produce mild wear at runtime. Such as wear serious, you should change the shaft seal, because excessive wear will reduce bearing temperature and increase the leakage loss. Shaft seal of the radial clearance of 0 ~ 0.04 mm when increases to 0.1, it should be change.

8.5 bearing, bearing type surface is carefully designed and guaranteed by mechanical processing. So its holes and thrust surface are not allowed for any modification, if it is found that due to temporary overloading or damage caused by poor lubrication bearing, bearing should be replaced.

8.6 supercharger impeller, such as the supply of gas is not clean will cause booster vane abrasion, so that destruction of balance, and this kind of situation with expander impeller dynamic balance similar damage. To be sure, whether expander, supercharger impeller impeller or other parts need to change, must change the whole rotor and can't separate replacement impeller or other components.

8.7 oil cooler, typically a year for a cleaning. If the cooling water is not clean, washing time increase.

8.8 oil filter, if filter resistance increased significantly, it should be and clean or replace filter.

8.9 booster after cooler, general cleaning once a year, such as work happens when blow-by, resistance suddenly increase, so the heat exchange efficiency, you should immediately check the reason and repair.

川空PLPK-833[1].3 38.5-4.8型增压膨胀机组使用维护说明书

PLPK-833.3/38.5-4.8型增压透平膨胀机组 使用说明书 四川空分设备(集团)有限责任公司 2008年12月

1概述 本机组工作介质先经增压机增压,冷却后进入板式换热器,然后再进入膨胀机进行绝热膨胀降温产生液化设备所需的冷量,与此同时产生的机械功又为增压机所吸收。 2技术参数(设计工况) 2.1增压机: 工作介质:空气 气量:50000Nm3/h±30%(0℃,0.10133MPa) 进口压力:2.767MPa(A) 出口压力:≥4.0MPa(A) 进口温度:313K 2.2膨胀机: 工作介质:空气 气量:50000Nm3/h±30%(0℃,0.10133MPa) 进口压力:3.95MPa(A) 出口压力:0.58MPa(A) 进口温度:163K 绝热效率:≥86% 转速:24990r/min 2.3仪控整定值

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