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外文翻译---机电一体化全自动横切机

外文翻译---机电一体化全自动横切机
外文翻译---机电一体化全自动横切机

An Automatic MechanotronicsHorizontal Cutter

机电一体化全自动横切机

1.Say after 70's in 20 centuries the our country sun float the method glass technique invention, our country of float method glass, the industry develops quickly.Currently, the our country is the world is the biggest to float the method glass production country, 2006 our country of float method glass, the production line has more than 160s totally, adopting among them our country the sun float method glass to float method glass technically, the production line has more than 130s totally, floating the method glass total yield already more than 454,000,000, and yield annually all significant increment.But our country the 洛sun float the method glass technique material and other nations to compare automation degree still very low, has been being placed in the half auto half artificial appearance, raise completely our country the 洛sun float method glass a technique a material level, developing whole lineses allied lock follow produce the technique have already forced in the eyebrow .Currently, our country the sun float method glass a technique a material to mainly be placed in a single machine dispersion control stage(or part of llied lock control), rush through super nations float method glass a technique a material level, have to raise first our country the automation function of the single machine equipments.Horizontal slice machine conduct and actions to float method glass cold carry to produce one of the on-line important equipmentses, its automation degree and incise accuracy will influence the finished product rate that the glass produces, we introduce a kind of machine electricity integral whole to turn here full-automatic

horizontal slice machine

1、述自20世纪70年代我国洛阳浮法玻璃技术发明之后,我国的浮法玻璃工业迅速发展。目

前,我国是世界最大浮法玻璃生产国,2006年我国的浮法玻璃生产线共有160多条,其中采用我国洛阳浮法玻璃技术的浮法玻璃生产线共有130多条,浮法玻璃总产量已超过4.54亿重量箱,而且产量每年都大幅度增加。但我国洛阳浮法玻璃技术装备与其它国家相比自动化程度还很低,一直处在半自动半人工状态,全面提高我国洛阳浮法玻璃技术装备水平,开发全线联锁跟踪生产技术已迫在眉捷。目前,我国洛阳浮法玻璃技术装备主要处于单机分散控制阶段(或部分联锁控制) ,要赶超国际浮法玻璃技术装备水平,首先必须提高我国单机设备的自动化功能。横切机作为浮法玻璃冷端生产线上的重要设备之一,其自动化程度及切割精度将影响玻璃生产的成品率,在此我们介绍一种机电一体化全自动横切机(见图1)。

1The equipments accuracy is in keeping with, the biggest original plank width:the 5000 mms suit glass plate thickness: the 1.5~19 mms incise a straight line degree accuracy: the ± 0.5 mms incise diagonal line accuracy:<3 m the plank is long: the ± 1 mm 3~6 m plank long:the ± 1.5 mms incise a straight line degree accuracy: the ±0.5 mm the knife press to regulate scope: the 0~100 Ns is the biggest to return to knife speed:3000 mms/s

1 设备精度适合,最大原板宽度:5000 mm适合玻璃板厚度:1.5~19 mm切割直线度精度:±0.5 mm切割对角线精度:<3 m板长:±1 mm3~6 m板长:±1.5 mm切割直线度精度:±0.5 mm刀压调节范围:0~100 N最大回刀速度:3000 mm/s

Excellent turn of incise function to operate the touch of pedestal to hold on the

spot up(or control box in) can set a few in common use products and 1 kind to discard

plank specification, be an usage excellent turn to incise, horizontal slice machine can

according to artificial examination(or on-line examination equipments examination)

of the blemish position chooses reasonable enactment specification and discards plank

specification to carry on incising automatically, incising an information to pass allied

the net deliver to transport a way behind.There is excellent a few the following to turn

a way generally:the ①press grade excellent turn to incise, press different grade to

incise, the biggest limit slices to take high-quality glass;The ②presses product

specification excellent turn to incise, incise the glass of Chengkong University,

medium and small different specification according to the heap 垛circumstance of

different quality and heap 垛area; The ③ carries on according to the market sale's

circumstance excellent turn to incise, can have the initiative and incise the product

specification that the market needs with maximum limit

2设备功能Equipments function

2.1优化的切割功能在现场操作台的触摸屏上(或控制箱中)可以设定几种常用产

品和一种废板规格,当使用优化切割时,横切机可以根据人工检测(或在线检测

设备检测)的缺陷位置自动选择合理的设定规格和废板规格进行切割,切割信

息通过联网传送给后面输送辊道。一般有以下几种优化方式:①按等级优化切

割,按不同等级切割,最大限度切取优质玻璃;②按产品规格优化切割,根据不同

质量及堆垛区的堆垛情况切割成大、中、小不同规格的玻璃; ③按市场销售

情况进行优化切割,可优先及最大限度地切割市场急需的产品规格。

The flower slices function to set several floricultures to slice a specification comparison, slicing machine with allied lock completion, produce the glass of different specification in the meantime.So can satisfy a production line to produce the request of various specificationses in the meantime, if adopt mechanization heap , the heap then canned resolve a heap of the machine problem with not enough period,

can also reduce a heap of machine amount, economical investment

2.2花切功能设定几种花切规格比例,与纵切机联锁完成,同时生产不同规格的玻

璃。这样可以满足一条生产线同时生产多种规格的要求,若采用机械化堆垛,

则可以解决堆垛机的堆垛周期不够的问题,也可以减少堆垛机数量,节省投资

2.3Side department follow incise function horizontal slice machine and

side department and follow control the system unite a lock, can carry

out horizontal slice machine and fall the position variety that the knife

order, lifts knife and orders, carry out the biggest scope and slice and cut

qualified knothole function thus, increase a production line at falsely

often of slicing and cutting rate, special produce at float and move

quantity and change very big of time

边部跟踪切割功能横切机与边部跟踪控制系统联锁,可实现横切机的落刀点、

抬刀点的位置变化,从而实现最大范围切裁合格板的功能,增加生产线在不正

常时的切裁率,特别生产在飘移量变化很大的时候

2.4The whole lineses follow to incise function horizontal slice machine and

the whole line control allied lock can carry out whole lineses' glass to

different specification, different quality to follow different

destination(fall the plank, heap etc.), and can record each the quality

of the glass and each glass of the blemish and the position;

全线跟踪切割功能横切机与全线控制联锁可实现全线对不同规格、不同质量

的玻璃跟踪到不同目的地(落板、堆垛等) ,并可记录每垛玻璃的质量及每片玻

璃的缺陷及位置;

2.5Hint the function has an examination to lack oil and breaks spirit and

breaks down hint function.

提示功能具有检测缺油、断气及故障提示功能。

Automate function and break bridge to spread the feeling machine allied lock, can lift knife automatically when the glass break plank.

2.6自动化功能与断桥传感器联锁,可以在玻璃断板时自动抬刀。

Periodic can the product which incise certain specification of the periodic

ground.

2.7周期性能够周期性地切割一定规格的产品。

3Adopting the high performance, high sex price compares of the GE 9030 PLCs and high performance are loose to descend numerical type intelligence's exchanges servo drive system, match with to develop specially and pass by

long-term test of control software, make the system not only have very high control accuracy, and come to an intelligent and stable perfect combine.

设备控制Equipments control

(1)采用高性能、高性价比的GE 9030 PLC及高性能松下数字式智能交流伺服驱动系统,配

合特别研发且经过长期考验的控制软件,使系统不仅具有很高的控制精度,并达到了灵敏与稳定的完美结合。

All parameters can constitution in touching to hold, include plank long, the plank breadth, start order, fall knife to order, return to speed and add and subtract soon and move to adjust to try speed, diagraph round and diagonal line school quasi- and horizontal bye control parameter and limit protect a constitution etc. parameter.

(2)所有的参数都可在触摸屏上设置,包括板长、板宽、起始点、落刀点、返回速度及加减速、

手动调试速度、测量轮及对角线校准、横掰控制参数及限位保护设置等参数。

Incise process automatically in, can operate to lift knife and fall knife at any time, make the knife have the glass that can jump to crack open by explosion to take, since the protection knife have, and then avoids appearing long glass of size to take.

(3)自动切割过程中,随时可操作抬刀、落刀,使刀具可以跳过炸裂的玻璃带,既保护刀具,又避

免出现长尺寸的玻璃带。

The forerunner's speed follows function, knife head while promising to fall knife speed and glass take speed of synchronous.Moreover horizontal slice a machine design and make of choose a material, process and the standard piece buy etc. also want to control strictly.Slice machine with of its kit, horizontal bye break, bye the side transport machine etc. the equipments also needs to make a further improvement and

the exaltation.

(4)先进的速度跟踪功能,保证了落刀时刀头速度与玻璃带速度的同步。另外横切机设计、制

造的选材、加工及标准件的采购等方面也要严格控制。与其配套的纵切机、横向掰断、掰边输送机等设备也需作进一步的改进和提高。

The new century, electromechanical integration of the type widely used to be, people developed a series of products. Addition, we re-introduce some other type of

reference do.

4.新世纪以来,机电一体化的横切机以被广泛应用,人们开发出来了一系列的产品.另外我们再介绍几种其他的横切机做参考.

Use: This applies to all kinds of paper, paper plastic composite categories, such as large-scale color composite category reel packaging materials-cut. Widely used in paper processing sector, the printing and packaging industries. Performance and features:

用途:本机适用于各种纸类、纸塑复合类、彩印复合类等大型卷筒包装材料的截切。广泛用于纸品加工界、印刷包装行业等。性能及特点:

The use of servo motor (or stepper motor) control for long-cut. With electro-optical tracking system that in the cross section of the products can be longitudinal.

(1)、本机采用伺服电机(或步进电机)控制定长截切。设有光电跟踪修正系统,在对产品进行横切的同时可进行纵切。

Transmission system using pneumatic, hydraulic systems, such as photoelectric sensor centralized control, discharge system uses hydraulic lifting device. The machine set light, electricity, liquid, gas, integrated, easy to operate, high precision-cut, mechanical stability, low noise advantages.

(2)、传动系统采用气动、液压系统、光电传感器等集中控制,放料系统采用液压提升装置。本机集光、电、液、气一体,操作简便,截切精度高,机械稳定,噪音低等优点。

The electrical VVVF, automatic counting, alarm Parking, tension figures show that functions.

(3)、电机变频调速,自动计数,报警停车,张力数字显示等功能。

Model parameters ZHJ-800D ZHJ-1100D ZHJ-1300D ZHJ-1600D

1400m maximum diameter of raw materials

The largest-cut width of 800 mm 1100mm 1300mm 1600mm

- Cut 20-1200mm length

The accuracy of ± 0.2mm

Productivity ≤ 80 m / min

Complete machine power 5kw 5kw 6kw 8kw

Applicable power 380v/50Hz (-phase 4-wire)

Asked the biggest source of air pressure 5.5 kg/cm2 × 5m3/min

The device weighs about 1,000 kg of about 2000 kg of about 2500 kg of about 2800 kg

Dimensions (mm) 5500 ×1550 ×1200 5500 ×1850 ×1200 5500 ×2100 ×1250

ZHJ-C1/C2 high-speed automatic Cutting Machine

4.2 ZHJ-C1/C2型高速自动横切机

Use: This applies to all kinds of paper, paper plastic composite categories, such as

large-scale color composite category reel packaging materials-cut. Widely used in paper processing sector, the printing and packaging industries.

用途:本机适用于各种纸类、纸塑复合类、彩印复合类等大型卷筒包装材料的截切。广泛用

于纸品加工界、印刷包装行业等。

Performance and features性能及特点:

(1), The use of servo motor (or stepper motor) control for long-cut. Amended with electro-optical tracking system.

(2), Transmission system using pneumatic, pneumatic systems, such as photoelectric sensor centralized control, discharge system uses air pressure lifting equipment. The machine set light, electricity, liquid, gas, integrated, easy to operate, high

precision-cut, mechanical stability, low noise advantages.

(3),The electrical VVVF, automatic counting, alarm Parking, tension figures show that functions.

(4), Use heavy-duty cutting tool imports, product uniformity, no edges and corners.

(1)、本机采用伺服电机(或步进电机)控制定长截切。设有光电跟踪修正系统。

(2)、传动系统采用气动、气压系统、光电传感器等集中控制,放料系统采用气压提升装置。本机集光、电、液、气一体,操作简便,截切精度高,机械稳定,噪音低等优点。

(3)、电机变频调速,自动计数,报警停车,张力数字显示等功能。

(4)、采用重型进口刀具裁切,产品整齐,无棱角。

Machine Model ZHJ-800C1/C2 ZHJ-1100 C1/C2 ZHJ-1300 C1/C2

The largest raw materials 800 1100 mm width 1350 mm

Complete machine power 5.5kw 6kw 7kw

The device weighs about 2,500 kg of 2,800 kg about 3200 kg

Dimensions (mm) 5500 × 1500 × 1400 5500 × 1800 × 1400 5500 × 2300 × 1400 Applicable power 380v/50Hz (-phase 4-wire)

Asked the biggest source of air pressure 5.5 kg/cm2 × 5m3/min

The largest raw material Ф ≤ 14 mm in diameter.

30g of raw materials / ㎡~ 500 g / m 2 (depending on the materials may be)

- Cut of 5 ~ 1200mm length

The accuracy of ± 0.2mm

Fang / Recoiler paper tube diameter Ф3 "or Ф6" (or according to customers required) Crop frequency 120degree/min

ZHJ-C3 high-speed automatic finishing Cutting Machine

4.3 ZHJ-C3型高速自动整理横切机

This applies to all kinds of paper, paper plastic composite categories, such as large-scale color composite category reel packaging materials-cut. Widely used in paper processing sector, the printing and packaging industries.

本机适用于各种纸类、纸塑复合类、彩印复合类等大型卷筒包装材料的截切。广泛用于纸品加工界、印刷包装行业等。

1, The use of servo motor (or stepper motor) control for long-cut. With electro-optical tracking system that in the cross section of the products can be longitudinal, and

finished automatically collate.

2, Transmission system using pneumatic, hydraulic systems, such as photoelectric sensor centralized control, discharge system uses hydraulic lifting device. The

machine set light, electricity, liquid, gas, integrated, easy to operate, high

precision-cut, mechanical stability, low noise advantages.

3, The electrical VVVF, automatic counting, alarm Parking, tension figures show that functions.

1、本机采用伺服电机(或步进电机)控制定长截切。设有光电跟踪修正系统,在对产品进

行横切的同时可进行纵切,并对成品进行自动整理。

2、传动系统采用气动、液压系统、光电传感器等集中控制,放料系统采用液压提升装置。本

机集光、电、液、气一体,操作简便,截切精度高,机械稳定,噪音低等优点。

3、电机变频调速,自动计数,报警停车,张力数字显示等功能。

Model ZHJ-1100C3 ZHJ-1400C3 ZHJ-1600C3

Raw materials maximum diameter 1400mm 1400mm 1400mm

The largest-cut width of 1100mm 1400mm 1600mm

- Cut 20-1200mm length 20-1200mm 20-1200mm

The accuracy of ± 0.2mm ± 0.2mm ± 0.2mm

Productivity 80m/min 80m/min 80m/min

Piled material largest high 1200mm 1200mm 1200mm

Complete machine power 8kw 9kw 11kw

Applicable power 380v/50Hz (three-phase) 380v/50Hz (three-phase) 380v/50Hz (three-phase)

Asked the biggest source of air pressure 5.5 kg/cm2 × 5m3/min largest 5.5 kg/cm2 ×5m3/min largest 5.5 kg/cm2 × 5m3/min

The device weighs about 3,200 kg of about 3800 kg of about 4300 kg

Dimensions 6000 × 1500 × 1700mm 6000 × 1800 × 1700mm 6000 × 2000 × 1700mm

付:外文翻译

电火花加工

电火花加工法对加工超韧性的导电材料(如新的太空合金)特别有价值。这些金属很难用常规方法加工,用常规的切削刀具不可能加工极其复杂的形状,电火花加工使之变得相对简单了。在金属切削工业中,这种加工方法正不断寻找新的应用领域。塑料工业已广泛使用这种方法,如在钢制模具上加工几乎是任何形状的模腔。

电火花加工法是一种受控制的金属切削技术,它使用电火花切除(侵蚀)工件上的多余金属,工件在切削后的形状与刀具(电极)相反。切削刀具用导电材料(通常是碳)制造。电极形状与所需型腔想匹配。工件与电极都浸在不导电的液体里,这种液体通常是轻润滑油。它应当是点的不良导体或绝缘体。用伺服机构是电极和工件间的保持0.0005~0.001英寸(0.01~0.02mm)的间隙,以阻止他们相互接触。频率为20000Hz左右的低电压大电流的直流电加到电极上,这些电脉冲引起火花,跳过电极与工件的见的不导电的液体间隙。在火花冲击的局部区域,产生了大量的热量,金属融化了,从工件表面喷出融化金属的小粒子。不断循环着的不导电的液体,将侵蚀下来的金属粒子带走,同时也有助于驱散火花产生的热量。

在最近几年,电火花加工的主要进步是降低了它加工后的表面粗糙度。用低的金属切除率时,表面粗糙度可达2—4vin.(0.05—0.10vin)。用高的金属切除率[如高达15in3/h(245.8cm3/h)]时,表面粗糙度为1000vin.(25vm)。

需要的表面粗糙度的类型,决定了能使用的安培数,电容,频率和电压值。快速切除金属(粗切削)时,用大电流,低频率,高电容和最小的间隙电压。缓慢切除金属(精切削)和需获得高的表面光洁度时,用小电流,高频率,低电容和最高的间隙电压。

与常规机加工方法相比,电火花加工有许多优点。

1 . 不论硬度高低,只要是导电材料都能对其进行切削。对用常规方法极难切削的硬质合金和超韧性的太空合金,电火化加工特别有价值。

2 . 工件可在淬火状态下加工,因克服了由淬火引起的变形问题。

3 . 很容易将断在工件中的丝锥和钻头除。

4 . 由于刀具(电极)从未与工件接触过,故工件中不会产生应力。

5 . 加工出的零件无毛刺。

6 . 薄而脆的工件很容易加工,且无毛刺。

7 . 对许多类型的工件,一般不需第二次精加工。

8 .随着金属的切除,伺服机构使电极自动向工件进给。

9 .一个人可同时操作几台电火花加工机床。

10.能相对容易地从实心坯料上,加工出常规方法不可能加工出来的极复杂的形状。

11.能用较低价格加工出较好的模具。

12.可用冲头作电极,在阴模板上复制其形状,并留有必须的间隙。

Electrical discharge machining

Electrical discharge machining has proved especially valuable in the machining of super-tough, electrically conductive materials such as the new space-age alloys. These metals would have been difficult to machine by conventional methods, but EDM has made it relatively simple to machine intricate shapes that would be impossible to produce with conventional cutting tools. This machining process is continually finding further applications in the metal-cutting industry. It is being used extensively in the plastic industry to produce cavities of almost any shape in the steel molds.

Electrical discharge machining is a controlled metal removal technique whereby an electric spark is used to cut (erode) the workpiece, which takes a shape opposite to that of the cutting tool or electrode. The cutting tool (electrode) is made from electrically conductive material, usually carbon. The electrode, made to the shape of the cavity required, and the workpiece are both submerged in a dielectric fluid, which is generally a light lubricating oil. This dielectric fluid should be a nonconductor (or poor conductor) of electricity. A servo mechanism maintains a gap of about 0.0005 to 0.001 in. (0.01 to 0.02 mm) between the electrode and the work, preventing them from coming into contact with each other. A direct current of low voltage and high amperage is delivered to the electrode at the rate of approximately 20 000 hertz (Hz). These

electrical energy impulses become sparks which jump the dielectric fluid. Intense heat is created in the localized area of the park impact, the metal melts and a small particle of molten metal is expelled from the surface of the workpiece . The dielectric fluid, which is constantly being circulated, carries away the eroded particles of metal and also assists in dissipating the heat caused by the spark.

In the last few years, major advances have been made with regard to the surface finishes that can be produced. With the low metal removal rates, surface finishes of 2 to 4 um. (0.05 to 0.10um) are possible. With high metal removal rates finishes of 1 000uin. (25um) are produced.

The type of finish required determines the number of amperes which can be used, the capacitance, frequency, and the voltage setting. For fast metal removal (roughing cuts), high amperage, low frequency, high capacitance, and minimum gap voltage are required. For slow metal removal (finish cut) and good surface finish, low amperage, high frequency, low capacitance, and the highest gap voltage are required.

Electrical discharge machining has many advantages over conventional machining processes.

1. Any material that is electrically conductive can be cut, regardless of its hardness. It is especially valuable for cemented carbides and the new supertough space-age alloys that are extremely difficult to cut by conventional means.

2. Work can be machined in a hardened state, thereby overcoming the deformation caused by the hardening process.

3. Broken taps or drills can readily be removed from workpieces.

4. It does not create stresses in the work material since the tool (electrode) never comes in contact with the work.

5. The process is burr-free.

6. Thin, fragile sections can be easily machined without deforming.

7. Secondary finishing operations are generally eliminated for many types of work.

8. The process is automatic in that the servomechanism advances the electrode into the work as the metal is removed.

9. One person can operate several EDM machines at one time.

10. Intricate shapes, impossible to produce by conventional means, are cut out of a solid with relative ease.

11. Better dies and molds can be produced at lower costs.

12. A die punch can be used as the electrode to reproduce its shape in the matching die plate, complete with the necessary clearance.

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